Vertiv XTE 802G Installation Manual

XTE 802G Generator Room Walk-In-Cabinet

Description and Installation Manual

Specification Number: F2019014

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. Refer to other local practices or building codes as applicable for the correct methods, tools, and materials to be used in performing procedures not specifically described in this document.

The products covered by this instruction manual are manufactured and/or sold by Vertiv. This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv is strictly prohibited.

Names of companies and products are trademarks or registered trademarks of the respective companies. Any questions regarding usage of trademark names should be directed to the original manufacturer.

Technical Support Site

If you encounter any installation or operational issues with your product, check the pertinent section of this manual to see if the issue can be resolved by following outlined procedures.

Visit https://www.vertiv.com/en-us/support/ for additional assistance.

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

iii

TABLE OF CONTENTS

Admonishments Used in this Document .......................................................................................................................... v

Important Safety Instructions ............................................................................................................................................ vi

1 Purpose of this Document ............................................................................................................................................... 1

2 Product Description .......................................................................................................................................................... 1

2.1 General ..................................................................................................................................................................................................................................................................................... 1

2.2 Part Numbers .................................................................................................................................................................................................................................................................... 2

2.3 Application .......................................................................................................................................................................................................................................................................... 3

2.4 Standards Compliance ............................................................................................................................................................................................................................................. 3

2.5 Safety Listed AC or DC Components......................................................................................................................................................................................................... 3

2.6 Dimensions, Weights, and Physical Specifications ........................................................................................................................................................................ 4

2.7 Features and Options .............................................................................................................................................................................................................................................. 11

3 Sequence of Procedures ............................................................................................................................................... 20

3.1 General ................................................................................................................................................................................................................................................................................ 20

4 Front Door .......................................................................................................................................................................... 21

4.1 Safety Precautions ..................................................................................................................................................................................................................................................... 21

4.2 Locking Mechanism ................................................................................................................................................................................................................................................. 21

4.3 Securing Mechanism ............................................................................................................................................................................................................................................... 21

4.4 Door Intrusion Alarm Switch Operation ................................................................................................................................................................................................. 21

5 Installation Considerations .......................................................................................................................................... 22

5.1 Important Safety Instructions ......................................................................................................................................................................................................................... 22

5.2 Installation Overview ............................................................................................................................................................................................................................................... 22

5.3 Tools and Test Equipment Required for Installation ................................................................................................................................................................ 23

6 XTE 802G Placement ..................................................................................................................................................... 24

6.1 Overview ............................................................................................................................................................................................................................................................................ 24

6.2 Site Selection ................................................................................................................................................................................................................................................................ 24

6.3 Foundation Kit Installation ................................................................................................................................................................................................................................. 25

6.3.1 Helical Foundation Kit Installation (P/N D1000-0000-0101) .................................................................................................................... 25

6.4 Combo Platform Installation ............................................................................................................................................................................................................................ 28

6.4.1 Combo Helical Platform Installation (P/N D1000-0010-0171) .................................................................................................................. 28

6.4.2 Combo Concrete / Gravity Platform Installation (P/N D1000-0010-0179) .................................................................................... 31

6.5 Transportation and Storage ............................................................................................................................................................................................................................. 35

6.6 Unpacking and Preparing the XTE 802G at the Installation Site ................................................................................................................................ 36

6.7 Preparing to Lift the XTE 802G .................................................................................................................................................................................................................... 37

6.8 Lifting the XTE 802G ............................................................................................................................................................................................................................................. 39

6.9 Placing the XTE 802G ........................................................................................................................................................................................................................................... 41

6.9.1 On Approved Foundation Kit .................................................................................................................................................................................................... 41

7 Installing Interconnect Frame ..................................................................................................................................... 43

8 Sealing Cable Entries and Openings with Factory Cover-Plates ..................................................................... 45

8.1 General ................................................................................................................................................................................................................................................................................ 45

8.2 Generator Installation ............................................................................................................................................................................................................................................ 45

9 Grounding the XTE 802G ............................................................................................................................................. 46

9.1 Important Safety Instructions ........................................................................................................................................................................................................................ 46

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

9.2 Safety Precautions ................................................................................................................................................................................................................................................... 46

9.3 General ................................................................................................................................................................................................................................................................................ 46

9.4 Master Ground Bar (MGB) ............................................................................................................................................................................................................................... 46

9.5 Ground Bar (Interior) ............................................................................................................................................................................................................................................. 46

