Page 1
NetSure™
710 SERIES +24V DC Power System
Installation Manual (IM581127000), Revision U
Specification Number: 581127000
Model Number: 710NPBA
Page 2
2
The information contained in this document is subject to change without
notice and may not be suitable for all applications. While every precaution
has been taken to ensure accuracy and completeness herein, Vertiv Group
Corp. assumes no responsibility, and disclaims all liability, for damages
resulting from use of this information or for any errors or omissions. Refer
to other local practices or building codes as applicable for the correct
methods, tools, and materials to be used in performing procedures not
specifically described in this document.
This document may contain confidential and/or proprietary information of
Vertiv Group Corp., and its receipt or possession does not convey any right
to reproduce, disclose its contents, or to manufacture or sell anything that
it may describe. Reproduction, disclosure, or use without specific
authorization from Vertiv Group Corp. is strictly prohibited.
Vertiv and the Vertiv logo are trademarks or registered trademarks of
Vertiv Group Corp. All other names and logos referred to are trade names,
trademarks or registered trademarks of their respective owners.
© 2019 Vertiv Group Corp. All rights reserved.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 3
3
TABLE OF CONTENTS
Admonishments Used in this Document ............................................................ 5
Important Safety Instructions .............................................................................. 6
General Safety .......................................................................................................................................................... 6
Voltages .......................................................................................................................................................................... 6
AC Input Voltages ........................................................................................................................................................ 6
DC Output and Battery Voltages .................................................................................................................. 6
Battery ............................................................................................................................................................................... 7
Personal Protective Equipment (PPE) ............................................................................................. 8
Hazardous Voltage .............................................................................................................................................. 8
Handling Equipment Containing Static Sensitive Components............................. 8
Maintenance and Replacement Procedures .............................................................................. 8
Static Warning ........................................................................................................... 9
Customer Documentation Package .................................................................... 11
Installation Acceptance Checklist ...................................................................... 11
Installing the System ............................................................................................. 13
General Requirements .................................................................................................................................... 13
Securing the Relay Rack to the Floor .............................................................................................. 14
Mounting System Components in an Equipment Rack ................................................ 18
Mounting the Distribution Cabinet with Module Mounting Assembly ...................18
Installing a 581127000 List 93 Battery Tray ..................................................................................... 21
Installing Optional Battery Busbar Extension Kit, Part No. 562364 .................. 25
Installing Optional Lug Adapter Busbar Kits, Part Nos. 534449 and
514714 .............................................................................................................................................................................. 27
Installing Optional Lug Adapter Busbar Kit, Part No. 562888 ............................... 29
Installing Circuit Breakers and Fuses .............................................................................................. 31
Setting Jumpers and Switch Options .............................................................. 44
Circuit Card Locations ................................................................................................................................... 44
Jumpers on System Interface Circuit Card .............................................................................. 45
Switch Settings on IB2 Interface Board ........................................................................................ 47
Switch Setting on Optional EIB Interface Board .................................................................. 47
Switch Setting on SM-DU+ ....................................................................................................................... 50
Making Electrical Connections .......................................................................... 52
Important Safety Instructions ................................................................................................................ 52
Wiring Considerations .................................................................................................................................... 52
Relay Rack Grounding Connection (Frame Ground) ..................................................... 53
Central Office Ground Connection ................................................................................................... 53
AC Input and AC Input Equipment Grounding Connections ................................. 55
External Alarm, Reference, Monitoring, and Control Connections ................... 68
Circuit Card Locations ......................................................................................................................................... 68
System Interface Circuit Card ...................................................................................................................... 69
IB2 (Controller Interface Board) Connections (if required) ............................................... 71
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 4
4
Optional EIB (Controller Extended Interface Board) Connections (if
required) ............................................................................................................................................................................. 76
Optional SM-DU+ and Shunt Interface Board ............................................................................... 82
Connecting a Device or System to the Controller’s CAN Bus ....................................... 84
Controller Ethernet Connection (if required) ......................................................................... 85
Control Bus Connections between Controller and Module Mounting
Shelves ......................................................................................................................................................................... 90
Connecting Converter Output Cables 581127000 List 60........................................ 92
Load Connections .............................................................................................................................................. 95
Recommended Torques .................................................................................................................................... 95
Load Connections to Single Voltage Distribution Panels ................................................. 96
Load Connections to Dual Voltage Distribution Panels .................................................... 101
Load Connections to Return Bar ............................................................................................................. 106
Load Connections to Bulk Output Panel ......................................................................................... 106
Load Connections to GMT Distribution Fuse Block ............................................................. 107
Battery Connections ..................................................................................................................................... 108
Important Safety Instructions ..................................................................................................................... 108
Recommended Torques .................................................................................................................................. 108
Battery Connections to Optional Battery Disconnect Distribution
Panels ................................................................................................................................................................................. 108
Battery Connections to Distribution Cabinet Battery Busbars ................................... 112
Battery Connections to Optional Battery Busbar Extension Kit P/N
562364 ............................................................................................................................................................................... 114
Battery Connections to Optional Battery Landing Busbar Kit P/N
553584 ................................................................................................................................................................................ 115
Battery Connections to Optional Battery Landing Busbar Kit P/N
555478 ................................................................................................................................................................................ 116
Installing and Connecting Batteries in List 93 Battery Tray (if
furnished) .................................................................................................................................................................. 117
Installing the Rectifier and DC-DC Converter Modules ............................. 125
Initially Starting, Configuring, and Checking System Operation ............ 127
Initial Startup Preparation ........................................................................................................................ 127
Initially Starting the System ................................................................................................................... 127
ACU+ Controller Procedure ................................................................................................................... 127
NCU Controller Procedure ...................................................................................................................... 134
Checking System Status ........................................................................................................................... 139
Final Steps .............................................................................................................................................................. 140
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 5
5
DANGER!
in death or serious injury if not avoided. (ANSI, OSHA)
WARNING!
result in
death or serious injury if not avoided. This admonition is not used for situations that pose a
risk only to equipment, software, data, or service. (ANSI)
CAUTION!
result in minor or moderate injury if not avoided. (ANSI, OSHA) This admonition is not
used for situations that pose a risk only to equipment, data, or service, even if such use
appears to be permitted in some of the applicable standards. (OSHA)
ALERT
equipment, software, data, or service. (ISO)
ALERT
equipment damage, software corruption, data loss, or service interruption. (ISO)
FIRE SAFETY
or
SAFETY
policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OS
ADMONISHMENTS USED IN THIS DOCUMENT
Warns of a hazard the reader
Warns of a potential hazard the reader
Warns of a potential hazard the reader
! Alerts the reader to an action that
will
be exposed to that will
may
be exposed to that
may
be exposed to that
must be avoided
likely
result
could
could
in order to protect
! Alerts the reader to an action that
! Informs the reader of fire safety information, reminders, precautions,
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
policies, or of the locations of fire-fighting and fire-safety equipment. (ISO)
! Informs the reader of general safety information, reminders, precautions, or
must be performed
in order to prevent
HA)
Page 6
6
IMPORTANT SAFETY INSTRUCTIONS
General Safety
DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
Performing the following procedures may expose you to hazards. These procedures should be
performed by qualified technicians familiar with the hazards associated with this type of equipment.
These hazards may include shock, energy, and/or burns. To avoid these hazards:
a) The tasks should be performed in the order indicated.
b) Remove watches, rings, and other metal objects.
c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage
or the expected voltage is present. Check for voltage with both AC and DC voltmeters prior to
making contact.
d) Wear eye protection.
e) Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for
the work to be performed.
Voltages
AC Input Voltages
DANGER! This system operates from AC input voltage capable of producing fatal electrical shock. AC
input power must be completely disconnected from the branch circuits wiring used to provide power to
the system before any AC electrical connections are made. Follow local lockout/tagout procedures to
ensure upstream branch circuit breakers remain de-energized during installation. DO NOT apply AC
input power to the system until all electrical connections have been completed and checked.
DC Output and Battery Voltages
DANGER! This system produces DC power and may have a battery source connected to it. Although
the DC voltage is not hazardously high, the rectifiers and/or battery can deliver large amounts of current.
Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact an output
terminal or battery terminal or exposed wire connected to an output terminal or battery terminal.
NEVER allow a metal object, such as a tool, to contact more than one termination or battery terminal at a
time, or to simultaneously contact a termination or battery terminal and a grounded object. Even a
momentary short circuit can cause sparking, explosion, and injury.
DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices
remain de-energized during installation at loads, as required.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 7
7
Battery
Refer to the battery manufacturer documentation for specific battery safety instructions. The following are
general guidelines.
WARNING! Correct polarity must be observed when connecting battery leads.
WARNING! Special safety precautions are required for procedures involving handling, installing, and
servicing batteries. Observe all battery safety precautions in this manual and in the battery instruction
manual. These precautions should be followed implicitly at all times.
WARNING! A battery can present a risk of electrical shock and high short circuit current. Servicing of
batteries should be performed or supervised only by properly trained and qualified personnel
knowledgeable about batteries and the required precautions.
The following precautions should be observed when working on batteries:
• Remove watches, rings, and other metal objects.
• Eye protection should be worn to prevent injury from accidental electrical arcs.
• Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for
the work to be performed. Ensure that wrenches with more than one working end have only one
end exposed.
• Do not lay tools or metal parts on top of batteries.
• Disconnect charging source prior to connecting or disconnecting battery terminals.
• Risk of explosion if battery is replaced with an incorrect type or if polarity is reversed.
Recommended to replace batteries with the same manufacturer and type, or equivalent.
• Dispose of used batteries according to the instructions provided with the batteries. Do not dispose
of batteries in a fire. They may explode.
• ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY
INSTRUCTIONS.
DANGER! This equipment may be used in conjunction with lead-acid batteries. Working near lead-acid
batteries is dangerous!
In addition to the hazard of electric shock, gas produced by batteries can be explosive and sulfuric acid
can cause severe burns.
• Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes, and is toxic.
• Batteries contain sulfuric acid.
• Batteries generate explosive gases during normal operation. Systems containing batteries should
never be installed in an airtight room or space. Only install in a ventilated environment.
• Batteries are an energy source that can produce high amounts of electrical current.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 8
8
FOR THESE REASONS, IT IS OF CRITICAL IMPORTANCE THAT YOU READ THESE INSTRUCTIONS
AND FOLLOW THEM EXACTLY.
WHEN WORKING WITH LEAD-ACID BATTERIES:
• Follow the recommended PPE requirements per the SDS for the battery to be used.
• If battery acid enters your eye, immediately flush your eye with running cold water for at least 15
minutes. Get medical attention immediately.
• If battery acid contacts skin or clothing, wash immediately with soap and water.
ALERT! Performing maintenance and/or troubleshooting procedures may interrupt power to the loads,
if battery reserve is not sufficient.
Personal Protective Equipment (PPE)
DANGER! ARC FLASH AND SHOCK HAZARD.
Appropriate PPE and tools required when working on this equipment. An appropriate flash protection
boundary analysis should be done determine the “hazard/risk” category, and to select proper PPE.
This product is intended only for installation in a Restricted Access Location.
Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain
the equipment.
Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work
Permits as required by the local authority, per NFPA 70E “Standard for Electrical Safety in the
Workplace”.
Hazardous Voltage
DANGER! HAZARD OF ELECTRICAL SHOCK.
More than one disconnect may be required to de-energize the system before servicing.
Handling Equipment Containing Static Sensitive Components
ALERT! Installation or removal of equipment containing static sensitive components requires careful
handling. Before handling any equipment containing static sensitive components, read and follow the
instructions contained on the Static Warning Page.
Maintenance and Replacement Procedures
CAUTION! When performing any step in procedures that requires removal or installation of hardware,
use caution to ensure no hardware is dropped and left inside the unit; otherwise service interruption or
equipment damage may occur.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
NOTE!
hardware for use in subsequent steps, unless otherwise directed.
When performing any step in procedures that requires removal of existing hardware, retain all
Page 9
9
STATIC WARNING
This equipment contains static sensitive components. The warnings listed below must be observed to
prevent damage to these components. Disregarding any of these warnings may result in personal injury
or damage to the equipment.
1. Strictly adhere to the procedures provided in this document.
2. Before touching any equipment containing static sensitive components, discharge all static
electricity from yourself by wearing a wrist strap grounded through a one megohm resistor. Some
wrist straps have a built-in one megohm resistor; no external resistor is necessary. Read and follow
wrist strap manufacturer’s instructions outlining use of a specific wrist strap.
3. Do not touch traces or components on equipment containing static sensitive components. Handle
equipment containing static sensitive components only by the edges that do not have connector
pads.
4. After removing equipment containing static sensitive components, place the equipment only on
conductive or anti-static material such as conductive foam, conductive plastic, or aluminum foil. Do
not use ordinary Styrofoam™ or ordinary plastic.
5. Store and ship equipment containing static sensitive components only in static shielding containers.
6. If necessary to repair equipment containing static sensitive components, wear an appropriately
grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use
grounded test equipment.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 10
10
This page is intentionally blank.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 11
11
CUSTOMER DOCUMENTATION PACKAGE
This document (IM581127000) provides Installation Instructions for NetSure™ +24 VDC Power System Model
710NPBA, Spec. No. 581127000.
The complete Customer Documentation Package consists of…
NetSure™ +24 VDC Power System Installation Manual
• Power System Installation Instructions: IM581127000
NetSure™ ACU+ Controller User Manual
• ACU+ Controller User Instructions: UM1M820BNA
NetSure™ NCU Controller User Manual
• NCU Controller User Instructions: UM1M830BNA
USB Drive with All Customer Documentation
• Power System Quick Start Guide: QS581127000
• Power System Installation Instructions: IM581127000
• Power System User Instructions: UM581127000
• ACU+ Controller User Instructions: UM1M820BNA
• NCU Controller User Instructions: UM1M830BNA
• Power System “System Application Guide”: SAG581127000
• Module Mounting Shelf Power Data Sheet: PD588705200 (PD588705201, PD588705202, PD588705203,
PD588705204)
• Rectifier Instructions: UM1R243000
• Converter Instructions: UM1C24481500
• NCU Controller 2nd Ethernet Port Add-On Kit Instructions: IM559252
• NCU Controller 2nd Ethernet Port Retrofit Kit Instructions: IM559251
• Engineering Drawings
• Also provided on the USB drive is a controller configuration drawing and the controller configuration
files loaded into the controller as shipped.
