TV Set switched off .................................................................................................................................................................. 2
SMALL SIGNAL PART WITH TDA884X .................................................................................................................................. 2-3
VIDEO SWITCH TEA6415C .................................................................................................................................................... 4
VERTICAL OUTPUT STAGE WITH TDA8351/TDA8356 ........................................................................................................... 5
VIDEO OUTPUT AMPLIFIER TDA6107Q .................................................................................................................................... 5
POWER SUPPLY (SMPS) .......................................................................................................................................................... 5
SERIAL ACCESS CMOS 8K (1024*8) EEPROM ST24C08 ................................................................................................... 6
CLASS AB STEREO HEADPHONE DRIVER TDA1308 ............................................................................................................. 6
IC DESCRIPTIONS AND INTERNAL BLOCK DIAGRAM ............................................................................................................. 7
For Option Settings ............................................................................................................................................................................ 13
AK25 TECHNICAL FEATURES AND DIFFERENCES ...................................................................................................................... 22
GENERAL BLOCK DIAGRAM OF CHASSIS AK25 ............................................................................................................................ 2 3
1
DO NOT CHANGE ANY MODULE UNLESS THE SET IS SWITCH OFF
The mains supply side of the switch mode power supply transformer is live.
Use an isolating transformer.
The receivers fulfill completely the safety requirements.
Safety precautions:
Servicing of this TV should only be carried out by a qualified person.
- Components marked with the warning symbol on the circuit diagram are critical for safety and must only be replaced with an identical
component.
- Power resistor and fusable resistors must be mounted in an identical manner to the original component.
- When servicing this TV, check that the EHT does not exceed 28kV.
TV Set switched off:
Make short-circuit between HV-CRT clip and CRT ground layer.
Short C804 (150mF) before changing IC802 or other components in primary side of SMPS.
Measurements:
Voltage readings and oscilloscope traces are measured under following conditions.
Antenna signal 60dB from colourbar generator. (100% white, 75% colour saturation)
Brightness, contrast, colour set for a normal picture.
Mains supply, 220VAC, 50Hz.
PERI-TV SOCKET
SCART 1 (SC050)SCART 2 (SC051)
1Audio right output0.5Vrms / 1K1Audio right output0.5Vrms / 1K
2Audio right input0.5Vrms / 10K2Audio right input0.5Vrms / 10K
3Audio left output0.5Vrms / 1K3Audio left output0.5Vrms / 1K
4Ground AF4Ground AF
5Ground Blue5Ground Blue
6Audio left input0.5Vrms / 10K6Audio left input0.5Vrms / 10K
7Blue input0.7Vpp / 75ohm7Blue input0.7Vpp / 75ohm
8AV switching input0-12VDC /10K8AV switching input0-12VDC /10K
9Ground Green9Ground Green
10 -10 11 Green input0.7Vpp / 75ohm11 12 -12 13 Ground Red13 Ground Red
14 Ground Blanking14 Ground Blanking
15 Red input0.7Vpp / 75ohm15 16 Blanking input0-0.4VDC, 1-3VDC / 75ohm16 17 Ground CVS output17 Ground CVS output
18 Ground CVS input18 Ground CVS input
19 CVS output1Vpp / 75ohm19 CVS output1Vpp / 75ohm
20 CVS input1Vpp / 75ohm20 CVS input1Vpp / 75ohm
21 Ground21 Ground
1. INTRODUCTION
11AK25 is a 90ø chassis capable of driving 14-20-21 tubes at appropriate currents.
The chassis is capable of working in both PAL and SECAM. The sound system is capable of giving 6watts
RMS output into a load of 8ohms.
One 8 page simple TELETEXT, TOPTEXT and FASTEXT is provided.
The chassis is equipped with 21-pin scart connectors which can accept via scart the SVHS format from VCRs so equipped.
. SMALL SIGNAL PART WITH TDA884X
The TDA8840/8842 combine all small signal functions required for a colour TV receiver, except tuning.
2.1. Vision IF amplifier
The IF-amplifier contains 3 AC-coupled control stages with a total gain control range which is higher than 66dB.
