Vertiv XTE 801 Series Description And Installation Manual

XTE 802 Series

Walk-In-Cabinet (WIC)

Description and Installation Manual (631-205-434), Revision D

Specification Number: F2018009

2

The information contained in this document is subject to change without
notice and may not be suitable for all applications. While every precaution
has been taken to ensure the accuracy and completeness of this
document, Vertiv Group Corporation assumes no responsibility and
disclaims all liability for damages resulting from use of this information or
for any errors or omissions. Refer to other local practices or building codes
as applicable for the correct methods, tools, and materials to be used in
performing procedures not specifically described in this document.

This document may contain confidential and/or proprietary information of
Vertiv Group Corporation, and its receipt or possession does not convey
any right to reproduce, disclose its contents, or to manufacture or sell
anything that it may describe. Reproduction, disclosure, or use without
specific authorization from Vertiv Group Corporation is strictly prohibited.

Vertiv and the Vertiv logo are trademarks or registered trademarks of
Vertiv Co. All other names and logos referred to are trade names,
trademarks or registered trademarks of their respective owners.

© 2019 Vertiv Co. All rights reserved.

Vertiv | XTE 802 Series Walk-In-Cabinet (WIC) Description & Installation Manual (631-205-434) | Rev. D

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TABLE OF CONTENTS

Admonishments Used in this Document ............................................................ 6

Important Safety Instructions .............................................................................. 7

Safety Precautions Definitions .................................................................................................................. 7

General Safety Precautions .......................................................................................................................... 7

Voltages .......................................................................................................................................................................... 8

AC Input Voltages ........................................................................................................................................................ 8

DC Output and Battery Voltages .................................................................................................................. 8

Battery .............................................................................................................................................................................. 8

Specific Safety Precautions ...................................................................................................................... 10

Personal Protective Equipment (PPE) ........................................................................................... 13

Hazardous Voltage ............................................................................................................................................ 13

Handling Equipment Containing Static Sensitive Components........................... 13

Maintenance and Replacement Procedures ............................................................................ 13

Static Warning ......................................................................................................... 14

Purpose of this Document ................................................................................... 15

Product Description ............................................................................................... 15

General ........................................................................................................................................................................... 15

Part Numbers .......................................................................................................................................................... 16

Application ................................................................................................................................................................. 18

Standards Compliance ................................................................................................................................... 18

Safety Listed AC or DC Components.............................................................................................. 19

Commercial AC Service................................................................................................................................ 20

WIC Dimensions, Weights, and Physical Specifications ................................................ 21

WIC Features and Options ........................................................................................................................ 28

Sequence of Procedures ...................................................................................... 46

General .......................................................................................................................................................................... 46

Front Door ............................................................................................................... 47

Safety Precautions ............................................................................................................................................ 47

Locking Mechanism ......................................................................................................................................... 47

Securing Mechanism ...................................................................................................................................... 47

Intrusion Alarm Switch Operation ...................................................................................................... 47

Installation Considerations ................................................................................. 48

Important Safety Instructions ................................................................................................................ 48

Installation Overview ....................................................................................................................................... 48

Tools and Test Equipment Required for Installation ...................................................... 49

WIC and Generator Placement ........................................................................... 50

Overview ...................................................................................................................................................................... 50

Site Selection .......................................................................................................................................................... 50

WIC Foundation Kit Installation ............................................................................................................. 51

WIC Helical Foundation Kit Installation (P/N D1000-0000-0101) ............................. 51

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WIC Concrete Pier/Pad Foundation Kit Installation (P/N D1007-0000-

0012) ...................................................................................................................................................................................... 55

WIC On The Ground (Gravity) Foundation Kit Installation (P/N D1000-

0000-0103) ..................................................................................................................................................................... 57

Generator Foundation Kit Installation ............................................................................................ 58

All Generators up to 20 KW Helical Foundation Kit Installation (P/N

D1000-0010-0109) .................................................................................................................................................. 58

All Generators up to 30 KW Helical Foundation Kit Installation (P/N

D1000-0010-0109, Two Required) ......................................................................................................... 60

All Generators up to 30 KW On the Ground (Gravity) Foundation Kit

Installation (P/N D1001-0020-0062) ..................................................................................................... 62

WIC and Generator Combo Platform Installation ............................................................... 63

WIC and Generator Combo Helical Platform Installation (P/N D1000-

0010-0122) .......................................................................................................................................................................63

WIC and Generator Combo Concrete/Gravity Platform Installation (P/N

D1000-0010-0123) .................................................................................................................................................. 66

Generator Wings Installation (P/N D1000-0020-0032) ..................................................... 68

Elevated WIC and Generator Platform Installation (P/N D1000-0010­0089-04, P/N D1000-0010-0089-06, P/N D1000-0010-0089-08, P/N

D1000-0010-0089-10, P/N D1000-0010-0089-12) ................................................................. 71

Transportation and Storage .....................................................................................................................73

Unpacking and Preparing the WIC at the Installation Site ....................................... 74

Preparing to Lift the WIC ............................................................................................................................ 75

Lifting the WIC ........................................................................................................................................................ 77

Placing the WIC .................................................................................................................................................... 79

On Approved Foundation Kit ......................................................................................................................... 79

Sealing Cable Entries............................................................................................. 81

Grounding the WIC ................................................................................................ 82

Important Safety Instructions ................................................................................................................ 82

Safety Precautions ............................................................................................................................................ 82

General .......................................................................................................................................................................... 82

Exterior Ground Bars ...................................................................................................................................... 82

Master Ground Bar (MGB) ........................................................................................................................ 83

GPS Mounting Brackets ............................................................................................................................... 83

AC Power .................................................................................................................. 91

Important Safety Instructions ................................................................................................................. 91

Safety Precautions ............................................................................................................................................. 91

General ........................................................................................................................................................................... 91

WIC AC Schematic ............................................................................................................................................. 91

AC Input Connections to Power Transfer Load Center (PTLC) E/W

Automatic Transfer Switch (ATS) ..................................................................................................... 92

DC Power ................................................................................................................ 101

Important Safety Instructions .............................................................................................................. 101

Safety Precautions .......................................................................................................................................... 101

General ........................................................................................................................................................................ 101

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DC Power Cabling Color Scheme ..................................................................................................... 101

Battery Installation and Wiring ............................................................................................................ 101

External DC Generator Wiring ............................................................................................................ 102

Procedure ....................................................................................................................................................................... 102

Operating the Power System ............................................................................................................... 102

OSP Cables ............................................................................................................ 106

Important Safety Instructions ............................................................................................................. 106

Safety Precautions ......................................................................................................................................... 106

Sealing Cable Entries ................................................................................................................................... 106

Installing Fiber Cables ................................................................................................................................. 106

Alarm Wiring .......................................................................................................... 107

Connecting External Alarms..................................................................................................................107

Initial Power Up .................................................................................................... 109

Important Safety Instructions ............................................................................................................. 109

Safety Precautions ......................................................................................................................................... 109

Prerequisite ........................................................................................................................................................... 109

Initial Power Up Sequence ...................................................................................................................... 110

Direct Air Cooling (DAC) and HVAC ................................................................ 111

Description ................................................................................................................................................................ 111

General Operation .............................................................................................................................................. 111

Controller ...................................................................................................................................................................114

DC Power, Outdoor Enclosure & Service Contacts ..................................... 123

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6

DANGER

in death or serious injury if not avoided

WARNING

result in
death or serious injury if not avoided
a risk only to equipment, software, data, or service

CAUTION

result in minor or moderate injury if not avoided
used for situations that pose a risk only to equipment, data, or service, even if such use
appears to be permitted in some of the applicable standards

ALER

equipment, software, data, or service

ALERT

equipment damage, software corruption, data loss, or service interruption

FIRE SAFETY

or policies, or of the locations of fire

SAFETY

policies not related to a particular source of hazard or to fire safety

ADMONISHMENTS USED IN THIS DOCUMENT

! Warns of a hazard the reader

! Warns of a potential hazard the reader

! Warns of a potential hazard the reader

T! Alerts the reader to an action that

will

be exposed to that will

. (ANSI, OSHA)

may

be exposed to that

. This admonition is not used for situations that pose

. (ANSI)

may

be exposed to that

. (ANSI, OSHA) This admonition is not

. (OSHA)

must be avoided

. (ISO)

in order to protect

likely

result

could

could

! Alerts the reader to an action that

! Informs the reader of fire safety information, reminders, precautions,

! Informs the reader of general safety information, reminders, precautions, or

Vertiv | XTE 802 Series Walk-In-Cabinet (WIC) Description & Installation Manual (631-205-434) | Rev. D

-fighting and fire-safety equipment. (ISO)

must be performed

in order to prevent

. (ISO)

. (ISO, ANSI, OSHA)

7

IMPORTANT SAFETY INSTRUCTIONS

Safety Precautions Definitions

Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this
Document” on page 6.

General Safety Precautions

The following precautions shall be observed at all time when handling and installing the WIC:

• Observe all safety precautions against personal injury and equipment damage.

• The procedures outlined in this manual are only recommended guidelines. Ensure that all NEC (National

Electric Code) and local codes for safety and wiring are followed.

- Use listed two-hole compression connectors (lugs) to terminate all ground connections. Selected

lug shall match wire and type, and crimped applied as specified by the lug manufacturer.

- Apply NO-OX-ID-A to all ground connections.

- Insulation of field-wire conductors should be rated no less than 105 °C, and sized in a manner that is

consistent with the NEC and local codes.

• Always use a non-contact voltage detector, when approaching the WIC, to verify no leaks or shorts are

presents on the external body.

• Read “WIC and Generator Placement” on page 50 in its entirety prior to attempting to handle or secure

the WIC.

• A minimum of two persons are required to safely install the WIC.

• Hard hats and steel-toed boots should be worn while maneuvering the WIC.

• Safety glasses should always be on while on-site.

• Safety gloves should be on when working in temperature extremes, with batteries, or with sharp objects.

• All electricians, operators, and technicians have been trained for the task at hand.

• Keep bystanders away.

• Ensure that all personnel on site are familiar with the first-aid kit location and emergency procedures in

the event of an injury.

• Never leave the WIC unattended. If leaving the site, close and secure the WIC.

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You Must Follow Approved Safety Procedures

DANGER! Performing the following procedures may expose you to hazards. These procedures should

be performed by qualified technicians familiar with the hazards associated with this type of equipment.
These hazards may include shock, energy, and/or burns. To avoid these hazards:

a) The tasks should be performed in the order indicated.

b) Remove watches, rings, and other metal objects.

c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage

or the expected voltage is present. Check for voltage with both AC and DC voltmeters prior to
making contact.

d) Wear eye protection.

e) Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for

the work to be performed.

Voltages

AC Input Voltages

DANGER! This system operates from AC input voltage capable of producing fatal electrical shock. AC

input power must be completely disconnected from the branch circuits wiring used to provide power to
the system before any AC electrical connections are made. Follow local lockout/tagout procedures to
ensure upstream branch circuit breakers remain de-energized during installation. DO NOT apply AC
input power to the system until all electrical connections have been completed and checked.

DC Output and Battery Voltages

DANGER! This system produces DC power and may have a battery source connected to it. Although

the DC voltage is not hazardously high, the rectifiers and/or battery can deliver large amounts of current.
Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact an output
terminal or battery terminal or exposed wire connected to an output terminal or battery terminal.
NEVER allow a metal object, such as a tool, to contact more than one termination or battery terminal at a
time, or to simultaneously contact a termination or battery terminal and a grounded object. Even a
momentary short circuit can cause sparking, explosion, and injury.

Battery

Refer to the battery manufacturer documentation for specific battery safety instructions. The following are
general guidelines.

WARNING! Correct polarity must be observed when connecting battery leads.

WARNING! Special safety precautions are required for procedures involving handling, installing, and

servicing batteries. Observe all battery safety precautions in this manual and in the battery instruction
manual. These precautions should be followed implicitly at all times.

Vertiv | XTE 802 Series Walk-In-Cabinet (WIC) Description & Installation Manual (631-205-434) | Rev. D

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WARNING! A battery can present a risk of electrical shock and high short circuit current. Servicing of

batteries should be performed or supervised only by properly trained and qualified personnel
knowledgeable about batteries and the required precautions.

The following precautions should be observed when working on batteries:

• Remove watches, rings, and other metal objects.

• Eye protection should be worn to prevent injury from accidental electrical arcs.

• Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for

the work to be performed. Ensure that wrenches with more than one working end have only one
end exposed.

• Do not lay tools or metal parts on top of batteries.

• Disconnect charging source prior to connecting or disconnecting battery terminals.

• Risk of explosion if battery is replaced with an incorrect type or if polarity is reversed.

Recommended to replace batteries with the same manufacturer and type, or equivalent.

• Dispose of used batteries according to the instructions provided with the batteries. Do not dispose

of batteries in a fire. They may explode.

• ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY

INSTRUCTIONS.

DANGER! This equipment may be used in conjunction with lead-acid batteries. Working near lead-acid

batteries is dangerous!

In addition to the hazard of electric shock, gas produced by batteries can be explosive and sulfuric acid

can cause severe burns.

• Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes, and is toxic.

• Batteries contain sulfuric acid.

• Batteries generate explosive gases during normal operation. Systems containing batteries should

never be installed in an airtight room or space. Only install in a ventilated environment.

• Batteries are an energy source that can produce high amounts of electrical current.

FOR THESE REASONS, IT IS OF CRITICAL IMPORTANCE THAT YOU READ THESE INSTRUCTIONS

AND FOLLOW THEM EXACTLY.

WHEN WORKING WITH LEAD-ACID BATTERIES:

• Follow the recommended PPE requirements per the SDS for the battery to be used.

• If battery acid enters your eye, immediately flush your eye with running cold water for at least 15

minutes. Get medical attention immediately.

• If battery acid contacts skin or clothing, wash immediately with soap and water.

