Vessel GT-3500GE Operator's Instruction Manual
OPERATOR,S INSTRUCTION MANUAL
GT-3500GE NEW MODEL
2001Edition
®
PORTABLE IMPACT WRENCH
Email:export@vessel.co.jp URL http://www.vessel.co.jp/exp/
C
Copyright VESSEL CO., INC. 2001
99093030.02 Printed in Japan.
Product of Japan
・ SPEC TYPE (Documents Included)
・
USA GAS EMISSION CONTROL VERSION(EPA PHASE/CARB Tier 1)
・INTERNATIONAL SPEC MODEL
R
Tools since 1916
"PHANTOM" moves quickly!
OPERATORS MANUAL
& SPAREPARTS LISTS
INDEX
PAGE No.
CHAPTER 1.
CHAPTER 2.
CHAPTER 3.
CHAPTER 4.
CHAPTER 5.
CHAPTER 6.
TECHNICAL DATA -----------------------------------------------------
WARNINGS & SAFETY INSTRUCTIONS ------------------------
OPERATING INSTRUCTION ----------------------------------------
TROUBLE SHOOTING ------------------------------------------------
MAINTENANCE INSTRUCTION ------------------------------------
EXPLODED VIEWS AND SPAREPARTS LISTS --------------Engine - Exploded Diagram Drawing ------------------------------Engine - Parts List -----------------------------------------------------Engine components - Exploded Diagram Drawing ------------Engine components - Parts List -------------------------------------
1
2〜3
4〜5
6〜8
9〜11
12
13
14
15
16
Recoil Starter - Exploded Diagram Drawing & Parts List -----Carburetor - Exploded Diagram Drawing & Parts List --------Impact Mechanism - Exploded Diagram Drawing --------------Impact Mechanism - Parts List ---------------------------------------
17
18
19
20
CHAPTER 1.
TECHNICAL DATA
INTRODUCTION
GT-3500GE GASOLINE ENGINE IMPACT WRENCH is a high quality tool with self-contained
heavy duty and high power two cycle engine as power source. And its unique design of impact
mechanism with VESSEL pneumatic V-Hammer ultra light weight impact wrench series, even
small engine (46.5 cc) can create higher fastening torque with enormous light weight only
19.50kg (42.99 lbs.)
Because of self-contained high power two cycle engine, it is very easily mobile to carry by one
man to any construction sites in the rain forest, hill or desert such remote areas where electricity
supply or air compressor, generator are not available.
CHAPTER 2.
WARNINGS AND SAFETY INSTRUCTIONS
Read these instructions carefully before operating, maintaining or servicing this tool.
Please keep these instructions in a safe accessible place.
Read to fully understand and
observe the following safety
precautions and warnings.
Always wear eye, head and
ear protectors when using this
tool.
Careless or improper use of
tool may cause serious or fatal
injury.
The capacity of this tool is 32mm (1 1/4") bolt size and ideal for fastening and loosening bolts
of wood sleepers at railroad construction and many more applications.
Engine Type
Displacement
Fuel Tank Capacity
Fuel Mixture Ratio
Revolution(idling)
Revolution(loaded, impact)
Revolution(non loaded, max)
Maximum Output
Maximum Torque
Compression Rate
Fuel Consumption Rate
Ignition Type
Spark Plug Type
Carburetor Type : Diaphragm
Impact Square Drive Size
Fastening Torque Range
Free Speed
Vibration Unloaded
Loaded
Noise Idle
Loaded
Capacity Bolt Diameter : 32 mm (1 1/4")
Weight Without fuel : 19.50 kg (42.99 lbs.)
Overall Dimensions Length
Height
Width
Accessories Hex Key Wrench
Spark Plug Wrench
Spanner
:Two Stroke, Forced, Air Cooled, Single Cylinder
: 46.5cc, Φ43x32mm(Inner bore size x stroke)
: 1 liter
: 25:1(gasoline : 2 cycle oil)
: 2700 rpm ±250
: 7120 rpm
: 9880 rpm
: 2.3 Ps/7500 rpm
: 0.34 kg-m/5500 rpm
: 7.1 : 1
: 380 g/Ps.h
: Electronic
: NGK BPMR6A
: 25.4 mm(1")
: 1030Nm(Full Throttle : 760ft. lbf)
800Nm(Half Throttle : 590ft. lbf)
: 1200 rpm
2
: 4m/S
: 19m/S
2
: 78dBA
: 100dBA
: 700mm (28")
: 330mm (13")
: 390mm (15")
4mm 1pc.
5mm 1pc.
6mm 1pc.
1pc.
10-13mm 1pc.
WARNING!
Indicates instant possibility of
severe personal injury or loss
of life, if instructions are not
followed.
Operator safety
●
Always wear a safety face shield or goggles.
●
Always wear heavy, long pants, boots and
gloves. Do not wear loose clothing, jewellery,
short pants, sandals or go barefoot. Secure
hair so it is above shoulder length.
●
Do not operate that tool when you are tired,
ill or under the influence of alcohol, drugs or
medication.
●
Never let a child or inexperienced person
operate the machine.
●
Wear hearing protection.
●
Never start or run the engine inside a closed
room or building. Breathing exhaust fumes
can kill.
●
Keep handles free of oil and fuel.
●
Keep hands away from anvil.
●
Do not grab or hold the unit by rotating anvil.
●
Hold the handles firmly with both hands and
make sure to stand on the firm base or ground.
●
Do not touch spark plug, high voltage cord during operation as it may cause electric shock.
●
To avoid burn do not touch those places like
engine, muffler, exhaust where get very hot
during in use or even after stop engine until
it gets cool for the time being.
●
When operation is prolonged, take a break
from time to time so that you may avoid possible whitefinger disease which is caused
by vibration.
CAUTION!
Indicates a possibility of per-
sonal injury or equipment dam-
age, if instructions are not
followed.
Tool safety
●
Inspect the entire tool before each use. Replace damaged parts. Check for fuel leaksand
make sure all fasteners are in place and se-
curely fastened.
●
Replace parts that are cracked, chipped or
damaged in any way before using the tool.
●
Keep others away when making carburetor
adjustments.
●
Use only accessories as recommended for this
tools by the manufacturer.
WARNING!
Never modify the tool in any way. Do not use
your tool for any job except that for which it is
intended.
Fuel safety
●
Mix and pour fuel outdoors and where there
are no sparks or flames.
●
Use a container approved for fuel.
●
Do not smoke or allow smoking near fuel or
the tool or while using the tool.
●
When filling up fuel, stop engine and make
sure engine is cool and choose the places
where no flamables and well ventulation.
●
Wipe up all fuel spills before starting engine.
Note: To improve the performance, the specifications are subject to change without notice.
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