The sensitivity of the circuit is comparable with that of modern IF-IC s. The video signal is demodulated by means of a PLL
carrier regenerator. This circuit contains a frequency detector and a phase detector. The AFC output is obtained by using the
VCO control voltage of the PLL and can be read via the I²C-bus. For fast search tuning systems the window of
the AFC can be increased with a factor 3. The setting is realised with the AFW bit.
Depending on the type the AGC-detector operates on top-sync level (single standard versions) or on top sync and top
white-level (multi standard versions). The demodulation polarity is switched via the I²C-bus. The AGC detector time-constant capacitor
is connected externally. This mainly because of the flexibility of the application. The time-constant of the AGC system during positive
modulation is rather long to avoid visible variations of the signal amplitude. To improve the speed of the AGC system a circuit has
2
been included which detects whether the AGC detector is activated every frame period. When during 3 frame periods no action is
detected the speed of the system is increased. For signals without peak white information the system switches automatically to a
gated black level AGC. Because a black level clamp pulse is required for this way of operation the circuit will only switch to black level
AGC in the internal mode.
The circuits contain a video identification circuit which is independent of the synchronisation circuit. Therefore search tuning is
possible when the display section of the receiver is used as a monitor. The ident output is supplied to the tuning system via
the I²C-bus. The video ident circuit can be made less sensitive by means of the STM bit. This mode can be used during search
tuning to avoid that the tuning system will stop at very weak input signals.
2.2. Video Switches
The circuits have two CVBS inputs (internal and external CVBS) and Y/C input. When the Y/C input is not required the Y input can be
used as third CVBS input. The selection of the various sources is made via the I²C-bus. The circuit has one CVBS output.
2.3. Sound Circuit
The sound band pass and trap filters have to be connected externally. The filtered intercarrier signal is fed to a limiter circuit
and is demodulated by means of a PLL demodulator. This PLL circuit tunes itself automatically to the incoming carrier signal
so that no adjustment is required.
The volume is controlled via the I²C-bus. The deemphasis capacitor has to be connected externally. The non-controlled audio
signal can be obtained from this pin. The FM demodulator can be muted via the I²C-bus. This function can be used to switch-off
the sound during a channel change so that high output peaks are prevented. The TDA8840/8842 contain an automatic volume
levelling (AVL) circuit which automatically stabilises the audio output signal to a certain level which can be set by the viewer by means
of the volume control. This function prevents big audio output fluctuations due to variations of the modulation depth of the transmitter.
The AVL function can be activated via the I²C-bus.
2.4. Synchronisation circuit
The sync seperator is preceded by a controlled amplifier which adjusts the sync pulse amplitude to a fixed level. These pulses are fed
to the slicing stage which is operating at 50% of the amplitude. The separated sync pulses are fed to the first phase detector and to the
coincidence detector. This coincidence detector is used to detect whether the line oscillator is synchronised and can also be used for
transmitter identification. The first PLL has a very high statical steepness so that the phase of the picture is independent of the line
frequency.
The horizontal output signal is generated by means of an oscillator which is running at twice the line frequency. Its frequency is divided
by 2 to lock the first control loop to the incoming signal. The time-constant of the loop can be forced by the I²C-bus (fast or slow).
If required the IC can select the time-constant depending on the noise content of the incoming video signal.
To protect the horizontal output transistor, the horizontal drive is immediately switched off when a power-on-reset is detected.
The drive signal is switched-on again when the normal switch-on procedure is followed.
Via the I²C-bus, adjustments can be made of the horizontal and vertical geometry. The vertical sawtooth generator drives the
vertical output drive circuit which has a differrential output current. For the EW drive a single ended current output is available.
When the horizontal scan is reduced to display 4 : 3 pictures on a 16 : 9 picture tube an accurate video blanking can be switched on
to obtain well defined edges on the screen.
Overvoltage conditions can be detected via the EHT tracking pin.When an overvoltage condition is detected the horizontal output
drive signal will be switched-off via the slow stop procedure but it is also possible that the drive is not switched-off and that just a
protection indication is given in the I²C-bus output byte. The choice is made via the input bit PRD.