INSTALLATION ACCEPTANCE CHECKLIST
Provided in this section is an Installation Acceptance Checklist. This checklist helps ensure proper installation
and initial operation of the system. As the procedures presented in this document are completed, check the
appropriate box on this list. If the procedure is not required to be performed for your installation site, also
check the box in this list to indicate that the procedure was read. When installation is done, ensure that each
block in this list has been checked. Some of these procedures may have been factory performed for you.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 12
12
NOTE!
The system is not powered up until the end of this checklist.
NOTE!
Some of these procedures may have been performed at the factory for you.
Installing the System
Relay Rack Secured to Floor
System Components Mounted in Relay Rack (if required)
Optional Lug Adapter Busbar Kits Installed
Circuit Breakers Installed
Fuses Installed
Setting Jumper and Switch Options
Jumpers on System Interface Circuit Card Set
Factory Switch Setting on IB2 Interface Board Verified
Factory Switch Setting on Optional EIB Interface Board Verified
Factory Switch Setting on Optional SM-DU+ Verified
Making Electrical Connections
Relay Rack Grounding Connection (Frame Ground) Made
Central Office Ground Connection Made
AC Input and AC Input Equipment Grounding Connections Made
External Alarm, Reference, Monitoring, and Control Connections Made
Ethernet Connection Made (if required)
Load Connections Made
Battery Connections Made
a) Batteries Installed and Connected in an optional Battery Tray (if furnished)
b) Optional Battery Tray Front Battery Covers Installed (if furnished)
c) Optional Battery Tray Circuit Breaker Guards Installed (if furnished)
Installing the Modules and Initially Starting the System
Rectifier and Converter Modules Installed
System Started, Configured, and Checked
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 13
13
INSTALLING THE SYSTEM
General Requirements
• This product is intended only for installation in a restricted access location on or above a non-
combustible surface.
• This product must be located in a controlled environment with access to Crafts persons only.
• This product is intended for installation in network telecommunication facilities (CO, vault, hut, or other
environmentally controlled electronic equipment enclosure).
• This product is intended for connection to the common bonding network in a network
telecommunication facility (CO, vault, hut, or other environmentally controlled electronic equipment
enclosure).
• The DC return connection to this system can remain isolated from system frame and chassis (DC-I).
• This system is suitable for installation as part of the Common Bonding Network (CBN).
• The installer should be familiar with the installation requirements and techniques to be used in securing
the relay rack to the floor.
• Rectifier, converter, and mounting shelf ventilating openings must not be blocked and temperature of air
entering rectifiers and converters must not exceed rated operating ambient temperature range found in
SAG581127000.
• Clearance requirements are:
a) Recommended minimum aisle space clearance for the front of each bay is 2' 6".
b) Recommended minimum aisle space clearance for the rear of each bay is 2’ 0” for any of the
following conditions:
Addition of a module mounting assembly in the field.
Making input connections to a field expansion module mounting assembly.
For all other conditions, recommended minimum aisle space clearance for the rear of the relay rack is
that which is specified for proper module mounting assembly ventilation. Refer to Module Mounting
Assembly Power Data Sheet PD588705200 (PD588705201, PD588705202, PD588705203,
PD588705204) for ventilation spacing requirements.
NOTE! Minimum spacing specified for ventilation may not permit replacement of certain components
such as busbars or module mounting shelves.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 14
14
Securing the Relay Rack to the Floor
All equipment cabinets are factory mounted to the relay rack(s) or shipping brackets specified when ordered.
Secure the relay rack to the floor per site requirements. Refer to “General Requirements” on page 13.
Ventilation Requirements
Refer to the “General Requirements” on page 13.
Relay Rack Floor Mounting Dimensions
Refer to Figure 1 for relay rack floor mounting dimensions.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 15
15
Figure 1:
Relay Rack Floor Mounting Dimensions (cont’d on next page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 16
16
Figure 1:
Relay Rack Floor Mounting Dimensions (cont’d from previous page, cont’d on next page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 17
17
Figure 1:
Relay Rack Floor Mounting Dimensions (cont’d from previous page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 18
18
Mounting System Components in an Equipment Rack
NOTE!
If the power system was ordered in a relay rack, these procedures have been performed at the
factory.
This power system is designed to mount in a standard 23” relay rack having 1” or 1-3/4” multiple drillings. Refer
to System Application Guide SAG581127000 for overall dimensions and a list of available relay racks.
Mounting the Distribution Cabinet with Module Mounting Assembly
NOTE!
The distribution cabinet is factory connected to the module mounting assembly. The
distribution cabinet with module mounting assembly is mounted as a complete assembly.
The distribution cabinet with module mounting assembly must be the top-most component in the rack.
Perform the following steps to mount the distribution cabinet with module mounting assembly.
DANGER! The relay rack must be securely anchored to the floor before the distribution cabinet with
module mounting assembly is installed.
DANGER! The distribution cabinet with module mounting assembly is heavy. Use a hoist, battery lift, or
other appropriate lifting device to raise and support the assembly during the installation. Take
appropriate precautions to avoid injury.
Procedure
1. Remove the distribution cabinet with module mounting assembly from its shipping brackets. Position
the assembly in the equipment rack. Note that part of the AC wireways will have to be temporarily
removed from the distribution cabinet to access the mounting hardware.
NOTE!
Install the ground washers so the teeth dig into the paint on the mounting angles. Torque all
screws to 65 in-lbs.
2. Mount the distribution cabinet to the relay rack using the following hardware. Refer to Figure 2.
a) 1-Row Cabinet: Install (8) 12-24 x 3/4" hex head thread-forming screws (P/N 218710600) and (8)
No. 12 ground washers (P/N 215640600).
b) 2-Row Cabinet: Install (10) 12-24 x 3/4" hex head thread-forming screws (P/N 218710600) and (10)
No. 12 ground washers (P/N 215640600).
c) 3-Row Cabinet: Install (12) 12-24 x 3/4" hex head thread-forming screws (P/N 218710600) and (12)
No. 12 ground washers (P/N 215640600).
d) 4-Row Cabinet: Install (16) 12-24 x 3/4" hex head thread-forming screws (P/N 218710600) and (16)
No. 12 ground washers (P/N 215640600).
3. Mount the module mounting assembly to the relay rack using hardware as shown Figure 3.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 19
19
3-ROW CABINET 4-ROW CABINET
1-ROW CABINET 2-ROW CABINET
Mounting Hardware,
4 Places per Side
Mounting Hardware,
6 Places per Side
Mounting Hardware,
8 Places per Side
Mounting Hardware,
5 Places per Side
MOUNTING HARDWARE
12-24 X 1/2" THREAD FORMING HEX HEAD SCREW
NO. 12 GROUND WASHER
Module Mounting Shelf Assembly not shown for clarity only.
Figure 2:
Distribution Cabinet Mounting Hardware View
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 20
20
12-24 x 1/2" Thread Forming
Hex Head Screw
(588705201, 2 per side)
(588705202, 3 per side)
(588705203, 4 per side)
(588705204, 5 per side)
(Torque to 65 in-lbs)
No. 10/12 Ground Washer
(588705201, 2 per side)
(588705202, 3 per side)
(588705203, 4 per side)
(588705204, 5 per side)
Front View
Secure the Module Mounting
Shelf to the relay rack.
Figure 3:
Module Mounting Assembly Mounting Hardware View
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 21
21
Battery Tray
Rear
Angle
Bracket
Rear Angle Bracket
Cabling
Bracket
Front Rear
1. Slide battery tray into relay rack and
secure to relay rack with 12-24 x 3/4"
thread forming hex head screws and
#10/12 ground washers (1 place per
side) or #12 flat washers (3 places per
side). (Torque to 70 in-lbs).
2. Secure rear angle brackets (both sides)
to battery tray with 1/4-20 x 3/4” bolts,
1/4” flat washers, 1/4” lock washers, and
1/4” nuts. (Torque to 84 in-lbs).
3. Secure rear angle brackets (both sides)
to relay rack with 12-24 x 3/4" thread
forming hex head screws and #10/12
ground washers (1 place per bracket)
or #12 flat washers (1 place per bracket).
(Torque to 70 in-lbs).
4. Secure cabling brackets (both sides) to
relay rack with 12-24 x 1/2" thread forming
hex head screws. (Torque to 70 in-lbs).
Installing a 581127000 List 93 Battery Tray
Perform the following procedures to install a 581127000 List 93 Battery Tray.
DANGER! The relay rack must be securely anchored to the floor before a battery tray is installed.
Installing a Battery Tray
Procedure
1. To install a 581127000 List 93 Battery Tray, perform the procedure in Figure 4.
Figure 4:
Installing a 581127000 List 93 Battery Tray
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 22
22
3. Secure the ground lead under a battery
tray.
Installing Optional Battery Disconnect Circuit Breakers
Procedure
1. To install an optional battery disconnect circuit breaker onto the List 93 Battery Tray, perform the
procedure in Figure 5.
2. Battery tray wiring is shown in “Installing and Connecting Batteries in List 93 Battery Tray (if furnished)”
on page 117.
Figure 5:
Installing Optional Battery Disconnect Circuit Breakers onto a List 93 Battery Tray
Battery Disconnect
Circuit Breaker Assembly
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
1. Remove the cover from the battery
disconnect circuit breaker assembly.
2. Secure the battery disconnect circuit
breaker assembly to the battery tray
using 6-32 x 1/2” screws and 6-32
KEPS nuts (2-places).
tray relay rack mounting bolt.
4. After wiring to the battery disconnect
circuit breaker, replace the cover.
5. Repeat for the other side of the battery
Page 23
23
Assembled View
Kit Battery Cover
Assembled to Existing
Front Battery Bracket
Rear View
Kit Battery Cover
Assembled to Existing
Front Battery Bracket
Front View
Use kit supplied hardware.
Procedure
1. Install batteries.
2. Install kit battery cover to
existing front battery bracket.
3. Install kit battery cover with existing
front battery bracket to battery shelf.
Kit supplied cover.
Kit supplied spacer bar.
Existing front battery bracket.
Use existing
battery spacers.
Installing Optional Front Battery Cover
Procedure
1. To install an optional front battery cover onto a List 93 Battery Tray, perform the procedure in Figure 6.
Note that batteries must be installed first, as described in “Installing and Connecting Batteries in List 93
Battery Tray (if furnished)” on page 117.
Figure 6:
Installing Optional Front Battery Cover onto a List 93 Battery Tray
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 24
24
1. Remove this bracket.
existing hardware.
Installing Optional Circuit Breaker Guard
Procedure
1. To install an optional circuit breaker guard onto a battery disconnect circuit breaker, perform the
procedure in Figure 7.
Figure 7:
Installing Optional Circuit Breaker Guard
2. Replace this hardware after
removing existing bracket.
Installed V
iew
3. Install Circuit Breaker
Guard Bracket using
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 25
25
Qty.
Part No.
Description
1
562362
Return Side Extension Busbar
1
562363
Power Side Extension Busbar
1
562354
Cover Kit
16
214204100
3/8" Flat Washer
16
214825000
3/8" Belleville Washer
16
227646800
3/8-16 x 1-1/4" Bolt
Installing Optional Battery Busbar Extension Kit, Part No. 562364
This kit provides plates that extend the system busbars above the top of a List 23 and List 24 distribution
cabinet and increases the number of lug landings available for battery cables. This kit provides back-to-back
landings for up to ten lugs for the hot side and eight lugs for the return side.
Installing Part No. 562364 Busbar Extension Kit
This kit consists of the following:
Perform the following steps to install the battery busbar extension plates.
Procedure
Refer to Figure 8 as the procedure is performed.
1. Open the distribution cabinet front door.
2. Install busbar extension plates as shown in Figure 8. Apply anti-oxidizing compound to busbar mating
surfaces before assembling. Tighten bolts to the recommended torque value shown in Figure 8.
NOTE!
Install the Belleville lock washers so the concave side is towards the busbar.
3. Close the distribution cabinet access door.
Perform the following steps to mount the Lexan cover.
Procedure
Refer to Figure 9 as the procedure is performed.
1. Loosen the four (4) screws at the back of the busbars.
2. Place the Lexan cover at the back of the busbars and use the four (4) screws to secure it.
3. Remove the four (4) screws at the top of the cabinet and place the cover.
4. Re-use the screws to secure the top cover.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 26
26
Battery
(Return Side)
Busbar
Battery
(Load Side)
Busbar
GND RTN
+24V SUPPLY
List 24 Distribution Cabinet
(List 23 similar)
Front View
1. Apply anti-oxidizing compound
to busbar mating surfaces.
2. Install hardware,
6 places return busbar,
10 places supply busbar.
Assembly Order:
3/8-16 X 1-1/4” Bolt
3/8” Belleville Washer
3/8” Flat Washer
Extension Plate
System Busbar
3. Torque to 180 in-lbs.
Figure 8:
Installing Battery Busbar Extension Kit, Part No. 562364
Figure 9:
Mounting the Lexan Cover
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 27
27
Qty.
Part No.
Description
1
534447
Busbar
1
534448
Busbar
8
214110100
Flat Washer, 1/4”
4
214112100
Flat Washer, 3/8”
8
215111100
Lock Washer, 1/4”
4
215111300
Lock Washer, 3/8”
4
227640400
Hex Head Bolt, 1/4-20 x 3/4”
(not used)
2
227646600
Hex Head Bolt, 3/8-16 x 1”
8
228557100
Nut, 1/4-20
2
228567100
Nut, 3/8-16
Qty.
Part No.
Description
1
514676
Busbar
1
514678
Busbar
12
214110100
Flat Washer, 1/4”
4
214112100
Flat Washer, 3/8”
12
215111100
Lock Washer, 1/4”
4
215111300
Lock Washer, 3/8”
6
227640400
Hex Head Bolt, 1/4-20 x 3/4”
(not used)
2
227646600
Hex Head Bolt, 3/8-16 x 1”
12
228557100
Nut, 1/4-20
2
228567100
Nut, 3/8-16
Installing Optional Lug Adapter Busbar Kits, Part Nos. 534449 and 514714
These kits provide lug adapter busbars plus hardware for use with 2-pole and 3-pole bullet circuit breakers.