10 DC Power ........................................................................................................................................................................... 52

10.1 Important Safety Instructions ......................................................................................................................................................................................................................... 52

10.2 Safety Precautions .................................................................................................................................................................................................................................................... 52

10.3 General ................................................................................................................................................................................................................................................................................. 52

10.4 -48 VDC Interior Lights Wiring Block ...................................................................................................................................................................................................... 52

10.5 Optional +24 VDC Smoke Detector Wiring Junction Box .................................................................................................................................................. 54

11 OSP Cables ........................................................................................................................................................................ 55

11.1 Important Safety Instructions ......................................................................................................................................................................................................................... 55

11.2 Safety Precautions .................................................................................................................................................................................................................................................... 55

11.3 General ................................................................................................................................................................................................................................................................................. 55

11.4 Sealing Cable Entries .............................................................................................................................................................................................................................................. 55

12 Alarm Wiring ..................................................................................................................................................................... 56

13 DC Power, Outdoor Enclosure & Service Contacts .............................................................................................. 58

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

DANGER

in death or serious injury if not avoided

WARNING

result in death or serious injury if not avoid a risk only to equipment, software, data, or service

CAUTION

result in minor or moderate injury if not avoided used for situations that pose a risk only to equipment, data, or service, even if such use appears to be permitted in some of the applicable standards

ALERT

equipment, software, data, or service

ALERT

equipment damage, software corruption, data loss, or service interruption

FIRE SAFETY

or policies, or of the locations of fire

SAFETY

policies not relat

Admonishments Used in this Document

! Warns of a hazard the reader

! Warns of a potential hazard the reader

ed. This admonition is not used for situations that pose

! Warns of a potential hazard the reader

! Alerts the reader to an action that

will

be exposed to that will

. (ANSI, OSHA)

. (ANSI, OSHA) This admonition is not

must be avoided

. (ISO)

may

be exposed to that

. (ANSI)

may

be exposed to that

. (OSHA)

in order to protect

likely

result

could

! Alerts the reader to an action that

! Informs the reader of fire safety information, reminders, precautions,

! Informs the reader of general safety information, reminders, precautions, or

ed to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)

-fighting and fire-safety equipment. (ISO)

must be performed

in order to prevent

. (ISO)

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

Important Safety Instructions

Safety Admonishments Definitions

Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page v.

You Must Follow Approved Safety Procedures

DANGER! Performing the following procedures may expose you to hazards. These procedures should be performed by

qualified technicians familiar with the hazards associated with this type of equipment. These hazards may include shock,

energy, and/or burns. To avoid these hazards:

a) The tasks should be performed in the order indicated.

b) Remove watches, rings, and other metal objects.

c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage or the expected

voltage is present. Check for voltage with both AC and DC voltmeters prior to making contact.

d) Wear eye protection.

e) Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for the work to be

performed.

Buried Utilities

CAUTION! When installing the enclosure, ensure the site is free of any buried utilities. Call 811 before installation. Severe

damage, serious injury, or death can occur if buried utilities are not identified prior to installation.

Personal Protective Equipment (PPE)

DANGER! ARC FLASH AND SHOCK HAZARD.

Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis

should be done to determine the “hazard/risk” category, and to select proper PPE.

Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain the equipment.

Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work Permits as required

by the local authority, per NFPA 70E “Standard for Electrical Safety in the Workplace”.

Generator and Associated Equipment

Refer to the generator and associated equipment manufacturers documentation for specific generator and associated equipment safety instructions.

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

vii

General Safety Precautions

The following precautions shall be observed at all time when handling and installing the enclosure:

• Observe all safety precautions against personal injury and equipment damage.

• The procedures outlined in this manual are only recommended guidelines. Ensure that all NEC (National Electric Code) and

local codes for safety and wiring are followed.

- Use listed two-hole compression connectors (lugs) to terminate all ground connections. Selected lug shall match wire

and type, and crimped applied as specified by the lug manufacturer.

- Apply NO-OX-ID-A to all ground connections.

- Insulation of field-wire conductors should be rated no less than 90 °C, and sized in a manner that is consistent with the

NEC and local codes.

• Always use an approved voltage detector, when approaching an enclosure, to verify no leaks or shorts are presents on the

external body.

• Read “Specific Safety Precautions” starting on page viii in its entirety prior to attempting to handle or secure the enclosure.

• A minimum of two persons are required to safely install the enclosure.

• Hard hats and steel-toed boots should be worn while maneuvering the enclosure.