Vertiv | XTE 802 Series Walk-In-Cabinet (WIC) Description & Installation Manual (631-205-434) | Rev. D

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ALERT! Performing maintenance and/or troubleshooting procedures may interrupt power to the loads,

if battery reserve is not sufficient.

Specific Safety Precautions

DANGER! RISK OF ELECTRICAL SHOCK, GENERAL

All ground connections must be installed and verified prior to connecting any power cables (AC or DC)
and turning-up the WIC.

When connecting any discrete power connection, make the connection first with the ground/return and

break last with ground/return.

Do not install equipment showing any physical damage.

DANGER! RISK OF ELECTRICAL SHOCK, AC

Proper actions, include, but not limited to:

a) Verify before contacting the WIC that no current leakage or ground fault condition is present.

b) Verify a proper ground is in place.

c) Verify for AC hook-up, all WIC circuit breakers are OFF and the utility incoming feed is OFF.

Use a trained licensed electrician.

DANGER! RISK OF ELECTRIC SHOCK

The DC bus is powered by DUAL power sources – Rectifiers and DC Batteries.

To properly work on the system, de-energize by disconnecting BOTH power sources. Even with the

batteries turned off by using a local battery (circuit breaker) disconnect, batteries are still “LIVE” and
hazardous, including a voltage >50 VDC, and a source of high short circuit current.

Use extreme caution around the batteries and terminals.

DANGER! RISK OF ELECTRICAL SHOCK, OSP CABLES

If joint buried cables are used, check the cable sheath for voltage in accordance with local standards. If
voltage is detected, do not proceed with the installation. Contact the supervisor and do not proceed
until the voltage hazard is eliminated.

DANGER! RISK OF CHEMICAL EXPOSURE

A battery can present harmful chemicals. Refer to the battery installation manuals and MSDS supplied
with the batteries. Work in a ventilated area and follow all safety procedures.

At a minimum, wear safety glasses and gloves when working with batteries.

Do not smoke.

Vertiv | XTE 802 Series Walk-In-Cabinet (WIC) Description & Installation Manual (631-205-434) | Rev. D

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WARNING! PREVENT INJURIES, FROM LIFTING THE WIC

Follow all local safety practices while lifting the WIC. Safety equipment, signage, traffic control and all
required Personal Protective Equipment (PPE) shall be used.

Keep unnecessary personnel and bystanders clear of work areas at all times.

Do not lift the WIC over people. Do not let anyone work, stand, or pass under a lifted WIC.

Do not move or lift the WIC with a door open.

Only properly trained and certified operators shall operate any crane or lifting equipment.

Do not allow the lifting equipment or WIC to touch any electrical wiring or equipment.

Operate all lifting equipment within safety constraints, as defined by the manufacturer and local

practices; for example, do not exceed the capacity of reach.

Crane Operation:

Only properly trained operators shall operate the crane.

Do not operate the crane until all stabilizers are extended. The stabilizers must be in firm contact with

the ground or other adequate support structure. Do not retract or extend the stabilizers when the WIC
is suspended from the crane.

Only the crane rigging crew should set up the crane and rigging.

Do not exceed the lifting capacity of the crane.

Use all four (4) provided lifting points (eyes) at the top corners of the WIC to lift the WIC.

Use crane spreader frames to prevent WIC framework warping due to side loading.

Never route straps, cables or chains through the fork-lift channels in the base for a vertical crane lift.

Do not use slings, clevises or shackles of insufficient capacity.

Forklift Operation:

Only properly trained operators shall operate the forklift.

Do not exceed the lifting capacity of the forklift.

Forklifts shall have a minimum fork length of 72 inches (183 cm).

Vertiv | XTE 802 Series Walk-In-Cabinet (WIC) Description & Installation Manual (631-205-434) | Rev. D

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CAUTION! PREVENT EQUIPMENT DAMAGE, PROPER HANDLING

Do not stack nor lay the WIC on its side.

Similarly, do not stack batteries or lay them on their side. Do not tip batteries -- keep in upright position

at all times.

DANGER! PREVENT EQUIPMENT DAMAGE, MAINTAIN VENTILATION

To optimize the service life of this equipment, make sure there are no obstructions in front of the
ventilation openings.

WARNING! RISK OF INJURY TO EYES AND SKIN, FROM OPTIC DEVICES

Do not look into a fiber cable or device, nor hold such cable or device against body, fabric or other
material.

WARNING! RISK OF HAZARDOUS SUBSTANCES

After handling of the WIC or any such component, such as batteries, cables, busbars, etc., always wash
hands immediately after.

WARNING! RISK OF EXPLOSION

For safety reasons, never restrict or block the airflow through the door or entry panel ventilation
openings.

CAUTION! PREVENT EQUIPMENT DAMAGE, FROM CONDENSATION

Until the WIC is turned up for service, the bags of desiccant shipped with the WIC must remain in the
WIC to prevent condensation.

Once service is in-place, remove the desiccant.

CAUTION! PREVENT EQUIPMENT DAMAGE, OPERATING TEMPERATURE

The WIC is approved for operation in an environment with an expected temperature range of -40 °F to
+115 °F (–40 °C to +46 °C) and 0% to 95% relative humidity range, condensing. Do not use at
temperatures or humidity exceeding these ranges.

The WIC is not for indoor use.

CAUTION! PREVENT DAMAGES CAUSED BY ELECTROSTATIC DISCHARGES (ESD)

When handling equipment containing static sensitive components, wear an appropriate antistatic device
(a wrist strap for example) that is properly connected to a designated antistatic grounding point (on a
framework, on an anti-static floor mat, etc.). ESD-protective packaging material shall also be used when
carrying/shipping equipment containing static sensitive components.

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Personal Protective Equipment (PPE)

DANGER! ARC FLASH AND SHOCK HAZARD.

Appropriate PPE and tools required when working on this equipment. An appropriate flash protection
boundary analysis should be done determine the “hazard/risk” category, and to select proper PPE.

Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain

the equipment.

Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work

Permits as required by the local authority, per NFPA 70E “Standard for Electrical Safety in the
Workplace”.

Hazardous Voltage

DANGER! HAZARD OF ELECTRICAL SHOCK.

More than one disconnect may be required to de-energize the system before servicing.

Handling Equipment Containing Static Sensitive Components

ALERT! Installation or removal of equipment containing static sensitive components requires careful

handling. Before handling any equipment containing static sensitive components, read and follow the
instructions contained on the Static Warning Page.

Maintenance and Replacement Procedures

CAUTION! When performing any step in procedures that requires removal or installation of hardware,

use caution to ensure no hardware is dropped and left inside the unit; otherwise service interruption or
equipment damage may occur.

NOTE!

hardware for use in subsequent steps, unless otherwise directed.

When performing any step in procedures that requires removal of existing hardware, retain all

Vertiv | XTE 802 Series Walk-In-Cabinet (WIC) Description & Installation Manual (631-205-434) | Rev. D

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STATIC WARNING

This equipment contains static sensitive components. The warnings listed below must be observed to

prevent damage to these components. Disregarding any of these warnings may result in personal injury
or damage to the equipment.

1. Strictly adhere to the procedures provided in this document.

2. Before touching any equipment containing static sensitive components, discharge all static

electricity from yourself by wearing a wrist strap grounded through a one megohm resistor. Some
wrist straps have a built-in one megohm resistor; no external resistor is necessary. Read and follow
wrist strap manufacturer’s instructions outlining use of a specific wrist strap.

3. Do not touch traces or components on equipment containing static sensitive components. Handle

equipment containing static sensitive components only by the edges that do not have connector
pads.

4. After removing equipment containing static sensitive components, place the equipment only on

conductive or anti-static material such as conductive foam, conductive plastic, or aluminum foil. Do
not use ordinary Styrofoam™ or ordinary plastic.

5. Store and ship equipment containing static sensitive components only in static shielding containers.

6. If necessary to repair equipment containing static sensitive components, wear an appropriately

grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use
grounded test equipment.

Vertiv | XTE 802 Series Walk-In-Cabinet (WIC) Description & Installation Manual (631-205-434) | Rev. D

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Front Rear

PURPOSE OF THIS DOCUMENT

This document provides description and installation instructions for the XTE 802 Series Walk-In-Cabinet (WIC);
Spec. No. F2018009, including associated foundation kits and platforms.

When using this document, consider the footprint for the XTE 802 Series Walk-In-Cabinet (WIC) you are
installing as well as any installed options when determining which procedures contained within this document
will be applicable for your installation.

Procedures related to the provisioning, start-up, and acceptance of associated telecom equipment are not
covered in this document.

Documents that supplement the information in this document are referenced in “Sequence of Procedures” on
page 46.

PRODUCT DESCRIPTION

General

The XTE 802 Series Walk-In-Cabinet (WIC) ensures vital electronic equipment is protected from vandalism and
environmental damage. The XTE 802 Series Walk-In-Cabinet (WIC) may be equipped with a NetSure™ 7100
Power System (-48 VDC at 1000 amps, +24 VDC at 500 amps, 3 row distribution). The XTE 802 Series Walk­In-Cabinet (WIC) offers an array of climate control, remote monitoring and control, power, mounting and
configuration options. See Figure 1 for overall views of the XTE 802 Series Walk-In-Cabinet (WIC).

Figure 1:

Overall Views of XTE 802 Series Walk-In-Cabinet (WIC)

Vertiv | XTE 802 Series Walk-In-Cabinet (WIC) Description & Installation Manual (631-205-434) | Rev. D

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XTE 802 Series Walk-In-Cabinet (WIC)

F2018009

ATT 6X6 WIC e/w as detailed below.

NEQ.20060

Electrical Service Entrance

PTLC-ATS-3S-12200-

UL 891 Listed, 32x22*x10 cabinet with CamLok Connector

NEQ.20110

DC Power System

Additional Equipment

PTS 3703-WIC WOF

Rack CommBay-WIC-without Fiber Panel.

NEQ.19678

PTS3704-WIC-WF

Rack CommBay-WIC-with Fiber Panel.

NEQ.19679

DAC2000S000-299-VAR-

Direct Air Cooling (DAC) system. Dual Fan -48 VDC powered

N/A

ECUA18ACA036S-A5-299-

1.5 TON WALL MOUNTED HVAC, with controller, supply and

N/A

D1000-0000-0101

WIC Helical Foundation Kit – (4) WIC Corner Plates, (1) Two

NEQ.19785

D1007-0000-0012

WIC Concrete Pier/Pad Foundation Kit - (4) WIC Corner Plates,

NEQ.20061

D1000-0000-0103

WIC On The Ground (Gravity) Foundation Kit - (1) Frame, (1)

NEQ.20140

Generator Foundation Kits

D1000-0010-0075

Vertical Polar Generator Helical Foundation Kit - (1) Frame, (2)

NEQ.20046

D1000-0010-0109

All Generators Up To 30KW Helical Foundation Kit - Order two

NEQ.20047

D1000-0000-0115

Vertical Polar Generator Concrete Pier/Pad Foundation Kit -

NEQ.20297

Part Numbers

Refer to Table 1 for applicable product part numbers.

Table 1:

XTE 802 Series Walk-In-Cabinet (WIC) Part Numbers and Descriptions

Part Number Description NEQ

CL_ATT

Panel, 240 VAC / 120 VAC, 200 A Power Transfer Load Center
with automatic transfer between Utility and an Alternative
Power Source permanently connected or temporarily
connected via CamLok style connectors. PTLC includes
ASCO 510 Series TVSS surge protection, a 30-position Square
D NQ panelboard, and an alarm monitor for utility power loss
SPD fail, and generator. (Vertiv P/N 151840.)

582127000203 NetSure™ 7100 SERIES -48V DC Power System sized at 1,000

Amp on the -48 VDC side and 500 A on the +24 VDC side
with 3 factory-installed and wired battery trays.

NEQ.20068

0013

fresh air cooling kit with HVAC control for low voltage (24
VAC) controlled HVAC unit. (Vertiv P/N 151903.)

VAR-0018

return grills and remote sensor (Vertiv P/N 151916).

WIC Foundation Options

Step Stair, and (4) 6” x 7’ Helical Piers with Leveling Hardware.

(1) Two Step Stair, and (4) 11" Extensions with Leveling
Hardware.

Two Step Stair, and (9) 11" Footers with Leveling Hardware.

6" x 7' Helical Piers with Leveling Hardware.

D1000-0010-0109 All Generators Up To 20KW Helical Foundation Kit - (1) 5' x 6'

platform, (2) 6" x 7' Helical Piers with Leveling Hardware.

of these platforms and bolt together. All material provided.

(1) Frame, (2) Leveling Plates with Leveling Hardware.

NEQ.20047

x2

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D1001-0020-0062

All Generators Up To 30KW On the Ground (Gravity)

NEQ.20186

WIC Generator Combo Platforms

D1000-0010-0122

WIC Generator Combo Helical Platform - (1) Platform, (2)

NEQ.20323

D1000-0010-0123

WIC Generator Combo Concrete/On the Ground Platform - (1)

NEQ.20324

D1000-0020-0032

Generator Wings - (2) 12" x 38" Extensions for Combo

NEQ.20732

D1000-0010-0089-04

Elevated WIC and Generator Platform 4' - (1) Platform, (1)

CEQ.24448

D1000-0010-0089-06

Elevated WIC and Generator Platform 6' - (1) Platform, (1)

NEQ.20721

D1000-0010-0089-08

Elevated WIC and Generator Platform 8' - (1) Platform, (1)

CEQ.24454

D1000-0010-0089-10

Elevated WIC and Generator Platform 4' - (1) Platform, (1)

CEQ.24455

D1000-0010-0089-12

Elevated WIC and Generator Platform 4' - (1) Platform, (1)

NEQ.20734

Custom Item

Elevated WIC Generator Platform - This foundation kit is used

Request

Part Number Description NEQ

Foundation Kit - (1) 4' x 9' Platform, (9) Feet with Leveling
Hardware.

Stairs, (4) 8" x 7' Helical Piers with Leveling Hardware, and
Rodent Barrier.

Platform, (2) Stairs, (3) Skis with Leveling Hardware, and
Rodent Barrier.