Contents of Kit P/N 534449 (for 2-pole circuit breakers)
Contents of Kit P/N 514714 (for 3-pole circuit breakers)
Perform the following steps to install the lug adapter busbars.
Procedure
Refer to Figure 10 as the procedure is performed. Note also the restrictions on location in Figure 10.
1. Open the distribution cabinet’s front door by turning the latch in the counterclockwise position.
2. Install the lug adapter busbars as shown in Figure 10. Apply anti-oxidizing compound to busbar mating
surfaces before assembling. Recommended torque is 72 in-lbs using the supplied 1/4” bolts and
hardware.
3. Orient the load lug hardware as shown in Figure 10. Recommended torque is 300 in-lbs using the
supplied 3/8” bolts and hardware.
4. Close the distribution cabinet’s front door. Turn the latch clockwise to secure the door.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 28
28
Circuit breaker locations for reference only.
Busbar Adapter
Figure 10:
Installing Lug Adapter Busbar Kits
Kit P/N 534449
Busbar Adapter
Kit P/N 514714
Busbar Adapter
Kit P/N 534449
Notes:
Orient busbars as shown.
Shield not shown. Remove breakaway areas from shield
as required. Breakaways are only provided for positions
1-8, 9-12, and 23-24. This restricts 2 and 3-pole breaker
adapter kits to be located in these positions only.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 29
29
Qty.
Part No.
Description
1
562392
Busbar
1
562393
Busbar
Installing Optional Lug Adapter Busbar Kit, Part No. 562888
For use with List AM and List AP.
This kit provides lug adapter busbars for use with 3-pole GJ/218 circuit breakers.
Contents of Kit P/N 562888 (for 3-pole circuit breakers)
Perform the following steps to install the lug adapter busbars.
Procedure
Refer to Figure 11 as the procedure is performed.
1. Open the distribution cabinet’s front door by turning the latch in the counterclockwise position.
2. Install the lug adapter busbars as shown in Figure 11. Apply anti-oxidizing compound to busbar mating
surfaces before assembling. Refer to Figure 11 for recommended torque.
3. Close the distribution cabinet’s front door. Turn the latch clockwise to secure the door.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 30
30
Apply anti-oxidizing compound
to busbar mating surfaces.
1/4" Hardened Flat Washer
1/4" Belleville Lock Washer
1/4-20 x 3/4” Bolt
(6 places)
Torque to 60 in-lbs.
(supplied with breaker
mounting kit)
Busbar Adapter
Kit P/N 562888
Torque to 300 in-lbs when using 3/8-inch
hardware with standard flat and lock washer.
Apply anti-oxidizing compound
to busbar mating surfaces.
LOAD RETURN BUSBAR
3/8-16 Captive Nuts on 1” Centers
(Customer must supply or order hardware)
OFF
ON
Shorting Busbar
(supplied with breaker
mounting kit)
Shorting Busbar
(supplied with breaker
mounting kit)
Figure 11:
Installing Lug Adapter Busbar Kits
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 31
31
Installing Circuit Breakers and Fuses
Circuit breakers and/or fuses may have been factory installed for you. If so, verify their positions and sizes.
Installing Bullet Nose Type Fuseholders and TPS/TLS Fuses
CAUTION! A 100 A circuit breaker or fuse SHALL HAVE an empty mounting position between it and
any other overcurrent protective device. A 175 A or greater circuit breaker SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Refer to SAG581127000 for any other restrictions.
Refer to the following procedure and install bullet nose type fuseholders and appropriately sized TPS/TLS fuses
into the proper mounting positions in the distribution cabinet.
Procedure
NOTE!
Refer to
Figure 12
as this procedure is performed.
1. Open the distribution cabinet’s front door by turning the latch in the counterclockwise position.
2. Orient the fuseholder as shown in Figure 12. Insert the terminals on the rear of the fuseholder into their
corresponding sockets on the distribution panel. Ensure the alarm contact on the back of the
fuseholder makes contact with the alarm terminal on the spring strip. Push fuseholder in firmly until fully
seated in the distribution panel.
3. When all fuseholders are installed, install an appropriately sized TPS/TLS fuse in each. To do this,
remove the fuse carrier from the mounted fuseholder body. Hold the fuseholder body while you pull the
fuse carrier from the body. Slide the fuse in place between the contacts of the fuse carrier. When done,
push the fuse carrier back into the fuseholder body. Note that a polarizing key on the bottom of the
carrier prevents the carrier from being inserted upside down.
4. Verify that an 18/100 ampere alarm fuse is present in each fuseholder and that a plastic safety cover is
installed on this fuse.
5. Record all fuse sizes on the label provided on the shield.
6. Close the distribution cabinet's front door. Turn the latch clockwise to secure the door.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 32
32
Fuseholder A
s
se
mb
ly
Longer Side
to
the
Bot
tom
Sh
orte
r
Si
de
to
t
he
To
p
F
us
e
C
a
rr
i
er
Fuseholder Body
TP
S/TL
S
Fu
se
Pol
ari
zing K
eyway
Mat
ches K
ey o
n
Bottom of Fuse
Carrier
Fuseholder
Assem
bl
y
Exploded View
Fuseh
old
er As
sem
bly (P/N
117
201) includes
bo
dy &
carr
ier
, al
arm
fu
s
e,
an
d a
larm fu
se sa
fet
y cover
.
I
ns
e
r
t
t
h
es
e te
r
mi
nals
into corresponding sockets
on
d
is
tr
i
bu
ti
o
n panel.
GMT-X
Safety Fuse Cover
(Replacement
P/N 248898700)
GMT-18/100
A
Alarm Fuse
(Replacement
P/N 248610301)
Figure 12:
Installing a Bullet Nose Type Fuseholder and TPS/TLS Fuse
Installing Bullet Nose Type Circuit Breakers
CAUTION! A 100 A circuit breaker or fuse SHALL HAVE an empty mounting position between it and
Refer to SAG581127000 for any other restrictions.
Refer to the following procedure and install appropriately sized bullet nose type circuit breakers into the proper
mounting positions in the distribution cabinet.
Procedure
NOTE!
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
any other overcurrent protective device. A 175 A or greater circuit breaker SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Refer to
Figure 13
as this procedure is performed.
1. Open the distribution cabinet’s front door by turning the latch in the counterclockwise position.
2. Ensure that the circuit breaker is in the OFF position and is of the correct rating. Orient the circuit
breaker as shown in Figure 13. Insert the terminals on the rear of the circuit breaker into their
Page 33
33
to the Bottom
Shorter Side
Lettering on
handle must be
right side up.
T
before installing.
corresponding sockets on the distribution panel. Ensure the alarm contact on the back of the circuit
breaker makes contact with the alarm terminal on the spring strip. Push distribution device in firmly
until fully seated in the distribution panel.
3. Record all circuit breaker sizes on the label provided on the shield.
4. Close the distribution cabinet's front door. Turn the latch clockwise to secure the door.
Figure 13:
Installing a Bullet Nose Type Circuit Breaker
to the Top
urn o ff
Longer Side
Inse
rt t
int
o corresp
on di
stri
hes
but
e term
ondi
ion
panel.
inals
ng so
ckets
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 34
34
Installing an Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block (P/N 550224)
NOTE!
Refer to
Figure 14
as this procedure is performed.
NOTE!
Can be used in a List AA, AB, DA, DB, DC, and DD distribution panel only.
NOTE!
Can only be installed in the 1-2, 3-4, 17-18, 19-20, 21-22, and 23-24 positions of the distribution
panel.
Procedure
1. Open the distribution cabinet’s front door by turning the latch in the counterclockwise position.
2. Follow the steps in Figure 14.
3. Install an appropriately sized GMT fuse in each fuse mounting position on the GMT Distribution Fuse
Block as required. If dummy fuses are installed, first remove the dummy fuse.
a) Verify that dummy fuses are installed in all unused fuse positions on the GMT distribution fuse
block.
b) Verify that a plastic safety cover is installed on all GMT fuses on the GMT distribution fuse block.
4. Record all fuse sizes (installed on the GMT distribution fuse block) on the label provided on the shield.
5. Close the distribution cabinet's front door. Turn the latch clockwise to secure the door.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 35
35
Press in tabs to release
lug terminal busbars for
positions to be occupied
by GMT Fuse Block.
Remove two lug terminal busbars
for positions to be occupied
by GMT Fuse Block.
Plug in GM T Fuse Block and secure
at two locations on the RTN bar.
Torque to 72 in-lbs.
RTN Bar
GMT Fuse Block Installed View
1.
2.
3.
Figure 14:
Installing an Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block (P/N 550224)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 36
36
Installing an Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block (P/N 549017)
NOTE!
Refer to
Figure 15
as this procedure is performed.
NOTE!
Can be used in a List AL, AN, DE, DF, DG, DH, DJ, and DK distribution panel only.
Procedure
1. Open the distribution cabinet’s front door by turning the latch in the counterclockwise position.
2. Follow the steps in Figure 15.
3. Install an appropriately sized GMT fuse in each fuse mounting position on the GMT Distribution Fuse
Block as required. If dummy fuses are installed, first remove the dummy fuse.
a) Verify that dummy fuses are installed in all unused fuse positions on the GMT distribution fuse
block.
b) Verify that a plastic safety cover is installed on all GMT fuses on the GMT distribution fuse block.
4. Record all fuse sizes (installed on the GMT distribution fuse block) on the label provided on the shield.
5. Close the distribution cabinet's front door. Turn the latch clockwise to secure the door.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 37
37
RTN Bar
1. Remove two lug terminal busbars for positions to be occupied
by GMT Fuse Block. Remove plastic busbar plugs first.
Plastic Busbar Plugs
2. Plug in GMT Fuse Block.
3. Connect supplied jumper from
GMT Fuse Block to Return Bar.
Torque to 75 in-lbs.
Part of P/N 549017
Part of P/N 549017
Figure 15:
Installing an Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block (P/N 549017)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 38
38
Installing TPH Fuses
Refer to the following procedure and install appropriately sized TPH fuses into the proper fuseholders in the
distribution cabinet.
Refer to SAG581127000 for any restrictions.
Procedure
NOTE!
Refer to
Figure 16
as this procedure is performed.
1. Open the distribution cabinet’s front door by turning the latch in the counterclockwise position.
2. Remove the TPH fuse carrier from the mounted fuseholder body by grasping its handle and firmly
pulling it straight out. Install the TPH fuse into the fuse carrier. When done, push the fuse carrier
securely back into the mounted fuseholder body.
3. Verify that a 1/4 ampere alarm fuse is installed in the GMT-type fuseholder located adjacent to the TPH
fuseholder and that a plastic safety cover is install on this fuse.
4. Record all fuse sizes on the cards provided within the fuseholders.
5. Close the distribution cabinet's front door. Turn the latch clockwise to secure the door.
Figure 16:
Installing a TPH Fuse
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 39
39
Fuse Case
Open Fuse Case View
TPL Fuse
Fuse Installed in
Open Fuse Case
(rear view)
Fuse Installed in
Closed Fuse Case
(rear view)
Fuseblock
(P/N 516241)
GMT-18/100A Alarm Fuse
(P/N 248610301) and
GMT-X Safety Fuse Cover
(P/N 248898700)
(Both are provided
w/ fuseblock)
Installing TPL-B Fuses
Refer to the following procedure and install appropriately sized TPL-B fuses into the proper fuseholders in the
distribution cabinet.
Refer to SAG581127000 for any restrictions.
Procedure
NOTE!
Refer to
Figure 17
as this procedure is performed.
1. Open the distribution cabinet’s front door by turning the latch in the counterclockwise position.
2. Remove the fuse case from the mounted fuse block by grasping its handle and pulling it straight out.
3. Verify that an 18/100 ampere alarm fuse is present in the GMT-type fuseholder located on the fuse
block and that a plastic safety cover is installed on this fuse.
4. Open the fuse case.
5. Install the TPL fuse into the fuse case.
6. Close the fuse case.
7. Firmly plug the fuse and fuse case into the fuse block.
8. Record all fuse sizes on the cards provided within the fuseholders.
9. Close the distribution cabinet's front door. Turn the latch clockwise to secure the door.
Figure 17:
Installing TPL-B Fuses
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 40
40
Installing GJ/218 Circuit Breakers
Refer to the following procedure and install appropriately sized GJ/218 circuit breakers into the proper
mounting positions in the distribution cabinet.
Refer to SAG581127000 for any restrictions.
Procedure
NOTE!
Refer to
Figure 18
as this procedure is performed.
1. Locate the appropriate circuit breaker mounting kit ordered with the circuit breaker. The circuit breaker
mounting kit contains installation hardware, an alarm jumper, a shunt jumper (if applicable), a busbar (for
2-pole, 3-pole, and 4-pole circuit breakers), and a circuit breaker guard. Refer to SAG581127000 for part
numbers of the circuit breaker mounting kits.
2. Open the distribution cabinet’s front door by turning the latch in the counterclockwise position.
3. Ensure that the circuit breaker is in the OFF position, and is of the correct rating and type (electrical
trip/mechanical trip or electrical trip only). Apply anti-oxidizing compound to busbar mating surfaces on
the distribution panel and the circuit breaker. Orient the circuit breaker over its mounting location.
a) Attach the alarm jumper connectors to the back of the circuit breaker, then plug the other end of
the alarm jumper into its corresponding connector. See Figure 18.
b) Shunted Breakers Only: Attach the shunt jumper connectors to the back of the circuit breaker,
then route the jumper through the hole in the distribution panel. See Figure 18.
DANGER! The bolts being installed in the following step may be at system potential. Use insulated
tools.
4. Install the circuit breaker into its mounting position and secure with the provided hardware. Torque to
60 in-lbs.
2-Pole, 3-Pole, and 4- Pole Circuit Breakers Only: Also install the mounting kit supplied shorting
busbar as shown in Figure 18.
5. Install the circuit breaker guard and label (refer to Figure 18).
6. Shunted Breakers Only: Route and connect shunt leads to the SM-DU+ and Shunt Interface Assembly.
NOTE!
Refer to “Optional SM-DU+ and Shunt Interface Board” on page 82 for proper wiring procedure.
Leads must be terminated before switching breaker ON to avoid circuit fault.