• Safety glasses should always be on while on-site.

• Safety gloves should be on when working in temperature extremes, with batteries, or with sharp objects.

• All electricians, operators, and technicians have been trained for the task at hand.

• Keep bystanders away.

• Ensure that all personnel on site are familiar with the first-aid kit location and emergency procedures in the event of an injury.

• Never leave the enclosure unattended. If leaving the site, close and secure the enclosure.

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

viii

Specific Safety Precautions

DANGER! ELECTRICAL HAZARD

The equipment shall be installed and serviced by trained service personnel in accordance with the applicable requirements of

the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's

(NFPA) National Electrical Code (NEC) (NFPA 70) or Canadian Electrical Code; and the applicable sections of the National

Electrical Safety Code (NESC) (ANSI C2). For operation in countries where the NEC or NESC is not recognized, follow

applicable codes.

All electrical procedures should be performed by a licensed electrician.

Observe all safety precautions as specified by local building codes. If local building codes specify procedures different from those in this section, follow local codes.

DANGER! RISK OF ELECTRICAL SHOCK, GENERAL

All enclosure grounding and ground ring must be installed and verified prior to connecting any power cables (AC or DC) and

turning-up of enclosure.

When connecting any discrete power connection, make the connection first with the ground/return and break last with

ground/return.

Do not install equipment showing any physical damage.

If packaging is damaged, do not accept receipt from the shipper.

DANGER! RISK OF ELECTRICAL SHOCK, OSP CABLES

If joint buried cables are used, check the cable sheath for voltage in accordance with local standards. If voltage is detected,

do not proceed with the installation. Contact the supervisor and do not proceed until the voltage hazard is eliminated.

WARNING! RISK OF INJURY TO EYES AND SKIN, FROM OPTIC DEVICES

Do not look into a fiber cable or device, nor hold such cable or device against body, fabric or other material.

CAUTION! TO AVOID EQUIPMENT DAMAGE:

DO NOT REMOVE the exterior packaging or wrap from the enclosure until the enclosure is transported to the installation site.

Control moisture and condensation inside the enclosure until it is turned up for service.

CAUTION! PREVENT EQUIPMENT DAMAGE, FROM CONDENSATION

Until the enclosure is turned up for service, the bags of desiccant shipped with the enclosure must remain in the enclosure to

prevent condensation.

Once service is in-place, remove the desiccant.

DANGER! PREVENT EQUIPMENT DAMAGE, MAINTAIN VENTILATION

To optimize the service life of this equipment, make sure there are no obstructions in front of the ventilation openings.

WARNING! RISK OF EXPLOSION

For safety reasons, never restrict or block the airflow through the door or entry panel ventilation openings.

CAUTION! PREVENT EQUIPMENT DAMAGE, OPERATING TEMPERATURE

The enclosure is approved for operation in an environment with an expected temperature range of -40 °F

to +46 °C) and 0% to 95% relative humidity range, condensing. Do not use at temperatures or humidity exceeding these

ranges.

The enclosure is not for indoor use.

to +115 °F (–40 °C

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

WARNING! PREVENT INJURIES, FROM LIFTING THE ENCLOSURE

Follow all local safety practices while lifting the enclosure. Safety equipment, signage, traffic control and all required Personal

Protective Equipment (PPE) shall be used.

Keep unnecessary personnel and bystanders clear of work areas at all times.

Do not lift the enclosure over people. Do not let anyone work, stand, or pass under a lifted enclosure.

Do not move or lift the enclosure with a door open.

Only properly trained and certified operators shall operate any crane or lifting equipment.

Do not allow the lifting equipment or enclosure to touch any electrical wiring or equipment.

Operate all lifting equipment within safety constraints, as defined by the manufacturer and local practices; for example, do not

exceed the capacity of reach.

Crane Operation:

Only properly trained operators shall operate the crane.

Do not operate the crane until all stabilizers are extended. The stabilizers must be in firm contact with the ground or other

adequate support structure. Do not retract or extend the stabilizers when the enclosure is suspended from the crane.

Only the crane rigging crew should set up the crane and rigging.

Do not exceed the lifting capacity of the crane.

Use all four (4) provided lifting points (eyes) at the top corners of the enclosure to lift the enclosure.

Use crane spreader frames to prevent enclosure framework warping due to side loading.

Never route straps, cables or chains through the fork-lift channels in the base for a vertical crane lift.

Do not use slings, clevises or shackles of insufficient capacity.