Platforms to accommodate Generac 30KW Diesel Generator.

Stairs, (1) Stairs Landing, (5) 10" x 2' Extensions with Leveling
Hardware, and (5) 10" x 10' Helical Piers with Leveling
Hardware.

Stairs, (1) Stairs Landing, (5) 10" x 4' Extensions with Leveling
Hardware, and (5) 10" x 10' Helical Piers with Leveling
Hardware.

Stairs, (1) Stairs Landing, (5) 10" x 6' Extensions with Leveling
Hardware, and (5) 10" x 10' Helical Piers with Leveling
Hardware.

Stairs, (1) Stairs Landing, (5) 10" x 8' Extensions with Leveling
Hardware, and (5) 10" x 10' Helical Piers with Leveling
Hardware.

Stairs, (1) Stairs Landing, (5) 10" x 10' Extensions with Leveling
Hardware, and (5) 10" x 10' Helical Piers with Leveling
Hardware.

in flood zones and areas where the site needs to be elevated.

quote for

elevations

over 12'

up to 20'.

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Application

The XTE 802 Series Walk-In-Cabinet (WIC) is designed to house and protect environmentally sensitive
electronics at telecommunications sites including cellular, microwave radio, BBU pools for CRAN, and edge
applications with virtualized networks.

• The XTE 802 Series Walk-In-Cabinet (WIC) is designed to provide secure and water-tight housing for

equipment, power and batteries supporting wireless and wireline telecommunications applications.

• The XTE 802 Series Walk-In-Cabinet (WIC) depends upon a proven structural system and integrated

mechanical components.

• The XTE 802 Series Walk-In-Cabinet (WIC) has several mounting options, primarily helical and concrete

pier.

Standards Compliance

The XTE 802 Series Walk-In-Cabinet (WIC) is designed to meet the following standards where applicable:

• CSA Certificate of Compliance #70096774.

- CLASS - C321111 - INDUSTRIAL CONTROL EQUIPMENT - Enclosures for Electrical Equipment

- CLASS - C321191 - INDUSTRIAL CONTROL EQUIPMENT - Enclosures for Electrical Equipment – US

- Enclosure Type 3R

NOTE!

The WIC is intended for industrial and/or power distribution equipment applications. These
components are intended for the installation of industrial electrical equipment and/or power distribution
equipment where the complete assembly is approved for installation in non-hazardous locations in
accordance with the National Electric Code (NEC) and Canadian Electric Code (CEC).

APPLICABLE REQUIREMENTS

a) CSA C22.2 No, 94.1-07 / UL 50 12th Ed (Harmonized) Enclosures for Electrical Equipment, Non-

Environmental Considerations.

b) CSA C22.2 No. 94.2-07 / UL 50E 1st Ed (Harmonized) Enclosures for Electrical Equipment,

Environmental Considerations.

• National Building Code - Canada, 2005.

• National Building Code - USA, 2012.

• ASTM A653 - Galvanized Steel.

• Welding Conformance to CWB - CSA Standard W47.1 and AWS – D1.2, D1.3 and D1.6.

• Designed to Meet Seismic Zone 4.

• Telcordia GR487 compliant for corrosion, water intrusion, ultraviolet radiation, and impact resistance.

• DC Power System - UL Listed 1801, cUL, NEBS Level 3.

• Power Transfer Load Center (PTLC) – constructed in accordance with UL 67 Standard for Panelboards.

Suitable for use as Service Entrance.

• Automatic Power Transfer Switch: UL Listed to UL 1008, Standard for Transfer Switching Equipment.

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• UL/CSA Compliant Climate and other miscellaneous electrical equipment.

• Electrical certification as per CSA and NFPA70 (NEC) requirements.

• Installation method compliant to AT&T TP76300.

Safety Listed AC or DC Components

A typical XTE 802 Series Walk-In-Cabinet (WIC) only utilizes listed or recognized components for the United
States and/or Canada. The following examples of these may or may not be included in the WIC:

• AC Terminal Blocks

• Liquid Tight Flexible Metallic Conduit

• GFI AC Receptacle

• AC-DC Rectifiers

• AC or DC Circuit Breakers

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Commercial AC Service

AC power to be provided by customer via an upstream power source load center or power pedestal. Only load
circuits to be brought into AC entry facility. Overcurrent devices are not provided in the WIC. Load circuits in
the WIC requiring power as per the WIC AC schematic.

• Power Service Required: 120 VAC / 240 VAC, 1 phase, 60 Hz with upstream fuse protection and

upstream surge protection.

The service entrance system will consist of the following:

• Power Transfer Load Center constructed in accordance with UL 67 Standard for Panelboards.

Suitable for use as service equipment.

• Automatic Power Transfer Switch: ASCO D3ATS, 2 Pole, 200 Amp, 240 VAC maximum. UL Listed to UL

1008, Standard for Transfer Switching Equipment.

- Transfer Controller – ASCO Group G Automatic Transfer Switch Controller including:

Automatic Engine Starting Contacts.
Single Phase voltage sensing of Normal and Emergency sources.
Frequency sensing of Emergency source.

• Short Circuit Ratings:

- Main (Normal Source): Utility main disconnect circuit breaker, 2 pole, 200 amp at 240 VAC

maximum, 22kA – Square-D Type QD.

- Main (Normal Source): Utility main disconnect circuit breaker, 2 pole, 200 amp at 240 VAC

maximum, 42kA – Square-D Type QG.

- Permanent Emergency Source: Permanent emergency source circuit breaker, 2 pole, 200 amp at

240 VAC maximum, 10kA – Square-D Type QB.

- Temporary Emergency Source: Temporary emergency source circuit breaker, 2 pole, 200 amp at

240 VAC maximum, 10kA – Square-D Type QB.

- Branch: Branch ratings as follows when used with the specified branch devices and in combination

with selected optional normal and emergency source short-circuit ratings.
42kA using Square-D QH or QHB rated: 1 pole 15-30A, 2 pole 15-30A, 3 pole 15-30A.
22kA using Square-D QO-VH or QOB-VH rated: 2 pole 150A, 3 pole 35-150A.
10kA using Square-D QO or QOB rated: 1 pole 15-70A, 2 pole 15-125A, 3 pole 15-30A.

• Panelboard: Square-D NQ, 200 Amp maximum, 240 VAC maximum, single phase with 100% rated

neutral. 30 circuits, accepts bolt-on or plug-in branch devices.

• Square-D QO120GFI, 20 Amp, 120 VAC Ground Fault Circuit Interrupter (GFCI) circuit breaker, wired to a

duplex outlet.

• Transient Surge Protection: Connected to line side of panelboard for L-N (and L-G if used as service

equipment) mode protection. ASCO 510 Series TVSS with phase monitoring, alarm module, and load
phase voltage availability indicator’s (LED) on front of swing panel.

• Enclosure:

- Type 3R Listed to UL 50/50E. Single compartment wall mount compartment provides Type 1

protection with exterior open and swing panels closed.

- Box and Doors: Constructed of 0.095 think aluminum alloy (5052-H32).

- Finish (all interior and exterior surfaces): Textured polyester powder coat, pebble gray (RAL 7032).

• Alarms – Utility Loss Alarm Monitoring, SPD Fail, and generator

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WIC Dimensions, Weights, and Physical Specifications

Standard Racks

The XTE 802 Series Walk-In-Cabinet (WIC) may be equipped with two 19” wide or 23” wide equipment bays and
each provides 45 rack units (RU). One (1) rack comes equipped with a fiber patch panel and the other does
not.

Dimensions

• See Figure 2 for overall dimensions.

• See Figure 3 for mounting hole dimensions without corner plates and Figure 4 for mounting hole

dimensions with corner plates.

• See Figure 5 for working space clearances.

• See Figure 6 for base dimensions.

• See Figure 7 and Figure 8 for conduit knockout locations and dimensions.

Specifications

• External Dimensions – 80” x 80” x 113”

• Internal Height – 96.5"

• Internal Width – 71.4"

• Internal Length – 71.4"

• Weight – Empty: 4,500 lbs.

As Installed: 6,500 lbs.

• R13 Insulation for walls and ceiling.

• One (1) hour fire rating.

• Common equipment kit (lighting, cable rack, etc.).

• Primary DC powered high efficiency thermal management system.

• 1.5 ton backup air conditioner.

• Heater system.

• 200 A AC electrical system with power transfer and Cam-lock generator connection.

• Fully integrated internal grounding system.

• Thermal management and HVAC control.

• 66 type contact alarm consolidation point.

• Fold down laptop desk.

• Externally mounted color matched unistrut channels on each lifting strap for mounting external

equipment.

• Externally mounted GPS antenna mounting brackets.

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Notes:

1. All dimensions are in inches,
unless otherwise specified.

79.76

82.99

86.50

Front

79.74

115.67

7.59

15.32

18.11

113.00

113.30

Left Side Right Side

• Color – Pebble-Gray, RAL7032.

• Finish – Standard finish is multistage dry powder polyester paint for maximum durability and

performance against corrosion. Optional exterior finishes also available upon request.

• NetSure™ 7100 DC Power System in 23" rack with three (3) battery trays (Third Party Integrated).

• NCU system and generator control (Third Party Integrated).

• (2) 19" or 23” equipment welded frames installed. One with fiber patch panel and the other without.

(Third Party Integrated.)

Figure 2:

WIC Overall Dimensions

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Bottom View

Front

Notes:

1. All dimensions are in inches,
unless otherwise specified.

2.00

0.81

80.26

49.97

10.00

5.14

10.00

6.07

9.06

50.00

80.26

9.06

Figure 3:

Mounting Hole Dimensions (without corner plates)

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Bottom View

Front

Notes:

1. All dimensions are in inches,
unless otherwise specified.

68.85

82.99

7.07

68.85

82.99

7.07

1.13

2.43

Figure 4:

Mounting Hole Dimensions (with corner plates)

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HVAC

ATS

36

Top View

10

6

Notes:

1. All dimensions are in inches,
unless otherwise specified.

45

36

109.47

30

36

86.50

Working

Space

Working

Space

Notes:

1. All dimensions are in inches,
unless otherwise specified.

Base

79.76

82.99

Front

79.74

7.59

Left Side

Figure 5:

Working Space Clearances

Figure 6:

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Base Dimensions

26

Bottom Cover Panel Conduit Knockout Locations and Dimensions

Bottom View

Typ. Conduit Knockout
(see Detail B)

Front

Notes:

1. All dimensions are in inches,
unless otherwise specified.

20X Detail B

2x

5.35

3x 5.30

6x 3.70

14.73

2x 3.70

1.85

6.40 3x 3.70

1.85

6.40

3x 3.70

2x 9.92

2x 12.34

2x 0.29

37.84

10.55

6.40

3.63 27.43

See Detail C

See Detail B

See Detail A

Detail A

2X Detail C

Figure 7:

Conduit Knockout Locations in WIC Base Pan

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Notes:

1. All dimensions are in mm [inches].

2. All dimensions are to outside surface.

See Detail A

See Detail C

See Detail B

2X Detai l A

2X Detail B

Detail C

Figure 8:

WIC Base Side Plate Conduit Knockout Dimensions

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WIC Features and Options

Perspective Views

For illustrations of the WIC, refer to the following.

• Refer to Figure 9 and Figure 10 for WIC perspective views with major features identified.

• Refer to Figure 11 for WIC wall detail views.

• Refer to Figure 12 for top view of WIC floor.

• Refer to Figure 13 for WIC AC conduit routing.

• Refer to Figure 14 for WIC DC wireway locations.

• Refer to Figure 15 for door intrusion switch and fold down laptop desk locations.

• Refer to Figure 16 for floor cable entry ports locations.

Construction

Welded galvanized steel construction with outstanding impact and corrosion resistance.

• Interlocking steel panels construction.

• Walls, floor and ceiling are made of 14 gauge steel.

• Ceiling joists with 12 gauge steel.

• Floor Load: 200 pounds per square foot minimum (uniform with full-support foundation).

• Roof Live and Impact Load: 300 PSF (maximum).

• Wind Speed: 180 mph.

Protection

Powder coat finish. Meets GR487 Telcordia mechanical and environmental standards for telecom cabinets.

• Protects against rain, sleet, snow, splashing water and damage from external ice formation.

• Optional exterior finishes including brick, stone and exposed aggregate are available upon request.

Mounting Base

Cable mounting base with 360 degree access to floor penetrations for easy conduit and cable entries into the
XTE 802 Series Walk-In-Cabinet (WIC). See Figure 6 on page 25.

• Fork lift tubes on front and back.

• Base includes steel cover plates front and back to accommodate cabling.

Interior Finish

• Walls: White-textured Melamine panels over 5/8" gypsum board (1-hour fire-rated).

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Insulation

• Walls: R-13 Thermax foam with vapor barrier in wall cavities.

• Roof: R-13 Thermax foam with vapor barrier in cavities between ceiling and roof.

Common Equipment Kit

• Motion Controlled 70 W Outside Light

• Interior -48 VDC Lights

• Door Contacts

• Halo ground, interior isolated copper ground bar with ground cables to equipment rack, H taps for

ground terminal and external isolate ground bar with 2/0 ground cable, ground entry / exit plate as per
ATT grounding specification.

Access Doors and Hardware

• Type: 16 gauge galvanized steel commercial grade insulated door.

• Size: 36" x 84" outward opening.

• Frame: 16 gauge galvanized steel frame.

• Door Lock: KABA Simplex L1000 Series, Model 1021B, Mechanical w/Best core.

• Hinges: (3) stainless steel with non-removable pin (per door).

• Door Holder: positive engagement latch with bumper stop.

• Closer: adjustable-hydraulic.

• Drip Cap: 12" drip cap above doorway.

Convenience Outlet

The WIC is equipped with two 20 A convenience outlets on the interior left side wall and one 20 A GFCI on the
exterior PTLC-ATS.

