Vertiv NetSure 8100 Series, NetSure 8100DB Installation And User Manual

Download

Page 1

NetSure™

List 03

6-Panel Bay

30” W x 24” D x 84” H

List 07

8-Panel Bay

30” W x 16” D x 84” H

List 09

8-Panel Bay

30” W x 24” D x 84” H

List 01

6-Panel Bay

30” W x 16” D x 84” H

8100 SERIES -48 VDC Power Distribution System

Installation and User Manual (UM582140600), Revision A

Specification Number: 582140600 Model Number: 8100DB

Page 2

The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv Co. assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. Refer to other local practices or building codes as applicable for the correct methods, tools, and materials to be used in performing procedures not specifically described in this document.

The products covered by this instruction manual are manufactured and/or sold by Vertiv Co. This document is the property of Vertiv Co. and contains confidential and proprietary information owned by Vertiv Co. Any copying, use or disclosure of it without the written permission of Vertiv Co. is strictly prohibited.

Names of companies and products are trademarks or registered trademarks of the respective companies. Any questions regarding usage of trademark names should be directed to the original manufacturer.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 3

TABLE OF CONTENTS

Admonishments Used in this Document ............................................................ 5

Important Safety Instructions .............................................................................. 6

General Safety .......................................................................................................................................................... 6

DC Voltages ................................................................................................................................................................ 6

Personal Protective Equipment (PPE) .............................................................................................. 7

Handling Equipment Containing Static Sensitive Components.............................. 7

Maintenance and Replacement Procedures ............................................................................... 7

Static Warning ........................................................................................................... 8

Customer Documentation Package ..................................................................... 9

System Description .................................................................................................. 9

Installation Acceptance Checklist ..................................................................... 10

Physically Installing the System ......................................................................... 11

General Requirements ..................................................................................................................................... 11

Installing the Bays ................................................................................................................................................ 11

Installing Distribution Panel Paralleling Bars (if furnished) ....................................... 13

Installing the Internal Ground/Return Busbar Paralleling Bars List 39

(8-Panel Bay Only) (if furnished) ......................................................................................................... 14

Field Installing Bay Input Feed and Shunt Assembly List 43 .................................. 15

Making Switch and Jumper Settings ................................................................ 21

Circuit Cards with Jumpers and/or Switches Locations .............................................. 21

Switch Settings on IB2 Interface Board ........................................................................................ 22

Switch Settings on SM-DUE .................................................................................................................... 23

Jumper Settings on SM-DUE ................................................................................................................. 25

Analog Inputs AI1 to AI10 ................................................................................................................................... 25

Switch Settings on SM-DUH2 ................................................................................................................. 27

Making Electrical Connections .......................................................................... 29

Important Safety Instructions ................................................................................................................ 29

Wiring Considerations .................................................................................................................................... 29

Bay Overall Connections Diagram ..................................................................................................... 30

Bay Frame Grounding Connection ..................................................................................................... 31

External Alarm, Reference, Monitoring, and Control Connections ................... 32

Circuit Card locations ............................................................................................................................................ 32

IB2 (Interface Board) Connections ........................................................................................................... 32

Auxiliary Fuse Board Connections ............................................................................................................ 35

Ground/Return Input Connections for Auxiliary Fuse Card ............................................. 37

System Ethernet Port Connections ................................................................................................. 38

Monitor Unit Top Panel Ethernet Port .................................................................................................. 38

IB4 Board Ethernet Port ...................................................................................................................................... 38

Installing and Wiring to an Optional Transient Voltage Surge

Suppressor (TVSS) Device ....................................................................................................................... 39

Input/Output Cable Routing and Cable Management ................................................... 41

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 4

Load Distribution Connections ............................................................................................................. 45

DC Input Connections ................................................................................................................................... 53

Installing Circuit Breakers and Fuses .............................................................. 58

Initially Starting, Configuring, and Checking System Operation ............. 62

Important Safety Instructions ................................................................................................................ 62

Initial Startup Preparation .......................................................................................................................... 62

Initially Starting the System ..................................................................................................................... 62

Monitor Unit Initialization ........................................................................................................................... 62

Verifying and Setting the Monitor Unit as Required for Your

Application ................................................................................................................................................................ 64

Checking System Status ............................................................................................................................. 66

Final Steps ................................................................................................................................................................. 67

Operating the System .......................................................................................... 68

Monitor Unit ............................................................................................................................................................. 68

Local Controls and Indicators ................................................................................................................ 68

Maintenance ............................................................................................................ 72

Important Safety Instructions ................................................................................................................. 72

Routine Maintenance ...................................................................................................................................... 72

System Expansion .............................................................................................................................................. 72

Troubleshooting and Repair ................................................................................ 77

Important Safety Instructions ................................................................................................................. 77

Contact Information .......................................................................................................................................... 77

Monitor Unit .............................................................................................................................................................. 77

System Troubleshooting Information ............................................................................................. 77

Replacement Information ............................................................................................................................ 77

Replacement Procedures ............................................................................................................................ 77

Replacing the Monitor Unit .............................................................................................................................. 77

Replacing a Distribution Device .................................................................................................................. 78

Circuit Card Replacement Procedures ................................................................................................. 82

Replacing a Distribution Panel..................................................................................................................... 94

Replacing an Output Bar with Sensor in a List 15A or List 25A

Distribution Panel ..................................................................................................................................................... 96

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 5

DAN

or serious injury if not avoided. (ANSI, OSHA)

WARNING!

in death or serious injury if not pose a risk only to equipment, software, data, or service. (ANSI)

CAUTION!

in minor or moderate injury if not avoided. ( situations that pose a risk only to equipment, data, or service, even if such use appears to be permitted in some of the applicable standards. (OSHA)

ALERT!

equipment, software, data, or service. (ISO)

ALERT!

equipment damage, software corruption, data loss, or service interruption. (ISO)

FIRE SAFETY!

policies, or of the locations of fire

SAFETY!

policies not related

ADMONISHMENTS USED IN THIS DOCUMENT

GER! Warns of a hazard the reader

Warns of a potential hazard the reader

avoided. This admonition is not used for situations that

Warns of a potential hazard the reader

Alerts the reader to an action that

will

be exposed to that will

may

be exposed to that

may

be exposed to that

ANSI, OSHA) This admonition is not used for

must be avoided

in order to protect

must be performed

likely

result in death

could

in order to prevent

result

Informs the reader of fire safety information, reminders, precautions, or

-fighting and fire-safety equipment. (ISO)

Informs the reader of general safety information, reminders, precautions, or

to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 6

IMPORTANT SAFETY INSTRUCTIONS

General Safety

DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.

Performing the following procedures may expose you to hazards. These procedures should be

performed by qualified technicians familiar with the hazards associated with this type of equipment. These hazards may include shock, energy, and/or burns. To avoid these hazards:

a) The tasks should be performed in the order indicated.

b) Remove watches, rings, and other metal objects.

c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage or

the expected voltage is present. Check for voltage with both AC and DC voltmeters prior to making contact.

d) Wear eye protection.

e) Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for the

work to be performed.

DC Voltages

DANGER! This system has DC voltage connected to it. Although the DC voltage is not hazardously

high, the associated rectifiers and/or battery can deliver large amounts of current. Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact an input or output terminal or exposed wire connected to an input or output terminal. NEVER allow a metal object, such as a tool, to contact more than one termination at a time, or to simultaneously contact a termination and a grounded object. Even a momentary short circuit can cause sparking, explosion, and injury.

DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices

remain de-energized during installation at loads, as required.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 7

Personal Protective Equipment (PPE)

DANGER! ARC FLASH AND SHOCK HAZARD.

Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis should be done determine the “hazard/risk” category, and to select proper PPE.

This product is intended only for installation in a Restricted Access Location.

Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain

the equipment.

Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work

Permits as required by the local authority, per NFPA 70E “Standard for Electrical Safety in the Workplace”.

Handling Equipment Containing Static Sensitive Components

ALERT! Installation or removal of equipment containing static sensitive components requires careful

handling. Before handling any equipment containing static sensitive components, read and follow the instructions contained on the Static Warning Page.

Maintenance and Replacement Procedures

CAUTION! When performing any step in procedures that requires removal or installation of hardware,

use caution to ensure no hardware is dropped and left inside the unit; otherwise service interruption or equipment damage may occur.

NOTE!

When performing any step in procedures that requires removal of existing hardware, retain all

hardware for use in subsequent steps, unless otherwise directed.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 8

STATIC WARNING

This equipment contains static sensitive components. The warnings listed below must be observed to

prevent damage to these components. Disregarding any of these warnings may result in personal injury or damage to the equipment.

1. Strictly adhere to the procedures provided in this document.

2. Before touching any equipment containing static sensitive components, discharge all static electricity

from yourself by wearing a wrist strap grounded through a one megohm resistor. Some wrist straps have a built-in one megohm resistor; no external resistor is necessary. Read and follow wrist strap manufacturer’s instructions outlining use of a specific wrist strap.

3. Do not touch traces or components on equipment containing static sensitive components. Handle

equipment containing static sensitive components only by the edges that do not have connector pads.

4. After removing equipment containing static sensitive components, place the equipment only on

conductive or anti-static material such as conductive foam, conductive plastic, or aluminum foil. Do not use ordinary Styrofoam™ or ordinary plastic.

5. Store and ship equipment containing static sensitive components only in static shielding containers.

6. If necessary to repair equipment containing static sensitive components, wear an appropriately

grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 9

CUSTOMER DOCUMENTATION PACKAGE

This document (UM582140600) provides Installation and User Instructions for NetSure™ -48 VDC Power Distribution System Model 8100DB, Spec. No. 582140600.

The complete Customer Documentation Package consists of…

NetSure™ -48 VDC Power Distribution System Installation and User Manual

• Installation and User Instructions: UM582140600

• System Application Guide: SAG582140600

• Engineering Drawings

• Contact Information Page: Section 4154

NetSure™ Monitor Unit User Manual

• Monitor Unit User Instructions: UM1M832DNA

Configuration Drawing

• Available is a configuration drawing (C-drawing).

For factory settings of all configurable parameters, refer to the configuration drawing (C-drawing) supplied with your system.

SYSTEM DESCRIPTION

-48 VDC Power Distribution System

The NetSure™ 8100DB DC Power Distribution System is a -48 VDC Battery Distribution Fuse / Circuit Breaker Bay (BDF/CBB).

• The NetSure™ 8100

panels per side).

• Each distribution panel can be configured for separate inputs giving you an 8-load or 6-load bay, or the

panels per side can be paralleled to allow one to four feeds per side giving you a 2-load bay (may use the optional internal ground/return bar). Other configurations include an 8-panel bay with 4-loads and two loads, and a 6-panel bay with 4-loads (paralleling the top two panels or paralleling the bottom two panels per side).

• Each bay can be equipped with an optional “full bay length” internal ground/return bar (per side).

Another option includes replacing one (8- and 6-panel bays) or two (8-panel bay only) distribution panels per side with a “panel length” internal ground/return bar.

• Each bay can easily be configurable for top or bottom feed.

DB can be ordered as an 8-distribution panel or 6-distribution panel bay (4 or 3

• Each bay is equipped with a monitor unit. The monitor unit provides local and remote access to data

and alarms for the voltage, current, power, and energy delivered through the distribution bay. The monitor unit contains a color TFT display and keypad for local access. The monitor unit provides an Ethernet port and comes with comprehensive webpages for remote access. The monitor unit can also be accessed via SNMP (v2 and v3), TL1 (over Ethernet), or MODBUS for remote system management. The monitor unit supports software upgrade via its USB port. A machine-to-machine HTTP interface is also available. Refer to the monitor unit instructions (UM1M832DNA) for more information.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 10

Each bay includes an SM-DUE. The SM-DUE sends information to the monitor unit and the monitor unit monitors and displays load voltage, load current, and fuse alarm / circuit breaker alarm status of each distribution panel in the bay.