Forklift Operation:

Only properly trained operators shall operate the forklift.

Do not exceed the lifting capacity of the forklift.

Forklifts shall have a minimum fork length of 72 inches (183 cm).

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

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Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

Front

Rear

1 Purpose of this Document

This document provides description and installation instructions for the XTE 802G Generator Room; Spec. No. F2019014, including associated foundation kits and platforms.

Procedures related to the provisioning, start-up, and acceptance of the generator and associated equipment are not covered in this document.

Documents that supplement the information in this document are referenced in “Sequence of Procedures” on page 20.

2 Product Description

2.1 General

The XTE 802G Generator Room is a companion enclosure for the XTE 802 Walk-In-Cabinet (WIC). The XTE 802G can be used to protect a 20 kW generator in snowy climates. See Figure 2-1 for overall views of the XTE 802G Generator Room. See Figure 2-2 for an illustration of the XTE 802G mounted next to an XTE 802.

Figure 2-1: Overall Views of XTE 802G Generator Room

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

Front

Figure 2-2: Illustration of XTE 802G Generator Room Mounted Next to an XTE 802 Walk-In-Cabinet (WIC)

2.2 Part Numbers

Refer to Table 2-1 for applicable product part numbers.

Table 2-1: XTE 802G Generator Room Part Numbers and Descriptions

Part Number Description NEQ

XTE 802G Generator Room

F2019014 ATT 6X6 Generator Room BLD.44436

Foundation Options

D1000-0000-0101 (stand-alone application)

D1000-0010-0171 Combo Helical Platform - (1) Platform, (2) Stairs, (4) 8" x 7' Helical Piers with Leveling

D1000-0010-0179 Combo Concrete / On the Ground Platform - (1) Platform, (2) Stairs, (3) Skis with Leveling

WIC Helical Foundation Kit – (4) WIC Corner Plates, (1) Two Step Stair, and (4) 6” x 7’ Helical Piers with Leveling Hardware.

(two required, one for the XTE 802 and one for the XTE 802G)

Combo Platforms

Hardware

NEQ.19785

NEQ.44467

NEQ.44466

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

2.3 Application

The XTE 802G Generator Room is designed to house and protect a Kohler 20 kW diesel generator.

• The XTE 802G Generator Room is designed to provide secure and water-tight housing for the generator and associated

equipment including the generator battery.

• The XTE 802G Generator Room depends upon a proven structural system and integrated mechanical components.

• The XTE 802G Generator Room has several mounting options, primarily helical and concrete pier.

2.4 Standards Compliance

The XTE 802G Generator Room is designed to meet the following standards where applicable:

• CSA Certificate of Compliance #70193287.

- CLASS - C321111 - INDUSTRIAL CONTROL EQUIPMENT - Enclosures for Electrical Equipment

- CLASS - C321191 - INDUSTRIAL CONTROL EQUIPMENT - Enclosures for Electrical Equipment – US

- Enclosure Type 3R

NOTE!

APPLICABLE REQUIREMENTS

• National Building Code - Canada, 2005.

• National Building Code - USA, 2012.

• ASTM A653 - Galvanized Steel.

• Welding Conformance to CWB - CSA Standard W47.1 and AWS – D1.2, D1.3 and D1.6.

• Designed to meet Seismic Zone 4, water intrusion, impact resistance.

• Telcordia GR487 compliant for corrosion and ultraviolet radiation.

This unit is intended for industrial and/or power distribution equipment applications. These components are

intended for the installation of industrial electrical equipment and/or power distribution equipment where the complete

assembly is approved for installation in non-hazardous locations in accordance with the National Electric Code (NEC) and

Canadian Electric Code (CEC).

a) CSA C22.2 No, 94.1-07 / UL 50 12th Ed (Harmonized) Enclosures for Electrical Equipment, Non-Environmental

Considerations.

b) CSA C22.2 No. 94.2-07 / UL 50E 1st Ed (Harmonized) Enclosures for Electrical Equipment, Environmental

Considerations.

• Electrical certification as per CSA and NFPA70 (NEC) requirements.

• Installation method compliant to AT&T TP76300.

2.5 Safety Listed AC or DC Components

A typical XTE 802G Generator Room only utilizes listed or recognized components for the United States and/or Canada.

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

2.6 Dimensions, Weights, and Physical Specifications

Dimensions

• See Figure 2-3 for overall dimensions.

• See Figure 2-4 for mounting hole dimensions without corner plates and Figure 2-5 for mounting hole dimensions with corner

plates.