Ground Bar

The WIC contains one (1) 24-position galvanized steel ground bar mounted to the outside of both the right and
left sides of the base assembly and one (1) 1/4” x 4” copper Master Ground Bar (MGB) located on the interior.
The all-metal structure of the WIC is bonded together using the PANI method for grounding.

Door Intrusion Switch

A door intrusion switch is provided, factory wired to the alarm blocks. See Figure 15 for location and “Intrusion
Alarm Switch Operation” on page 47 for operation.

Lifting

The XTE 802 Series Walk-In-Cabinet (WIC) is equipped with one lifting lug at the top of each corner that allow
it to be lifted and lowered into position. The base is also equipped with fork lift pockets that allow the use of a
forklift to offload and lower to the mounting base at the site.

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Alarms

• The XTE 802 Series Walk-In-Cabinet (WIC) is equipped with intrusion, HVAC, various commercial AC

power and DC power alarms.

• Two alarm blocks are provided on the Telco Board inside the WIC for alarm connections.

• An alarm pinout is specified in the schematic drawings shipped with the WIC.

• The intrusion alarm triggers whenever the door is opened. It can be disabled by pulling the alarm

plunger completely forward.

Light Switch

Located to the right of the door as you enter. A light switch is provided for the four (4) interior ceiling mounted
LED lights.

Rack Sizes

Accommodates both 19" and 23" width equipment racks with EIA hole spacing.

Fold Down Laptop Desk with Document Holder

The XTE 802 Series Walk-In-Cabinet (WIC) is equipped with a fold down laptop desk with document holder.
See Figure 15 for location.

Cable Entry Ports

The WIC contains wall and floor cable entrances.

The WIC has one (1) cutout in each of the left and right side walls which are equipped with Roxtec 4/4 EzEntry
ports. See Figure 9 for the location of the cable entry ports.

The WIC has five (5) cutouts in the floor which are all equipped with Roxtec 24/24 EzEntry ports. See Figure 16
for the location of the cable entry ports. See Figure 7 on page 26 for conduit knockout locations in WIC base
pan.

Climate Control

The XTE 802 Series Walk-In-Cabinet (WIC) is offered with the climate control options listed in Table 2.

HVAC Units

AC heaters are included with each air conditioning unit to maintain internal WIC temperatures during cold
climate conditions. Air conditioners are AC powered, and are refrigerant-based vapor compression devices.
The heaters are electric strip type, integral to the a/c unit.

Thermal Controller

Marvair CoolLink.

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Primary Cooling System: Filtered Vent Fans (2

Secondary / Back-Up System: HVAC Unit

Table 2:

Climate Control Configuration

Thermal System Element Mounting Power Controls

Radial Fans) / Power Louver Exhaust Vent
Free Air Cooling

- Cooling, 1.5 Ton

Door /

Rear Wall

Rear Wall 240 VAC Circuit

48 VDC Power / ECU Marvair CoolLink

Marvair CoolLink

and Thermostat

- Integral Electric Heat Elements

-48 VDC Battery Option

The -48 VDC NetSure™ 7100 power bay contains three (3) battery shelves equipped with three (3) strings
of -48 VDC batteries connected in parallel.

Rack Units

Accommodates up to two 84" tall, 45 RU relay racks for 19" or 23" wide equipment mounting.

Master Ground Bar (MGB)

• One (1) 4” X 16” X 1/4” Master Ground Bar (MGB) is included as standard in the XTE 802 Series Walk-In-

Cabinet (WIC).

• The MGB will accommodate thirty-six (36) 2 hole lugs with 3/8" studs on 1" centers. Maximum lug width

is 1.200”.

NOTE!

Two (2) hole lugs are required on all ground bar terminations.

Working Space Requirements

See Figure 5 on page 25 for working space requirements.

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WIC Foundation Options

WIC Helical Foundation Kit - Single Point Leveling (P/N D1000-0000-0101)

Consists of four (4) self drilling helicals, four (4) corner plates, leveling hardware, and stairs. Each helical is
6 inches in diameter and 7 feet in length. One helical will be located in each corner and will be drilled into the
ground to 11 inches of grade (on the door side of the WIC if on a slope). One leveling hardware set will be
installed in each helical, then the four (4) corner plates will be installed on top of the leveling hardware. The
WIC will then be bolted to the corner plates using the appropriate provided hardware. The stairs are then
attached to the WIC.

NOTE!

For grounding purposes, NEC requires a minimum of 10 vertical feet of helical in the ground.

WIC Concrete Pier/Pad Foundation Kit - Single Point Leveling (P/N D1007-0000-0012)

Consists of four (4) 11 inch extensions, four (4) corner plates, leveling hardware, and stairs. Each 11 inch
extension is 6 inches in diameter and has two 12 inch square plates on top and bottom. One extension will be
located at each corner. One leveling hardware set will be installed in each extension, then the four (4) corner
plates will be installed on top of the leveling hardware. The WIC will then be bolted to the corner plates using
the appropriate provided hardware. The stairs will then be attached to the WIC. This foundation kit is for use
on concrete piers and existing concrete platforms.

WIC On The Ground (Gravity) Foundation Kit - Single Point Leveling (P/N D1000-0000-0103)

Consists of nine (9) 11 inch footers, a frame, leveling hardware, and stairs. The frame and footers ship
configured. One footer is located at each corner, one footer is located in the middle of each side and one footer
is located in the center. One leveling hardware set is installed in each footer, then the frame is installed on top
of the leveling hardware. The frame and footers are set on the ground in the desired location. The WIC will
then be bolted to the frame using the appropriate provided hardware. The stairs will then be attached to the
WIC. This foundation kit is for use on top of grade.

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Generator Foundation Options

Vertical Polar Generator Helical Foundation Kit (P/N D1000-0010-0075)

Consists of two (2) self drilling helicals, one (1) platform, and leveling hardware. Each helical is 6 inches in
diameter and 7 feet in length. Two helicals will be located on opposite sides of the platform and will be drilled
into the ground to 2 inches of grade (leave enough room for conduits to run under platform). Four leveling
hardware sets will be installed in each helical, then the platform will be installed on top of the leveling hardware.
The generator will be bolted to the platform using the appropriate hardware.

NOTE!

For grounding purposes, ground generator platform to the WIC ground bar.

All Generators Up To 20KW Helical Foundation Kit (P/N D1000-0010-0109)

Consists of two (2) self drilling helicals, one (1) platform, and leveling hardware. Each helical is 6 inches in
diameter and 7 feet in length. Two helicals will be located on opposite sides of the platform and will be drilled
into the ground to 2 inches of grade (leave enough room for conduits to run under platform). Four leveling
hardware sets will be installed in each helical, then the platform will be installed on top of the leveling hardware.
The generator will be anchored to the platform using the appropriate hardware.

NOTE!

For grounding purposes, ground generator platform to the WIC ground bar.

All Generators Up To 30KW Helical Foundation Kit (P/N D1000-0010-0109, Two Required)

Two platforms installed together as one. Consists of four (4) self drilling helicals, two (2) platforms, connection
hardware, and leveling hardware. Each helical is 6 inches in diameter and 7 feet in length. Two helicals will be
located on opposite sides of both platforms and will be drilled into the ground to 2 inches of grade (leave
enough room for conduits to run under platform). Both platforms will be bolted together with provided
connection hardware. Four leveling hardware sets will be installed in each helical, then the platform will be
installed on top of the leveling hardware. The generator will be anchored to the platform using the appropriate
hardware.

NOTE!

For grounding purposes, ground generator platform to the WIC ground bar.

Vertical Polar Generator Concrete Pier/Pad Foundation Kit (P/N D1000-0000-0115)

Consists of two (2) concrete plates with threaded rod, one (1) platform, and leveling hardware. Each concrete
plate is anchored to the concrete on opposite sides of the platform. Install the platform on the concrete plates
using the leveling hardware provided (leave enough room for conduits to run under platform). The generator
will be bolted to the platform using the appropriate hardware.

NOTE!

For grounding purposes, ground generator platform to the WIC ground bar.

All Generators Up To 30KW On The Ground (Gravity) Foundation Kit (P/N D1001-0020-0062)

Ships configured and is simply set on the ground. Consists of eight (8) feet, one (1) platform, and leveling
hardware. Each of the feet use single bolt leveling for adjustments. The generator will be anchored to the
platform using the appropriate provided hardware.

NOTE!

For grounding purposes, ground generator platform to the WIC ground bar.

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WIC and Generator Combo Foundation Options

WIC and Generator Combo Helical Platform (P/N D1000-0010-0122)

If ordered through CEEOT, this platform will ship to the site completely configured with WIC and generator
including all conduit and cabling. Consists of four (4) self drilling helicals, one (1) platform, two (2) stairs, and
leveling hardware. Each helical is 8 inches in diameter and 7 feet in length. Each helical will be drilled into the
ground to 6 inches of grade (on the door side of the WIC if on a slope). Four leveling hardware sets will be
installed in each helical, then the platform will be installed on top of the leveling hardware. The stairs are then
attached to the WIC and the generator area.

NOTE!

For grounding purposes, NEC requires a minimum of 10 vertical feet of helical in the ground.

WIC and Generator Combo Concrete/On the Ground Platform (P/N D1000-0010-0123)

If ordered through CEEOT, this platform will ship to the site completely configured with WIC and generator
including all conduit and cabling. Platform ships complete. Consists of three (3) skis, one (1) platform, two (2)
stairs, and leveling hardware. Platform is simply lifted and set on the ground or concrete. Each ski has three
leveling points for adjustments. The stairs are then attached to the WIC and the generator area.

Generator Wings (P/N D1000-0020-0032)

To be used with WIC and Generator Combo Platforms for generators requiring additional length such as the
Generac 30 KW Diesel Generator. Consists of two generator wings and required hardware. Adds 24" of length
to accommodate the largest generators.

Elevated WIC and Generator Platform 4' (P/N D1000-0010-0089-04)

Consists of five (5) self drilling helicals, five (5) 3-foot extensions, one (1) platform, one (1) stairs, one (1) stairs
landing, and leveling hardware. Each helical is 10 inches in diameter and 10 feet in length. Each helical will be
drilled into the ground to around 3 inches of grade or as low as desired. Confirm helical tops are level. Install
the extensions on top of the helicals. Confirm extension tops are level. Install the platform on top of the
extensions. Install the stairs landing and the stairs. The WIC and Generator are installed and bolted/anchored
to the platform.

NOTE!

For grounding purposes, NEC requires a minimum of 10 vertical feet of helical in the ground.

Elevated WIC and Generator Platform 6' (P/N D1000-0010-0089-06)

Consists of five (5) self drilling helicals, five (5) 5-foot extensions, four (4) cross-beam supports, one (1)
platform, one (1) stairs, one (1) stairs landing, and leveling hardware. Each helical is 10 inches in diameter and
10 feet in length. Each helical will be drilled into the ground to around 3 inches of grade or as low as desired.
Confirm helical tops are level. Install the extensions on top of the helicals. Confirm extension tops are level.
Install the platform on top of the extensions. Install cross-beam supports. Install the stairs landing and the
stairs. The WIC and Generator are installed and bolted/anchored to the platform.

NOTE!

For grounding purposes, NEC requires a minimum of 10 vertical feet of helical in the ground.

Elevated WIC and Generator Platform 8' (P/N D1000-0010-0089-08)

Consists of five (5) self drilling helicals, five (5) 7-foot extensions, four (4) cross-beam supports, one (1)
platform, one (1) stairs, one (1) stairs landing, and leveling hardware. Each helical is 10 inches in diameter and
10 feet in length. Each helical will be drilled into the ground to around 3 inches of grade or as low as desired.
Confirm helical tops are level. Install the extensions on top of the helicals. Confirm extension tops are level.

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Install the platform on top of the extensions. Install cross-beam supports. Install the stairs landing and the
stairs. The WIC and Generator are installed and bolted/anchored to the platform.

NOTE!

For grounding purposes, NEC requires a minimum of 10 vertical feet of helical in the ground.

Elevated WIC and Generator Platform 10' (P/N D1000-0010-0089-10)

Consists of five (5) self drilling helicals, five (5) 9-foot extensions, four (4) cross-beam supports, one (1)
platform, one (1) stairs, one (1) stairs landing, and leveling hardware. Each helical is 10 inches in diameter and
10 feet in length. Each helical will be drilled into the ground to around 3 inches of grade or as low as desired.
Confirm helical tops are level. Install the extensions on top of the helicals. Confirm extension tops are level.
Install the platform on top of the extensions. Install cross-beam supports. Install the stairs landing and the
stairs. The WIC and Generator are installed and bolted/anchored to the platform.

NOTE!

For grounding purposes, NEC requires a minimum of 10 vertical feet of helical in the ground.

Elevated WIC and Generator Platform 12' (P/N D1000-0010-0089-12)

Consists of five (5) self drilling helicals, five (5) 11-foot extensions, four (4) cross-beam supports, one (1)
platform, one (1) stairs, one (1) stairs landing, and leveling hardware. Each helical is 10 inches in diameter and
10 feet in length. Each helical will be drilled into the ground to around 3 inches of grade or as low as desired.
Confirm helical tops are level. Install the extensions on top of the helicals. Confirm extension tops are level.
Install the platform on top of the extensions. Install cross-beam supports. Install the stairs landing and the
stairs. The WIC and Generator are installed and bolted/anchored to the platform.

NOTE!

For grounding purposes, NEC requires a minimum of 10 vertical feet of helical in the ground.

Elevated WIC and Generator Platform (Custom Item)

Elevated Platforms above 12 feet up to 20 feet do not currently have ATT item numbers and therefore must be
quoted.