7. Record all circuit breaker sizes on the label provided on the shield.
8. Close the distribution cabinet's front door. Turn the latch clockwise to secure the door.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 41
41
1/4" Hardened
Flat Washer
1/4" Belleville
Lock Washer
1/4-20 x 3/4” Bolt
(2 places)
Torque to 60 in-lbs.
OFF
ON
Apply anti-oxidizing compound to busbar mating
surfaces before mounting circuit breakers.
INSTALLING CIRCUIT BREAKER
Alarm jumper connector.
Holes to route shunt jumper through (if applicable).
ALARM WIRING (BREAKERS W/OUT SHUNTS)
ALARM WIRING (BREAKERS WITH SHUNTS)
Standard and
Electrical
Trip Breaker
Shunted Breaker Jumper: Red
Alarm Jumper: Brown
Alarm Jumper: Brown
Alarm Jumper: Red
Alarm Jumper: Red
Shunted Breaker Jumper: Black
INSTALLING CIRCUIT BREAKER GUARD
ON
OFF
LONGER SIDE OF GUARD
10-32 X 7/16 PH
10-32 LW
CIRCUIT BREAKER GUARD LABEL
CIRCUIT BREAKER GUARD
TYPICAL DIST ASSY
SHOWN FOR EXAMPLE
Figure 18:
Installing a GJ/218 Circuit Breaker (1-Pole) (Lists AC, AD, BC, BD) (cont’d on next page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 42
42
ALARM WIRING (BREAKERS W/OUT SHUNTS)
ALARM WIRING (BREAKERS WITH SHUNTS)
Standard and
Electrical
Trip Breaker
Shunted Breaker Jumper: Red
Alarm Jumper: Brown
Alarm Jumper: Brown
Alarm Jumper: Red
Alarm Jumper: Red
Shunted Breaker Jumper: Black
INSTALLING CIRCUIT BREAKER GUARD
ON
OFF
LONGER SIDE OF GUARD
10-32 X 7/16 PH
10-32 LW
CIRCUIT BREAKER GUARD LABEL
CIRCUIT BREAKER GUARD
TYPICAL DIST ASSY
SHOWN FOR EXAMPLE
1/4" Hardened
Flat Washer
1/4" Belleville
Lock Washer
1/4-20 x 3/4” Bolt
(4 places / 2-pole brk,
6 places / 3-pole brk,
8 places / 4-pole brk)
Torque to 60 in-lbs.
Apply anti-oxidizing compound to busbar mating
surfaces before mounting circuit breakers.
OFF
ON
INSTALLING CIRCUIT BREAKER
Alarm jumper connectors.
Holes to route shunt jumper through (if applicable).
Busbar
2-pole breaker shown.
3-pole and 4-pole breakers similar.
Figure 18:
Installing a GJ/218 Circuit Breaker (2-Pole, 3-Pole, 4-Pole) (Lists AC, AD, BC, BD) (cont’d from
previous page, cont’d on next page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 43
43
ALARM WIRING (BREAKERS W/OUT SHUNTS)
ALARM WIRING (BREAKERS WITH SHUNTS)
Standard and
Electrical
Trip Breaker
Shunted Breaker Jumper: Red
Alarm Jumper: Brown
Alarm Jumper: Brown
Alarm Jumper: Red
Alarm Jumper: Red
Shunted Breaker Jumper: Black
INSTALLING CIRCUIT BREAKER GUARD
ON
OFF
LONGER SIDE OF GUARD
10-32 X 7/16 PH
10-32 LW
CIRCUIT BREAKER GUARD LABEL
CIRCUIT BREAKER GUARD
TYPICAL DIST ASSY
SHOWN FOR EXAMPLE
INSTALLING CIRCUIT BREAKER
Apply anti-oxidizing compound to busbar mating
surfaces before mounting circuit breakers.
1/4" Hardened Flat Washer
1/4" Belleville Lock Washer
1/4-20 x 3/4” Bolt
(2 places) Torque to 60 in-lbs.
OFF
ON
OFF
ON
Alarm jumper connector.
1/4" Hardened Flat Washer
1/4" Belleville Lock Washer
1/4-20 x 3/4” Bolt
(4 places / 2-pole breaker,
6 places / 3-pole breaker,
8 places / 4-pole breaker)
Torque to 60 in-lbs.
Shorting
Busbar
For a 3-pole
and 4-pole
breaker, install
shorting busbars
top and bottom.
(4-pole shorting busbars
shown, 3-pole similar)
2-pole breaker shown.
3-pole and 4-pole breakers similar.
Return Busbar
(not included
with List AP)
Figure 18:
Installing a GJ/218 Circuit Breaker (1-Pole, 2-Pole, 3-Pole, 4-Pole) (List AM and List AP) (cont’d from
previous page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 44
44
Optional SM-DU+ and
Shunt Interface Board
4-Row Cabinet Shown,
Others Sim ilar
(Front Door Removed in
Illustration for Clarity)
Controller
Mounting Position
System Interface
Circuit Card
OR
Optional LVD
Driver Circuit Card
Optional LVD
Inhibit Switch
(factory installed
if option specified)
Optional LVD Driver
Lite Circuit Card
Optional Manual Battery
Disconnect Circuit Card
IB2
(Interface Board)
(located on inside side panel)
Optional EIB
(Extended Interface Board)
(located on inside side panel)
SETTING JUMPERS AND SWITCH OPTIONS
Circuit Card Locations
Refer to Figure 19.
Figure 19:
Circuit Card Locations
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 45
45
Jumpers on System Interface Circuit Card
Perform the following procedures to verify the factory settings and/or make the required settings per your site
requirements. These procedures can also be used to make adjustments on a replacement circuit card.
Controller Power Option
The controller is always powered from the internal “system” bus. A jumper option allows the controller to be
also powered by battery. Battery power allows the controller to stay running in the event rectifiers are off or
battery LVD opens (if installed). Note that if powering the controller from battery, the battery will drain if
rectifiers are off or battery LVD opens (if installed). The controller’s power consumption is 5W.
Procedure
1. Refer to Figure 20 and place the jumper on J8 in the “Battery Pwr” or “No Battery Pwr” position.
Internal/External Battery Monitoring
Selects to monitor (and display via the controller) battery voltage from either an “internal” or “external” source.
Procedure
1. Refer to Figure 20 and place the jumper on J10 in the “Internal” or “External” position. If “External” is
selected, connect sense leads to TB1-4 and TB1-5 (see Figure 20).
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 46
46
J8
Selects to power Controller
from “Battery Power” or not.
Shorting Jumper
No
Battery
Pwr
Battery
Pwr
External Internal
J8
J10
1
2
3
7
8
9
3 2 1
J10
Battery Monitoring External / Internal
(see TB1-4 and TB1-5 for
external monitoring points)
Shorting Jumper
1
1A 2A 3A
1B 2B 3B
5
J1
J2
J3
J4
J8
TB2
TB1
TP1 TP 2 TP3 TP4
J10
J5
TB1-4: External Battery Monitoring (-)
TB1-5: External Battery Monitoring (+)
4-Row Cabinet Shown,
Others Similar
(Front Door Removed in
Illustration for Clarity)
System Interface
Circuit Card
Figure 20:
System Interface Circuit Card Jumper Locations
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 47
47
IB2
OFF
OFF
EIB
ON
OFF
Switch Settings on IB2 Interface Board
Dip Switch SW1 on the IB2 board is used to set the communications address for this board. Refer to Table 1 for
SW1 settings. Refer to Figure 21 for SW1 location.
Perform the following procedure to verify the factory settings. This procedure can also be used to make
adjustments on a replacement circuit card.
Procedure
1. Ensure SW1 is set per Table 1. Refer to Figure 21 for location.
Table 1:
IB2 Interface Board Switch Settings
DIP Switch SW1
Setting
1 2
Switch Setting on Optional EIB Interface Board
Dip Switch SW1 on the EIB board is used to set the communications address for this board. Refer to Table 2 for
SW1 settings. Refer to Figure 22 for SW1 location.
Perform the following procedure to verify the factory settings. This procedure can also be used to make
adjustments on a replacement circuit card.
Procedure
1. Ensure SW1 is set per Table 2. Refer to Figure 22 for location.
Table 2:
Optional EIB Interface Board Switch Settings
DIP Switch SW1
Setting
1 2
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 48
48
J12
SW1
J2
J11
J9 J8 J7
J6
J5 J4 J3
IB2 Interface Board
(
Top
View)
Switch SW1 is located in
this corner of the IB2 Board.
on
ON
off
OFF
1 2
1 2
SW1
Sett
ing
DIP S
w
itch SW1
1 2
IB2
OFF OFF
Figure 21:
IB2 Interface Board Switch Location and Settings
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 49
49
SW1
In this system, switch settings
must be in positions shown.
Optional EIB Interface Board
(Top View)
Switch SW1 is located in
this corner of the EIB Board.
SW1
on
off
12
ON
OFF
12
SW1
Setting
DIP Switch SW1
2 1
EIB OFF ON
Figure 22:
Optional EIB Interface Board Switch Location and Settings
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 50
50
SM-DU+ and
Shunt Interface Board
SM-DU+
Switches SW1 and SW2 are located
in this corner of the SM-D U+.
SW1 SW2
on
5 6 7 8
1 2 3 4
off
on
5 6 7 81 2 3 4
off
SW1 and SW 2
In this system, switch settings
must be in the positions shown,
except adressing switches, which
must be set to a uniqe address.
Set each SM-DU+ in
the system to a unique
address.
Power CAN RS485 RS 485
RS232
SW1 SW2
J1
J7
Shunt Shunt
J8 J6
Fuse
J3
J4 J4 A
J5
ON
OFF
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Green Indicator
Switch Setting on SM-DU+
SM-DU+ uses two (2) 8-bit switches for parameter setting (SW1 and SW2). Refer to Table 3 for SW1 and SW2
settings. Refer to Figure 23 for SW1 and SW2 locations.
Perform the following procedure to verify the factory settings. This procedure can also be used to make
adjustments on a replacement circuit card.
Procedure
1. Ensure SW1 and SW2 are set per Table 3. Refer to Figure 23 for location.
Figure 23: Optional SM-DU+ Switch Location and Settings
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 51
51
DIP Switch SW1
Reserved
HW
/SW
Shunt
Voltage
Shunt
Current
Description of Status
1 2 3 4 5 6 7
8
OFF
Shunt parameter is set through DIP switch.
ON
Shunt parameter is set through software (note 1).
OFF
OFF
Shunt Voltage: 25mV (note 1)
OFF
ON
Shunt Voltage: 50mV
ON
OFF
Shunt Voltage: 60mV
ON
ON
Shunt Voltage: 75mV
OFF
OFF
OFF
Shunt Current: 500A (note 1)
OFF
OFF
ON
Shunt Current: 100A
OFF
ON
OFF
Shunt Current: 200A
OFF
ON
ON
Shunt Current: 300A
ON
OFF
OFF
Shunt Current: 400A
ON
OFF
ON
Shunt Current: 1000A
ON
ON
OFF
Shunt Current: 1500A
ON
ON
ON
Shunt Current: 2000A
DIP Switch SW2
Reserved
Communications
Address
Baud
Rate
Description of Status
1 2 3 4 5 6 7
8
OFF
OFF
OFF
Address 1# (Setting for SM-DU+ in this system)
OFF
OFF
ON
Address 2#
OFF
ON
OFF
Address 3#
OFF
ON
ON
Address 4#
ON
OFF
OFF
Address 5#
ON
OFF
ON
Address 6#
ON
ON
OFF
Address 7#
ON
ON
ON
Address 8#
OFF
19200 (note 1)
ON
9600
Table 3: Optional SM-DU+ Switch Settings
NA
NA
NA
NA
NA
NA
NA
Note 1: Setting for this system.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
NA
Page 52
52
Crimp Tool Required1,
Hydraulic Heads
Die Index/
Code No.
Die Cat.
Number
Burndy:
YA25L-4TCG1
Burndy:
YA26L-4TCG1
Burndy:
YA27L-4TCG1
Burndy:
YA28L-4TCG1
T & B:
1879
Burndy:
YA29L-4TCG1
T & B:
1880
Burndy:
YA31L-4TCG1
MAKING ELECTRICAL CONNECTIONS
Important Safety Instructions
DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.
Wiring Considerations
All wiring and branch circuit protection should follow the current edition of the American National Standards
Institute (ANSI) approved National Fire Protection Association’s (NFPA) National Electrical Code (NEC), and
applicable local codes. For operation in countries where the NEC is not recognized, follow applicable codes.
For wire size, branch circuit protection, crimp lug, and general wiring recommendations; refer to System
Application Guide SAG581127000 and Power Data Sheet PD588705200 (PD588705201, PD58870520102,
PD58870520103, PD58870520104).
Lugs should be crimped per lug manufacturer’s specifications.
Refer to Table 4 for supplemental lug crimping information when using the special application crimp lug / strap
combination.
Table 4:
Supplemental Lug Crimping Information when using the Special Application Crimp Lug / Strap
Combination
T&B Model TBM12 or TBM15
Crimp Lug Part No.
Color Key
245393500
245393600
245393700
245393800
256-30695-
514872
Pink 42H 15508
Black 45 15526
Orange 50 15530
Purple 54H 15511
Yellow 62 15510
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
256-30695-
514873
1
The lugs should be crimped to the specifications given in the
manufacturer’s instructions furnished with the crimp tool or lug.
Red 71 15514
Page 53
53
Relay Rack Grounding Connection (Frame Ground)
For relay rack grounding requirements, refer to the current edition of the American National Standards Institute
(ANSI) approved National Fire Protection Association’s (NFPA) National Electrical Code (NEC), applicable local
codes, and your specific site requirements.
A customer’s grounding network lead can be attached to the top of the relay rack. Provision is made for
installing a lead with a two-hole lug that has 1/4” bolt clearance holes on 5/8” centers. When using 1/4-inch
hardware, recommended torque is 84 in-lbs when a standard flat washer and lock washer are used. Refer to
Figure 24 for locations.
NOTE!
REMOVE TAPE FROM HOLE LOCATIONS BEFORE INSTALLING LUG.
NOTE!
The DC return connection to this system can remain isolated from system frame and chassis
(DC-I).
NOTE!
This system is suitable for installation as part of the Common Bonding Network (CBN).