The advanced distribution panels are equipped with an SM-DUH2. The SM-DUH2 sends information to the monitor unit and the monitor unit additionally displays load voltage, load current, and fuse alarm / circuit breaker alarm status of each distribution device in the advanced distribution panel.

Also provided in each bay is an IB2 (interface board) connected to the monitor unit. The IB2 board provides four (4) programmable form C- relay outputs.

• Choices of distribution panels is a panel that accepts TPS / TLS and TPL-B fuses and a panel that

accepts bullet nose type circuit breakers and/or bullet nose type TPS / TLS fuseholders. The bullet nose type distribution panel is available in a standard configuration or an advanced configuration. The standard configuration allows for monitoring the panel as one unit. The advance configuration also allows for monitoring each individual distribution device on the panel.

Refer to SAG582140600 (System Application Guide) for additional information.

INSTALLATION ACCEPTANCE CHECKLIST

Provided in this section is an Installation Acceptance Checklist. This checklist helps ensure proper installation and initial operation of the system. As the procedures presented in this document are completed, check the appropriate box on this list. If the procedure is not required to be performed for your installation site, also check the box in this list to indicate that the procedure was read. When installation is done, ensure that each block in this list has been checked. Some of these procedures may have been factory performed for you.

Physically Installing the System

Making Switch and Jumper Settings

NOTE!

 Bay Mounted to the Floor

 Distribution Panel Paralleling Bar(s) Installed (if required)

 Internal Ground/Return Busbar Paralleling Bar Installed (if required)

 Input Feed and Shunt Assembly Installed (if required)

 Factory Switch Settings on IB2 Board Verified

The system is not powered up until the end of this checklist.

Some of these procedures may have been performed at the factory for you.

 Factory Switch Settings on SM-DUE Board Verified

 Factory Jumper Settings on SM-DUE Board Verified

 Factory Switch Settings on SM-DUH2 Board Verified

Making Electrical Connections

 Bay Frame Grounding Connection Made

 External Alarm, Reference, Monitoring, and Control Connections Made

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 11

 Return Connected to RTN A and/or RTN B.

 System Ethernet Connection Made

 Optional Transient Voltage Surge Suppressor (TVSS) Device Installed and Wired

 Load Distribution Connections Made

 DC Input Connections Made

Installing Circuit Breakers and Fuses

 Circuit Breakers and Fuses Installed

Initially Starting, Configuring, and Checking System Operation

 System Started, Configured, and Checked

PHYSICALLY INSTALLING THE SYSTEM

General Requirements

• This product is intended only for installation in a restricted access location on or above a non-

combustible surface.

• This BDF/CBB uses natural convection. Equipment is designed for use in environmentally controlled

space.

• This product is intended for installation in network telecommunication facilities (CO, vault, hut, or other

environmentally controlled electronic equipment enclosure).

• This product is intended to be connected to the common bonding network in a network

telecommunication facility (CO, vault, hut, or other environmentally controlled electronic equipment enclosure).

• The installer should be familiar with the installation requirements and techniques to be used in securing

the bay to the floor.

• Typical industry standards recommend minimum aisle space clearance of 2'6" for the front of the bay

and 2' for the rear of the bay.

• Ventilating openings must not be blocked and temperature of air entering the bay must not exceed

rated operating ambient temperature range found in SAG582140600.

Installing the Bays

Ventilation Requirements

Refer to the “General Requirements” on page 11.

Placing and Securing the Bay to the Floor

Refer to the “General Requirements” on page 11.

Procedure

1. Locate where the bay is to be placed.

2. Drill mounting holes in the floor per site requirements. Refer to Figure 1 and Figure 2 for floor mounting

holes drilling dimensions.

3. Place the bay in position.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 12

4. Secure the bay to the floor by installing mounting hardware into floor per site requirements.

Figure 1:

List 01 and List 07 Floor Hole Drilling Pattern Dimensions

Figure 2:

List 03 and List 09 Floor Hole Drilling Pattern Dimensions

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 13

Distribution Panel (List 10, List 15 and List 15A similar)

Distribution Panel (List 20, List 25 and List 25A similar)

Distribution Panel

Paralleling Bar

(List 31, includes

2 bars, 1 for each

side, only 1 shown)

Distribution Panel

Paralleling Bar

(List 30, includes

2 bars, 1 for each

side, only 1 shown)

Rear

Hardware Build-Up

3/8-16 x 1 Bolt

3/8 Belleville Lock Washer

3/8 Flat Washer

Torque to 180 in-lbs.

Hardware Build-Up

3/8-16 x 1 Bolt

3/8 Belleville Lock Washer

3/8 Flat Washer

Torque to 180 in-lbs.

Distribution Panel (List 10, List 15 and List 15A similar)

Distribution Panel (List 20, List 25 and List 25A similar)

Distribution Panel (List 10, List 15 and List 15A similar)

Distribution Panel (List 20, List 25 and List 25A similar)

Distribution Panel Paralleling Bar P/N 563497

Hardware Build-Up 3/8-16 x 1-1/4 Bolt 3/8 Belleville Lock Washer 3/8 Flat Washer Torque to 180 in-lbs.

Installing Distribution Panel Paralleling Bars (if furnished)

Procedure

1. If distribution panel paralleling bars (List 30, List 31, P/N 563497) are furnished, attach the paralleling

bars per Figure 3.

Figure 3:

Installing Distribution Panel Paralleling Bars (List 30, List 31, P/N 563497)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 14

Installing the Internal Ground/Return Busbar Paralleling Bars List 39 (8-Panel Bay Only) (if furnished)

Procedure

1. If internal ground/return busbars (List 17) are furnished and the paralleling bars (List 39) are furnished,

attach the paralleling bars per Figure 4.

Figure 4:

Installing the Internal Ground/Return Busbar Paralleling Bars (List 39) (8-Panel Bay Only)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 15

Location and Orientation View

List 43

(Top Feed)

List 43

Bottom Feed

Addtional input feed and shunt assemblies are installed on any distribution panel not paralleled with a distribution panel that has an input feed and shunt assembly installed.

List 43 Input Feed and Shunt Assembly

Rear View

8-Panel Bay

(6-Panel Bay Similar)

Portion of bay removed in illustration for clarity.

Not to Scale

List 43

Field Installing Bay Input Feed and Shunt Assembly List 43

Procedure

1. Refer to Figure 5.

Figure 5:

Field Installing Bay Input Feed and Shunt Assembly (List 43) (cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 16

Hardware Build-Up and Torque Values

Apply anti-oxidation compound to busbar mating surfaces.

4 Places (2 per side) See Parts List TORQUE TO 180 IN-LBS.

Figure 5:

Field Installing Bay Input Feed and Shunt Assembly (List 43) (cont’d from previous page, cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 17

Shunt Lead Connections 8-Panel Bay, Top Feed

List 09

Bay

List 07

Bay

List 07

Bay

List 09

Bay

Note All shunt leads not factory connected to shunts are factory shorted together and insulated if no panel is installed; otherwise, if a panel is installed the leads are shorted together and terminated on the bus.

Figure 5:

Field Installing Bay Input Feed and Shunt Assembly (List 43) (cont’d from previous page, cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 18

Shunt Lead Connections 8-Panel Bay, Bottom Feed

List 07

Bay

List 09

Bay

List 09

Bay

List 07

Bay

Figure 5:

Field Installing Bay Input Feed and Shunt Assembly (List 43) (cont’d from previous page, cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 19

Shunt Lead Connections 6-Panel Bay, Top Feed

List 01

Bay

List 03

Bay

List 03

Bay

List 01

Bay

Figure 5:

Field Installing Bay Input Feed and Shunt Assembly (List 43) (cont’d from previous page, cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 20

Shunt Lead Connections 6-Panel Bay, Bottom Feed

List 01

Bay

List 03

Bay

List 03

Bay

List 01

Bay

Figure 5:

Field Installing Bay Input Feed and Shunt Assembly (List 43) (cont’d from previous page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 21

Front (panels removed for clarity only)

Components removed in illustration for clarity only.

IB2

SM-DUE

SM-DUH2

List 15A Distribution Panel

(List 25A Similiar)

MAKING SWITCH AND JUMPER SETTINGS

Circuit Cards with Jumpers and/or Switches Locations

Refer to Figure 6.

Figure 6:

Circuit Cards with Jumpers and/or Switches Locations

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 22

IB2

OFF

Setting

DIP Switch SW1

1 2

IB2 OFF OFF

ON OFF

SW1

SW1 In this system, switch settings must be in positions shown.

IB2 Interface Board

ON OFF

J12

SW1

J11

531

Relay Out put Ter minal BlocksDigital Input Terminal Blocks

J9J8J7J6J5J4J3

NOCNC

531 531 531 531

NOCNC

531

NOCNC

531

NOCNC

531

4 62 4 62 4 62 4 62

NOCNC

4 62

NOCNC

4 62

NOCNC

4 62

Relay No.

87654321

8642

6543

Input No. (+)

Input No. (

–

)

Switch SW1 is located in

this corner of the IB2 board.

Switch Settings on IB2 Interface Board

Dip switch SW1 on the IB2 board is used to set the communications address for this board. Refer to Table 1 for SW1 settings. Refer to Figure 6 for circuit card location. Refer to Figure 7 for SW1 location.

Perform the following procedure to verify the factory settings. This procedure can also be used to make adjustments on a replacement circuit card.

Procedure

1. Ensure SW1 is set per Table 1. Refer to Figure 7 for location.

Table 1:

Figure 7:

IB2 Interface Board Switch Settings

DIP Switch SW1

Setting

1 2

IB2 Interface Board Switch Location and Settings

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 23

Communication Address

(Use Switch 1, 2, and 3 of SW1)

1 2 3

Off

Base Default

Off

Base +1

Off

Base +2

Off

Base +3

Off

Base +4

Off

Base +5

Off

Base +6

Base +7

Baud Rate for Serial Port

(Use Switch 4 of SW1)

Off

19200 (Note 1)

9600

Parameter of Shunt Setting

(Use Switch 5 of SW1)

Off

Shunt parameter is set through software (Note 1).

Shunt parameter is set through DIP switch.

Switch Settings on SM-DUE

An SM-DUE is located in each bay. The SM-DUE is used to monitor individual distribution panels in the bay.

Dip switch SW1 on the SM-DUE board is used for parameter settings. Refer to Table 2 for SW1 settings. Refer to Figure 6 for circuit card location. Refer to Figure 8 for SW1 location.

Perform the following procedure to verify the factory settings. This procedure can also be used to make adjustments on a replacement circuit card.

Procedure

1. Ensure SW1 is set per Table 2. Refer to Figure 8 for location.

Table 2:

NOTE!

The permissible address range is 219 to 226. The default address of the board is 219.

SM-DUE Switch Settings (cont’d on next page)

Communication

Function Descriptions

Configured by Hardware or

Software

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Function Descriptions

Page 24

Shunt Voltage

(Use Switch 6 of SW1)

Off

25 mV (Note 1)

50 mV

Shunt Current

(Use Switch 7 and 8 of SW1)

Off

500 A (Note 1)

Off

1000 A

Off

1500 A

2000 A

OFF

1 8

SW1

Green LED

Red LED

Table 2:

SM-DUE Switch Settings (cont’d from previous page)

Note 1: Setting for this system.

Figure 8:

SM-DUE Switch Location

Function Descriptions

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 25

Jumper Position

1-2

3-4

5-6

Measure General -Purpose Transducer

0 mV DC to 50 mV DC (Note 1)

Measure General-Purpose Transducer

0 mA to 20 mA

OFF

Measure Temperature Sensor

1 uA/K

OFF

Jumper Settings on SM-DUE

An SM-DUE is located in each bay. The SM-DUE is used to monitor individual distribution panels in the bay.

There are thirty (30) 2-pin jumpers on the SM-DUE. Three (3) for each of the ten (10) SM-DUE’s analog inputs. These jumpers must be set according to the type of analog signal that will be measured. Refer to Table 3 for jumper settings. Refer to Figure 6 for circuit card location. Refer to Figure 9 for jumper locations.