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2-inch Insulated Wall
Panels with 2-inch Air Gap

Insulated Roof

Exterior Ground Bar

Exterior Ground Bar

Front

Rear

LED Outside
Motion Light

Back-Up HVAC
(Marvair 1.5-Ton)

Removable Cable
Entry Covers

4-Port Roxtec
Assembly
(for GPS Cable)
(4.4 EZ Entry)

4-Port Roxtec
Assembly
(for GPS Cable)
(4.4 EZ Entry)

Hydrophobic Filtered
Vent System Intake
(Marvair DAC)

Motorized Exhaust
Louver (DAC)

GPS Pipe Mount

Lifting Hinges (4)

LED Outside
Motion Light

200 A
PTLC (Power Transfer Load Center)
E/W Automatic Transfer Switch (ATS)
(Intersect)

Figure 9:

Perspective Views with Major Features Identified

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37

Interior LED Lighting
(located in ceiling,
4-places)

Smoke Detector
(located in ceiling)

NetSure 7100
Power System

Components removed
in illustration for clarity
only.

Fiber / Non-Fiber Racks

24-Port Roxtec
Assembly
(24.24 EZ Entry)
(5-places)

Figure 10:

Perspective Views with Major Features Identified (interior)

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Figure 11:

WIC Wall Detail Views (cont’d on next page)

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Figure 11:

WIC Wall Detail Views (cont’d from previous page, cont’d on next page)

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Figure 11:

WIC Wall Detail Views (cont’d from previous page, cont’d on next page)

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41

Figure 11:

WIC Wall Detail Views (cont’d from previous page)

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Figure 12:

Top View of WIC Floor

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Figure 13:

WIC AC Conduit Routing

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Figure 14:

WIC DC Panduit Routing

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Door Intrusion Switch

Laptop Table

Power

System

Bay

Front

Equipment

Bays

Cable Entry Ports

Roxtec EzEntry 24/24

Cable Entry Ports
Roxtec EzEntry 24/24

Cable Entry Ports
Roxtec EzEntry 24/24

Cable Entry Ports
Roxtec EzEntry 24/24

Components removed in
illustration for clarity only.

2X 2.500
KNOCK OUT
UP

Figure 15:

Door Intrusion Switch and Fold Down Laptop Desk Locations

Figure 16:

Floor Cable Entry Ports

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Provides information that will help the project engineer determine an

foundation options.

Describes the front door and operation of the front door intrusion

Installation

Considerations

Describes the transportation and storage requirements, the safe

associated foundation options.

Sealing Cable Entries

81

Provides methods for sealing cable entries.

Grounding the WIC

82

Describes the grounding requirements for the WIC.

AC Power

91

Provides wiring information for the electrician.

Provides information regarding the DC power system and

Provides external DC generator wiring instructions.

Provides procedures for preparing the cable sheaths and routing the
cables within the WIC.

Alarm Wiring

107

Describes the wiring for the WIC alarms.

Describes the power up sequence for the AC power, the DC power,
and the batteries.

Direct Air Cooling

SEQUENCE OF PROCEDURES

General

Perform the procedures in Table 3 (in the order listed) to fully install the WIC.

Other practices and manufacturer’s documents will be required to complete the installation of the system. This
includes, but is not limited to:

• Setup and maintenance of rectifiers, controller, and batteries.

• OSP cable fishing, sealing, grounding, splicing, and termination.

• Equipment manufacturer’s drawings and documentation.

• Refer also to…

- SD-2018009-01 (WIC Schematic Drawings).

- J-2018009-01 (WIC Job Drawings)

Table 3:

Sequence of Procedures

Section in this

Document

Product Description 15

Front Door 47

WIC and Generator

Placement

DC Power 101

Starting on

Page

appropriate use and location for the WIC, including associated

alarm switch.

48 Provides installation overview.

50

handling of the WIC, and the procedures to install the WIC and

distribution.
Provides reference where to find information and installation

instructions for the various models of batteries used in the WIC.

Description

OSP Cables 106

Initial Power Up 109

(DAC) and HVAC

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111 Describes the WIC thermal components.

47

Front Door Intrusion Switch View

Note: This wiring of the intrusion switch results
in a Normally Closed (open on alarm) circuit.

FRONT DOOR

Safety Precautions

DANGER! RISK OF ELECTRICAL SHOCK, AC

Proper actions, include, but not limited to:

• Verify before contacting the WIC that no current leakage or ground fault condition is present.

• Verify a proper ground is in place.

WARNING! RISK OF EXPLOSION

For safety reasons, never restrict or block the airflow through the door or entry panel ventilation
openings.

Locking Mechanism

The front door is equipped with a KABA Simplex L1000 Series, Model 1021B, Mechanical w/Best core door lock.

Securing Mechanism

The front door is equipped with a positive engagement latch with bumper stop to secure the door in an open
position and an adjustable-hydraulic closure.

Intrusion Alarm Switch Operation

The front door is equipped with an intrusion alarm switch. The intrusion alarm switch is connected to the alarm
block. If connected to an alarm sending device, an alarm can be sent whenever the front door is opened. The
intrusion alarm can be disabled while performing routine maintenance as described in the following procedure.
Refer to Figure 15 on page 45 for location of the intrusion alarm switch. Refer to Figure 17 for an illustration of
the intrusion alarm switch.

Procedure

1. Open the front door. If connected properly, the intrusion alarm activates.

2. Pull the plunger on the switch to silence the alarm.

3. The intrusion alarm can be reset by pushing the plunger back in, or by closing the front door.

Figure 17:

Intrusion Alarm Switch

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INSTALLATION CONSIDERATIONS

NOTE!

manufacturer’s warranty will be void.

If holes are drilled into the exterior of this WIC and not filled using a seal tight connector, the

Important Safety Instructions

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

Installation Overview

The following is the recommended sequence for the installation and start-up procedures. The sequence may
change according to job and site conditions.

• Ensure all site drawings and approvals are in place.

• Obtain the recommended tools and test equipment.

• Read “Important Safety Instructions” starting on page 7 carefully.

• Check that all the equipment and materials have been delivered.

• Proceed with the physical installation of the WIC.

• Install and verify ground cables.

• Install and verify the AC power.

• Install and verify the DC power.

• Route, splice, and verify the OSP cables.

• Install and verify the alarm cables.

• Install and verify the batteries.

• Turn-up, verify, and adjust the system.

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Tools and Test Equipment Required for Installation

The following tools, test equipment and materials are required for the physical installation of the WIC:

• Non-contact voltage detector

• Digital multimeter (DMM), 0 to 200 V dc, 0 to 300 V ac

- Digital clamp-on meter, 0 to 30 A dc, 0 to 60 V ac, recommended

• Torque wrench

• Ratchet drive, extensions, sockets

• Carpenter’s level

• Lineman’s scissors

• Lineman’s strippers

• Lineman’s cutters

• Appropriate crimping tool with dies

• Electrician’s insulated screwdrivers, Phillips, No. 1 and 2

• Electrician’s insulated screwdrivers, flat-blade, small and large

• Insulated nut drivers for battery installation.

• Silicone sealant

• NO-OX-ID-A or approved equivalent

Outside the scope of this document, are the tools to fish, splice and terminate OSP Cables and laptop to setup
the power system controller.

Equipment associated with lifting the WIC by the eyebolts is listed separately, in a subsequent section.

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WIC AND GENERATOR PLACEMENT

Overview

This section contains the procedures required for physical installation of the WIC and Generator.

Site Selection

Obtain rights-of-way and other permits (building permit, electrical permit, etc.), depending on local codes and
authorities, prior to installing the WIC.

The WIC and Generator are to be installed using one of the following approved foundation kits and options:

1. WIC Helical Foundation Kit - Helicals screw into the ground 6 feet removing the need for a ground ring.

2. WIC Concrete Pier/Pad Foundation Kit - To be installed on concrete piers and existing concrete pads.

3. WIC On The Ground (Gravity) Foundation Kit - To be installed on grade.

NOTE!

maintain an 18" height between grade and the WIC base on the side with the door. The 18" height is
required for the stairs to mount properly.

4. Vertical Polar Generator Helical Foundation Kit - Helicals screw into the ground to add to the site

grounding.

5. All Generators Up To 20KW Helical Foundation Kit - Helicals screw into the ground to add to the site

grounding.

6. All Generators Up To 30KW Helical Foundation Kit - Helicals screw into the ground to add to the site

grounding.

7. Vertical Polar Generator Concrete Pier/Pad Foundation Kit - To be installed on concrete piers and

existing concrete pads.

8. All Generators Up To 30KW On The Ground (Gravity) Foundation Kit - To be installed on grade.

9. WIC and Generator Combo Helical Platform - Helicals screw into the ground 6 feet removing the need

for a ground ring.

10. WIC and Generator Combo Concrete/On The Ground Platform - To be installed on grade or on concrete.

11. Generator Wings - To be used with the WIC and Generator Combo Platforms for larger sized generators.

Maintain focus on keeping an 18" height between grade and the WIC base. If grade is not level,

12. Elevated WIC and Generator Platforms - To be installed in flood planes or anywhere the WIC needs to be

elevated. Helicals remove the need for a ground ring.

Site Location Considerations

Consider the following when deciding on the location for the WIC and Generator.

• Place the WIC and Generator on servitudes, on dedicated (recorded) easements, or on property owned

by the company. Avoid any unrecorded easements.

• Use public road and street rights of way only where there is enough space to place the WIC and

Generator and provide safe working conditions. The WIC and Generator should be easily accessible with

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adequate parking to ensure safety for people and vehicles. Place the WIC and Generator where it will
not create a visual or physical obstruction to either vehicles or pedestrians.

• Select locations that will minimize accidental or intentional vandalism. Consider the use of protective

posts/bollards when the WIC and Generator is located near parking areas where vehicles could back into
it.

• Do not place the WIC and Generator in ditches or areas subject to flooding. If installation is in a flood

zone, use the Elevated WIC and Generator Platform.

• Figure 5 on page 25 shows the minimum working space allowed between the WIC and Generator and

any obstruction including fences, hedges, etc. Working space consists of adequate area for craft
personnel to perform work and maintenance procedures as defined in the National Electric Code (NEC).

• Where ordinances or other standards require that the WIC and Generator be placed behind vegetation,

preference should be given to evergreens that will not produce leaves, sticky pollen or waste that could
fall and clog the climate control units vents.

• If the area is subject to freezing temperatures, be sure to comply with the local building codes and

footing requirements to eliminate the possibility of frost heave.

• Minimize snow buildup around the WIC and Generator and its externally mounted components.

• Placement should support access for snow removal equipment in the event of a snow/ice storm.

WIC Foundation Kit Installation

WIC Helical Foundation Kit Installation (P/N D1000-0000-0101)

WIC Helical Foundation Kit Installation Procedure

1. Assemble the universal driving tool on the correct Kelly bar adapter.

2. Connect Kelly bar adapter to Kelly bar on the drive head.

3. Move drive tool assembly to first helical and attach universal driving tool to helical plate paying attention

to keeping the Kelly bar as centered in the helical as possible. The leveling hardware can be used for
this temporary attachment.

4. Lift helical upright allowing it to swing free of the ground.

5. Maneuver the helical directly over the installation point.

6. Lower the helical until the point of the helical is forced into the ground on target.

7. Screw helical 12 inches into the ground and plumb using a level on 2 sides 90 degrees from each other.

8. Continue screwing the helical into the ground while correcting the Kelly bars orientation so the helical

embeds itself straight. A ground man can be of assistance in keeping the foundation plumb during the
installation.

9. Drive the helical until the helical plate is 11 inches above grade orientated as shown in Figure 18. Stop

the driving tool assembly. Disconnect the universal driving tool from the helical plate.

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11”

Figure 18:

Diagram of Properly Installed Pier

10. Repeat steps 3 through 9 for all helicals paying attention to helical plate orientations and to accomplish

67.125 inch centers between all four helicals. See Figure 19.

Figure 19:

Helical Plate Orientations and Center to Center Adjustments

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11. Install leveling hardware in the center on each helical. Each helical has one set of leveling hardware and

each set of leveling hardware consists of one threaded rod, four nuts, eight washers, and four lock
washers. See Figure 20.

Figure 20:

Install Leveling Hardware

12. Install the four corner plates on the leveling hardware, one in each corner. See Figure 21.

Figure 21:

Install Four Corner Plates

13. Level and secure all the leveling hardware on the corner plates and helicals, paying attention to 67.125

inch centers. The leveling hardware should not be installed outside the 3 inch radius of the helical pipe.
The corner plates have elongated holes for 2 inches of play. There is a lot of room for adjustments to
accomplish the 67.125 inch centers. See Figure 19 and Figure 22.

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Figure 22:

Helicals and Corner Plates

14. Lift and set WIC on Helical Foundation Kit. Be sure to bolt the WIC base to the corner plates prior to

releasing all of the weight of the WIC on the corner plates. See “WIC Lifting and Placement Procedures”
starting on page 77.

15. Once all hardware is installed connecting the WIC base to all corner plates, tighten and secure all the

hardware.

16. Install the WIC stairs using the provided hardware.

The helical foundation is designed to minimize soil disturbance and time involved for installation compared to
other types of foundations. The minimum requirements for properly installed helical pier are 1) to achieve
penetration so the pier’s top base plate is 11 inches above grade and 2) achieve a minimum torque value of
3,000 foot-pounds. A maximum torque value of 15,000 foot-pounds should be used. In the event the helical
foundation cannot be installed per the standard procedure above, one of the following Alternative Procedures
should be used.

Alternative Installation Procedure #1 (6 Inch Auger)

1. Using a 6 inch auger, drill to a depth of 5 to 7 feet while minimizing enlargement of the bore. Drill the

pier into the hole using the standard methodology and parameters.

2. Fill and tamp any space around the top of the helical with dirt or small gravel.

Alternative Installation Procedure #2 (New Location/Alter Helical)

In the event the base-plate is more than 11 inches above grade, due to subsurface conditions including bedrock,
boulders and other immovable objects;

1. Consider changing the location several feet while maintaining the required minimum antenna separation

requirements. Follow the steps of appropriate procedures above.

2. Cut the top plate off the helical, cut the helical at the appropriate height, and weld the top plate back to

the helical.

3. Cut the helical at the appropriate height and install a fitted cap plate onto helical. Holes will need to be

drilled to secure the cap plate to the helical.