2.5. Chroma and Luminance processing
The circuits contain a chroma bandpass and trap circuit. The filters are realised by means of gyrator circuits and they are
automatically calibrated by comparing the tuning frequency with the X-tal frequency of the decoder.
The luminance delay line and the delay for the peaking circuit are also realised by means of gyrator circuits.
The centre frequency of the chroma bandpass filter is switchable via the I²C-bus so that the performance can be optimised for
front-end signals and external CVBS signals.
During SECAM reception the centre frequency of the chroma trap is reduced to get a better suppression of the SECAM
carrier frequencies.
2.6. Colour Decoder
The decoder contains an alignment-free X-tal oscillator, a killer circuit and two colour difference demodulators. The 90° phase shift for
the reference signal is made internally.
The IC contains an automatic colour limiting (ACL) circuit which prevents that oversaturation occurs when signals with a high
chroma-to-burst ratio are received. The ACL circuit is designed such that it only reduces the chroma signal and not the burst signal.
This has the advantage that the colour sensitivity is not affected by this function.
The base-band delay line is integrated in the PAL/SECAM IC s.
The demodulated colour difference signals are internally supplied to the delay line. The matrixed signals are externally available.
The colour difference matrix switches automatically between
PAL/SECAM and NTSC, however, it is also possible to fix the matrix in the PAL standard.
Which colour standard the IC can decode depends on the external X-tals. The X-tal to be connected to pin 34 must have a frequency
of 3.5 MHz (NTSC-M, PAL-M or PAL-N) and pin 35 can handle X-tals with a frequency of 4.4 and 3.5 MHz. To prevent calibration
problems of the horizontal oscillator the external switching between the 2 X-tals should be carried out when the oscillator is forced to
pin 35. For a reliable calibration of the horizontal oscillator it is very important that the X-tal indication bits (XA and XB) are not
corrupted. For this reason the X-tal bits can be read in the output bytes so that the software can check the I²C-bus transmission.
2.7. RGB output circuit and black-current stabilisation
The colour-difference signals are matrixed with the luminance signal to obtain the RGB-signals. The TDA 884X device has one linear
RGB input. This RGB signal can be controlled on contrast and brightness.
The output signal has an amplitude of about 2 volts black-to-white at nominal input signals and nominal settings of the controls.
To increase the flexibility of the IC it is possible to insert OSD and/or teletext signals directly at the RGB outputs.
This insertion mode is controlled via the insertion input (pin 26 in the S-DIP 56- and pin 38 in the QFP-64 level). This blanking action
at the RGB outputs has some delay which must be compansated externally.
To obtain an accurate biasing of the picture tube a Continuous Cathode Calibration circuit has been developed.
This function is realised by means of a 2-point black level stabilisation circuit.
When the TV receiver is switched-on, the RGB output signals are blanked and the black current loop will try to set the right picture
tube bias levels.Via the AST bit a choice can be made between automatic start-up or a start-up via the m-processor.
3
3. TUNER
Either a PLL tuner is used as a tuner.
Channel coverage of PLL:
BAND
Low BandE2 to C48.25 to 82.25 (1)S01 to S0869.25 to 154.25
Mid BandE5 to E12175.25 to 224.25S09 to S38161.25 to 439.25
High BandE21 to E69471.25 to 855.25 (2)S39 to S41447.25 to 463.25
(1). Enough margin is available to tune down to 45.25 MHz.
(2). Enough margin is available to tune up to 863.25 MHz.
OFF-AIR CHANNELS CABLE CHANNELS
CHANNELSFREQUENCYCHANNELSFREQUENCY
RANGE (MHz)RANGE (MHz)
NoiseTypicalMax.Gain Min.TypicalMax.
Low band : 5dB9dBAll channels: 38dB44dB52dB
Mid band: 5dB9dBGain Taper (of-air channels) : - -8dB
High band : 6dB9dB
4.VIDEO SWITCH TEA6415C
In case of three or more external sources are used, the video switch IC TEA6415C is used. The main function of this device is to switch
8 video input sources on the 6 outputs.