Perform the following procedure to make the required setting per your site requirements. This procedure can also be used to make adjustment on a replacement circuit card.

Analog Inputs AI1 to AI10

Procedure

1. Ensure the jumpers for each analog input are set per Table 3. Refer to Figure 9 for location.

Table 3:

SM-DUE Jumper Settings

Type of input Signal Range

Measure Shunt Current

Note 1: Setting for this system.

0 VDC to 10 VDC OFF OFF OFF

ON OFF ON

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 26

OFF

1 8

Channel 1

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Channel 2 Channel 3 Channel 4 Channel 5

Channel 6 Channel 7 Channel 8 Channel 9 Channel 10

SW1

Green LED

Red LED

Figure 9:

SM-DUE Jumper Location

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 27

Off

211

Off

Off 2 213

Off

Off 4 215

Off

Off 6 217

Communication Baud

Switch Settings on SM-DUH2

The SM-DUH2 is used in a List 15A and List 25A distribution panel to monitor individual distribution devices in the distribution panel.

Dip switch SW1 on the SM-DUH2 board is used to set the communications address for this board and the communications baud rate. Refer to Table 4 for SW1 settings. Refer to Figure 6 for circuit card location. Refer to Figure 10 for SW1 location.

Perform the following procedure to verify the factory settings. This procedure can also be used to make adjustments on a replacement circuit card.

Procedure

1. Ensure SW1 is set per Table 4. Refer to Figure 10 for location.

Table 4:

1 2 3 4 5 6 7 8

SM-DUH2 Switch Settings

SW1

Offset

Address

On Off Off Off Off Off 1 212

On On Off Off Off Off 3 214

On Off On Off Off Off 5 216

On On On Off Off Off 7 218

NA OFF N/A

NA ON N/A

Rate: 19200 (Note 1)

Communication Baud

Rate: 9600

Note 1: Setting for this system.

Actual

Address

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 28

Green LED

Red LED

ON (DOWN)

ON is designated by shading.

OFF is designated by no shading.

1 8

SW1

Switch location may vary.

Figure 10:

SM-DUH2 Switch Location

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 29

Burndy:

T & B:

Burndy:

MAKING ELECTRICAL CONNECTIONS

Important Safety Instructions

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

Wiring Considerations

All wiring and branch circuit protection should follow the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), and applicable local codes. For operation in countries where the NEC is not recognized, follow applicable codes.

For wire size, branch circuit protection, crimp lug, and general wiring recommendations; refer to System Application Guide SAG582140600.

Lugs should be crimped per lug manufacturer’s specifications.

Refer to Table 5 for supplemental lug crimping information when using the special application crimp lug / strap combination.

Table 5:

Supplemental Lug Crimping Information when Using the Special Application Crimp Lug / Strap Combination

Crimp Tool Required1,

T&B Model TBM12 or TBM15 Hydraulic

Crimp Lug Part No.

Color Key

Heads

Die Index/

Code No.

Die Cat. Number

245393500

245393600

245393700

245393800

514872

514873

The lugs should be crimped to the specifications given in the

manufacturer’s instructions furnished with the crimp tool or lug.

Burndy:

YA25L-4TCG1

YA26L-4TCG1

YA27L-4TCG1

YA28L-4TCG1

256-30695-1879

YA29L-4TCG1

T & B:

256-30695-

1880

YA31L-4TCG1

Pink 42H 15508

Black 45 15526

Orange 50 15530

Purple 54H 15511

Yellow 62 15510

Red 71 15514

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 30

Bay Overall Connections Diagram

Figure 11:

Bay Overall Connections Diagram

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 31

Bay Frame Grounding Connection

For bay grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site requirements. For operation in countries where the NEC is not recognized, follow applicable codes.

A customer's grounding network lead can be attached to the top of each bay. Provision is made for installing a lead with a two-hole lug that has 1/4" bolt clearance holes on 5/8" centers. When using 1/4-inch hardware, recommended torque is 84 in-lbs when a standard flat washer and lock washer are used. Refer to Figure 12 for locations.

NOTE!

Figure 12:

REMOVE TAPE (IF PRESENT) FROM HOLE LOCATIONS BEFORE INSTALLING LUG.

Bay Frame Grounding Connection Points

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 32

External Alarm, Reference, Monitoring, and Control Connections

Circuit Card locations

Refer to Figure 11.

IB2 (Interface Board) Connections

The IB2 (Interface Board) provides connection points for programmable relay outputs. The IB2 interface board is mounted inside the bay. Refer to Figure 11 for location.

Programmable Relay Outputs - IB2

Relay output leads are connected to screw-type terminal blocks located on the IB2. Recommended torque for these connections is 2.2 in-lbs. Refer to Figure 13 for terminal locations. Refer to Table 6 for pin-out information.

The IB2 provides four (4) programmable alarm relays with dry Form-C contacts. Connect up to four (4) relay outputs to relay 1 through 4 on the IB2. Refer to Figure 13 for terminal locations and Table 6 for pin-out information.

Refer to the Monitor Unit Instructions (UM1M832DNA) for programming information.

Relay Ratings: Refer to the following.

a) 1 A Steady State @ 30 VDC.

a) 3 A Peak @ 30 VDC.

The relays may be preprogrammed for specific functions. Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific configuration.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 33

* The relay assigned to “Critical Summary” alarm (relay 1 by default) will operate in the “Fail Safe Mode”. “Fail Safe Mode” means Relay 1 is de-energized during an alarm condition, opening the contacts between the C and NO terminals, and closing the contacts between the C and NC terminals.

The remaining seven (7) relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals.

Not all I/O points are available for customer connection (some are used for factory system connections).

J3-J9: Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs.

IB2 Assembly

MA4C5U31

IB2

DI1-

DI1+

DI2-

DI2+

DI3-

DI3+

DI4-

DI4+

DI5-

DI5+

DI6-

DI6+

DI7-

DI7+

DI8-

DI8+

DO1_NC

DO2_NC

DO1_COM

DO2_COM

DO1_NO

DO2_NO

DO3_NC

DO4_NC

DO3_COM

DO4_COM

DO3_NO

DO4_NO

DO5_NC

DO6_NC

DO5_COM

DO6_COM

DO5_NO

DO6_NO

DO7_NC

DO8_NC

DO7_COM

DO8_COM

DO7_NO

DO8_NO

J11 1

J11 2

J11 3

J12 1

J12 2

J12 3

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6

RELAY OUTPUTS

DIGITAL INPUTS

Schematic Diagram of IB2

FunctionNoFunction

J12

J11

531

Relay Output Terminal Blocks

Digital Input Terminal Blocks

J9J8J7J6

J5J4J3

IB2 Board (Top View)

NOCNC NOCNC NOCNC NOCNC

NOCNC NOCNC NOCNC

531 531 531531 531 531 531

4 62 4 62 4 62

4 62

Connector

to Monitor

RELAY

864

NC C NO

876543

Function

876543

Input

No. (–)

Input

No. (+)

Relay

No.

Relay

No.

SW1

ON OFF

Cannot be used in this system.

Relays 5 through 8 cannot be used in this system.

Figure 13:

IB2 (Interface Board) Connections

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 34

J6-5

COM

J6-3

J6-1

J6-6

COM

J6-4

J6-2

J7-5

COM

J7-3

J7-1

J7-6

COM

J7-4

J7-2

J8-5

COM

J8-3

J8-1

J8-6

COM

J8-4

J8-2

J9-5

COM

J9-3

J9-1

J9-6

COM

J9-4

J9-2

Table 6:

Programmable Relay Outputs – IB2

NOTE!

The output relay configuration may not be set according to the factory default setting. Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific configuration.

Programmable

Relay Output

IB2

Pin No.

Alarms Assigned to this

Relay (Default)

Alarms Assigned to this

Relay (Custom)

Cannot be used in this system.

NOTE!

The relay assigned to “Critical Summary” alarm (relay 1 by default) will operate in the “Fail Safe Mode”. “Fail Safe Mode” means Relay 1 is de-energized during an alarm condition, opening the contacts between the C and NO terminals, and closing the contacts between the C and NC terminals.

The remaining seven (7) relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 35

Aux Load 1A (-48V)

TB3-2

Aux Load 3B (-48V)

TB4-2

Auxiliary Fuse Board Connections

An auxiliary fuse circuit card is located behind the top right panel in each bay. This circuit card provides four fuses for auxiliary equipment loads and two fuses for optional external (ABS) power to the system’s electronics. All fuses are rated at 1-1/3A. Terminal blocks are provided on the circuit card for auxiliary load connections and external (ABS) system electronics input power connections.

Refer to Figure 14 for connection details. Recommended torque for terminal block connections is shown in

Figure 14.

System’s Electronics External Input Connections

Refer to the following procedure and Figure 14.

1. Connect terminals 1 of TB1 and TB2 to an external “Ground/Return” point.

2. Connect an external “-48V Source” to terminal 2 of TB1. For an A and B input configuration, connect a

second “-48V Source” to terminal 2 of TB2.

Auxiliary Load Connections

Four circuits, each fused at 1-1/3A, are provided for connection of auxiliary loads. Refer to SAG582140600 for recommended wire size. Refer to the following procedure and Figure 14.

WARNING! Load should not exceed 80% of device rating.

1. Connect load -48V leads as shown in Table 7.

2. Connect load Return leads to a system ground/return bar.

Table 7:

Auxiliary Load Connections

Fuse Circuit Name Terminal

F2 Aux Load 2A (-48V) TB3-1

F4 Aux Load 4B (-48V) TB4-1

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 36

Auxiliary Fuse Card

Located Behind

Removable Panel

-48V

RTN

-48V

RTN

A B

1A (-48V)

2A (-48V)

3B (-48V)

4B (-48V)

Fused Aux.

Loads

See Note 2

ABS_A ABS_B

not

used

TB5 TB1 TB2 TB3 TB4

See Note 1

2 1 2 1 2 1 2 1 2 1

Fuse Function F1 Aux Load 1A F2 Aux Load 2A F3 Aux Load 3B F4 Aux Load 4B F5 ABS Power A F6

ABS Power B

All fuses 1-1/3A.

ABS and Aux. Supply Connections

NOTES:

1. For optional external (ABS) power to the electronics, connect source A to TB1 and source B to TB2. Observe correct polarity as shown.

2. Connect Return (+) leads for Fused Auxiliary Loads to system ground bar.

Figure 14:

Auxiliary Fuse Card Connections

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 37

Rear View

+RTN A

10-32 threaded stud.

See Note 1.

+RTN B

10-32 threaded stud.

See Note 2.

Ground/Return Input Connections for Auxiliary Fuse Card

NOTES:

1. Connect “+RTN A” to the system Ground/Return busbar. If the bay is config ured for A/B operation, connect to the A side system Ground/Return busbar.

2. If the bay is configured for A/B operation, connect “+RTN B” to the B side system Ground/Return busbar.

3. Torque to 24 in-lbs.

Ground/Return Input Connections for Auxiliary Fuse Card

System Ground/Return must be supplied to the auxiliary fuse card by the installer. Busbars located behind the card and accessible through the back of the bay provide connection points for A side and B side connections. Terminate each wire with a one-hole lug having a clearance hole for a 10-32 stud. Refer to Figure 15 for connection location. Recommended torque for terminal block connections is shown in Figure 15.

1. Connect the lug-terminated end of a lead to the +RTN A busbar. Connect the remaining end of the lead

to the system Ground/Return busbar. If the bay is configured for A/B operation, connect lead to the A side system Ground/Return busbar.

2. If the bay is configured for A/B operation, connect the lug-terminated end of a lead to the +RTN B

busbar. Connect the remaining end of the lead to the B side system Ground/Return busbar.

Figure 15:

Auxiliary Fuse Card Ground/Return Input Connections

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 38

System Ethernet Port Connections

The monitor unit provides a Web Interface via an Ethernet connection to a TCP/IP network. This interface can be accessed locally on a computer and/or remotely through a network. The system has two Ethernet ports. One located on the monitor unit top panel and the other located on the IB4 board. The function of these Ethernet ports are as follows.