• See Figure 2-6 for working space clearances.

• See Figure 2-7 for base dimensions.

• See Figure 2-8 and Figure 2-9 for conduit knockout locations and dimensions.

Specifications

• External Dimensions – 80” x 80” x 113”

• Internal Height – 96.5"

• Internal Width – 71.4"

• Internal Length – 71.4"

• Weight – Empty: 2400 lbs.

As Installed: 4750 lbs.

• One (1) hour fire rating.

• Common equipment kit (lighting, etc.).

• Fully integrated internal grounding system.

• Externally mounted color matched unistrut channels on each lifting strap for mounting external equipment.

• Color – Pebble-Gray, RAL7032.

• Finish – Standard finish is multistage dry powder polyester paint for maximum durability and performance against corrosion.

Optional exterior finishes also available upon request.

Figure 2-3: Overall Dimensions

Notes:

1. All dimensions are in inches, unless otherwise specified.

80.00

Left Side

Right Side

113.06

80.00

Front

Rear

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

2.00

80.26

Figure 2-4: Mounting Hole Dimensions (without corner plates)

50.00

6.07

5.14

10.00

49.97

9.06

Bottom View

10.00

Front

Notes:

1. All dimensions are in inches, unless otherwise specified.

0.81

Figure 2-5: Mounting Hole Dimensions (with corner plates)

Notes:

1. All dimensions are in inches, unless otherwise specified.

82.99

2.43

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

82.99

7.07

68.85

Bottom View

1.13

Front

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

Top View

Notes:

1. All dimensions are in inches, unless otherwise specified.

80.00

Working

Space

Working

Space

Notes:

1. All dimensions are in inches, unless otherwise specified.

Base

80.00

Front

80.00

7.59

Left Side

Figure 2-6: Working Space Clearances

Figure 2-7: Base Dimensions

Figure 2-8: Conduit Knockout Locations in Base Pan

Bottom Cover Panel Conduit Knockout Locations and Dimensions

20X Detail B

Bottom View

Typ. Conduit Knockout (see Detail B)

Front

5.35

3x 5.30

14.73

14.92

2x 3.70

1.85

1.94

43.36 2.70

6.40 3x 3.70

6x 3.70

1.85

6.40

3x 3.70

2x 9.92

2x 12.34

2x 0.29

37.84

10.55

6.40

3.63

27.43

See Detail C

See Detail B

See Detail A

See Detail D

Detail A

2X Detail C

4X Detail D

Notes:

1. All dimensions are in inches, unless otherwise specified.

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

Notes:

1. All dimensions are in mm [inches].

2. All dimensions are to outside surface.

See Detail A

See Detail C

See Detail B

2X Detai l A

2X Detail B

Detail C

Figure 2-9: Base Side Plate Conduit Knockout Dimensions

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual

2.7 Features and Options

Perspective Views

For illustrations of the XTE 802G, refer to the following.

• Refer to Figure 2-10 for perspective views with major features identified.

• Refer to Figure 2-11 for wall detail views.

• Refer to Figure 2-12 for top view of floor; including floor cable entry ports locations.

• Refer to Figure 2-13 for door intrusion switch location.

Construction

Welded galvanized steel construction with outstanding impact and corrosion resistance.

• Interlocking steel panels construction.

• Walls, floor and ceiling are made of 14 gauge steel.

• Ceiling joists with 12 gauge steel.

• Floor Load: 200 pounds per square foot minimum (uniform with full-support foundation).

• Roof Live and Impact Load: 300 PSF (maximum).

• Wind Speed: 180 mph.

Protection

Powder coat finish. Meets GR487 Telcordia mechanical and environmental standards for telecom cabinets.

• Protects against rain, sleet, snow, splashing water and damage from external ice formation.

• Optional exterior finishes including brick, stone and exposed aggregate are available upon request.

Mounting Base

Cable mounting base with 360 degree access to floor penetrations for easy conduit and cable entries into the XTE 802G Generator Room. See

Figure 2-7 on page 8.

• Fork lift tubes on left and right sides of cabinet.

• Base includes steel cover plates front and back to accommodate cabling.

Common Equipment Kit

• Interior -48 VDC Lights

• Optional +24 VDC Smoke Detector

• Door Contacts

• Halo ground, interior isolated copper ground bar, H taps for ground terminal and external isolate ground bar, ground entry /

exit plate as per ATT grounding specification.

+ 49 hidden pages