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WIC Concrete Pier/Pad Foundation Kit Installation (P/N D1007-0000-0012)

Concrete Pier Installation Considerations

1. Height of concrete piers must be constructed to grade level. If grade is not level, maintain an 18 inch

height between grade and the WIC base on the side with the door. The 18 inch height is required for the
stairs to mount properly.

2. Depth of concrete piers must be determined by region and take into consideration such items but not

limited to depth of frost line, soil type, general climate conditions, and site drainage.

3. 4000 PSI concrete strength should be considered as a minimum type of pier construction, but can vary

based on local architectural standards and approvals.

4. Maximum pier diameter: 30 inches

5. Minimum pier diameter: 18 inches.

6. Anchor bolts can be installed in the concrete pier when it is poured or drilled in afterwards. If installed

when concrete is wet, the bolt hole size and placement is 1.125 inch diameter, 5.5 inch radius, 7.75 inch
centers. Be sure to align all four corners in all four piers as best as possible. Anchor hardware could be
anything between a 5/8 inch anchor (would need washers) to a 1 inch anchor (no washers needed).

7. WIC fully loaded is 6500 lbs.

8. Each corner assembly in the Concrete Mount Foundation Kit is 130 lbs; 45 lbs for the corner plate, 81 lbs

for the 11 inch extension and the rest is hardware.

Existing Concrete Pad Considerations

1. Concrete area should be a minimum of 104" x 104" if the concrete is at grade level. This leaves one foot

around the base of the WIC and does not accommodate the stairs.

2. Concrete area should be a minimum of 104" x 128" if above grade to accommodate for the stairs.

3. WIC fully loaded is 6500 lbs.

4. Each corner assembly in the Concrete Mount Foundation Kit is 130 lbs; 45 lbs for the corner plate, 81 lbs

for the 11 inch extension and the rest is hardware.

WIC Concrete Pier/Pad Foundation Kit Installation Procedure

1. Center each 11 inch extension on each concrete pier. Maintain 67.125 inches center to center for each 11

inch extension.

2. Install leveling hardware in the center on each 11 inch extension. Each 11 inch extension has one set of

leveling hardware and each leveling hardware consists of one threaded rod, four nuts, eight washers, and
four lock washers.

3. Install the four corner plates on the leveling hardware, one in each corner.

4. Level and secure all the leveling hardware on the corner plates and 11 inch extensions, paying attention

to 67.125 inch centers. The leveling hardware should not be installed outside the 3 inch radius of the
helical pipe. The corner plates have elongated holes for 2 inches of play. There is a lot of room for
adjustments to accomplish the 67.125 inch centers. See Figure 23. The top of the extensions are the
same as the helicals, so see Figure 19 through Figure 22 for additional explanation.

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Figure 23:

Leveling and Securing Corner Plates

5. Anchoring can occur before or after the WIC is set. See “Concrete Pier Installation Considerations” on

page 55 for anchoring information.

6. Lift and set WIC on Concrete Mount Foundation Kit. Be sure to bolt the WIC base to the corner plates

prior to releasing all of the weight of the WIC on the corner plates. See “WIC Lifting and Placement
Procedures” starting on page 77.

7. Once all hardware is installed connecting the WIC base to all corner plates, tighten and secure all the

hardware.

8. Install the WIC stairs using the provided hardware.

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WIC On The Ground (Gravity) Foundation Kit Installation (P/N D1000-0000-0103)

This foundation kit is to be used on top of grade.

Grade Considerations

1. Ground/gravel should be normally dry and have good drainage.

2. Ground/gravel should be level or very close.

WIC On The Ground (Gravity) Foundation Kit Installation Procedure

1. Lift and set the WIC On The Ground (Gravity) Foundation Kit in the desired location. The WIC On The

Ground (Gravity) Foundation Kit ships assembled, stairs separate of course, so lift and set it on grade in
desired location. If using a forklift and the forks are not long enough to get under all three bars of the
frame, make sure the frame does not tilt over during lifting. This can be accomplished with weight on
the two bars the forks did get under, or by removing the footers from the bar the forks did not get under.
This is aimed at safety as the frame can withstand tilting. The weight of the frame is 300lbs. The weight
of the footers are 31lbs each. See Figure 24.

Figure 24:

Gravity Mount Foundation Kit

2. Level the frame by adjusting the leveling hardware between the frame and the nine footers. Be sure to

maintain 18 inches from grade to the top of the frame, which is the bottom of the WIC. Start by leveling
the four corners first then adjust the remaining footers.

3. Lift and set the WIC on the WIC On The Ground (Gravity) Foundation Kit in desired location. Be sure to

bolt the WIC base to the frame prior to releasing all of the weight of the WIC on the frame. See “WIC
Lifting and Placement Procedures” starting on page 77.

4. Once all hardware is installed connecting the WIC base to the frame, tighten and secure the hardware.

5. Install the WIC stairs using the provided hardware.

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Generator Foundation Kit Installation

All Generators up to 20 KW Helical Foundation Kit Installation (P/N D1000-0010-0109)

One of these platforms will accommodate all generators up to 20 KW. Grounding locations are on three sides to
support any site layout. Platform includes a rodent guard for generators that need it. See Figure 25.

All Generators Up To 20KW Helical Foundation Kit Installation Procedure

1. Assemble the universal driving tool on the correct Kelly bar adapter.

2. Connect Kelly bar adapter to Kelly bar on the drive head.

3. Move drive tool assembly to first helical and attach universal driving tool to helical plate paying attention

to keeping the Kelly bar as centered in the helical as possible. The leveling hardware can be used for
this temporary attachment.

4. Lift helical upright allowing it to swing free of the ground.

5. Maneuver the helical directly over the installation point.

6. Lower the helical until the point of the helical is forced into the ground on target.

7. Screw helical 12 inches into the ground and plumb using a level on 2 sides 90 degrees from each other.

8. Continue screwing the helical into the ground while correcting the Kelly bars orientation so the helical

embeds itself straight. A ground man can be of assistance in keeping the foundation plumb during the
installation.

9. Drive the helical until the helical plate is 3 inches above grade or as low as desired. Stop the driving tool

assembly. Disconnect the universal driving tool from the helical plate.

10. Repeat steps 3 through 9 for the second helical paying attention to helical plate orientations keeping

them square to each other and to accomplish a 49 inch centers between the two helicals.

11. Install leveling hardware in each helical. Each helical has four sets of leveling hardware and each set of

leveling hardware consists of one threaded rod, four nuts, eight washers, and four lock washers. Leave
the top washer, lock washer, and nut off until platform is set.

12. Lift and set the platform onto the leveling hardware and level the platform.

13. Install the top washer, lock washer, and nut on all threaded rods to secure the platform.

14. Cut and layout rodent guard on the platform to fit generator foot print.

15. Lift and set the generator, up to 20 KW, onto the platform and rodent guard then anchor in place.

16. Connect all conduits and cabling to generator.

17. Connect a ground cable from the generator platform to the WIC ground bar.

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The helical foundation is designed to minimize soil disturbance and time involved for installation compared to
other types of foundations. The torque value of a properly installed helical is a minimum of 3,000 foot-pounds
and a maximum of 15,000 foot-pounds. In the event the helical foundation cannot be installed per the standard
procedure above, one of the following Alternative Procedures should be used.

Alternative Installation Procedure #1 (6 Inch Auger)

1. Using a 6 inch auger, drill to a depth of 5 to 7 feet while minimizing enlargement of the bore. Drill the

pier into the hole using the standard methodology and parameters.

2. Fill and tamp any space around the top of the helical with dirt or small gravel.

Alternative Installation Procedure #2 (New Location/Alter Helical)

In the event the base-plate is more than 11 inches above grade, due to subsurface conditions including bedrock,
boulders and other immovable objects;

1. Consider changing the location several feet while maintaining the required minimum antenna separation

requirements. Follow the steps of appropriate procedures above.

2. Cut the top plate off the helical, cut the helical at the appropriate height, and weld the top plate back to

the helical.

3. Cut the helical at the appropriate height and install a fitted cap plate onto helical. Holes will need to be

drilled to secure the cap plate to the helical.

Figure 25:

Generator Helical Foundation Kit Up to 20 KW

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All Generators up to 30 KW Helical Foundation Kit Installation (P/N D1000-0010-0109, Two Required)

Two of these platforms bolted together will accommodate all generators up to 30 KW. Grounding locations are
on three sides to support any site layout. Platform includes a rodent guard for generators that need it. See

Figure 26.

All Generators Up To 30KW Helical Foundation Kit Installation Procedure

1. Bolt both platforms together with provided hardware and confirm helical center-to-center

measurements for all four helicals. Centers should be 49 inches across the platform and 72 inches on
each of the sides.

2. Assemble the universal driving tool on the correct Kelly bar adapter.

3. Connect Kelly bar adapter to Kelly bar on the drive head.

4. Move drive tool assembly to first helical and attach universal driving tool to helical plate paying attention

to keeping the Kelly bar as centered in the helical as possible. The leveling hardware can be used for
this temporary attachment.

5. Lift helical upright allowing it to swing free of the ground.

6. Maneuver the helical directly over the installation point.

7. Lower the helical until the point of the helical is forced into the ground on target.

8. Screw helical 12 inches into the ground and plumb using a level on 2 sides 90 degrees from each other.

9. Continue screwing the helical into the ground while correcting the Kelly bars orientation so the helical

embeds itself straight. A ground man can be of assistance in keeping the foundation plumb during the
installation.

10. Drive the helical until the helical plate is 3 inches above grade or as low as desired. Stop the driving tool

assembly. Disconnect the universal driving tool from the helical plate.

11. Repeat steps 3 through 9 for remaining helicals paying attention to helical plate orientations keeping

them square to each other and to accomplish the 49 inch and 72 inch centers between the four helicals.

12. Install leveling hardware in each helical. Each helical has four sets of leveling hardware and each set of

leveling hardware consists of one threaded rod, four nuts, eight washers, and four lock washers. Leave
the top washer, lock washer, and nut off until platform is set.

13. Lift and set the platform onto the leveling hardware and level the platform.

14. Install the top washer, lock washer, and nut on all threaded rods to secure the platform.

15. Cut and layout rodent guard on the platform to fit generator foot print.

16. Lift and set the generator, up to 30 KW, onto the platform and rodent guard then anchor in place.

17. Connect all conduits and cabling to generator.

18. Connect a ground cable from the generator platform to the WIC ground bar.

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The helical foundation is designed to minimize soil disturbance and time involved for installation compared to
other types of foundations. The torque value of a properly installed helical is a minimum of 3,000 foot-pounds
and a maximum of 15,000 foot-pounds. In the event the helical foundation cannot be installed per the standard
procedure above, one of the following Alternative Procedures should be used.

Alternative Installation Procedure #1 (6 Inch Auger)

1. Using a 6 inch auger, drill to a depth of 5 to 7 feet while minimizing enlargement of the bore. Drill the

pier into the hole using the standard methodology and parameters.

2. Fill and tamp any space around the top of the helical with dirt or small gravel.

Alternative Installation Procedure #2 (New Location/Alter Helical)

In the event the base-plate is more than 11 inches above grade, due to subsurface conditions including bedrock,
boulders and other immovable objects;

1. Consider changing the location several feet while maintaining the required minimum antenna separation

requirements. Follow the steps of appropriate procedures above.

2. Cut the top plate off the helical, cut the helical at the appropriate height, and weld the top plate back to

the helical.

3. Cut the helical at the appropriate height and install a fitted cap plate onto helical. Holes will need to be

drilled to secure the cap plate to the helical.

Figure 26:

Generator Helical Foundation Kit Up to 30 KW

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All Generators up to 30 KW On the Ground (Gravity) Foundation Kit Installation (P/N D1001-0020-0062)

This 4’ x 9’ platform is designed for all ATT approved generators up to the Generac 30 KW Diesel. The
generator should be installed in the center of the platform and in any orientation that will fit. Grounding
locations are on all four sides to support any site layout. Platform includes a rodent guard for all generators that
need it. Feet are adjustable and can be buried. See Figure 27.

Grade Considerations

1. Ground/gravel should be normally dry and have good drainage.

2. Ground/gravel should be level or very close.

All Generators Up To 30KW On The Ground (Gravity) Foundation Kit Installation Procedure

1. The Generator On The Ground (Gravity) Foundation Kit ships assembled so lift and set it on grade in

desired location. If using a forklift make sure the forks are longer than four feet to get under the entire
frame. The weight of the frame is 611 lbs.

2. Level the frame by adjusting the leveling hardware between the frame and the eight footers. Start by

leveling the four corners first then adjust the remaining footers. Once leveling is achieved, secure the
hardware.

3. Cut and layout rodent guard on the platform to fit generator foot print.

4. Lift and set the generator, up to 30 KW, onto the platform and rodent guard then anchor in place.

5. Connect all conduits and cabling to generator.

6. Connect a ground cable from the generator platform to the WIC ground bar.

Figure 27:

Generators On the Ground (Gravity) Foundation Kit

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WIC and Generator Combo Platform Installation

WIC and Generator Combo Helical Platform Installation (P/N D1000-0010-0122)

This platform is designed to be installed on helicals and it accommodates both the WIC and all ATT approved
generators. Stairs can be mounted on either side and the WIC can be mounted in any direction to support any
site layout. WIC, generator, conduits, cabling, Raycaps, etc. is installed at WWT so a completely configured
platform can be installed at the site. Simply install the helicals in the ground then lift and set the platform onto
the helicals. Platform includes a rodent guard for generators that need it which is also installed at WWT if the
generator is installed at WWT. If Generator is installed at the site, see “Generator Wings Installation Procedure”.
See Figure 28.

WIC and Generator Combo Helical Platform Installation Procedure

1. Assemble the universal driving tool on the correct Kelly bar adapter.

2. Connect Kelly bar adapter to Kelly bar on the drive head.

3. Move drive tool assembly to first helical and attach universal driving tool to helical plate paying attention

to keeping the Kelly bar as centered in the helical as possible. The leveling hardware can be used for
this temporary attachment.