Monitor Unit Top Panel Ethernet Port

An RJ-45 10BaseT jack is provided on the top panel of the monitor unit for connecting a computer directly to the monitor unit. This jack has a standard Ethernet pin configuration scheme, twisted pair. Refer to Figure 16 for location. Refer to the Monitor Unit Instructions (UM1M832DNA) for operational details.

NOTE!

Your system has an IB4 board, DO NOT connect your Local Area Network (LAN) to the monitor unit’s top panel Ethernet port.

Default Monitor Unit Ethernet Port Parameters

Default IP address is 192.168.100.100.

IB4 Board Ethernet Port

An RJ-45 10BaseT jack is provided on the IB4 board for connection into a customer's network. Use this Ethernet port to connect the monitor unit to your Local Area Network (LAN). This jack has a standard Ethernet pin configuration scheme, twisted pair. Refer to Figure 11 for IB4 board location. Refer to Figure 16 for Ethernet port location. Use shielded Ethernet cable (grounded at both ends). Note that the IB4 board’s RJ-45 jack is connected to chassis ground. Refer to the Monitor Unit Instructions (UM1M832DNA) for operational details.

WARNING! The intra-building port(s) of the equipment or subassembly is suitable for connection to

intra-building or unexposed wiring or cabling only. The intra-building port(s) of the equipment or subassembly MUST NOT be metallically connected to the interfaces that connect to the OSP or its wiring. These interfaces are designed for use as intra-building interfaces only (Type 2 or Type 4 ports as described in GR-1089-CORE, Issue 4) and require isolation from the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP wiring.

The intra-building port (RJ-45) of the equipment or subassembly must use shielded intra-building cabling/wiring that is grounded at both ends.

Default IB4 Ethernet Port Parameters

IPv4 IPv6

IP Address: 192.168.1.2 IPv6 Address: 20fa:fffd:fffc:fffb:fffa:fff9:fff8:fff7 Subnet Mask: 255.255.255.0 IPv6 Prefix: 0 Default Gateway: 192.168.1.1 IPv6 Gateway: 20fa:1:fffe:ffff:fffe:fffd:ffff:fffe

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 39

M832D

10/100M Ethernet Port (RJ-45) (to connect a computer directly

to the Monitor Unit)

10M Ethernet

Port (RJ-45)

LAN Connection

USB-B Port (factory connected)

USB-A Port

(not used)

IB4 Board

Monitor Unit

Figure 16:

System Ethernet Ports

Installing and Wiring to an Optional Transient Voltage Surge Suppressor (TVSS) Device

Transient Voltage Surge Suppressor (TVSS) devices are installed in the 'distribution device' mounting positions of a List 15, List 15A, List 25, and List 25A distribution panel only.

When required, all unparalleled distribution panels require a TVSS device. Only one (1) TVSS device is required per paralleled groups of distribution panels.

Unless otherwise specified, install the TVSS device in the mounting position closest to the distribution panel’s input busbar.

Refer to SAG582140600 for more information.

CAUTION! The TVSS device occupies two mounting positions. Leave an additional empty mounting

Procedure

position between the TVSS device and any overcurrent protective device.

1. Install the TVSS device(s) as required. Refer to Figure 17.

2. Connect a customer provided cable from the List 15, List 15A, List 25, or List 25A distribution panel lug

mounting busbar associated to the TVSS mounting position into a customer's grounding network. Refer to Figure 17. Wire to be sized so that the maximum wire resistance is less than 0.550 milliohms.

NOTE!

recommended to use a Green cable and insulate the connection with shrink tubing to avoid incidental

The ground cable will be installed in a position normally used for -48V distribution. It is

contact.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 40

Shorter Side Longer Side

Longer Side Shorter Side

Device’s Lead Connections

Device’s Lead

Connections

List 15, List 15A, List 25,

and List 25A Distribution Panel

Front View

List 15

(Others Similiar)

List 15

(Others Similiar)

DANGER

Install TVSS Device so Shorter Side is Towards the Device's Lead Connection Points

Load Lead Connections (-48V) and

TVSS Lead Connections (+Ground)

1/4-20 Studs on 0.625 Centers

(Torque to 60 in-lbs)

Maximum Lug Width, 0.610 Inches

Ensure leads are connected to proper polarity for the device installed, either a distribution device (load lead connection) or a TVSS device (ground connection).

Figure 17:

Installation and Wiring of Transient Voltage Surge Suppressor (TVSS) Devices

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 41

Input/Output Cable Routing and Cable Management

Input/Output Cable Routing Diagram

Refer to Figure 18 for an input/output cable routing diagram.

Fuseholder and circuit breaker wiring should start with positions furthest from the point that distribution cabling leaves the bay.

It is recommended to wire the loads for top feed arrangements starting with the bottom most distribution position of the bottom most distribution panel and ending with the top most distribution position of the top most distribution panel, and routing the wires starting from the back of the bay and ending with the front of the bay (Bottom to Top, Rear to Front Wiring). For bottom feed bay arrangements, recommended wiring should start with the top most distribution position of the top most distribution panel and ending with the bottom most distribution position of the bottom most distribution panel, and routing the wires starting from the back of the bay and ending with the front of the bay (Top to Bottom, Rear to Front Wiring). It is also recommended as you run your wires to bundle about four wires together with cable lacing, and route each bundle up to the top (or down to the bottom) of the bay, pressing each bundle towards the rear of the bay. When each bundle is pressed as far back as it can go, secure the bundle to the cable dressing bars with cable lacing. Proceed with the next bundle of wires until all distribution positions are wired.

Optional Cable Dressing Bar

Optional cable dressing bars are available. See SAG582140600. The dressing bars are adjustable and allow customer to dress output load cables along the sides of the bay. See Figure 19.

Optional Load Distribution Cable Management Kit

An optional load distribution cable management kit is available. See SAG582140600. This kit provides twelve (12) cable separators plus cable ties as a method to manage wiring. This kit cannot be used with the optional cable dressing bars. See Figure 20.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 42

List 01, List 07

List 03, List 09

Load

Cables

Load

Cables

Input

Cables

Top View

Top Feed Installations

Bottom View

Top Feed Installations

Top View

Top Feed Installations

Bottom View

Top Feed Installations

Load

Cables

Load

Cables

Load

Cables

Load

Cables

Input

Cables

Input

Cables

Load

Cables

Load

Cables

Load

Cables

Load

Cables

Input

Power

Cables

Input Return Cables

Input Power Cables

Input Return Cables

Load

Cables

Load

Cables

Input

Cables

Figure 18:

Input/Output Cable Routing

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 43

Cable Dressing Bars

List 01, List 07

List 03, List 09

Figure 19:

Optional Cable Dressing Bars

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 44

Cable Separators

List 01, List 07

List 03, List 09

Figure 20:

Optional Load Distribution Cable Management Kit

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 45

Load Distribution Connections

WARNING! Observe proper polarity when making load connections.

NOTE!

Refer to “Wiring Considerations” on page 29.

The rating of the distribution device determines the wire size requirements. Refer to the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC) and applicable local codes.

To Distribution Panels

Load distribution (load side) leads terminated in the appropriate lug are connected to the “load side” terminations provided on each distribution panel. See Figure 21. Torque connections as shown in Figure 21.

Load distribution (return side) leads terminated in the appropriate lug are connected to the “load return side” terminations provided on the optional internal ground/return bars or to external ground/return bars. See

Figure 21. Torque connections as shown in Figure 21.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 46

Portion of bay removed

in illustration for clarity.

Optional Internal

Ground/Return Busbar

(Bay Length, shown)

or Optional Internal

Ground/Return Busbar

(Panel Length, see next pages)

or Optional External Busbar

Optional Internal Ground/Return Busbar (Bay Length, shown) or Optional Internal Ground/Return Busbar (Panel Length, see next pages) or Optional External Busbar

Load Distribution Connections

SEE NEXT PAGE IF TVSS DEVICE IS INSTALLED IN BULLET DEVICE MOUNTING BLOCK

-48V Load Connections

Load Return Connections to Optional Internal Ground/Return Busbar or Optional External Busbar.

-48V Load Connections

Load Return Connections

to Optional Internal

Ground/Return Busbar

or Optional External Busbar.

SEE NEXT PAGE IF

TVSS DEVICE IS

INSTALLED IN BULLET

DEVICE MOUNTING

BLOCK

Rear View

8-Panel Bay

(6-Panel Bay Similar)

Figure 21:

Load Distribution Connections (cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 47

Bullet Device Mounting Block

DANGER

TPL-B Fuseblock

5/16-18 swage studs

for installation of customer

provided single hole lugs.

(Torque to 132 in-lbs.)

(Maximum Lug Width is 1.800”.)

(Maximum Wire Size is 2/0 AWG.)

TLS/TPS Fuseblock

1/4-20 swage studs for installation of customer provided single hole lugs. (Torque to 72 in-lbs.) (Maximum Lug Width is 0.750”.) (Maximum Wire Size is 2 AW G.)

-48V Load Connections

-48V Load

Connections

1/4-20 studs on 5/8” centers

for installation of customer

provided two hole lugs.

(Torque to 72 in-lbs.)

(Maximum Lug Width is 0.610”.)

(Maximum Wire Size is 2 AW G.)

-48V Load Connections* or TVSS Connections (+Ground)*

Ensure leads are connected to proper polarity for the device installed, either a Distribution Device (load lead connection) or a TVSS Device (ground connection).

-48V Load

Connections*

TVSS

Connections

(+Ground)*

-48 VDC Load Connections and

TVSS Device Ground Connections to

List 15, List 15A, List 25, and List 25A Distribution Panel

-48 VDC Load Connections to

List 10 and List 20 Distribution Panel

Rear View

(wired from the rear of the bay)

Rear View

(wired from the rear of the bay)

List 15

(List 25 Similiar)

List 15A

(List 25A Similiar)

List 10

(List 20 Similiar)

List 10

(List 20 Similiar)

Figure 21:

Load Distribution Connections (cont’d from previous page, cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 48

582140600 List 15 582140600 List 15

P/N 556377

Right Angle

Lug Adapter Kit

P/N 556377 Right Angle Lug Adapter Kit

P/N 556378

Right Angle

Lug Adapter Kit

P/N 556378 Right Angle Lug Adapter Kit

Rear Rear

P/N 547991

3-Pole Lug

Adapter Kit

P/N 547991 3-Pole Lug Adapter Kit

Figure 21:

Load Distribution Connections (cont’d from previous page, cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 49

Figure 21:

Load Distribution Connections (cont’d from previous page, cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 50

Optional Internal

Ground/Return Busbar

Connections

(Distribution Panel Length,

Replaces a Distribution Panel)

Optional List 27

Ground Bar Assembly

(Each List 27 provides

two [2] Ground Bar

Assemblies.)

Optional List 17 Ground Bar Assembly (Each List 17 provides two [2] Ground Bar Assemblies.)

List 39 Paralleling Bars (behind center rail)

Top Feed Arrangement Shown For Bottom Feed Arrangement,

Ground Bar Assemblies Are

Installed in Bottom Most

Mounting Positions

Front View

8-Panel Bay

Front View

6-Panel Bay

Figure 21:

Load Distribution Connections (cont’d from previous page, cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 51

Load Return Connections

1/4” clearance holes/slots on 5/8” centers for installation of customer provided two hole lugs. (Torque to 72 in-lbs.) (Maximum Lug Width is 0.610”.) (Maximum Wire Size is 2 AWG.)