Each output can be switched on only one of each input. On each input an alignment of the lowest level of the signal is made (bottom
of sync. top for CVBS or black level for RGB signals).
Each nominal gain between any input and output is 6.5dB.For D2MAC or Chroma signal the alignment is switched off by forcing, with
an external resistor bridge, 5VDC on the input. Each input can be used as a normal input or as a MAC or Chroma input (with external
resistor bridge). All the switching possibilities are changed through the BUS.
Driving 75ohm load needs an external resistor.
It is possible to have the same input connected to several outputs.
Sound IF Input:
The sound IF amplifier consists of three AC-coupled differential amplifier stages each with approximately 20dB gain.
At the output of each stage is a multiplier for gain controlling. The overall control range is approximately -6 to +60dB and the
frequency response (-3dB) of the IF amplifier is approximately 6 to 70MHz. The steepness of gain control is approximately 10mV/dB.
IF AGC:
The automatic gain control voltage to maintain the AM demodulator output signal at a constant level is generated by a mean
level detector.The AGC-detector charges and discharges the capacitor at pin 3 controlled by the output signal of the
AM-demodulator compared to an internal reference voltage.The maximum charge/discharge current is approximately 5 mA.
AM-demodulator
The IF amplifier output signal is fed to a limiting amplifier (two stages) and to a multiplier circuit.
However the limiter output signal (which is not any more AM modulated) is also fed to the multiplier, which provides AM
demodulation (in phase demodulation). After lowpass filtering (fg @ 400kHz) for carrier rejection and buffering,
the demodulator output signal is present at pin 6.
Audio Switch
This circuit is an operational amplifier with three input stages and internal feedback network determining gain (0dB) and
frequency response (fg @ 700kHz). Two of the input stages are connected to pin 7 and pin 9, the third input stage to an
internal reference voltage. Controlled by the switching pins 10 and 12, one of the three input stages can be activated and a
choice made between two different AF signals or mute state. The selected signal is present at pin 8. The decoupling capacitors
at the input pins are needed, because the internally generated bias voltage for the input stages must not be influenced
by the application in order to avoid DC-plop in case of switching.
Reference Circuit:
This circuit is a band gap stabiliser in combination with a voltage regulation amplifier, which provides an internal reference voltage
of about 3.6V nearly independent from supply voltage and temperature. This reference voltage is filtered by the capacitor at
pin 4 in order to reduce noise. It is used as a reference to generate all important voltages and currents of the circuit.
For application in 12V power supply concepts, there is an internal voltage divider in combination with a Darlington transistor in
order to reduce the supply voltage for all IC function blocks to approximately 6V.
Description of the demodulator and decoder section:
SIF Input:
Two input pins are provided, SIF1 e.g. for terrestrial TV and SIF2 e.g. for a satellite tuner. The selected signal is passed through an
AGC circuit and then digitized by an 8-bit ADC operating at 24.576MHz.
AGC:
The gain of the AGC amplifier is controlled from the ADC output by means of a digital control loop employing hysteresis.
The AGC has a fast attack behaviour to prevent ADC overloads and slow decay behaviour AGC oscillations.
For AM demodulation AGC must be switched off.
Mixer
The digitized input signal is fed to the mixers, which mix one or both input sound carriers down to zero IF. A 24-bit control word for
each carrier sets the required frequency.
4
FM and AM Demodulation
An FM or AM input signal is fed via a band-limiting filter to a demodulator that can be used for either FM or AM demodulation.
Apart from the standard (fixed) de-emphasis characteristic, an adaptive de-emphasis is available for encoded satellite programs.
A stereo decoder recovers the left and right signal channels from the demodulated sound carriers.
FM Identification:
The identification of the FM sound mode is performed by AM synchronous demodulation of the pilot signal and narrow-band
detection of the identification frequencies. The result is available via the I²C-bus interface.
NICAM Demodulation:
The NICAM signal is transmitted in a DQPSK code at a bit rate of 728 kbit/s. The NICAM demodulator performs DQPSK
demodulation and feeds the resulting bitstream and clock signal onto the NICAM decoder and, for evaluation purposes, to PCLK
(pin 1) and NICAM (pin 2).