4. Lift helical upright allowing it to swing free of the ground.

5. Maneuver the helical directly over the installation point.

6. Lower the helical until the point of the helical is forced into the ground on target.

7. Screw helical 12 inches into the ground and plumb using a level on 2 sides 90 degrees from each other.

8. Continue screwing the helical into the ground while correcting the Kelly bars orientation so the helical

embeds itself straight. A ground man can be of assistance in keeping the foundation plumb during the
installation.

9. Drive the helical until the top of the helical plate is 7 inches above grade. Stop the driving tool assembly.

Disconnect the universal driving tool from the helical plate.

10. Repeat steps 3 through 9 for all helicals paying attention to helical plate orientations and to accomplish

74 inch and 99 inch centers between all four helicals.

11. Install leveling hardware in each helical. Each helical has four sets of leveling hardware and each set of

leveling hardware consists of one threaded rod, four nuts, eight washers, and four lock washers. Leave
the top washer, lock washer, and nut off until platform is set.

12. Lift and set the platform onto the leveling hardware and level the platform.

13. Install the top washer, lock washer, and nut on all threaded rods to secure the platform.

14. Install the WIC stairs on the WIC using the provided hardware.

15. Install the stairs for the generator area of the platform using the provided hardware.

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Generator Wings Installation Procedure:

1. Bolt spacers on to both sides of the platform where the generator will be installed using provided

hardware. Spacers are needed when installing generator wings on the WIC and Generator Combo
Platforms due to the I-Beams.

2. Bolt the wings onto the spacers on both sides of the platform using provided hardware.

3. Cut and layout rodent guard on the platform to fit generator foot print.

4. Lift and set the generator, up to 30KW, onto the platform and rodent guard then anchor in place.

5. Connect all conduits and cabling.

The helical foundation is designed to minimize soil disturbance and time involved for installation compared to
other types of foundations. The torque value of a properly installed helical is a minimum of 3,000 foot-pounds
and a maximum of 15,000 foot-pounds. In the event the helical foundation cannot be installed per the standard
procedure above, one of the following Alternative Procedures should be used.

Alternative Installation Procedure #1 (8 Inch Auger)

1. Using an 8 inch auger, drill to a depth of 5 to 7 feet while minimizing enlargement of the bore. Drill the

pier into the hole using the standard methodology and parameters.

2. Fill and tamp any space around the top of the helical with dirt or small gravel.

Alternative Installation Procedure #2 (New Location/Alter Helical)

In the event the base-plate is more than 7 inches above grade, due to subsurface conditions including bedrock,
boulders and other immovable objects;

1. Consider changing the location several feet while maintaining the required minimum antenna separation

requirements. Follow the steps of appropriate procedures above.

2. Cut the top plate off the helical, cut the helical at the appropriate height, and weld the top plate back to

the helical.

3. Cut the helical at the appropriate height and install a fitted cap plate onto helical. Holes will need to be

drilled to secure the cap plate to the helical.

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Figure 28:

WIC and Generator Combo Helical Platform

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WIC and Generator Combo Concrete/Gravity Platform Installation (P/N D1000-0010-0123)

This platform is designed to be set on grade or concrete and it accommodates both the WIC and all ATT
approved generators. Stairs can be mounted on either side and the WIC can be mounted in any direction to
support any site layout. WIC, generator, conduits, cabling, Raycaps, etc. is installed at WWT so a completely
configured platform can be installed at the site. The legs use single-bolt leveling and are pre-installed. Simply
lift and set on grade or concrete. Anchor holes are provided for anchoring into concrete. Platform includes a
rodent guard for generators that need it which is also installed at WWT if the generator is installed at WWT. If
Generator is installed at the site, see “Generator Wings Installation Procedure”. See Figure 29.

Grade Considerations

1. Ground/gravel should be normally dry and have good drainage.

2. Ground/gravel should be level or very close.

Concrete Pier Installation Considerations

1. Height of concrete piers must be constructed to grade level. If grade is not level, maintain an 18 inch

height between grade and the WIC base on the side with the door. The 18 inch height is required for the
stairs to mount properly.

2. Depth of concrete piers must be determined by region and take into consideration such items but not

limited to depth of frost line, soil type, general climate conditions, and site drainage.

3. 4000 PSI concrete strength should be considered as a minimum type of pier construction, but can vary

based on local architectural standards and approvals.

4. Maximum pier diameter: 30 inches

5. Minimum pier diameter: 18 inches.

6. Anchor bolts can be drilled in the concrete piers after the platform is set. Be sure to align all nine

concrete piers under each of three connection points under each of three skis. Anchor hardware could
be anything between a 5/8 inch anchor (would need washers) to a 1 inch anchor (no washers needed).

7. WIC fully loaded is 6500 lbs.

8. Platform is 2050 lbs.

9. Heaviest Generator with full tank is 4436 lbs.

10. Generator Wing Kit is 207 lbs.

Existing Concrete Pad Considerations

1. Concrete area should be a minimum of 110" x 184" if the concrete is at grade level. This leaves one foot

around the base of the WIC and does not accommodate the stairs.

2. Concrete area should be a minimum of 134" x 184" if above grade to accommodate for the stairs.

3. WIC fully loaded is 6500 lbs.

4. Platform is 2050 lbs.

5. Heaviest Generator with full tank is 4436 lbs.

6. Generator Wing Kit is 207 lbs.

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WIC and Generator Combo Concrete/Gravity Platform Installation Procedure

1. The Generator On The Ground (Gravity) Foundation Kit ships assembled so lift and set it on grade or

concrete in desired location.

2. Level the platform by adjusting the leveling hardware between the frame and the nine leveling points.

Start by leveling the four corners first then adjust the remaining leveling points. Once leveling is
achieved secure the hardware.

3. Install the WIC stairs on the WIC using the provided hardware.

4. Install the stairs for the generator area of the platform using the provided hardware.

Generator Wings Installation Procedure:

1. Bolt spacers on to both sides of the platform where the generator will be installed using provided

hardware. Spacers are needed when installing generator wings on the WIC and Generator Combo
Platforms due to the I-Beams.

2. Bolt the wings onto the spacers on both sides of the platform using provided hardware.

3. Cut and layout rodent guard on the platform to fit generator foot print.

4. Lift and set the generator, up to 30 KW, onto the platform and rodent guard then anchor in place.

5. Connect all conduits and cabling.

Figure 29:

WIC and Generator Combo Concrete/Gravity Platform

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Generator Wings Installation (P/N D1000-0020-0032)

The Generator Wings consists of two 12” extensions that increase the width of the platform 24” to
accommodate the Generac 30KW generator. They bolt directly to the outside beam on both sides. Dimensions
of each wing is 12” x 38”. There is a tube spacer included in the kit that is required when this kit is used on the
WIC GEN Combo Platforms. The tube spacer is discarded when this kit is used on the Outdoor Cabinet
Platforms. The Kohler 30KW generator does not require these wings. See Figure 30 and Figure 31.

Generator Wings Installation Procedure:

1. Bolt spacers on to both sides of the platform where the generator will be installed using provided

hardware. Spacers are needed when installing generator wings on the WIC and Generator Combo
Platforms due to the I-Beams.

2. Bolt the wings onto the spacers on both sides of the platform using provided hardware.

3. Cut and layout rodent guard on the platform to fit generator foot print.

4. Lift and set the generator, up to 30 KW, onto the platform and rodent guard then anchor in place.

5. Connect all conduits and cabling.

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Figure 30:

Generator Wings Helical Foundation Kit

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Figure 31:

Generator Wings Gravity or Concrete Mount Foundation Kit

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Elevated WIC and Generator Platform Installation (P/N D1000-0010-0089-04, P/N D1000-0010-0089-06, P/N D1000-0010-0089-08, P/N D1000-0010-0089-10, P/N D1000-0010-0089-12)

This foundation kit is to be used in flood zones and areas where the site needs to be elevated between 4 feet
and 20 feet off the ground. See Figure 32.

Figure 32:

Elevated WIC and Generator Platform Foundation Kit

Elevated WIC and Generator Platform Installation Procedure

1. Assemble the universal driving tool on the correct Kelly bar adapter.

2. Connect Kelly bar adapter to the Kelly bar on the drive head.

3. Move drive tool assembly to the first helical and attach the universal driving tool to the helical plate

paying attention to keeping the Kelly bar as centered in the helical as possible. The leveling hardware
can be used for this temporary attachment.

4. Lift helical upright allowing it to swing free of the ground.

5. Maneuver the helical directly over the installation point.

6. Lower the helical until the point of the helical is forced into the ground and on target.

7. Screw the helical 12 inches into the ground and plumb using a level on 2 sides 90 degrees from each

other.

8. Continue screwing the helical into the ground while correcting the Kelly bar's orientation so the helical

embeds itself straight. A ground man can be of assistance in keeping the foundation plumb during the
installation.

9. Drive the helical until the helical plate is 8 inches above grade, stop the driving tool assembly.

Disconnect the universal driving tool from the helical plate.

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10. Repeat steps 3 through 9 for all five helicals paying attention to helical plate orientations so it matches

the plate orientation on the platform.

11. Install the five extensions using the provided hardware.

12. Assemble the platform with grating and handrails.

13. Lift complete platform up onto the elevated extensions and bolt into place using provided hardware.

14. Release full weight of platform and tighten/secure hardware.

15. If platform is 6 feet or taller, loosely install the cross-bars on the four helical extensions underneath

where the WIC will be placed.

16. Lift and bolt stairs to stair landing using provided hardware.

17. Lift and set WIC on elevated platform. Be sure to bolt the WIC base to the frame prior to releasing all of

the weight of the WIC on the frame. See “WIC Lifting and Placement Procedures” starting on page 77.

18. Lift and set generator on elevated platform in the designated location.

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Transportation and Storage

Safety Precautions

WARNING! PREVENT INJURIES, FROM LIFTING THE WIC

Follow all local safety practices while lifting the WIC. Safety equipment, signage, traffic control and all
required Personal Protective Equipment (PPE) shall be used.

Keep unnecessary personnel and bystanders clear of work areas at all times.

Do not lift the WIC over people. Do not let anyone work, stand, or pass under a lifted WIC.

Do not move or lift the WIC with a door open.

Only properly trained and certified operators shall operate any crane or lifting equipment.

Do not allow the lifting equipment or WIC to touch any electrical wiring or equipment.

Operate all lifting equipment within safety constraints, as defined by the manufacturer and local

practices; for example, do not exceed the capacity of reach.

Crane Operation:

Only properly trained operators shall operate the crane.

Do not operate the crane until all stabilizers are extended. The stabilizers must be in firm contact with

the ground or other adequate support structure. Do not retract or extend the stabilizers when the WIC
is suspended from the crane.

Only the crane rigging crew should set up the crane and rigging.

Do not exceed the lifting capacity of the crane.

Use all four (4) provided lifting points (eyes) at the top corners of the WIC to lift the WIC.

Use crane spreader frames to prevent WIC framework warping due to side loading.

Never route straps, cables or chains through the fork-lift channels in the base for a vertical crane lift.

Do not use slings, clevises or shackles of insufficient capacity.

Forklift Operation:

Only properly trained operators shall operate the forklift.

Do not exceed the lifting capacity of the forklift.

Forklifts shall have a minimum fork length of 72 inches (183 cm).

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DANGER! RISK OF ELECTRICAL SHOCK, GENERAL

Do not install equipment showing any physical damage. If packaging is damaged, do not accept receipt
from the shipper.

CAUTION! PREVENT EQUIPMENT DAMAGE, PROPER HANDLING

Do not stack nor lay the WIC on its side.

WARNING! RISK OF INJURY, FROM UNSECURED WIC

Do not pull cables or terminate cables until WIC has been properly secured in its mounted position.

CAUTION! PREVENT EQUIPMENT DAMAGE, FROM CONDENSATION

Until the WIC is secured and sealed, weather protection shall be maintained to prevent moisture and
condensation from entering ports or openings into the conditioned space within.

General

For short-term storage, the WIC should not be exposed to temperatures that exceed the temperature range of
–40 °C (–40 °F) to +70 °C (+158 °F).

For long-term storage, the WIC and packaging should be kept dry and not be exposed to temperatures outside
the range of –10 °C (+14 °F) to +40 °C (+104 °F).

Once packaging has been discarded and the WIC has been securely placed in its mounted position, the WIC
may be exposed to conditions from –40 °C (–40 °F) to +46 °C (+115 °F).

Unpacking and Preparing the WIC at the Installation Site

Safety Precautions

General

DANGER! Do not install any additional equipment until the WIC is secured in its mounted position.

CAUTION! TO AVOID EQUIPMENT DAMAGE:

DO NOT REMOVE the exterior packaging or wrap from the WIC until the WIC is transported to the
installation site. Control moisture and condensation inside the WIC until it is turned up for service.

• The WIC is shipped from the manufacturer with plastic wrap to protect the WIC during shipment.

• If the external packaging appears excessively damaged, do not accept the unit from the shipper as

interior damage may not be apparent.

• CAREFULLY remove all packaging material from around the WIC. Dispose of the packaging according

to local practices.

• On receipt at the site, inspect the WIC to make sure there is no damage to equipment. Check the

packing slip to make sure all components are received. If any components are damaged or not received,
contact your supervisor for further instructions.

• Close and latch all doors in preparation for WIC placement.

WARNING! Do not open any doors on the WIC unless it is secured in its mounted position, or securely
restrained against unexpected movement or tipping.

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Preparing to Lift the WIC

General

Refer to “Transportation and Storage” on page 73.

Required Equipment When Using a Crane:

• A crane capable of lifting the shipped weight of the equipped WIC plus a safety margin.

- 10,000 lbs (4536 kg), or greater.

• Four (4) wire-rope slings, 8-ft. (2.4 m) long (minimum). Slings should each have the capacity to support

the entire shipped weight of the equipped WIC to prevent potential cascading failures.

- 8,000 lbs (3629 kg)

• Spreader frames are required for shorter slings to prevent WIC framework damage due to side-loading

forces at the top corner lifting eyes. Lifting forces shall be vertical only and applied only at the lifting
eyes.