Typical Lu g Inst allat ion

0.625” Center s

Right

Side

Left Side

Top

Feed

Bottom

Feed

List 17

Ground Bar

(8-Panel Bay)

List 27

Ground Bar

(6-Panel Bay)

ø (36)0.281

14.25

0.00

1.03

13.75

0.50

1.44

13.22

12.81

0.28 X 0.38 SLOT (30)

14 SPACES ON

0.81 CENTERS = 11.38

15 SPACES ON

0.81 CENTERS = 12.19

ø (58 PLCS)0.281

23.42

0.00

0.50

22.92

1.148

1.554

21.867

22.273

0.281 X 0.375 SLOT (52 PLCS)

26 SPACES ON

0.812 CENTERS = 21.125

25 SPACES ON

0.812 CENTERS = 20.313

Optional Internal Ground/Return Busbar Connections (Distribution Panel Length,

Replaces a Distribution Panel)

Figure 21:

Load Distribution Connections (cont’d from previous page, cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 52

Figure 21:

Load Distribution Connections (cont’d from previous page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 53

DC Input Connections

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

WARNING! Observe proper polarity when making battery connections.

NOTE!

Refer to “Wiring Considerations” on page 29.

DC input wire size varies depending on load. Refer to the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC) and applicable local codes.

DC input (-48V) leads terminated in the appropriate lug are connected to the List 43 Input Feed and Shunt Assembly. See Figure 22. Torque connections as shown in Figure 22.

DC input return leads terminated in the appropriate lug are connected to the optional internal ground/return bars or to external ground/return bars. See Figure 22. Torque connections as shown in Figure 22.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 54

Addtional input feed and shunt assemblies are installed on any distribution panel not paralleled with a distribution panel that has an input feed and shunt assembly installed.

List 43 Input Feed and Shunt Assembly

Top Feed

DC Input Connections

(-48V Battery)

List 43

Bottom Feed

DC Input Connections

(-48V Battery)

List 43

Rear View

8-Panel Bay

(6-Panel Bay Similar)

Portion of bay removed in illustration for clarity.

Not to Scale

List 43

3/8” clearance holes/slots on 1.00” centers for installation of customer provided two hole lugs. (Torque to 180 in-lbs) (Max. lug width is 2.00”) (Max. wire size is 750 kcmil)

Top and Bottom Feed

Figure 22:

DC Input Connections (cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 55

Optional List 48 2400 A Ground/Return Input Kit provides Additional DC Input Connections (Battery Return Leads)

3/8” clearance holes on

1.00” centers for installation of customer provided two hole lugs. (Torque to 180 in-lbs) (Max. lug width is 2.00”) (Max. wire size is 750 kcmil)

Top and Bottom Feed

3/8” clearance holes on

1.00” centers for installation of customer provided two hole lugs. (Torque to 180 in-lbs) (Max. lug width is 2.00”) (Max. wire size is 750 kcmil)

List 48 Feed

Optional bonding strap

(P/O List 48) can be

removed if not required.

Optional bonding strap (P/O List 48) can be removed if not required.

Top Feed DC Input Connections

(Battery Return Leads)

Bottom Feed

DC Input Connections

(Battery Return Leads)

Optional List 48 2400 A Ground/Return

Input Kit provides Additional DC Input

Connections (Battery Return Leads)

Optional List 16 Internal Ground/Return Busbar Arranged for Top Feed (List 26 similar)

Optional List 16 Internal

Ground/Return Busbar

Arranged for Bottom Feed

(List 26 similar)

Rear View

8-Panel Bay

(6-Panel Bay Similar)

Portion of bay removed in illustration for clarity.

Figure 22:

DC Input Connections (cont’d from previous page, cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 56

Top Feed

DC Input Connections

(Battery Return Leads)

Bottom Feed

DC Input Connections

(Battery Return Leads)

Optional List 17 Internal Ground/Return Busbar (List 27 similar)

Rear View

8-Panel Bay

(6-Panel Bay Similar)

Portion of bay removed

in illustration for clarity.

3/8” clearance holes on

1.00” centers for installation of customer provided two hole lugs. (Torque to 180 in-lbs) (Max. lug width is 2.00”) (Max. wire size is 4/0 AWG)

Top and Bottom Feed

Figure 22:

DC Input Connections (cont’d from previous page, cont’d on next page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 57

Figure 22:

DC Input Connections (cont’d from previous page)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 58

INSTALLING CIRCUIT BREAKERS AND FUSES

Circuit breakers and/or fuses may have been factory installed for you. If so, verify their positions and sizes.

Refer to SAG582140600 for any temperature, sizing, and spacing restrictions.

Installing TLS/TPS Fuses into Respective Fuseholders of a List 10 and List 20 Distribution Panel

Each fuse installs into a pre-mounted fuseholder.

Refer to the following procedure and install appropriately sized TLS/TPS fuses into the proper fuseholders in a List 10 and List 20 distribution panel.

Procedure

Figure 23:

NOTE!

1. Remove the fuseholder portion from the mounted fuseholder body by pulling it straight out. Install the

TLS/TPS type fuse into the fuseholder. When done, push the fuseholder portion back into the mounted fuseholder body.

2. Ensure an alarm fuse is installed in the GMT fuseholder provided on the mounted fuseholder body. The

alarm fuse should be a Bussmann GMT 18/100 ampere alarm fuse (P/N 248610301).

3. Ensure a safety fuse cover is install on the GMT alarm fuse.

4. A spare distribution fuse and alarm fuse may be placed inside the cavity provided on the front of the

pull-out fuseholder portion.

5. Record all fuse sizes installed.

Refer to

Installing TLS/TPS Fuses

Figure 23

as this procedure is performed.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 59

Installing TPL-B Fuses into Respective Fuseholders of a List 10 and List 20 Distribution Panel

Each fuse installs into a pre-mounted fuseholder.

Refer to the following procedure and install appropriately sized TPL-B fuses into the proper fuseholders in a List 10 and List 20 distribution panel.

Procedure

NOTE!

Refer to

Figure 24

as this procedure is performed.

1. Remove the fuse case from the mounted fuse block by grasping its handle and pulling it straight out.

2. Verify that an 18/100 ampere alarm fuse is present in the GMT-type fuseholder located on the fuse

block and that a plastic safety cover is installed on this fuse.

3. Open the fuse case.

4. Install the TPL-B fuse into the fuse case.

5. Close the fuse case.

6. Firmly plug the fuse and fuse case into the fuse block.

7. Record all fuse sizes installed.

Figure 24:

Installing TPL Fuses

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 60

Installing Bullet Nose-Type Fuseholders e/w TLS/TPS Fuses in a List 15, List 15A, List 25, and 25A Distribution Panel

A single fuseholder provides for installation of a 3 to 70 ampere Bussmann TPS-type or a 3 to 125 ampere Littelfuse TLS-type fuse. The fuseholder plugs into a single distribution device mounting position.

Refer to the following procedure and install bullet nose type fuseholders and appropriately sized TPS/TLS fuses into a List 15, List 15A, List 25, and 25A distribution panel.

Procedure

NOTE!

Refer to

Figure 25

as this procedure is performed.

1. Orient the fuseholder as shown in Figure 25. Insert the terminals on the rear of the fuseholder into their

corresponding sockets on the distribution panel. Ensure the alarm contact on the back of the fuseholder makes contact with the alarm terminal on the spring strip. Push fuseholder in firmly until fully seated in the distribution panel.

2. When all fuseholders are installed, install an appropriately sized TPS/TLS fuse in each. To do this,

remove the fuse carrier from the mounted fuseholder body. Hold the fuseholder body while you pull the fuse carrier from the body. Slide the fuse in place between the contacts of the fuse carrier. When done, push the fuse carrier back into the fuseholder body. Note that a polarizing key on the bottom of the carrier prevents the carrier from being inserted upside down.

3. Verify that an 18/100 ampere alarm fuse is present in each fuseholder and that a plastic safety cover is

installed on this fuse.

4. Record all fuse sizes installed.

Installing Bullet Nose Type Circuit Breakers in a List 15, List 15A, List 25, and 25A Distribution Panel

Each circuit breaker plugs into one, two, or three distribution device mounting position(s).

Refer to the following procedure and install bullet nose type circuit breakers into a List 15, List 15A, List 25, and 25A distribution panel.

Procedure

NOTE!

Refer to

Figure 25

as this procedure is performed.

1. Ensure that the circuit breaker is in the OFF position and is of the correct rating. Orient the circuit

breaker as shown in Figure 25. Insert the terminals on the rear of the circuit breaker into their corresponding sockets on the distribution panel. Ensure the alarm contact on the back of the circuit breaker makes contact with the alarm terminal on the spring strip. Push distribution device in firmly until fully seated in the distribution panel.

2. Record all circuit breaker sizes installed.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 61

Shorter Side Longer Side Shorter SideLonger Side

Install Fuseholder and/or Breaker so Shorter Side is Towards the Load Lead Connections

Note: Line/Load Designa tions on Breaker may be Different than Shown Here. The Illustration Depicts the Correct Orientation of the Breaker for this System.

Load Lead Connections

Load Lead

Connections

List 15, List 15A, List 25, and List 25A Distribution Panel

Front View

List 15

(Others Similiar)

List 15

(Others Similiar)

List 15, List 15A, List 25, List 25A

Bullet Nose-Type Distribution Devices

Fuse Carrier

Fuseholder Body

TPS/TLS Fuse

Polarizing Keyway Matches Key on Bottom of Fuse Carrier

Bullet Nose Fuseholder Assembly Exploded View

Bullet nose fuseholder assembly (P/N

117201) includes fuseholder body, fuse carrier, alarm fuse, and safety fuse cover.

GMT-X Safety Fuse Cover (Replacement P/N 248898700)

GMT-18/100A Alarm Fuse (Replacement P/N 248610301)

Toggle-Handle

Bullet Nose Circuit Breaker

Bullet Nose Fuseholder

Figure 25:

Installation of Bullet Nose-Type Circuit Breakers and Fuseholders

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 62

Menu Navigation Keys

M832D

Status

Indicator (Green)

Minor Alarm

Indicator (Yellow)

Critical or Major

Alarm Indicator (Red)

INITIALLY STARTING, CONFIGURING, AND CHECKING SYSTEM OPERATION

Important Safety Instructions

CAUTION! Performing various steps in the following procedures may cause a service interruption

and/or result in the extension of alarms. Notify any appropriate personnel before starting these procedures. Also, notify personnel when these procedures are completed.

Initial Startup Preparation

• Ensure that all blocks, except the last one, in the “Installation Acceptance Checklist” starting on page 10

have been checked.

• Install all distribution devices per “Installing Circuit Breakers and Fuses” starting on page 58. Verify all

circuit breakers are in the OFF (0) position.

• Refer to the configuration drawing (C-drawing) supplied with your power system documentation for

factory settings of adjustable parameters.

Initially Starting the System

Procedure

1. Close the external DC fuse or circuit breaker disconnect device(s) that supply DC input power to the

BDF/CBB.

2. Place each distribution circuit breaker (if furnished) to the ON position.

Monitor Unit Initialization

Refer to the Monitor Unit User Instructions (UM1M832DNA) for detailed instructions.

Refer to Figure 26 for locations of the monitor unit local indicators and navigation keys.

Figure 26:

Monitor Unit Local Indicators and Navigation Keys

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 63

ENT

Press the UP and DOWN keys to highlight the desired Menu graphic in the Main Menu.

Press the ENT key to enter the selected menu.

Date and time are

alternately displayed.

Green - No Alarm Red - Alarm

09:22:58

Main Menu

Graphics Menu Name Description

Alarm (Green - No Alarm) (Red - Alarm)

View active alarms and alarm history.

Settings

Gain access to the Monitor Unit’s settings menus.

Bay Current View bay current graphs.

Input Feeds Current and Voltage

View current and voltage graphs for bay’s input feeds.

Distribution Panels

View selected distribution panel status.

Bay Name

8 Feeds

Feeds

1080.0A

FA/CB

A B

E F

If any of the green fields are red in your system, it indicates an alarm condition exists.

Procedure

NOTE!

The initialization routine takes several minutes. During that time various alarm indicators may illuminate on the monitor unit front panel and an audible alarm may sound. Disregard all alarms. An audible alarm can be silenced at any time by momentarily depressing the

key on the monitor unit.