Central Office Ground Connection
Landing points are provided on the battery return bus for a central office ground lead (see Figure 67 and
Figure 69). For central office grounding requirements, refer to the current edition of the American National
Standards Institute (ANSI) approved National Fire Protection Association’s (NFPA) National Electrical Code
(NEC), applicable local codes, and your specific site requirements.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 54
54
Frame Ground
Connection Point
(1/4” clearance holes on 5/8” centers)
Frame Ground
Connection Point
(1/4” clearance holes on 5/8” centers)
Top View
(Typical Relay Rack)
Top View
(Typical Relay Rack)
Figure 24:
Relay Rack Frame Grounding Connection Points
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 55
55
AC Input and AC Input Equipment Grounding Connections
DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.
Connections to Factory Installed Module Mounting Shelves
The system provides either a separate AC input connection for each rectifier position or a separate AC input
connection for every two (2) rectifier positions in the factory installed module mounting shelves. Circular
openings are provided in the top of the AC input wireway panels for AC input and AC input grounding
conductors. The openings accept 3/4 inch conduit fittings. It is recommended that AC input wiring be
provided to all rectifier mounting positions, including currently unused positions. This wiring will ease future
installation of rectifiers to meet increased load requirements.
NOTE!
A grounding conductor must be provided with each conduit.
Procedure
Refer to Figure 25 as these procedures are performed.
Accessing Connections and Routing Wire
1. Remove the two AC input connector covers and the AC input wireway covers by first loosening the
fasteners that secure each of them.
2. Install conduit fittings as required in the top of the AC input wireways. Plug buttons are provided, and
must be installed in the openings not being used.
3. Route wiring into the AC input wireways through the previously installed conduit fittings.
Making AC Input Connections
NOTE!
Module mounting positions are lettered left to right as viewed from the front of the shelf, A-D in
the top row and E-H in the bottom row of each shelf sub-assembly.
NOTE!
If module mounting positions B, C, F, and G are intended solely for DC-DC Converter installation
(Converter Option must be installed), AC input connections to these positions are not required.
1. Make AC input connections as shown in Figure 25. Connect each wire by inserting the stripped end
into the wire opening, and then tightening the screw. Recommended torque is 10 in-lbs for the
individual PCU feed terminal blocks and 18 in-lbs for the dual PCU feed terminal blocks.
208/240 VAC Service Type:
• Line to Line:
Connect Line 1 to Terminal 1.
Connect Line 2 to Terminal 2.
• Line to Neutral:
Connect Line to Terminal 1.
Connect Neutral to Terminal 2.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 56
56
Making Equipment Grounding Connections
NOTE!
Make equipment grounding connections to earth ground,
not
to the branch circuit neutral
conductor.
1. Connect AC input equipment grounding leads to the frame ground studs using installer-provided ring
lugs and factory-supplied mounting hardware. Recommended torque is 23 in-lbs.
Reinstalling Covers
1. After all AC input and equipment grounding connections have been made and checked, reinstall the two
AC input connector covers and the AC input wireway covers. Secure each by tightening the fasteners.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 57
57
(4-Row Cabinet Shown,
Others Similar)
Front Door Removed in
Illustration for Clarity
AC INPUT CONNECTIO NS,
INDIVIDUAL PCU FEED (581127000 LIST 40),
WHEN EQUIPPED WITH 588705201
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Rectifier Module (PCU) Mounting Slots
NOTE:
WIRING TO AN EXPANSION
SHELF IS DONE AT THE
REAR OF THE EXPANSION
SHELF.
AC 1 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2AC 1 AC 1 AC 1 AC 1 AC 1 AC 1 AC 1
SLOT ASLOT BSLOT ESLOT F
SLOT CSLOT DSLOT GSLOT H
Inside View
Left Side
Inside View
Right Side
GND GND
GND GND
INDIVIDUAL RECTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
INDIVIDUAL RECTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
AC Wireway
Cover
AC Wireway
Cover
AC Input
Connector Cover
Figure 25:
AC Input and Equipment Grounding Connections to Factory Installed Module Mounting Shelves
(cont’d on next page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 58
58
(4-Row Cabinet Shown,
Others Similar)
Front Door Removed in
Illustration for Clarity
AC INPUT CONNECTIONS,
INDIVIDUAL PCU FEED (581127000 LIST 40),
WHEN EQUIPPED WITH 588705202
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Shelf #1
Shelf #2
NOTE:
WIRING TO AN EXPANSION
SHELF IS DONE AT THE
REAR OF THE EXPANSION
SHELF.
Rectifier Module (PCU) Mounting Slots
Inside View
Left Side
Inside View
Right Side
GND GND
GND GND
AC 1 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2AC 1 AC 1 AC 1 AC 1 AC 1 AC 1 AC 1
SLOT ASLOT BSLOT ESLOT F
INDIVIDUAL RECTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
SLOT CSLOT DSLOT GSLOT H
AC 1 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2AC 1 AC 1 AC 1 AC 1 AC 1 AC 1 AC 1
SLOT ASLOT BSLOT ESLOT F
INDIVIDUAL RECTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
SLOT CSLOT DSLOT GSLOT H
INDIVIDUAL RECTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
INDIVIDUAL RECTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
AC Wireway
Cover
AC Wireway
Cover
AC Input
Connector Cover
Figure 25:
AC Input and Equipment Grounding Connections to Factory Installed Module Mounting Shelves
(cont’d from previous page, cont’d on next page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 59
59
(4-Row Cabinet Shown,
Others Sim ilar)
Front Door Removed in
Illustration for Clarity
AC INPUT CONNECTIONS,
INDIVIDUAL PCU FEED (581127000 LIST 40),
WHEN EQUIPPED WITH 588705203
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Rectifier Module (PCU) Mounting Slots
NOTE:
WIRING TO AN EXPANSION
SHELF IS DONE AT THE
REAR OF THE EXPANSION
SHELF.
Shelf #1
Shelf #2
Shelf #3
Inside View
Left Side
Inside View
Right Side
AC 1 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2AC 1 AC 1 AC 1 AC 1 AC 1 AC 1 AC 1
SLOT ASLOT BSLOT ESLOT F
SLOT CSLOT DSLOT GSLOT H
INDIVIDUAL RE CTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
AC 1 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2AC 1 AC 1 AC 1 AC 1 AC 1 AC 1 AC 1
SLOT ASLOT BSLOT ESLOT F
SLOT CSLOT DSLOT GSLOT H
INDIVIDUAL RE CTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
AC 1 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2AC 1 AC 1 AC 1 AC 1 AC 1 AC 1 AC 1
SLOT ASLOT BSLOT ESLOT F
SLOT CSLOT DSLOT GSLOT H
INDIVIDUAL RE CTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
INDIVIDUAL RE CTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
INDIVIDUAL RE CTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
INDIVIDUAL RE CTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
GND GND GND GND
AC Wireway
Cover
AC Wireway
Cover
AC Input
Connector Cover
Figure 25:
AC Input and Equipment Grounding Connections to Factory Installed Module Mounting Shelves
(cont’d from previous page, cont’d on next page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 60
60
(4-Row Cabinet Shown,
Others Sim ilar)
Front Door Removed in
Illustration for Clarity
AC INPUT CONNECTIONS,
INDIVIDUAL PCU FEED (581127000 LIST 40),
WHEN EQUIPPED WITH 588705204
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Rectifier Module (PCU) Mounting Slots
NOTE:
WIRING TO AN EXPANSION
SHELF IS DONE AT THE
REAR OF THE EXPANSION
SHELF.
Shelf #1
Shelf #2
Shelf #3
Shelf #4
Inside View
Left Side
Inside View
Right Side
AC 1 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2AC 1 A C 1 AC 1 AC 1 AC 1 AC 1 AC 1
SLOT ASLOT BSLOT ESLOT F
SLOT CSLOT DSLOT GSLOT H
AC 1 A C 2 AC 2AC 2 AC 2 AC 2 AC 2A C 2 AC 2AC 1A C 1 AC 1 AC 1 AC 1AC 1 AC 1
SLOT ASLOT B SLOT ESLOT F
AC 1 AC 2 AC 2AC 1
SLOT ESLOT F
AC 1 AC 2 AC 2AC 1
SLOT ESL OT F
AC 2 AC 2AC 1 AC 1
SLOT ASLOT B
AC 2 AC 2AC 1 AC 1
SLOT ASLOT B
SLOT CSLOT D
AC 2 AC 2AC 1 AC 1
SLOT CSLOT D
AC 2 AC 2AC 1 AC 1
SLOT CSLOT DSLOT GSLOT H
AC 2 AC 2AC 1 AC 1
SLOT GSLOT H
AC 2 AC 2AC 1 AC 1
SLOT GSLOT H
INDIVIDUAL RE CTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
INDIVIDUAL RE CTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
INDIVIDUAL RE CTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
INDIVIDUAL RE CTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
INDIVIDUAL RE CTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
INDIVIDUAL RE CTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
GND GND GND GND
AC Wireway
Cover
AC Wireway
Cover
AC Input
Connector Cover
Figure 25:
AC Input and Equipment Grounding Connections to Factory Installed Module Mounting Shelves
(cont’d from previous page, cont’d on next page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 61
61
(4-Row Cabinet Shown,
Others Similar)
Front Door Removed in
Illustration for Clarity
AC INPUT CONNECTIO NS,
DUAL PCU FEED (581127000 LIST 41),
WHEN EQUIPPED WITH 588705201
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Rectifier Module (PCU) Mounting Slots
NOTE:
WIRING TO AN EXPANSION
SHELF IS DONE AT THE
REAR OF THE EXPANSION
SHELF.
Inside View
Left Side
Inside View
Right Side
GND GND
GND GND
AC 2 AC 2 AC 2 AC 2AC 1 AC 1 AC 1 AC 1
SLOT A & ESLOT B & F
SLOT C & GSLOT D & H
DUAL RECTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
DUAL RECTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
AC Wireway
Cover
AC Wireway
Cover
AC Input
Connector Cover
Figure 25:
AC Input and Equipment Grounding Connections to Factory Installed Module Mounting Shelves
(cont’d from previous page, cont’d on next page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 62
62
(4-Row Cabinet Shown,
Others Similar)
Front Door Removed in
Illustration for Clarity
AC INPUT CONNECTIO NS,
DUAL PCU FEED (581127000 LIST 41),
WHEN EQUIPPED WITH 588705202
Inside View
Left Side
Inside View
Right Side
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Shelf #1
Shelf #2
NOTE:
WIRING TO AN EXPANSION
SHELF IS DONE AT THE
REAR OF THE EXPANSION
SHELF.
Rectifier Module (PCU) Mounting Slots
GND GND
GND GND
AC 2 AC 2 AC 2 AC 2AC 1 AC 1 AC 1 AC 1
SLOT A & ESLOT B & F
DUAL RECTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
SLOT C & GSLOT D & H
SLOT A & ESLOT B & F
SLOT C & GSLOT D & H
AC 2 AC 2
AC 2 AC 2
AC 1 AC 1
AC 1 AC 1
DUAL RECTIFIER (PCU) AC INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
AC Wireway
Cover
AC Wireway
Cover
AC Input
Connector Cover
Figure 25:
AC Input and Equipment Grounding Connections to Factory Installed Module Mounting Shelves
(cont’d from previous page, cont’d on next page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 63
63
(4-Row Cabinet Shown,
Others Similar)
Front Door Removed in
Illustration for Clarity
AC INPUT CONNECTIO NS,
DUAL PCU FEED (581127000 LIST 41),
WHEN EQUIPPED WITH 588705203
Inside View
Left Side
Inside View
Right Side
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Rectifier Module (PCU) Mounting Slots
NOTE:
WIRING TO AN EXPANSION
SHELF IS DONE AT THE
REAR OF THE EXPANSION
SHELF.
Shelf #1
Shelf #2
Shelf #3
GND GND GND GND
AC 2 AC 2 AC 2 AC 2AC 1 AC 1 AC 1 AC 1
SLOT A & ESLOT B & F
AC 2 AC 2AC 1 AC 1
SLOT A & ESLOT B & F
SLOT C & GSLOT D & H
AC 2 AC 2AC 1 AC 1
SLOT C & GSLOT D & H
AC 2 AC 2AC 1 AC 1
SLOT C & GSLOT D & H
SLOT A & ESLOT B & F
DUAL RECTIFIER (PCU) A C INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
AC 2 AC 2AC 1 AC 1
DUAL RECTIFIER (PCU) A C INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
DUAL RECTIFIER (PCU) A C INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
DUAL RECTIFIER (PCU) A C INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
AC Wireway
Cover
AC Wireway
Cover
AC Input
Connector Cover
Figure 25:
AC Input and Equipment Grounding Connections to Factory Installed Module Mounting Shelves
(cont’d from previous page, cont’d on next page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 64
64
(4-Row Cabinet Shown,
Others Similar)
Front Door Removed in
Illustration for Clarity
AC INPUT CONNECTIO NS,
DUAL PCU FEED (581127000 LIST 41),
WHEN EQUIPPED WITH 588705204
Inside View
Left Side
Inside View
Right Side
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
Rectifier Module (PCU) Mounting Slots
NOTE:
WIRING TO AN EXPANSION
SHELF IS DONE AT THE
REAR OF THE EXPANSION
SHELF.
Shelf #1
Shelf #2
Shelf #3
Shelf #4
GND GND GND GND
AC 2 AC 2 AC 2 AC 2AC 1 AC 1 AC 1 AC 1
SLOT A & ESLOT B & F
AC 2 AC 2AC 1 AC 1
SLOT A & ESLOT B & F
AC 2 AC 2AC 1 AC 1
SLOT A & ESLOT B & F
AC 2 AC 2AC 1 AC 1
SLOT A & ESLOT B & F
SLOT C & GSLOT D & H
AC 2 AC 2AC 1 AC 1
SLOT C & GSLOT D & H
AC 2 AC 2AC 1 AC 1
SLOT C & GSLOT D & H
AC 2 AC 2AC 1 AC 1
SLOT C & GSLOT D & H
DUAL RECTIFIER (PCU) A C INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
DUAL RECTIFIER (PCU) A C INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
DUAL RECTIFIER (PCU) A C INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
DUAL RECTIFIER (PCU) A C INPUT FEEDS
208-240VAC, 50/60Hz, SINGLE PHASE
AC Wireway
Cover
AC Wireway
Cover
AC Input
Connector Cover
Figure 25:
AC Input and Equipment Grounding Connections to Factory Installed Module Mounting Shelves
(cont’d from previous page)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 65
65
Connections to Field Expansion Module Mounting Assembly
The field expansion module mounting assembly provides separate AC input connections for each rectifier.