NICAM Decoder:
The device performs all decoding functions in accordance with the EBU NICAM 728 specification. After locking to the frame
alignment word, the data is descrambled by applying the defined pseudo-random binary sequence; the device will then synchronise
to the periodic frame flag bit C0.
The status of the NICAM decoder can be read out from the NICAM status register by the user. The OSB bit indicates that the
decoder has locked to the NICAM data. The VDSP bit indicates that the decoder has locked to the NICAM data and that the
data is valid sound data.
5. SOUND OUTPUT STAGE TDA2614/TDA2615
TDA2614 is used as the AF output amplifier for mono applications. It is supplied by ±12VDC coming from a separate winding in the
SMPS transformer. An output power of 2*6W (THD=0.5%) can be delivered into an 8ohm load.
TDA2615 is used as the AF output amplifier for stereo applications. It is supplied by
±12VDC coming from a separate winding in the SMPS transformer. An output power of 2*6W (THD=0.5%)
can be delivered into an 8ohm load.
6. VERTICAL OUTPUT STAGE WITH TDA8356
The TDA8356 vertical deflection circuit can be used in 90° deflection systems with field frequencies from
50 up to 120Hz. With its bridge configuration the deflection output can be DC coupled with few external components.
Only a single supply voltage for the scan and a second supply for the flyback are needed.
The drive voltage is amplified by an amplifier and fed to two amplifiers, one is inverting and the other is a non inverting amplifier.
The outputs (pins 7 and 4) are connected to the series connection of the vertical deflection coil and feedback resistor Rsense
(R702//R703). The voltage across Rsense is fed via pin 9 to correction amplifier, to obtain a deflection current which is proportional
to the drive voltage. The supply voltage for the TDA8356 is 15VDC at pin 3. The supply voltage generator has a separate
supply voltage of 45VDC at pin 6.
7. VIDEO OUTPUT AMPLIFIER TDA6107Q
The TDA6107Q consists of three monolithic video output amplifiers. The amplifier can be seen as an operational amplifier
with negative feedback.
The advantage of negative feedback is that the amplifier characteristics do not play an important role up to certain frequencies.
The internal flash diodes protect the amplifiers against flash over in the picture tube.
The only protections required at the cathode outputs are a flash resistor and a sparkgap.
The TDA6107Q has an internal thermal protection circuit which gives a decrease of the slew rate at high temperatures.
Furthermore, the device needs only one power supply voltage (Vdd).
In contrast to previous types of DMOS video amplifiers, all the external resistors (Rf, Ri and Ra) are integrated, so the gain is fixed
and saves 9 resistors.
Furthermore, the reference voltage is integrated, it saves a resistor divider and a decoupling capacitor. So, the replacement
value of the TDA6107Q is very high.
The TDA6107Q is provided with a black current data pin. Since TDA884X is used as drive device, no adjustments are required
for gain and black setting, as the TDA884X has I²C white point adjustment and black current set-up.
8. POWER SUPPLY (SMPS)
The DC voltages required at various parts of the chassis are provided by an SMPS transformer controlled by the IC MC44604
which is designed for driving, controlling and protecting switching transistor of SMPS. The transformer produces 150/115V for
FBT input, ±14V for audio output IC, S+5V for microcontroller, +15V for vertical output (field scan) and +33V for tuner and some
other ICs and transistors.
9. MICROCONTROLLER SDA545XOTP
The device is TV TEXT tuning and control system based on the SDA 525X TV TEXT microcontroller. It is designed for a low
cost mono TV-SET with analogue picture and sound control. Neverthless the system offers an on screen display (OSD) and
IR remote control of all functions.
SDA545X has the following features:
- Display of program number, channel number, TV standard, analogue values, sleep timer, parental control, and mute is done by
OSD.
- Single LED for IR active, standby and on mode indication.
- 1 Control line to select external source.
- 3 Control lines for TV standard selection.