1. After the monitor unit is powered on, the monitor unit initializes.

2. When initialization is complete, the language screen appears. Press the up or down arrow key to select

the desired language. Press the ENT key to confirm the selection.

3. The Main Menu displays. See Figure 27.

4. System information is displayed in multiple screens. If desired, press the ESC key to view other system

information. Press the down arrow key to view the next screen. Press the ESC key to return to the Main Menu.

5. From the Main Menu (see Figure 27), press the UP and DOWN keys to highlight the desired Menu

graphic in the Main Menu. Press the ENT key to enter the selected menu.

NOTE!

Repeatedly press the “ESC” key to return in reverse order level by level from any submenu until the Main Menu appears.

6. Refer to the following procedures to verify and set the monitor unit as required for your application.

Figure 27:

Monitor Unit Local Display Main Menu

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 64

To Select a Sub-Menu:

To Select a User:

To Enter a Password:

To Change a Parameter:

Verifying and Setting the Monitor Unit as Required for Your Application

Refer to the Monitor Unit Instructions (UM1M832DNA) for additional information.

Note that you will have to program the monitor unit for any external inputs/outputs connected to the IB2 Interface Board.

Verifying the Configuration File

Your system was programmed with a configuration file that sets all adjustable parameters. The version number of the configuration file can be found on the configuration drawing (C-drawing) that is supplied with your power system documentation. You can verify that the correct configuration file has been loaded into your monitor unit by performing the following procedure.

Procedure

1. With the Main Menu displayed, press ESC. A screen displays the monitor unit’s name, serial number, IP

number, software version, hardware version, and configuration version number.

2. Press ESC to return to the Main Menu.

Checking Basic System Settings

Navigate through the monitor unit menus and submenus to check system settings. You can adjust any parameter as required. Note that these settings can also be checked (and changed if required) via the WEB Interface.

NOTE!

Repeatedly press the “ESC” key to return in reverse order level by level from any submenu until the Main Menu appears.

Procedure

Press the UP and DOWN keys to highlight the desired sub-menu. Press the ENT key to enter the selected sub-menu.

To select a User, use the UP and DOWN keys to move the cursor to the Select User field. Press ENT. Use the UP and DOWN keys to select a User previously programmed into the monitor unit. Press ENT to select the User. Note that only Users programmed into the monitor unit are shown. Users are programmed via the Web Interface. The default User is admin.

If a password screen opens, a password must be entered to allow the User to make adjustments. To enter a password, use the UP and DOWN keys to move the cursor to the Enter Password field. Press ENT. Use the UP and DOWN keys to choose a character. Press ENT to accept and move to the next character. Continue this process until all characters are entered. Press ENT again to accept the password. The default password is 640275.

Press the UP and DOWN keys to move up and down the list of parameters. Press ENT to select the parameter. Press the UP and DOWN keys to change the parameter. Press ENT to make the change. Press ESC to cancel the change.

5. Table 8 shows the menu navigation for some basic settings. Refer to the separate Monitor Unit Manual

(UM1M832DNA) supplied with your system for complete Local Display menus.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 65

Time

Main Menu / Settings Icon / Sys Settings / Time.

Table 8:

Monitor Unit Basic Settings Menu Navigation

Parameter Menu Navigation

Date Main Menu / Settings Icon / Sys Settings / Date.

IP Communications Parameters (IP address, subnet mask

Main Menu / Settings Icon / Comm Settings / enter parameters. address, gateway address)

Programming Channels for TVSS Devices

If a TVSS device is installed in an advance panel, program the panel as follows.

Procedure

1. Name the positions occupied by the TVSS device and mark the position as a two-pole device which is

not used.

Checking Circuit Breaker Alarm / Fuse Alarm

Perform the following procedure to verify the CBA/FA alarm is operational.

NOTE!

The following procedure applies only to circuit breakers that provide an alarm indication when manually placed to the OFF (open) position. Electrical trip only circuit breakers cannot be easily tested in the field. Electrical trip only circuit breakers have white handles and electrical/mechanical circuit breakers have black handles.

1. On a distribution panel, remove an alarm-type fuse and replace it with a known open fuse or place a

circuit breaker to the OFF (0) position.

a) Requirement: The major alarm indicator on the monitor unit illuminates red. The monitor unit

displays a fuse alarm message with location. The STATUS indicator at the top of the bay illuminates red. If connected and configured, remote CBA/FA alarms activate.

2. Replace the open fuse with a known good fuse or place the circuit breaker to the ON (1) position.

a) Requirement: The major alarm indicator on the monitor unit extinguishes. The monitor unit displays

“System OK”. STATUS indicator at the top of the bay illuminates green. If connected and configured, remote CBA/FA alarms retire.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 66

3. Repeat steps 1) and 2) for each alarm-type fuse or circuit breaker on the distribution panel.

4. Repeat steps 1) through 3) for each distribution panel in the system.

5. If not already done, remove the access cover from the top of the bay front. Before removing, note the

location of any grounding washers used with the hardware securing the panel. This provides access to the auxiliary fuse card. See Figure 14.

6. Remove an alarm-type fuse and replace it with a known open fuse.

a) Requirement: The major alarm indicator on the monitor unit illuminates red. The monitor unit

displays a fuse alarm message with location. STATUS indicator at the top of the bay illuminates red. If connected and configured, remote CBA/FA alarms activate.

7. Replace the open fuse with a known good fuse.

a) Requirement: The major alarm indicator on the monitor unit extinguishes. The monitor unit

displays “System OK”. STATUS indicator at the top of the bay illuminates green. If connected and configured, remote CBA/FA alarms retire.

8. Repeat steps 6 and 7 for each fuse on the circuit card.

Checking Monitor Unit Dual Power Source Check (if two power sources connected)

1. Remove fuse F5 from the auxiliary fuse card. See Figure 14 for location. Verify the monitor unit and

CBA/FA circuit are functional by performing the checkout procedure above.

2. Replace fuse F5.

3. Remove fuse F6. Verify the monitor unit and CBA/FA circuit are functional by performing the checkout

procedure above.

4. Replace fuse F6.

5. Install and secure the access cover over the auxiliary fuse card. Ensure ground washer are installed at

the locations noted earlier in the checkout procedure.

Checking System Status

Procedure

1. Observe the status of the indicators located on the monitor unit. If the system is operating normally, the

status of these is as shown in Table 9.

2. Verify that the STATUS indicator at the top of the bay is illuminated green.

3. Verify that all Power Status indicators located on the BDF/CBB’s front center channel (one for each

distribution panel) are illuminated green.

4. Verify that all FA/CBA alarm indicators located on the BDF/CBB’s front center channel (one for each

distribution panel) are off.

5. Verify there are no external alarms.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 67

Table 9:

Monitor Unit Status and Alarm Indicators

Indicator Normal State

Status (Green) On

Minor Alarm

(Yellow)

Critical or Major

Alarm (Red)

Off

Final Steps

Procedure

1. If any monitor unit configuration settings were changed, refer to the Monitor Unit Instructions

(UM1M832DNA) and save a copy of the configuration file. This file can be used to restore the monitor unit settings, if required, at a later date.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 68

OPERATING THE SYSTEM

Monitor Unit

For monitor unit operating instructions, refer to the Monitor Unit User Manual (UM1M832DNA).

NOTE!

The monitor unit’s default “User Name” is "admin" and the default “Password” is “640275”.

Local Controls and Indicators

Monitor Unit

Refer to the separate monitor unit instruction manual.

Bay’s Front Center Channel

The following indicators are located on the BDF/CBB’s front center channel. See Figure 28.

a) Bay Status Indicator: This indicator illuminates green when power is present and no alarms are active.

The indicator illuminates red for any alarm condition.

b) FA/CBA: This red indicator illuminates when a circuit breaker or fuse opens in the corresponding

distribution panel.

c) POWER STATUS: This green indicator illuminates when DC power is applied to the corresponding

distribution panel.

Transient Voltage Surge Suppressor Device (TVSS)

A TVSS contains an indicator which illuminates when the circuit activates to suppress voltages.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 69

Front View

8-Panel Bay

(6-Panel Bay Similar)

Bay Status Indicator Green = Power is Present and No Alarms are Active Red = Bay has an Alarm Condition

FA/CBA: This red indicator illuminates when a circuit breaker or fuse opens in the corresponding distribution panel.

POWER STATUS: This green indicator illuminates when DC power is applied to the corresponding distribution panel.

Figure 28:

Bay’s Indicators

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 70

OFF

1 8

SW1

Green LED

Red LED

SM-DUE Circuit Card Indicators

An SM-DUE is located in each bay. Refer to Figure 6 for location. The SM-DUE is used to monitor individual distribution panels in the bay.

There are two (2) status and alarm indicators located on the SM-DUE. The functions of these indicators are as shown in Table 10. Refer to Figure 29 for location.

Table 10:

SM-DUE Indicators

Indicator Normal State Fault State Description

On -- Unit is operating normally.

Operation

(Green)

Alarm (Red)

-- Off Unit is non-operational.

Flashing --

Unit is communicating with the monitor unit.

Off -- Normal State

-- On Unit has failed.

Figure 29:

SM-DUE Indicator Locations

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 71

Green LED

SM-DUH2 Circuit Card Indicators

The SM-DUH2 is used in a List 15A and List 25A distribution panel to monitor individual distribution devices in the distribution panel. Refer to Figure 6 for location.

There are two (2) status and alarm indicators located on the SM-DUH2. The functions of these indicators are as shown in Table 11. Refer to Figure 30 for location.

Table 11:

SM-DUH2 Indicators

Indicator Normal State Fault State Fault Cause

On -- Unit is operating normally.

-- Off Unit is non-operational.

Operation

(Green)

Flashing --

-- Flashing

A 1 Hz flashing indicates the unit is communicating with the monitor unit.

A 1/3 Hz flashing indicates a communication failure.

Off -- Normal State

Alarm (Red)

-- On

Alarm (hardware fault or bus voltage sampling fault).

Figure 30:

SM-DUH2 Circuit Card Indicator Locations

SW1

ON (DOWN)

1 8

Red LED

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 72

Procedure

Interval

Referenced In

Check ventilation

manuals, etc.

Inspect and tighten

connections.

“Making Electrical

on page 29.

“Checking Circuit

Alarm” on page 65.

MAINTENANCE

Important Safety Instructions

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

Routine Maintenance

The BDF/CBB requires minimal routine maintenance when installed correctly. The procedures listed in Table 12 may be performed at the recommended interval to provide a service record for the system. The table

references specific sections in this instruction manual which help in performing these procedures.

Table 12:

openings for obstructions such as dust, papers,

all installer's

Check Circuit Breaker/Fuse Alarms

Procedures that May be Performed to Provide a Service Record for the System

1 year --

6 months

3 months

Connections” starting

Breaker Alarm / Fuse

System Expansion

Field Distribution Panel Installation

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

Perform the following procedure to add an additional distribution panel to the BDF/CBB.

Procedure

1. Remove blank cover panel(s) where new distribution panel(s) will be installed.

2. Place the new distribution panel into position on the front side of the BDF/CBB.

3. On the front of the BDF/CBB insert and tighten the four screws securing the new distribution panel to

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

NOTE!

the bay.

Refer to

Figure 31, Figure 32

, and

Figure 33

as this procedure is performed.

Page 73

4. Locate in the bay’s wiring harness near the new panel, the unconnected insulated quick connector for

the FA/CBA alarm circuits. Connect this to the tab located on the center alarm bus of the distribution panel. Connect from the rear of the bay. Refer to Figure 33.

5. If the new distributing panel has a List 43, locate in the bay’s wiring harness near the new panel, the

unconnected connectors for the shunt leads. Connect these as shown in Figure 33. Otherwise terminate to busbar.

6. Locate in the bay’s wiring harness near the new panel, the remaining unconnected connectors. Connect

these as shown in Figure 33.