Circular openings are provided in the side panels (side feed) and rear covers (rear feed) of the module
mounting assembly for AC input and AC input equipment-grounding conductors. The openings accept 3/4"
inch conduit fittings. AC input wiring should be provided to all mounting positions intended for rectifiers,
including currently unused positions. This wiring will ease future installation of rectifiers to meet increased load
requirements.
NOTE!
A grounding conductor must be provided with each conduit.
Procedure
Refer to Figure 26 as these procedures are performed.
Accessing Connections and Routing Wire
1. Remove the two AC input access covers from the rear of the module mounting assembly by first
removing the screws that secure them.
2. Install conduit fittings in the side or rear openings as required. Plug buttons are provided, and must be
installed in the openings not being used.
3. Route wiring into the shelf through the previously installed conduit fittings.
Making AC Input Connections
NOTE!
Module mounting positions are lettered left to right as viewed from the front of the shelf, A-D in
the top row and E-H in the bottom row.
NOTE!
If module mounting positions B, C, F, and G are intended solely for DC-DC Converter installation
(Converter Option must be installed), AC input connections to these positions are not required.
1. Make AC input connections as shown in Figure 26. Connect each wire by inserting the stripped end
into the wire opening, and then tightening the screw. Recommended torque is 10 in-lbs.
208/240 VAC Service Type:
• Line to Line:
Connect Line 1 to Terminal 1.
Connect Line 2 to Terminal 2.
• Line to Neutral:
Connect Line to Terminal 1.
Connect Neutral to Terminal 2.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 66
66
Making Equipment Grounding Connections
NOTE!
Make equipment grounding connections to earth ground,
not
to the branch circuit neutral
conductor.
1. Connect AC input equipment grounding leads to the frame ground studs using installer-provided ring
lugs and factory-supplied mounting hardware. Recommended torque is 23 in-lbs.
Reinstalling Covers
1. After all AC input and equipment grounding connections have been made and checked, reinstall the two
AC input access covers on the back of the shelf. Secure with the previously removed screws.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 67
67
Slot A
Slot E
Slot B
Slot F
Slot C
Slot G
Slot D
Slot H
AC
IN
AC
IN
Rectifier Module (PCU) Mounting Slots
Front View
Holes for 3/4"
Conduit Fitting
(AC Input)
Holes for 3/4"
Conduit Fitting
(AC Input)
Rear View
Rear View
FRAME GROUND CONNECTION
ONE 10-32 X 3/4" STUD
AND HARDWARE
FRAME GROUND CONNECTION
ONE 10-32 X 3/4" STUD
AND HARDWARE
Note: Module mounting positions are lettered left to right as viewed from front of shelf,
A-D in top row and E-H in bottom ro w.
Note: If mounting positions B, C, F, and G are intended solely for DC-DC Converter installation
(Converter Option must be installed), AC input connections to these positions are not required.
Figure 26:
AC Input and Equipment Grounding Connections to Field Expansion Module Mounting Assembly
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 68
68
Optional
External Alarm, Reference, Monitoring, and Control Connections
Circuit Card Locations
Refer to Figure 27.
Figure 27:
Circuit Card Locations
4-Row Cabinet Shown,
Others Sim ilar
(Front Door Removed in
Illustration for Clarity)
IB2
(Interface Board)
(located on inside side panel)
Optional EIB
(Extended Interface Board)
(located on inside side panel)
Optional SM-DU+ and
Shunt Interface Board
Controller
Mounting Position
Optional LVD
Inhibit Switch
(factory installed
if option specified)
LVD Driver
Lite Circuit Card
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Optional LVD
Driver Circuit Card
OR
Optional Manual Battery
Disconnect Circuit Card
System Interface
Circuit Card
Page 69
69
System Interface Circuit Card
The System Interface Circuit Card provides connections for the following. Refer to Figure 28.
• Battery Tray FA Signal: This input is used to provide a battery tray fuse alarm (FA) on the controller due
to a tripped battery disconnect breaker on a battery tray in the power system rack. Application of
system voltage to pin TB1-1 activates this alarm. The lead should be protected at the source with an inline fusible resistor. The source should be originated from the system side of the disconnect device, not
the battery side. If used with List 93 battery tray option this connection is applied in the factory.
• External Battery FA Signal: This input is used to provide an external battery fuse alarm (FA) on the
controller due to a tripped battery disconnect device (fuse, breaker or contactor) external to the power
system rack. Application of system voltage to pin TB1-2 activates this alarm. The lead should be
protected at the source with an in-line fusible resistor. The source should be originated from the system
side of the disconnect device, not the battery side.
• External System FA Signal: This input is used to provide an external system fuse alarm (FA) on the
controller due to a tripped distribution device (fuse or breaker) on the system output external to the
power system distribution cabinet. Application of system voltage to pin TB1-3 activates this alarm. The
lead should be protected at the source with an in-line fusible resistor. This input is not to be used for
any voltage bus (such as converter output) other than the system bus.
• External Battery Monitoring: If the jumper J10 is set to External (see Figure 20), connect TB1-4 and
TB1-5 to the desired battery voltage sensing point. Observe proper polarity per the Figure 20. The hot
sense lead should be protected at the source with an in-line fuse or fusible resistor.
• RS-485 (used for communication with SM modules)
(Also used when an NCU configuration is furnished that enables NCU capability to receive status
information sent from Fiamm SoNick [Sodium Nickel] batteries. Connect leads from the Fiamm SoNick
batteries to the RS-485 terminals. See Figure 28. Refer to the battery manufacturer documentation
and the NCU controller manual UM1M830BNA for details.)
• RS-232 (used for communication with a DPU)
• Bay Voltage Monitoring Test Points: Provide system bus voltage measurement for an external meter.
The leads are protected against fault with 10kohm series resistors in each lead.
• Bay Load Shunt Monitoring Test Points: Provide for measurement of the system load shunt in the bay.
See below for shunt ratings. The leads are protected against fault with 10kohm series resistors in each
lead.
List 21, 1-Row Distribution Cabinet: 800A / 25mV (32A per mV)
List 22, 2-Row Distribution Cabinet: 2000A / 25mV (80A per mV)
List 23, 3-Row Distribution Cabinet: 2500A / 25mV (100A per mV)
List 24, 4-Row Distribution Cabinet: 2500A / 25mV (100A per mV)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 70
70
J5
CAN
TB2
TP3 (+) and TP4 (-)
System Load
Shunt Monitoring
TP1 (+) and TP2 (-)
System Voltage
Monitoring
TB1-1: Battery Tray FA
TB1-2: External Battery FA
TB1-3: External System FA
TB1-4: External Battery Monitoring (-)
TB1-5: External Battery Monitoring (+)
1
1A 2A 3A
1B 2B 3B
5
RS485 Connection
TB2 1A: RS485+
TB2 2A: RS485-
RS232 Connection
TB2 1B: CGND
TB2 2B: TXD232
TB2 3B:RXD232
J1
J2
J3
J4
J8
TB2
TB1
TP1 TP2 TP3 TP4
J10
J5
TB1
Wire Size Capacity: 22-12 AWG.
Recommended Torque: 3.0 in-lbs.
FA Signals: Battery applied to the terminal
turns in an alarm.
J1, J2, J3, J4
Distribution Panels FA Inputs
J8
Selects to power Controller
from “Battery Power” or not.
Shorting Jumper
No
Battery
Pwr
Battery
Pwr
External Internal
J8
J10
1
2
3
7
8
9
3 2 1
J10
Battery Monitoring External / Internal
(see TB1-4 and TB1-5 for
external monitoring points)
Shorting Jumper
CAN termination plug
must be installed.
System
Interface
Card
Figure 28:
System Interface Circuit Card Connections
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 71
71
IB2 (Controller Interface Board) Connections (if required)
The IB2 (Controller Interface Board) provides connection points for digital inputs, programmable relay outputs,
and temperature probes. The IB2 interface board is mounted inside the distribution cabinet. Refer to Figure
27.
Digital Inputs and Programmable Relay Outputs
Digital input and relay output leads are connected to screw-type terminal blocks located on the IB2.
Recommended torque for these connections is 2.2 in-lbs. Refer to Figure 29 for terminal locations. Refer to
Table 5and Table 6 for pin-out information.
Digital Inputs
Connect up to eight (8) digital inputs to the IB2. Note that you must supply both paths for the digital input
(either a positive or negative signal and the opposite polarity return path). Observe proper polarity. Refer to
Figure 29 for terminal locations and Table 5 for pin-out information.
NOTE!
+24V is factory wired to the Digital Input #8 (+) terminal for your convenience and function
predefined for ESTOP. Customer-furnished system ground applied to terminal Digital Input #8 (-)
activates the ESTOP function. The ESTOP function shuts down and locks out the rectifiers, opens the
LVD’s, and shuts down the converters. When the ESTOP signal is removed, LVD’s close (if battery
present) and converters restart. To restart the rectifiers; turn AC power to the rectifiers OFF, wait 30
seconds or more (until the LEDs on the module extinguish), then turn AC power to the rectifiers ON.
The digital inputs can be programmed to provide an alarm when the signal is applied (HIGH) or removed
(LOW). Refer to the ACU+ Instructions (UM1M820BNA) or NCU Instructions (UM1M830BNA) for programming
information.
Digital Input Ratings: Refer to the following.
a) Maximum Voltage Rating: 60V DC.
b) Active High: > 19V DC.
c) Active Low: < 1V DC.
The digital inputs may be preprogrammed for specific functions. Refer to the configuration drawing (Cdrawing) supplied with your system for your system’s specific configuration.
Programmable Relay Outputs
The IB2 provides eight (8) programmable alarm relays with dry Form-C contacts. Connect up to eight (8) relay
outputs to the IB2. Refer to Figure 29 for terminal locations and Table 6 for pin-out information.
NOTE!
The relay assigned to “Critical Summary” alarm will operate in the “Fail Safe Mode”. “Fail Safe
Mode” means Relay 1 is de-energized during an alarm condition, opening the contacts between the C
and NO terminals, and closing the contacts between the C and NC terminals.
The remaining 7 relays energize during an alarm condition, closing the contacts between the C and NO
terminals, and opening the contacts between the C and NC terminals.
Refer to the ACU+ Instructions (UM1M820BNA) or NCU Instructions (UM1M830BNA) for programming
information.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 72
72
Relay Ratings: Refer to the following.
a) Steady State: 0.5 A @ 60V DC; 1.0 A @ 30V DC.
b) Peak: 3 A @ 30V DC.
The relays may be preprogrammed for specific functions. Refer to the configuration drawing (C-drawing)
supplied with your system for your system’s specific configuration.
Temperature Probes
NOTE!
Each temperature probe consists of two or three pieces that plug together to make a complete
probe. See SAG581127000 for part numbers and descriptions.
Temperature probes can be connected to the IB2 (Controller Interface Board) and/or EIB (Controller Extended
Interface Board) mounted inside the distribution cabinet. See Figure 29 and Figure 31.
The IB2 and EIB board allows for the connection of two (2) temperature probes. Any combination of the four
(4) temperature probes can be programmed to monitor ambient temperature and/or battery temperature. A
temperature probe set to monitor battery temperature can also be used for the rectifier battery charge
temperature compensation feature, or the battery charge temperature compensation feature can be
programmed to use the average or highest value of all battery temperature probes. The battery charge
temperature compensation feature allows the controller to automatically increase or decrease the output
voltage of the system to maintain battery float current as battery temperature decreases or increases,
respectively. Battery life can be extended when an optimum charge voltage to the battery with respect to
temperature is maintained. A temperature probe set to monitor battery temperature can also be used for the
BTRM (Battery Thermal Runaway Management) feature. The BTRM feature lowers output voltage when a high
temperature condition exists to control against battery thermal runaway.
The temperature sensor end of the probe contains a tab with a 5/16” clearance hole for mounting.
A temperature probe programmed to monitor battery temperature should be mounted on the negative post of
a battery cell to sense battery temperature. A temperature probe used for battery charge temperature
compensation and/or BTRM (Battery Thermal Runaway Management) should also be mounted on the negative
post of a battery cell. A temperature probe programmed to monitor ambient temperature should be mounted
in a convenient location, away from direct sources of heat or cold.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 73
73
* The relay assigned to “Critical Summary” alarm will operate in the
“Fail Safe Mode”. “Fail Safe Mode” means Relay 1 is de-energized
during an alarm condition, opening the contacts between the
C and NO terminals, and closing the contacts between the C and NC terminals.
The remaining seven (7) relays energize during an alarm condition, closing
the contacts between the C and NO terminals, and opening the contacts between
the C and NC terminals.
Refer to the configuration drawing (C-drawing) supplied with your system for your
system’s specific relay labeling.
Not all I/O points are available for customer connection (some are used for factory
system connections).
J3-J9:
Wire Size Capacity: 16-26 AWG.
Recommended Torque: 2.2 in-lbs.
M
A4C
5U31
IB2
DI1-
DI1+
DI2-
DI2+
DI3-
DI3+
J3
J4
J5
J6
J7
J8
J9
DI4-
DI4+
DI5-
DI5+
DI6-
DI6+
DI7-
DI7+
DI8-
DI8+
DO1_NC
DO2_NC
DO1_COM
DO2_COM
DO1_NO
DO2_NO
DO3_NC
DO4_NC
DO3_COM
DO4_COM
DO3_NO
DO4_NO
DO5_NC
DO6_NC
DO5_COM
DO6_COM
DO5_NO
DO6_NO
DO7_NC
DO8_NC
DO7_COM
DO8_COM
DO7_NO
DO8_NO
J
11 1
J112J11 3
J12 1
J12 2
J12 3
2
4
3
1
J2
654321 654321
654321 654321 654321 654321 654321
STUPTUOYALER
STUPNILATIGID
Schematic Diagram of IB2 Board
IB2 TEMP
PROBE 1
IB2 TEMP
PROBE 2
-
J12
*
RELAY
SW1
7
J2
J11
5 3 1
Relay Output Terminal Blocks
Digital Input Terminal Blocks
J9 J8 J7
J6
J5 J4
J3
8 6 4
2
8 7 6 5 4 3
2 1
+
IB2 Board (Top View)
NO C NC
NO C NC
NO C NC
NO C NC
NO C NC
NO C NC
NO C NC
NO C NC
5 3 1
46 2
5
3
1
46 2
5 3 1
46 2
5 3 1
46 2
5 3 1
46 2
5 3 1
46 2
5 3 1
46 2
Connector
to Controller
IB2 TEMP
PROBRE 1
IB2 TEMP
PROBE 2
IB2 Board Assembly
Figure 29:
IB2 (Interface Board) Connections
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 74
74
Table 5:
Programmable Digital Inputs – IB2 Board
Programmable
Digital Input
1
2
3
4
5
6
7
8
-- J5-5
-- J5-6
IB2
Pin No.