• Four (4) connecting links (clevises), to attach the wire-rope slings to the WIC lifting eyebolts.

Connecting links should each have the capacity to support the entire shipped weight of the equipped
WIC to prevent potential cascading failures.

- 8,000 lbs (3629 kg)

• A 75-ft (20 m) rope, 5/8” (1.5 cm) in diameter, to use as a tagline. A tagline is used to guide the WIC into

position while it is lifted and lowered.

Required Equipment When Using a Forklift:

• A forklift capable of lifting the shipped weight of the equipped WIC plus a safety margin.

- 10,000 lbs (4536 kg), or greater.

• Forklifts shall have a minimum fork length of 72 inches (183 cm).

Preparing to Lift the WIC Procedure

1. If not previously done, unpack the WIC according to the instruction in “Unpacking and Preparing the

WIC at the Installation Site” on page 74.

2. If WIC base cable entry covers are installed, remove the bolts from the WIC base cable entry covers and

set aside the covers and hardware for later re-use. See Figure 33.

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Removable Base

Cable Entry Covers

Figure 33:

Removing Base Cable Entry Covers

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Lifting the WIC

Safety Precautions

DANGER! The maximum WIC weight when lifted shall not exceed equipment ratings!

Procedure (When Using a Crane)

1. Close and latch all doors before lifting and placing the WIC.

2. Inspect the lifting eyebolts and ensure eyebolts and roof are secure and free of damage.

3. Install a clevis and shackle or a threaded shackle in each eyebolt at the top of the WIC as shown in

Figure 34.

4. Insert all four (4) 8 feet minimum lifting slings securely through all four clevises or shackles as shown in

Figure 34.. Never route straps, cables or chains through the forklift channels in the base for a vertical
crane lift.

NOTE!

If slings are not long enough (8-ft. [2.4 m] or longer), use a spreader bar to be sure the cables

pull on the lifting eyebolts in a vertical direction.

NOTE!

It is important that the length of each sling allow for an angle 45 degree or more.

NOTE!

Failure to maintain a 45 degree angle or greater and using all four eyebolts will void any

warranty or service claim.

5. Tie a 75-ft. rope to a lifting eyebolt so it can be used as a tag line.

6. Never work under the WIC while it is suspended above the ground.

7. Lift the WIC off the truck and place it into its mounted position using the tagline to guide it into position.

Continue with the “Placing the WIC” procedure on 79.

Procedure (When Using a Forklift)

1. Close and latch all doors before lifting and placing the WIC.

2. Lift the WIC using the forklift pockets located in the base of the WIC.

3. Never work under the WIC while it is suspended above the ground.

4. Lift the WIC off the truck and place it into its mounted position. Continue with the “Placing the WIC”

procedure on 79.

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Typical sling
arrangement

Shackle

Direction

of pull

The angle

between the sling

cables and the top

of the cabinet shall

not be less than 45°

Never use the sling without
clevises or shackles as this

may break the eyebolts

Shackle

Top of WIC

Lifting Brackets

and Shackles

(4 places)

Figure 34:

Lifting the WIC

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Placing the WIC

On Approved Foundation Kit

Approved Foundation Kits:

• WIC Helical Foundation Kit

• WIC Concrete Mount Foundation Kit

• WIC On the Ground (Gravity) Foundation Kit

• WIC and Generator Combo Helical Foundation Kit

• WIC and Generator Combo Concrete/Gravity Foundation Kit

• Elevated WIC and Generator Platform Kit

The following is a typical guide. Consult your company policies for your specific installation requirements.

Perform the following steps in placing and securing the WIC.

Procedure

ALERT! During lifting, the WIC must be lowered so that the WIC is level and parallel to the piers. Place

the WIC so that it lines up with the bolt locations and clears any conduits.

1. Set WIC on foundation kit. Be sure to install and secure provided hardware between WIC base and

foundation kit prior to setting the full weight of the WIC.

2. Check to be sure the WIC is properly placed.

3. Loosen the slings or remove forklift so that the full weight of the WIC rests on the foundation kit.

4. Secure the WIC by bolting it to the mounting plates that are attached to the top of the piers using

appropriate bolting material. Add top washers and nuts to leveling hardware and tighten. See Figure

35.

NOTE!

Each pier has four sets of leveling hardware. Each set of leveling hardware has one threaded
rod and four nuts and washers. Two nuts and washers sandwich the pier top plate and the other two
nuts and washers sandwich the WIC mounting plate.

5. Verify hardware between WIC base and foundation kit is tight and secure.

6. Remove the slings, spreader bars, and tagline (if using a crane).

ALERT! If the WIC will not be powered up for an extended period, place a heat source, such as two 120

VAC 150 W incandescent lamps inside the WIC to prevent condensation. Suspend lamps from cable
racks to prevent contact with any structures or equipment inside the WIC.

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Threaded Rod into Pier

Sandwich WIC Mounting Plate Between
Top Sets of Washers and Nuts

Sandwich Pier Top Plate Between
Bottom Sets of Washers and Nuts

WIC Mounting Plates and Hardware

Figure 35:

Bolting WIC to Pier

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SEALING CABLE ENTRIES

In keeping with best industry practices, seal all cable grommets penetrations against weather, rodent and insect
intrusions.

It is extremely important to maintain a well-sealed WIC. Failure to do so can jeopardize the enclosed electronic
equipment, as well as the proper functioning of the WIC systems. All cable transitions into the WIC must be
properly sealed as required.

Refer to the following procedure to seal cable entries with duct sealing foam:

1. Route the cables into the WIC through bottom-entry conduits (preferred) or through side-entry conduits

in the WIC base structure (if absolutely necessary). The bottom-entry and removable side-entry plates
have pre-configured knockout stampings to facilitate conduit connections.

2. Route the OSP cables into the WIC conditioned space by removing a Roxtec port frame from the

finished floor inside the WIC. Use a fiberglass fish tape from a side-entry port to extend to below the
Roxtec port. Reach down through the finished floor to the fish tape, and use it to route pull cord or
cables as required. Conduit knockouts are directly below each Roxtec port in the WIC base pan.

3. Route OSP cables to equipment through the Roxtec port frame, securing to cable rack and equipment

frames as required.

4. Seal all conduit openings with Roxtec blocks, duct sealing foam or the equivalent against weather,

animal and insect intrusion into the WIC.

5. Replace port covers, Roxtec port frames and any other material removed during installation.

6. Verify that cables are routed as required and that all cable entries are properly sealed.

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GROUNDING THE WIC

Important Safety Instructions

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

Safety Precautions

DANGER! RISK OF ELECTRICAL SHOCK, GENERAL

All WIC grounding must be installed and verified prior to connecting any power cables (AC or DC) and
turning-up of the WIC.

Ensure that all NEC (National Electric Code), CSA (Canadian Electric Code) and local codes for safety
and wiring are followed. Consideration for corporate standards also apply.

General

All external ground wires shall only be terminated to the exterior ground bars located at the base of the left and
right sides of the WIC (see Figure 36).

All internal ground wires shall be terminated to the Master Ground Bar as reflected in Figure 37 prior to any
externally derived electrical power being connected to the WIC.

All WIC grounding must be installed prior to turn up of WIC.

• The internal WIC frame and all attached equipment are factory grounded to the WIC Master Ground Bar.

• Two (2) 2 AWG green conductors are factory connected from the WIC Master Ground Bar to two (2)

exterior ground bars on the lower right and left exterior of the WIC.

• The WIC structure is separately grounded to the exterior ground bars.

Exterior Ground Bars

ALERT! Grounding should be accomplished according to local practices and in accordance with the

latest NEC codes.

Refer to Figure 38, Figure 39, and Figure 40 for WIC site grounding schemes.

Procedure

1. Connect one provided stranded cable from each exterior ground bar to site ground per local practices.

Refer to Figure 36 for location.

2. The exterior ground bars are configured to terminate 2-hole lugs, 3/8” hardware, on 1” center spacing

(see Figure 36).

3. Allow for a 0.125” minimum space between adjacent lugs.

NOTE!

ground wire run from it to a WIC exterior ground bar.

If generator is being installed on a platform. The generator platform must have a 2 gauge

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Exterior
Ground Bar
Location

Exterior
Ground Bar
Location

Exterior Ground Bar

Front

1.48

12X

.910

11X .920

4.00

24.00

24X .438

2X .438

24X .438 x .688 OBROUND

2X .56

1.56

2X

2.00

2.44

Master Ground Bar (MGB)

See Figure 37 for typical connections.

GPS Mounting Brackets

NOTE!

GPS installation.

Figure 36:

The tape covering the paint free area on the GPS mounting brackets must be removed prior to

WIC Exterior Ground Bars Locations

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Master Ground
Bar Location

Master Ground Bar Layout and Designation Plan

2 AWG
PTS
GND

6 AWG

Enclo -

sure /

Equip -

ment
GND

6 AWG

Enclo -

sure /

Equip -

ment
GND

4/0 AWG

Plant RTN

2 AWG

Ext

GND

Bar

2 AWG

Ext

GND

Bar

2 AWG

FIF Rack

GND

2 AWG

Power

Rack
GND

2 AWG

FIF Rack

GND

Cables may be dressed from top or
bottom if required by physical cable layout.

Termination locations space horizontally for 4/0 cable lugs of 1.200” maximum
width allow for 0.125” minimum space between adjacent lugs. Busbar
mounting detail omitted for clarity.

Keep cables in same section
of busbar as shown above.

I

A

P

Figure 37:

Typical Master Ground Bar Terminations (cont’d on next page)

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Figure 37:

Typical Master Ground Bar Terminations (cont’d from previous page)

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Figure 38:

WIC Site Grounding Scheme (Helical Foundation)

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Figure 39:

WIC Site Grounding Scheme (Concrete Mount Foundation Kit)

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Figure 40:

WIC Site Grounding Scheme (Gravity Mount Foundation Kit and Elevated Platforms)

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Figure 41:

WIC and Generator Combo Site Grounding Scheme (Helical Foundation)

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Figure 42:

WIC and Generator Combo Site Grounding Scheme (Concrete Mount Foundation Kit)

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AC POWER

Important Safety Instructions

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

Safety Precautions

DANGER! RISK OF ELECTRICAL SHOCK, GENERAL

All ground connections must be installed and verified, prior to connecting any power cables (AC or DC)
and turning-up of the WIC.

Before installation, the AC grounding electrode system must be bonded to an AC main service power

neutral/ground bus. Contact your local power company or local practices for information about codes or
restrictions for your installation.

When connecting any discrete power connection, make the connection first with the ground/return and

break last with ground/return.

Remove rings, metallic wrist bands, or bracelets, etc.

DANGER! RISK OF ELECTRICAL SHOCK, AC

Proper actions, include, but not limited to:

a) Verify before contacting the WIC that no current leakage or ground fault condition is present.

b) Verify a proper ground is in place.

c) Verify for AC hook-up, all WIC circuit breakers are OFF and the utility incoming feed is OFF.

Use a trained licensed electrician.

DANGER! ELECTRICAL HAZARD

Observe all safety precautions as specified by local building codes and the National Electrical Code
(NEC). All procedures should be performed by a licensed electrician. If local building codes specify
procedures different from those in this section, follow local codes.

General

Refer to “Grounding the WIC” on page 82 for information on WIC grounding.

WIC AC Schematic

The complete system schematics are included with each WIC.

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AC Input Connections to Power Transfer Load Center (PTLC) E/W Automatic Transfer Switch (ATS)

The WIC requires separate AC feeds for the rectifiers, AC outlets, HVAC unit and external lighting. These AC
feeds are factory connected to the externally-mounted Power Transfer Load Center (PTLC) and fed via
individual circuit breakers.

The PTLC requires 120 VAC / 240 VAC, single phase, 60 Hz commercial AC. The PTLC is rated for 200 A.
Refer to Figure 9 on page 36 for location of the PTLC. Refer to Figure 44 for a typical PTLC wiring diagram.

Make connections to the PTLC per the current edition of the American National Standards Institute (ANSI)
approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), and applicable local
codes.

The following procedure shall be performed by a trained electrician.

Procedure

1. Use a non-contact voltage detector to verify the WIC is safe.

2. Verify that the WIC is properly grounded.

3. Verify that all breakers in the external PTLC are in the OFF position.

4. Refer to the schematic drawings shipped with your WIC for a detailed AC wiring diagram. See also

Figure 44.

5. Open the PTLC dead front panel for access to AC utility input terminals (Figure 45).

CAUTION! The PTLC and the WIC are configured for a 200 A, 240 VAC single phase supply ONLY.

Connection of other voltages or phase sources will cause damage to the WIC and its components.

6. Determine the AC cabling route into the PTLC for your installation site. The site installation electrician

must use a suitably-sized conduit hole punch to make a sealable conduit entry into the bottom left of
the NEMA 3R weatherproof PTLC cabinet to access the site utility feed terminals. Only weather-rated
compression conduit fittings are permitted for use.

7. Route the site AC utility, 200 A, 240 VAC, 1-Ph, 3-wire plus ground conductors from the utility metering

cabinet to the WIC external PTLC via a sealed conduit connection.

NOTE!

All green/yellow terminals are bonded to the Neutral/Ground bus in the PTLC. The site
electrician shall provide ground wires per NFPA 70 (NEC) and applicable codes and standards.

8. Connect the above feeds as required. Strip the leads before inserting into terminal block. Apply a

coating of anti-oxidation paste (i.e.: “No-Ox”) to the conductors before inserting them into the terminal
block. Torque the fasteners as required. Test the lead connections by gently pulling on them.

9. After cables are installed, refer to the “Sealing Cable Entries” on page 81 and seal all cable entries and

conduits.

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Figure 43:

Power Transfer Load Center (Reference Only)

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Figure 44:

Typical Power Transfer Load Center (PTLC) Wiring Diagram

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Figure 45:

AC Input and PTLC Internal Layout (Reference Only)

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