7. Connect parallel bars as required to power the new panel per the appropriate section of this document.

8. Connect loads to the new panel per the appropriate section of this document.

9. Install distribution devices per the appropriate section of this document.

10. Install the new BDF/CBB front cover panel that was furnished with the new distribution panel.

11. Perform the “Initially Starting, Configuring, and Checking System Operation” procedure on page 62.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 74

Rear View

List 10 Distribution Panel (List 20 Similar)

FA/CBA Alarm Tab

10-32 x 1" Screw and Washer (4 places) To secure distribution panel to bay's inner support assemblies. Torque to 20 in-lbs.

8-32 x 1/2" Screw (2 places) #8 Ground Washer (1 place) To secure distribution panel cover to bay's center channel. Torque to 20 in-lbs

Tabs (Slide distribution panel cover at an angle so tabs fit into slots on bay. Secure other side of distribution panel cover with screws and ground washer as shown.)

Figure 31:

Installing a List 10 or List 20 Distribution Panel

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 75

Rear View

List 15 Distribution Panel (List 15A, 25, 25A Similar)

FA/CBA Alarm Tab

10-32 x 1" Screw and Washer (4 places) To secure distribution panel to bay's inner support assemblies. Torque to 20 in-lbs.

8-32 x 1/2" Screw (2 places) #8 Ground Washer (1 place) To secure distribution panel cover to bay's center channel. Torque to 20 in-lbs

Tabs (Slide distribution panel cover at an angle so tabs fit into slots on bay. Secure other side of distribution panel cover with screws and ground washer as shown.)

Figure 32:

Installing a List 15, List 15A, List 25, or List 25A Distribution Panel

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 76

To SM-DUH2 CAN

To SM-DUH2 Power

To Shunt,

See Figure 5

To FA Tab

To Busbar

Figure 33:

Connecting the System Wire Harness to the Distribution Panel

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 77

TROUBLESHOOTING AND REPAIR

Important Safety Instructions

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

Contact Information

Refer to Section 4154 (provided with your customer documentation) for support contact information.

Monitor Unit

General

For troubleshooting and repair instructions on the monitor unit, refer to the Monitor Unit User Instructions (UM1M832DNA).

Monitor Unit Configuration

If any monitor unit configuration settings were changed, refer to the Monitor Unit Instructions (UM1M832DNA) and save a copy of the configuration file. This file can be used to restore the monitor unit settings, if required, at a later date.

System Troubleshooting Information

This system is designed for ease in troubleshooting and repair. The various indicators as described in “Local Controls and Indicators” on page 68 and in the monitor unit instruction manual are designed to isolate failure to a specific element. Once the faulty element has been identified, refer to “Replacement Information” on page 77 and “Replacement Procedures” on page 77.

Troubleshooting Alarm Conditions on the Monitor Unit

The monitor unit displays alarm conditions as listed in the “Resolving Alarms” section of the Monitor Unit Instructions (UM1M832DNA). Programmable external alarm relays are also available. Refer to the configuration drawing (C-drawing) supplied with your system documentation for your alarm relay configurations.

The monitor unit’s the Monitor Unit Instructions (UM1M832DNA) to access these menus.

Active Alarm

and

Alarm History

submenus allow the User to view alarm details. Refer to

Replacement Information

User Replaceable Components

When a trouble symptom is localized to a faulty monitor unit or system circuit card; that particular device or circuit card should be replaced in its entirety. No attempt should be made to troubleshoot or repair individual components on any monitor unit or circuit card.

Refer to SAG582140600 (System Application Guide) for replacement part numbers.

Replacement Procedures

Replacing the Monitor Unit

Refer to the Monitor Unit Instructions (UM1M832DNA) for a replacement procedure.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

Page 78

Safety Fuse Cover

P/N 248898700

(BUSSMANN GMT-X)

Safety Fuse Cover

P/N 102774

(BUSSMANN GMT-Y)

Replacing a Distribution Device

General

Replace distribution devices with the same type and rating. Refer to SAG582140600 (System Application Guide) for part numbers.

Safety Fuse Covers

Safety fuse covers are provided for all alarm-type fuses installed in the system. These covers snap onto the fuses and provide protection from exposed electrical terminations when a fuse opens. Ensure that the safety fuse cover is installed after replacing a fuse. Refer to Figure 34 for installation details.

Figure 34:

Installation of Safety Fuse Covers

Replacing a Fuse on the Auxiliary Fuse Board

An auxiliary fuse board is located behind an access panel at the top right side of the bay. See Figure 35. This circuit card provides four (4) fused auxiliary -48V power outputs (1-1/3A) and dual (A/B) system electronics input fuses.

Procedure

1. Remove the access panel by removing the screws that secure it. Before removing, note the location of

any grounding washers used with the hardware securing the panel.

2. After fuse replacement is complete, re-install the access panel. Ensure grounding washers are replaced

in locations noted above.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 79

Front (top cover panel removed for clarity only)

Auxiliary

Fuse Board

F1 F2 F3

F4F5F6

Auxiliary Fuse Board

Fuse Function F1

Aux Load 1A

Aux Load 2A

Aux Load 3B F4 Aux Load 4B F5

ABS Power A F6

ABS Power B

All fuses 1-1/3A.

Figure 35:

Replacing a Fuse on the Auxiliary Fuse Board

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 80

Distribution Fuse “Alarm Fuse” Replacement

If a distribution fuse opens, the associated alarm fuse opens. Replace the distribution fuse before replacing the alarm fuse.

Procedure

1. An alarm fuse is removed by pulling it straight out of the fuseholder. If the alarm fuse is located in a

modular fuse carrier, hold the fuse carrier in place with your thumb while pulling on the alarm fuse to prevent the entire carrier from inadvertently being pulled out.

Replacing List 10 and List 20 Distribution Panel TLS/TPS Fuses

Refer to “Installing TLS/TPS Fuses into Respective Fuseholders of a List 10 and List 20 Distribution Panel” on page 58.

Replace the alarm fuse located to the side of the fuse case with a Bussmann GMT 18/100 A alarm fuse. Ensure the alarm safety fuse cover is re-installed.

Replacing List 10 and List 20 Distribution Panel TPL-B Fuses

Refer to “Installing TPL-B Fuses into Respective Fuseholders of a List 10 and List 20 Distribution Panel” on page 59.

Replace the alarm fuse located to the side of the fuse case with a Bussmann GMT 18/100 A alarm fuse. Ensure the alarm safety fuse cover is re-installed.

Replacing List 15, List 15A, List 25, and List 25A Distribution Panel TLS/TPS Fuses and/or Fuseholders

Refer to the “Installing Bullet Nose-Type Fuseholders e/w TLS/TPS Fuses in a List 15, List 15A, List 25, and 25A Distribution Panel” on page 60.

Replace the alarm fuse located on the fuse case with a Bussmann GMT 18/100 A alarm fuse. Ensure the alarm safety fuse cover is re-installed.

Replacing List 15, List 15A, List 25, and List 25A Distribution Panel Circuit Breakers

Refer to the Installing Bullet Nose Type Circuit Breakers in a List 15, List 15A, List 25, and 25A Distribution Panel” on page 60.

Replacing List 10 and List 20 Distribution Panel Fuseholders

For fuseholder replacement, refer to Figure 36.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 81

Fuseholder P/N 248817100

Fuseholder P/N 516241

6-32 x 3/4" TFMS Screw

#6 Lock Washer

#6 Flat Washer

(Torque to 11.0 in-lbs)

6-32 x 3/4" TFMS Screw

#6 Lock Washer

#6 Flat Washer

(Torque to 11.0 in-lbs)

List 10 Distribution Panel (List 20 Distribution Panel Similar) Front View

1/4" Pan Head SEMS Screw

(Torque to 72.0 in-lbs)

1/4" Pan Head SEMS Screw

(Torque to 72.0 in-lbs)

Apply Anti-Oxidation Compound to Fuseholder and Busbar Contact Points

List 10 Distribution Panel (List 20 Distribution Panel Similar) Rear View

Figure 36:

List 10 and List 20 Distribution Panel Fuseholder Replacement

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 82

IB4

Auxiliary

Fuse Board

Front (panels removed for clarity only)

Components removed in illustration for clarity only.

IB2

SM-DUE

SM-DUH2

List 15A Distribution Panel

(List 25A Similiar)

Circuit Card Replacement Procedures

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

WARNING! Circuit cards used in this system contain static-sensitive devices. Read the Static Warning

at the front of this document before performing any of the following procedures.

General

The following circuit card replacement procedures can be performed with the system operating.

Circuit Card Locations

Refer to Figure 37 for circuit card locations.

Figure 37:

Circuit Card Locations

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 83

Replacing the Auxiliary Fuse Board

Procedure

NOTE!

Refer to

Figure 37

for circuit card location. Refer to

Figure 38

as this procedure is performed.

1. Performing this procedure may activate external alarms. Do one of the following. If possible, disable

these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed.

DANGER! Performing the next steps exposes service personnel to battery potential. Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact any energized electrical termination.

WARNING! Damage to the circuit card may result if the next step is not followed.

2. Connect an approved grounding strap to your wrist. Attach the other end to a suitable ground.

3. Remove the top front access panel from the bay. Before removing, note the location and orientation of

the grounding washers used with the hardware securing the panel.

4. Label all customer wires connected to the circuit card before removal in the next step. This will provide

better identification for reconnection later.

DANGER! Some customer wiring may be energized. In the next step, remove wires one at a time, and

isolate lead ends with tape or sleeving. Do not allow exposed lead ends to contact any other wires or conductive surfaces.

5. Using a small flat blade screwdriver loosen the small screws securing the customer wires connected to

the connector. Remove all wires.

6. Unplug factory-connected wiring from the circuit card at the locations shown in the figure. Some plugs

are of the locking type. Hold the lock tab depressed and pull the plug from the mating connector.

7. Loosen and remove the four slotted screws securing the circuit card. Remove the circuit card.

8. Install the new circuit card and secure with four slotted screws.

9. Reconnect the previously-removed factory wiring. For locking type plugs, ensure the plug is fully

inserted and locked.

10. Reconnect customer wiring disconnected earlier. Torque specifications are 6.0 inch pounds for

customer connections.

11. Replace the top front access panel to the bay. Ensure grounding washers are used with each mounting

screw.

12. Remove the grounding wrist strap.

13. Enable the external alarms, or notify appropriate personnel that this procedure is finished.

14. Ensure that there are no local or remote alarms active on the system.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 84

Remove top cover panel.

Screw and grounding washer 4-places.

Front

Remove auxiliary fuse board.

Customer

Connections

(torque 6.0 in-lbs)

Factory

Connections

(disconnect/reconnect

two wires)

Factory

Connections

(disconnect/reconnect

locking plug)

Figure 38:

Replacing the Auxiliary Fuse Board

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 85

Replacing the IB2 (Interface Board)

Procedure

NOTE!

Refer to

Figure 37

for circuit card location. Refer to

Figure 39

as this procedure is performed.

1. Performing this procedure may activate external alarms. Do one of the following. If possible, disable

these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed.

WARNING! Damage to the circuit card may result if the next step is not followed.

2. Connect an approved grounding strap to your wrist. Attach the other end to a suitable ground.

3. Remove the top front access panel from the bay. Before removing, note the location and orientation of

the grounding washers used with the hardware securing the panel.

4. Carefully label the wires connected to the customer connection terminal blocks on the circuit card.

These wires must be connected to the same terminals on the replacement circuit card. Refer to Figure

39.

5. Carefully label the connectors plugged into the circuit card. These connectors must be plugged into the

same connectors on the replacement circuit card. Refer to Figure 39.

DANGER! In the next step, external alarm wiring may be energized from an external source. DO NOT allow bare wire ends to contact any grounded or energized object.

6. Remove the external wiring from the customer connection terminal blocks. DO NOT allow the bare wire

end to contact any grounded or energized object. Isolate the wire end with electrical tape. Repeat for each wire to be removed.