Factory
Wiring
J3-2 +
J3-1 –
J3-4 +
J3-3 –
J3-6 +
J3-5 –
J4-2 +
J4-1 –
J4-4 +
J4-3 –
J4-6 +
The digital inputs may
be preprogrammed for
specific functions and
have factory wiring
connected. Refer to the
configuration drawing
(C-drawing) supplied
with your system for
your system’s specific
configuration.
J4-5 –
J5-2 +
J5-1 –
J5-4 + +24 VDC
J5-3 –
(to customer
ESTOP switch)
not used not used not used
Default Digital
Input Function
The digital inputs may
be preprogrammed for
specific functions.
Refer to the
configuration drawing
(C-drawing) supplied
with your system for
your system’s specific
configuration.
ESTOP
Customer Defined
Digital Input Function
NOTE!
+24V is factory wired to the Digital Input #8 (+) terminal for your convenience and function
predefined for ESTOP. Customer-furnished system ground applied to terminal Digital Input #8 (-)
activates the ESTOP function. The ESTOP function shuts down and locks out the rectifiers, opens the
LVD’s, and shuts down the converters. When the ESTOP signal is removed, LVD’s close (if battery
present) and converters restart. To restart the rectifiers; turn AC power to the rectifiers OFF, wait 30
seconds or more (until the LEDs on the module extinguish), then turn AC power to the rectifiers ON.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 75
75
Table 6:
Programmable Relay Outputs – IB2 Board
Programmable
Relay Output
IB2
Pin No.
Alarms Assigned to this
NO J6-5
1
NC J6-1
NO J6-6
2
NC J6-2
NO J7-5
3
NC J7-1
NO J7-6
4
NC J7-2
The relays may be
preprogrammed for specific
functions. Refer to the
configuration drawing (C-
NO J8-5
5
NC J8-1
drawing) supplied with your
system for your system’s
specific configuration.
NO J8-6
6
J8-4
NC J8-2
NO J9-5
7
NC J9-1
NO J9-6
8
NC J9-2
Relay (Default)
Alarms Assigned to this
Relay (Custom)
COM J6-3
COM J6-4
COM J7-3
COM J7-4
COM J8-3
COM
COM J9-3
COM J9-4
NOTE!
The relay assigned to “Critical Summary” alarm (relay 1 by default) will operate in the “Fail Safe
Mode”. “Fail Safe Mode” means Relay 1 is de-energized during an alarm condition, opening the contacts
between the C and NO terminals, and closing the contacts between the C and NC terminals.
The remaining 7 relays energize during an alarm condition, closing the contacts between the C and NO
terminals, and opening the contacts between the C and NC terminals.
Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific
relay labeling.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 76
76
Optional EIB (Controller Extended Interface Board) Connections (if required)
The optional EIB (Controller Extended Interface Board) provides additional connection points for voltage and
current inputs, programmable relay outputs, and temperature probes. The EIB extended interface board is
mounted inside the distribution cabinet. Refer to Figure 27.
Current Inputs, Voltage Inputs, and Programmable Relay Outputs
Current input, voltage input, and relay output leads are connected to screw-type terminal blocks located on the
optional EIB. Recommended torque for these connections is 2.2 in-lbs. Refer to Figure 31 for terminal locations.
Refer to Table 7, Table 8, and Table 9 for pin-out information.
Current Inputs
Connect up to three (3) shunt inputs to the EIB. Observe proper polarity. Refer to Figure 31 for terminal
locations and Table 7 for pin-out information.
Refer to the ACU+ Instructions (UM1M820BNA) or NCU Instructions (UM1M830BNA) and program the shunt
input parameters.
NOTE!
The shunt needs to be installed in the hot (+24V) bus. Connect the plus side of the shunt to the
positive shunt input on the EIB. Connect the negative side of the shunt to the negative shunt input on
the EIB.
Voltage Inputs for Battery Block and Battery Midpoint Monitoring
The controller can monitor battery blocks (12V blocks) or midpoint battery voltage of battery strings connected
to the EIB. The EIB provides a total of eight (8) DC voltage inputs for these connections. An alarm is issued
when either battery block voltage or battery midpoint voltage is abnormal. Refer to Figure 31 for terminal
locations and Table 8 for pin-out information.
Refer to Figure 30 for connection details. Refer to the ACU+ Instructions (UM1M820BNA) or NCU Instructions
(UM1M830BNA) and program the following parameters.
• Battery Block Monitoring
Voltage Type: Set to “24 (Block 2)”. This selects the EIB to monitor up to four (4) 24V battery strings
with two (2) 12V blocks per string.
BlockVDiff(12V): This menu item appears if “24 (Block 2)” is selected above. Set to the alarm threshold
for battery block monitoring per site requirements. The controller issues an alarm when any block
voltage of any battery string has an abnormal value. The alarm is issued when the difference between
any block voltage and a reference voltage is greater than the value of the block voltage difference
setting.
Block In-Use: Set to the number of 12V battery blocks being used.
• Midpoint Monitoring
Voltage Type: Set to “Midpoint”. This selects the EIB to monitor the midpoint voltage of up to eight (8)
battery strings.
BlockVDiff(Mid): This menu item appears if “Midpoint” is selected above. Set to the alarm threshold for
battery midpoint monitoring per site requirements. The controller issues an alarm when any battery
midpoint voltage of any battery string has an abnormal value. The alarm is issued when the difference
between any battery midpoint voltage and a reference voltage is greater than the value of the block
voltage difference setting.
Block In-Use: Set to number of 12V battery blocks being used.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 77
77
Battery Midpoint Monitoring
Battery Block Monitoring
Battery
String 1
to
DCV1
(J6-1)
to
DCV2
(J6-2)
to
DCV3
(J6-3)
to
DCV4
(J6-4)
to
DCV5
(J6-5)
to
DCV6
(J6-6)
to
DCV7
(J7-1)
to
DCV8
(J7-3)
Battery
String 2
Battery
String 3
EIB Board Voltage Inputs
Battery
String 4
Battery
String 5
Battery
String 6
Battery
String 7
Battery
String 8
Rectifiers
+24V
Return
Load Shunt
Load
Battery
String 1
to
DCV1
(J6-1)
to
DCV2
(J6-2)
to
DCV3
(J6-3)
to
DCV4
(J6-4)
to
DCV5
(J6-5)
to
DCV6
(J6-6)
to
DCV7
(J7-1)
to
DCV8
(J7-3)
Battery
String 2
EIB Board Voltage Inputs
Battery
String 3
Battery
String 4
Rectifiers
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+
12V
-
+24V
Return
Load Shunt
Load
Figure 30:
Sample Battery Block or Battery Midpoint Monitoring Connections
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 78
78
Programmable Relay Outputs
The EIB provides five (5) programmable alarm relays with dry Form-C contacts. Connect up to five (5) relay
outputs to the EIB. Refer to Figure 31 for terminal locations and Table 8 for pin-out information.
Refer to the ACU+ Instructions (UM1M820BNA) or NCU Instructions (UM1M830BNA) for programming
information.
Relay Ratings: Refer to the following.
a) Steady State: 0.5 A @ 60V DC; 1.0 A @ 30V DC.
b) Peak: 3 A @ 30V DC.
The relays may be preprogrammed for specific functions. Refer to the configuration drawing (C-drawing)
supplied with your system for your system’s specific configuration.
Temperature Probes
Temperature probes can be connected to the optional EIB (Controller Extended Interface Board) mounted
inside the distribution cabinet. Refer to “Temperature Probes” on page 72.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 79
79
Schematic Diagram of EIB Board
J5-J9
Wire Size Capacity: 16-26 AWG.
Recommended Torque: 2.2 in-lbs.
EIB Board
MA455U41
EIB
SH1-
SH1+
SH2-
SH2+
SH3-
SH3+
J5
J6 J7
J8 J9
DCV1
DCV2
DCV3
DCV4
DCV5
DCV6
DCV7
D13_NC
DCV8
D13_COM
DO9_NC
D10_NC
DO9_COM
D10_COM
DO9_NO
D10_NO
D11_NC
D12_NC
D11_COM
D12_COM
D11_NO
D12_NO
J3 1
J3 2
J3 3
J4 1
J4 2
J4 3
2 4 3 1
J2
D13_NO
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 12 3 4 5 6 1 23 4 5 6
SHUNT
INPUTS
VOLTAGE
INPUTS
RELAY OUTPUTS
EIB TEMP
PROBE 2
PROBE 1
Figure 31:
EIB (Extended Interface Board) Connections
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 80
80
Shunt Input
EIB
Pin No.
Factory
Wiring
Default
Function
Customer
Defined Function
Voltage Input
EIB
Pin No.
Default
Function
Table 7:
Sh1
Sh2
Sh3
Table 8:
Shunt Inputs – EIB
J5-2 + --
J5-1 – --
J5-4 + --
J5-3 – --
J5-6 + --
J5-5 – --
Voltage Inputs – EIB
1 J6-1
2
J6-2
none
none
none
3 J6-3
4 J6-4
5 J6-5
6 J6-6
7 J7-1
8 J7-3
Battery
Block
Monitoring
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 81
81
Programmable
Relay Output
EIB
Pin No.
Alarms Assigned to this
Relay (Default)
Alarms Assigned to this
Relay (Custom)
Table 9:
Programmable Relay Outputs – EIB
NO J8-5
9
NC J8-1
NO J8-6
10
NC J8-2
NO J9-5
11
NC J9-1
NO J9-6
The relays may be
preprogrammed for specific
functions. Refer to the
configuration drawing (Cdrawing) supplied with your
system for your system’s
specific configuration.
12
NC J9-2
NO J7-6
13
NC J7-2
COM J8-3
COM J8-4
COM J9-3
COM J9-4
COM J7-4
NOTE!
terminals, and opening the contacts between the C and NC terminals.
Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific
relay labeling.
The relays energize during an alarm condition, closing the contacts between the C and NO
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 82
82
Optional SM-DU+ and Shunt Interface Board
The optional SM-DU+ and Shunt Interface Board provides connections for up to twenty-five (25) shunt inputs.
Inputs are factory connected to any distribution positions/devices containing shunts. Refer to Figure 32.
Procedure
Current Inputs: Connect up to twenty-five (25) shunt inputs to the Shunt Interface Board. Observe proper
polarity. Note that some inputs may be factory connected, depending on distribution devices installed. Refer to
the ACU+ Instructions (UM1M820BNA) or NCU Instructions (UM1M830BNA) for programming information for
the unused inputs.
NOTE!
positive shunt input on the SM-DU+. Connect the negative side of the shunt to the negative shunt input
on the SM-DU+.
The shunt needs to be installed in the hot (+24V) bus. Connect the plus side of the shunt to the
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 83
83
TB1 - TB2
Wire Size Capacity: 16-26 AWG.
Recommended Torque: 2.2 in-lbs.
Shunt Interface Board
SMDU+
2
1
J3
1
2
J1
SHUNT
INPUTS
SHUNT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
J1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
J2
SHUNT25+
SHUNT25SHUNT24+
SHUNT24SHUNT23+
SHUNT23SHUNT22+
SHUNT22SHUNT21+
SHUNT21SHUNT20+
SHUNT20SHUNT19+
SHUNT19SHUNT18+
SHUNT18SHUNT17+
SHUNT17SHUNT16+
SHUNT16SHUNT15+
SHUNT15SHUNT14+
SHUNT14-
TB2
25A
25B
24A
24B
23A
23B
22A
22B
21A
21B
20A
20B
19A
19B
18A
18B
17A
17B
16A
16B
15A
15B
14A
14B
SHUNT12+
SHUNT12-
SHUNT13+
SHUNT13-
SHUNT11+
SHUNT11SHUNT10+
SHUNT10SHUNT9+
SHUNT9SHUNT8+
SHUNT8SHUNT7+
SHUNT7SHUNT6+
SHUNT6SHUNT5+
SHUNT5SHUNT4+
SHUNT4SHUNT3+
SHUNT3SHUNT2+
SHUNT2SHUNT1+
SHUNT1-
TB1
12A
12B
13A
13B
11A
11B
10A
10B
9A
9B
8A
8B
7A
7B
6A
6B
5A
5B
4A
4B
3A
3B
2A
2B
1A
1B
3
INTERFACE
1A
1B
TB1 TB2
J2J1
Schematic Diagram of SM-DU+ and Shunt Interface Board
SM-DU+ and Shunt
Interface Board
-
+
Figure 32:
SM-DU+ and Shunt Interface Board Connections
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 84
84
Controller CAN
Port (RJ-45)
SM-Temp Module
CAN Port
Pin Number
Pin Number
Function
Connecting a Device or System to the Controller’s CAN Bus
• A supporting device or system may be connected to the Controller’s CAN Port. Refer to Figure 28 for
location. Refer to Table 10 for pin-outs. Refer also to the external device’s or system’s instruction
manual.
General Procedure
• Remove the CAN termination plug from the bottom CAN connector on the System Interface circuit card
(see Figure 28 for location). Connect the device or system to the bottom CAN connector on the
System Interface circuit card. Refer to Table 10 for pin-outs. Ensure that the last device on the
controller’s CAN bus has a CAN termination plug. Refer also to the external device’s or system’s
instruction manual.
Optional SM-Temp Module Procedure
The analog output of the SM-Temp Module may be connected to a controller’s temperature port input. In lieu
of connecting the analog output of the SM-TEMP module to a temperature port input, the SM-TEMP module
can simply be connected at the end of the Controller’s CAN Bus (for system’s equipped with an ACU+, requires
ACU+ version 3.02 or later). Refer to the SM-Temp Module Instructions (UM547490) for details.