- Frequency synthesis tuning (62.5 kHz steps)
- 192 step fine tuning
- Channels corresponding to standards B/G, OIRT, L and I (I+)
- Mono sound control by analogue voltage
- System configuration with service mode
5
10. SERIAL ACCESS CMOS 8K (1024*8) EEPROM ST24C08
The ST24C08 is a 8Kbit electrically erasable programmable memory (EEPROM), organised as 4 blocks of 256*8 bits.
The memory is compatible with the I²C standard, two wire serial interface which uses a bi-directional data bus and serial clock.
The memory carries a built-in 4 bit, unique device identification code (1010) corresponding to the I²C bus definition.
This is used together with 1 chip enable input (E) so that up to 2*8K devices may be attached to the I²C bus and selected individually.
11. CLASS AB STEREO HEADPHONE DRIVER
The TDA1308 is an integrated class AB stereo headphone driver contained in a DIP8 plastic package.
The device is fabricated in a 1 mm CMOS process and has been primarily developed for portable digital audio applications.
PAL-SECAM B/G-D/K-I-L/L I, NICAM STEREO, PAL-SECAM B/G-D/K-I-L/L GER&NIC I-B/G-L, STEREO
K6259K: PAL-SECAM B/G-D/K-I-M/N (EURO) MONO
M1963M: PAL M/N MONO, NTSC M MONO, PAL M/N-NTSC M MONO
IC DESCRIPTIONS AND INTERNAL BLOCK DIAGRAM
n TDA8840/8842
n TUNER
n TEA6415C
n TDA2614/2615
n TDA8356
n TDA6107Q
n MC44604
n SDA545X
n ST24C08
n TDA1308
TDA1308
TDA8840/8842
The TDA884X is IýC-bus controlled single chip TV processor which is intended to be applied in PAL, NTSC, PAL/NTSC and
multi-standard television receivers. These IC s are nearly pin compatible with the TDA837X TV processors but have a higher
degree of integration because the delay line (TDA4665 function) and the SECAM decoder have been integrated. In addition to
these functions some additional features have been added like Continuous Cathode Calibration (2-point black current loop
which results in an accurate biasing of the 3 guns), adjustable luminance delay time, blue stretching and dynamic skin tone control.
Features:
n Vision IF circuit with PLL demodulator
n Alignment-free multi-standard FM sound demodulator (4.5 MHz to 6.5 MHz)
n Audio switch
n Flexible source selection with CVBS switch and Y(CVBS)/C input so that a comb filter can be applied
n Integrated chrominance trap circuit
n Integrated luminance delay line
n Asymmetrical peaking in the luminance channel with a noise coring function
n Black stretching of non-standard CVBS or luminance signals
n Integrated chroma band-pass filter with switchable center frequency
n Blue stretch circuit which offsets colours near white towards blue
n RGB control circuit with Continuous Cathode Calibration and white point adjustment
n Linear RGB inputs and fast blanking
n Possibility to insert a blue black option when no video signal is available
n Horizontal synchronisation with two control loops and alignment-free horizontal oscillator
n Vertical count-down circuit
n Vertical driver optimised for DC-coupled vertical output stages
n IýC-bus control of various functions
n Low dissipation (850 mW)
Functional Differences between the 8840/8842 :
6
IC VERSION (TDA)88408842
Multi-standard IF X
Automatic Volume Limiting X X
PAL Decoder X X
SECAM Decoder X
NTSC Decoder X
Dynamic Skin Control
Colour Matrix PAL/NTSC (Japan) X
Colour Matrix NTSC Japan/USA
YUV interface
Base-band delay line X X
Adjustable luminance delay time
Horizontal geometry
Horizontal and vertical zoom
Vertical scroll
PINNINGPIN VALUE
1. Sound IF input: 1mVrms
2. External audio input: 500mVrms
3. IF demodulator tuned circuit 1
4. IF demodulator tuned circuit 2
5. IF-PLL loop filter: Min:32-Max:60 MHz
6. IF video output: 4.7V (Negative Modulation), 2V (Positive Modulation)
7. Serial clock input: Low level max:1.5 V, High level min 3.5V
8. Serial data input/output: Low level max:1.5 V, High level min 3.5V