7. Unplug all connectors plugged into the circuit card.

8. Remove the circuit card (and shield) from the bay by removing the screws securing it. See Figure 39.

9. In this step, ensure you do not intermix the old and replacement circuit cards. Set the switch on the

replacement circuit card to the same setting as the old circuit card. See also “Switch Settings on IB2 Interface Board” on page 22.

10. Secure the replacement circuit card (and shield) to the bay. See Figure 39.

11. Plug all connectors removed from the old circuit card into the same position on the replacement circuit

card.

DANGER! In the next step, external alarm wiring may be energized from an external source. DO NOT allow bare wire ends to contact any grounded or energized object.

12. Reconnect the external wiring to the correct terminals on the customer connection terminal block. First

remove the electrical tape that was applied to the bare wire end in a previous step. DO NOT allow the

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 86

bare wire end to contact any grounded or energized object. After securing the wire, gently tug on the wire to ensure that it cannot be pulled out of the terminal block. Repeat for each wire to be reconnected. Recommended torque for these connections is 2.2 in-lbs.

13. Replace the top front access panel to the bay. Ensure grounding washers are used with each mounting

screw.

14. Remove the grounding wrist strap.

15. Enable the external alarms, or notify appropriate personnel that this procedure is finished.

16. Ensure that there are no local or remote alarms active on the system.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 87

Remove top cover panel.

Screw and grounding washer 4-places.

Remove IB2 assembly.

IB2 Assembly

IB2 Cover

IB2 Board

J3-J9: Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs.

J12

J11

531

Relay Output Terminal Blocks

Digital Input Terminal Blocks

J9J8J7J6

J5J4J3

IB2 Board (Top View)

NOCNC NOCNC NOCNC NOCNC

NOCNC NOCNC NOCNC

531 531 531531 531 531 531

4 62 4 62 4 62

4 62

Connector

to Monitor

RELAY

864

NC C NO

876543

IB2 Temp

Probe 1

IB2 Temp

Probe 2

876543

Input

No. (–)

Input

No. (+)

Relay

No.

Relay

No.

SW1

ON OFF

Note: Refer to MAKING SWITCH AND JUMPER SETTINGS section for switch settings.

This side mounting hardware between folds in shield.

Figure 39:

Replacing the IB2 (Interface Board)

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 88

Replacing the IB4 Board

Procedure

NOTE!

Refer to

Figure 37

for circuit card location. Refer to

Figure 40

as this procedure is performed.

1. Performing this procedure may activate external alarms. Do one of the following. If possible, disable

these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed.

WARNING! Damage to the circuit card may result if the next step is not followed.

2. Connect an approved grounding strap to your wrist. Attach the other end to a suitable ground.

3. Remove the top front access panel from the bay. Before removing, note the location and orientation of

the grounding washers used with the hardware securing the panel.

4. Unplug all connectors plugged into the circuit card.

5. Remove the circuit card from the bay by removing the screws securing. See Figure 40.

6. Secure the replacement circuit card to the bay. See Figure 40.

7. Plug all connectors removed from the old circuit card into the same position on the replacement circuit

card.

8. Replace the top front access panel to the bay. Ensure grounding washers are used with each mounting

screw.

9. Remove the grounding wrist strap.

10. Reboot the monitor unit.

Local Menu Navigation: At the Main Screen, press ENT and ESC at the same time to reboot the monitor unit.

Web Menu Navigation: Advance Settings Menu / SW Maintenance Tab / Reboot button.

11. Enable the external alarms, or notify appropriate personnel that this procedure is finished.

12. Ensure that there are no local or remote alarms active on the system.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 89

Remove top cover panel.

Front

Screw and grounding washer 4-places.

Remove IB4 board.

IB4 Board

10M Ethernet

Port (RJ-45)

LAN Connection

USB-B Port (Factory cable connected here.)

USB-A Port

(not used)

Figure 40:

Replacing the IB4 Board

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 90

Replacing the SM-DUE Circuit Card

Procedure

NOTE!

Refer to

Figure 37

for circuit card location. Refer to

Figure 41

as this procedure is performed.

1. Performing this procedure may activate external alarms. Do one of the following. If possible, disable

these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed.

WARNING! Damage to the circuit card may result if the next step is not followed.

2. Connect an approved grounding strap to your wrist. Attach the other end to a suitable ground.

3. Remove the front center access panel from the bay. See Figure 41. Either slide the panel out of the way

to access the SM-DUE circuit card, or completely remove the panel by unplugging the connectors connected to the circuit cards attached to the inside of the panel.

4. Carefully label the connectors plugged into the circuit card. These connectors must be plugged into the

same mating connector on the replacement circuit card. Refer to Figure 41.

5. Unplug all connectors plugged into the SM-DUE circuit card. REMOVE THE POWER CONNECTOR

FIRST.

6. Remove the circuit card from the bay by removing the screws securing. See Figure 41.

7. In this step, ensure you do not intermix the old and replacement circuit cards. Set the switches and

jumpers on the replacement circuit card to the same setting as the old circuit card. See also “Switch Settings on SM-DUE” on page 23 and “Jumper Settings on SM-DUE” on page25.

8. Orient the replacement circuit card over its mounting position inside the bay, and secure with the

screws removed from the old circuit card.

9. Plug all connectors removed from the old circuit card into the same position on the replacement circuit

card. PLUG THE POWER CONNECTOR LAST.

10. Replace the front center access panel to the bay

11. Remove the grounding wrist strap.

12. Temporarily remove then re-insert the monitor unit. Wait for the monitor unit to initialize.

13. Enable the external alarms, or notify appropriate personnel that this procedure is finished.

14. Ensure that there are no local or remote alarms active on the system.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 91

Remove center panel.

Remove SM-DUE circuit card.

Note: Refer to MAKING SWITCH AND JUMPER SETTINGS section for switch and jumper settings.

OFF

1 8

Channel 1

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Jumpers

1 3 5

2 4 6

Channel 2 Channel 3 Channel 4 Channel 5

Channel 6

5V for Hall Channel 7 Channel 8 Channel 9

Channel 10

SW1

Green LED

Red LED

Power CAN RS-485

Relay Output

SM-DUE

Figure 41:

Replacing the SM-DUE Circuit Card

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 92

Replacing the SM-DUH2 Circuit Card

Procedure

NOTE!

Refer to

Figure 37

for circuit card locations. Refer to

Figure 42

as this procedure is performed.

1. Performing this procedure may activate external alarms. Do one of the following. If possible, disable

these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed.

WARNING! Damage to the circuit card may result if the next step is not followed.

2. Connect an approved grounding strap to your wrist. Attach the other end to a suitable ground.

3. Remove the distribution panel cover.

4. Carefully label the connectors plugged into the circuit card. These connectors must be plugged into the

same mating connector on the replacement circuit card. Refer to Figure 42.

5. Unplug all connectors plugged into the SM-DUH2 circuit card. REMOVE THE POWER CONNECTOR

FIRST (J1 and J4).

6. Remove the screws securing the circuit card and remove the circuit card from the distribution panel.

7. In this step, ensure you do not intermix the old and replacement circuit cards. Set the switches on the

replacement circuit card to the same setting as the old circuit card. See also “Switch Settings on SMDUH2” on page 27.

8. Orient the replacement circuit card over its mounting position on the distribution panel, and secure with

the screws removed from the old circuit card.

9. Plug all connectors removed from the old circuit card into the same position on the replacement circuit

card.. PLUG THE POWER CONNECTORS LAST (J1 and J4).

10. Reinstall the distribution panel cover.

11. Remove the grounding wrist strap.

12. Enable the external alarms, or notify appropriate personnel that this procedure is finished.

13. Ensure that there are no local or remote alarms active on the system.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 93

Green L ED

Red LED

ON (DOWN)

1 8

SW1

SM-DUH2

Note: Refer to MAKING SWITCH AND JUMPER SETTINGS section for switch settings.

List 15 Distribution Panel (List 15A, 25, 25A Similar)

Power

RS-232

J7 RS-485

J3 CAN

5V Power

Hall Connector

Figure 42:

Replacing the SM-DUH2 Circuit Card

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 94

Replacing a Distribution Panel

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

DANGER! All sources of DC power must be completely disconnected from this system before

performing this procedure. Use a voltmeter to verify no DC voltage is present on the system busbars before proceeding.

Procedure

NOTE!

Refer to

Figure 31, Figure 32

, and

Figure 33

as this procedure is performed.

Removing the Distribution Panel

1. Performing this procedure may activate external alarms. Do one of the following. If possible, disable

these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed.

2. Remove the distribution panel cover.

3. Disconnect all system load and battery wiring from the distribution panel.

4. Disconnect the alarm wiring from the distribution panel.

5. Disconnect any input wiring to the distribution panel.

6. Remove any paralleling bars from the distribution panel.

7. Remove any input busbars from the distribution panel.

8. Disconnect the bay’s wire harness connectors from the distribution panel.

9. Remove the hardware securing the distribution panel to the bay. Remove the distribution panel from

the distribution cabinet

Installing the Distribution Panel

1. Orient the replacement distribution panel into bay. Secure the distribution panel to the bay with the

hardware removed from the old panel.

2. Reconnect the bay’s wire harness connectors to the distribution panel.

3. Replace any input busbars to the distribution panel.

4. Replace any paralleling bars to the distribution panel.

5. Reconnect any input wiring to the distribution panel.

6. Reconnect the alarm wiring to the distribution panel.

7. Reconnect the load distribution and battery wiring to the distribution panel.

8. Transfer the circuit breakers or fuses from the old distribution panel to the replacement distribution

panel.

9. Replace the distribution panel cover.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 95

Restarting the Power System

1. Reconnect the DC power sources to the system.

2. Start the system. Refer to “Initially Starting, Configuring, and Checking System Operation” on page 62.

3. Enable the external alarms, or notify appropriate personnel that this procedure is finished.

4. Ensure that there are no local or remote alarms active on the system.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 96

Replacing an Output Bar with Sensor in a List 15A or List 25A Distribution Panel

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

Procedure

NOTE!

Refer to

Figure 43

as this procedure is performed.

1. Performing this procedure may activate external alarms. Do one of the following. If possible, disable

these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed.

2. Remove the front panel cover from the distribution panel.

3. Remove the covers from the rear of the bay to gain access to the rear of the distribution panel.

4. Disconnect the load cable from the output side of the output bar being replaced on the distribution

panel.

5. Remove the associated circuit breaker from the distribution panel.

6. Remove the clear protective cover from the front of the distribution panel by removing two (2) screws

(one on the top and one on the bottom).

7. Disconnect the flexible ribbon cable attached to the output bar being replaced from the SM-DUH2

circuit board by sliding the retainer back on the connector.

8. Remove the two (2) shoulder bolts securing the output bar being replaced from the rear of the

distribution panel.

9. Remove the output bar with sensor.

10. Install the replacement output bar with sensor and secure with the two (2) shoulder bolts previously

removed.

11. Connect the flexible ribbon cable attached to the replacement output bar to the SM-DUH2 circuit board.

12. Replace the clear protective cover to the front of the distribution panel and secure with the two (2)

screws previously removed (one on the top and one on the bottom).

13. Replace the associated circuit breaker onto the distribution panel.

14. Replace the load cable to the output side of the replacement output bar.

15. Replace the covers onto the rear of the bay

16. Replace the front panel cover over the distribution panel.

17. Enable the external alarms, or notify appropriate personnel that this procedure is finished.

18. Ensure that there are no local or remote alarms active on the system.

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 97

Front

Front Panel Cover

Protective Cover

Flexible

Ribbon

Cable

List 15A, List 25A Similar

Rear

Output Bar with Sensor

Shoulder Bolts

SM-DUH2

Circuit Card

Figure 43:

Replacing Output Bar / Sensor Assembly in a List 15A or List 25A Distribution Panel

Vertiv | NetSure 8100 Series Installation & User Manual (UM582140600) | Rev. A

Page 98

UM582140600 (RA 02/17)