Connecting the SM-Temp Module to the Controller’s CAN Bus
1. Remove the CAN termination plug from the bottom CAN connector on the System Interface circuit card.
Connect the SM-Temp Module CAN bus to the bottom CAN connector on the System Interface circuit
card. Refer to Table 10 for pin-outs. Ensure the last SM-Temp Module (or if only one) has a CAN
termination strap as shown in the SM-Temp Module Instructions (UM547490).
Table 10:
CAN Connections
1 CAN L TB1-5 (CAN L)
2 CAN H TB1-3 (CAN H)
3 -- --
4 -- --
5 -- --
6 -- --
7 -- --
8 -- --
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 85
85
1
Tx+
Write Signal +
2
Tx-
Write Signal -
3
Rx+
Read Signal +
4
--
no connection
5
--
no connection
6
Rx-
Read Signal -
7
--
no connection
8
--
no connection
Controller Ethernet Connection (if required)
The controller provides a Web Interface via an Ethernet connection to a TCP/IP network. This interface can be
accessed locally on a computer or remotely through a network. An RJ-45 10BaseT jack is provided on the front
of the controller for connection into a customer's network. This jack has a standard Ethernet pin configuration
scheme, twisted pair. Refer to Figure 33 for location and Table 11 for pin outs. Use shielded Ethernet cable
(grounded at both ends). Note that the controller’s RJ-45 jack is connected to chassis ground. Refer to the
ACU+ Instructions (UM1M820BNA) or NCU Instructions (UM1M830BNA) for operational details.
NOTE!
You can access the Web pages of the power system locally by using a "crossover" or “straight”
cable connected directly between your PC and the controller.
WARNING! The intra-building port(s) of the equipment or subassembly is suitable for connection to
intra-building or unexposed wiring or cabling only. The intra-building port(s) of the equipment or
subassembly MUST NOT be metallically connected to the interfaces that connect to the OSP or its
wiring. These interfaces are designed for use as intra-building interfaces only (Type 2 or Type 4 ports as
described in GR-1089-CORE, Issue 4) and require isolation from the exposed OSP cabling. The addition
of Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP
wiring.
The intra-building port (RJ-45) of the equipment or subassembly must use shielded intra-building
cabling/wiring that is grounded at both ends.
Table 11:
Controller RJ-45 Ethernet Port Pin Configuration
Port Pin
Number
Name Definition
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 86
86
ESC
ENT
NCU
ACU+
10/100M Ethernet
Port (RJ-45)
10/100M Ethernet
Port (RJ-45)
ESC ENT
Figure 33:
Controller Ethernet Port
NOTE!
to the NCU front Ethernet port. See “NCU Controller Second Ethernet Port Connection (if IB4 board
furnished)” on page 88.
NCU ONLY: If your system has an IB4 board, DO NOT connect your Local Area Network (LAN)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 87
87
Bracket
notch
Lance
* Removed some parts
for illustrative purposes.
Cable
ties
Ethernet wire
coming out from one of
the rectangular openings
on top of cabinet panel
Ethernet Connection through the Power System
The Ethernet cable can be routed from the notch on the left side of the bracket. It goes through the lances on
the chassis, then goes up to be bundled with the harness and all other customer alarm and signal cables.
The existing cable ties can also be used to secure the Ethernet cable as it goes up to the top panel.
Figure 34:
Network Connection through Power System
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 88
88
NCU Controller Second Ethernet Port Connection (if IB4 board furnished)
Your system may be furnished with an IB4 board connected to the NCU backplane via a factory furnished and
connected cable. The IB4 board provides a second Ethernet port. The Ethernet port located on the NCU
Controller’s front panel can ONLY be used to connect a computer directly to the NCU. The Ethernet port
located on the IB4 board can be used to connect the NCU to your Local Area Network (LAN).
NOTE!
If your system has an IB4 board, DO NOT connect your Local Area Network (LAN) to the NCU
front Ethernet port.
An RJ-45 10BaseT jack is provided on the IB4 board for connection into a customer's network. This jack has a
standard Ethernet pin configuration scheme, twisted pair. Refer to Figure 35 for location and Table 11 for pin
outs. Use shielded Ethernet cable (grounded at both ends). Note that the IB4 board’s RJ-45 jack is connected
to chassis ground. Refer to the NCU Instructions (UM1M830BNA) for operational details.
WARNING! The intra-building port(s) of the equipment or subassembly is suitable for connection to
intra-building or unexposed wiring or cabling only. The intra-building port(s) of the equipment or
subassembly MUST NOT be metallically connected to the interfaces that connect to the OSP or its
wiring. These interfaces are designed for use as intra-building interfaces only (Type 2 or Type 4 ports as
described in GR-1089-CORE, Issue 4) and require isolation from the exposed OSP cabling. The addition
of Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP
wiring.
The intra-building port (RJ-45) of the equipment or subassembly must use shielded intra-building
cabling/wiring that is grounded at both ends.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 89
89
(Factory connected
USB-A Port
(others similar)
Figure 35:
IB4 Board NCU Controller Second Ethernet Port
IB4 Board
USB-B Port
to NCU Controller
backplane.)
Customer Ethernet Cable
(Route to IB4 board through one
Location of IB4 Board
(mounted to inside
top of cabinet)
of the rectangular openings
on top of cabinet panel.)
(not used)
10M Ethernet
Port (RJ-45)
LAN Connection
Components removed in
illustration for clarity.
List 21 Distribution Cabinet
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 90
90
Control Bus Connections between Controller and Module Mounting Shelves
Each module mounting shelf in the system is daisy-chained to the controller. A connector is located at the top
of each shelf and another at the bottom of each shelf. These connectors are used to interconnect the shelves
to the controller. Refer to Figure 36 for connector locations. These connections are factory made for shelves
factory installed. The connection must be made if a field expansion shelf is installed as shown in Figure 36.
• The top connector of the top most module mounting shelf connects to the controller.
• The bottom connector of a shelf plugs into the top connector on the shelf below it.
• The bottom connector on the bottom most shelf must terminate back into the distribution cabinet.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 91
91
Connector Location
(to Controller)
Connector Location
(to shelf mounted below or if bottom
shelf to termination connector)
Rear
Connector Location
(to shelf mounted above)
Front
588705200
Expansion Shelf
588705201 Shelf or Top Shelf in 588705202,
588705203, or 588705204 Shelf Assembly
Communications Cable Connections
Brow n and
Brow n/W hite
Wires
Slate and
Slate/White
Wires
Distribution
Cabinet
Module
Mounting
Shelf
Expansion
Module
Mounting
Shelf
Communications Cable Connections
Distribution
Cabinet
Module
Mounting
Shelf
Brow n and
Brow n/W hite
Wires
Slate and
Slate/White
Wires
Figure 36:
Control Bus Connections between Controller and Module Mounting Shelves
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 92
92
Connecting Converter Output Cables 581127000 List 60
NOTE!
These connections are factory made for shelves factory installed. The connection must be
made if a field expansion shelf is installed.
Connecting List 60 Converter Output Cables to List DA, DB, DC, DD, DE, DF, DG, DH, DJ, and DK Distribution Panel
Procedure
1. Locate the output jumpers (labeled -48V) supplied with List 60 (P/O kit P/N 540860). There are two
(2) cables per List 60.
2. Open the distribution cabinet’s front door by turning the latch in the counterclockwise position.
3. Loosen the screws holding the plastic shield over the circuit breakers or fuseholders on the dual voltage
distribution panel. Slide the shield upwards and remove.
4. Connect the output jumpers to the distribution bus panel subsystem (-48V) input terminals as shown in
Figure 37. Apply electrical anti-oxidizing compound to lug mating surfaces before connecting. Mount
two lugs back-to-back per mounting position if required. Torque as shown in the figure.
5. Route the output jumpers installed in the previous step over the top of the distribution bus panel ground
bar, toward the back of the cabinet, and down through the opening in the bottom of the distribution
cabinet (between the cabinet main busbars).
6. Route the output jumpers to the converter output terminals as shown in Figure 37.
7. Connect the output jumpers to the converter output terminals as shown in Figure 37. Apply electrical
anti-oxidizing compound to lug mating surfaces before connecting. Torque as shown in the figure.
8. Install the plastic shield that was removed in a previous step, over the circuit breakers or fuseholders.
To do so, position the shield and slide downwards on screws. Tighten screws.
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 93
93
Dual Voltage Distribution Panel
List DA (Lists DB, DC, and DD similar.)
Shorting Block if 4th shelf
has Converter Option.
If more than three shelves with the Converter Option
installed, connect / –48 / jumpers for the 4th shelf here.
Assembly order is: lug, 1/4" flat washer, 1/4" lock washer,
1/4-20 nut. Torque to 84 in-lbs. Note that a shorting block
will be factory installed in this distribution device position.
Connect / –48 / jumpers to an available landing here.
Assembly order is: lug, 1/4" flat washer,
1/4" lock washer, 1/4-20 bolt.
Torque to 84 in-lbs.
Front
Connect / –48 / jumpers to an available landing here.
Assembly order is: lug, 1/4" flat washer,
1/4" lock washer, 1/4-20 bolt.
Torque to 84 in-lbs.
List DG
(Lists DE, DF, DH,
DJ, and DK similar.)
Rear
Lugs can be landed
back-to-back.
Figure 37:
Installing Converter Output Cables
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 94
94
Rear
588705201 Module Mounting Shelf
or Top Shelf in 588705202, 588705203,
or 588705204 Shelf Assembly
Connect /–48/ jumpers here.
Assembly order is: lug, 1/4" flat washer,
1/4" lock washer, 1/4-20 nut.
Torque to 84 in-lbs.
Rear
588705200 Expansion
Module Mounting Shelf
Connect /–48/ jumpers here.
Assembly order is: lug, 1/4" flat washer,
1/4" lock washer, 1/4-20 nut.
Torque to 84 in-lbs.
Figure 37:
Installing Converter Output Cables
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 95
95
Load Connections
Loads are connected to the various distribution panels located inside the distribution cabinet(s), as detailed in
this section.
Recommended Torques
• 72 in-lbs for 1/4-inch hardware (when using standard flat and lock washer).
• 300 in-lbs for 3/8-inch hardware (when using standard flat and lock washer).
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 96
96
+24VDC Load
Connections
Load Return
Connections
LOAD AND LOAD RETURN CONNECTIONS
1/4-20 Studs on 5/8” Centers
(Customer must supply or
order additional hardware)
Maximum Lug Width: 0.625 inches.
Return Busbar
(not included with List AB)
Observe proper
polarity when making
load connections.
WARNING!
Caution: A 100 A circuit breaker or fuse SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
A 175 A or greater circuit breaker SHALL HAVE an empty mounting
position between it and any other overcurrent protective device.
+24VDC Load
Connections
Load Return
Connections
LOAD AND LOAD RETURN CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.375 inches.
Return Busbar
(not included with List AD)
Observe proper
polarity when making
load connections.
WARNING!
For an 800A circuit breaker,
continuous load must not exceed 600A.
Load Connections to Single Voltage Distribution Panels
Figure 38:
Figure 39:
List AA: +24V Distribution Panel (with Return Busbar) and List AB: +24V Distribution Panel
(without Return Busbar), (24) Bullet/TPS/TLS Circuit Breaker/Fuse Positions
List AC: +24V Distribution Panel (with Return Busbar) and List AD: +24V Distribution Panel
(without Return Busbar), (4) GJ/218 Circuit Breaker Positions
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 97
97
+24VDC Load
Connections
LOAD CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.88 inches.
Observe proper
polarity when making
load connections.
WARNING!
+24VDC Load
Connections
LOAD CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.88 inches.
Observe proper
polarity when making
load connections.
WARNING!
Figure 40:
List AE: +24V Distribution Panel, (2) TPH Fuse Positions (without Shunts) (without Return Busbar)
Figure 41:
List AF: +24V Distribution Panel, (2) TPH Fuse Positions (with Shunts) (without Return Busbar)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 98
98
+24VDC Load
Connections
LOAD CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.75 inches.
Maximum fuse size is 400A.
Observe proper
polarity when making
load connections.
WARNING!
+24VDC Load
Connections
Observe proper
polarity when making
load connections.
WARNING!
LOAD CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.75 inches.
Maximum fuse size is 400A.
Figure 42:
List AG: +24V Distribution Panel, (4) TPH Fuse Positions (without Shunts) (without Return Busbar)
Figure 43:
List AH: +24V Distribution Panel, (4) TPH Fuse Positions (with Shunts) (without Return Busbar)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 99
99
+24VDC Load
Connections
LOAD CONNECTIONS
3/8-16 Studs on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.5 inches.
Observe proper
polarity when making
load connections.
W
ARNING!
+24VDC Load
Connections
LOAD CONNECTIONS
3/8-16 Studs on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.5 inches.
Observe proper
polarity when making
load connections.
WARNING!
Figure 44:
List AJ: +24V Distribution Panel, (4) TPL-B Fuse Positions (without Shunts) (without Return
Busbar)
Figure 45:
List AK: +24V Distribution Panel, (4) TPL-B Fuse Positions (with Shunts) (without Return Busbar)
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Page 100
100
+24 VDC Load
Connections
Observe proper
polarity when making
load connections.
WARNING!
Load Return
Connections
LOAD AND LOAD RETURN CONNECTIONS
1/4-20 Studs on 5/8” Centers
(Customer must supply or
order additional hardware)
Maximum Lug Width: 0.625 inches.
Return Busbar
(not included with List AN)
Caution: A 100 A circuit breaker or fuse SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
A 175 A or greater circuit breaker SHALL HAVE an empty mounting
position between it and any other overcurrent protective device.
+24 VDC Load
Connections
Load Return
Connections
LOAD AND LOAD RETURN CONNECTIONS
3/8-16 Captive Nuts on 1” Centers
(Customer must supply or order additional hardware)
Maximum Lug Width: 1.375 inches.
Return Busbar
(not included with List AP)
Observe proper
polarity when making
load connections.
WARNING!
Figure 46:
Figure 47:
List AL and List AN: +24V Distribution Panel, (26) Bullet/TPS/TLS Circuit Breaker/Fuse Positions
List AM and List AP: +24V Distribution Panel, (12) GJ/218 Circuit Breaker Positions
Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U
Loading...