Page 1
Challenger 3000 w/ iCOM
While every precaution has been taken to ensure accuracy and completeness in this manual,
Vertiv Co. assumes no responsibility, and disclaims all liability for damages resulting from
use of this infor m a tion or for any errors or om issions.
© 2016 Vertiv Co. All rights reserved throughout the world. Specifications are subj ect to
change without notice.
® Vertiv and the Vertiv logo are the registered trademarks of the Vertiv Co.
Page 2
Table of Contents
September 2011 - i -
1. Product Description ............................................................................. 1
2. Model Number Definition ..................................................................... 2
3. Blower/Motor Sect i on .......................................................................... 3
3.1. Blower ............................................................................................ 3
3.2. Motor .............................................................................................. 3
4. Coil Section .......................................................................................... 5
4.1. 3T Upflow ........................................................................................ 5
4.1.1. Chilled Water ............................................................................ 5
4.1.2. R-407C..................................................................................... 5
4.2. 3T Downflow .................................................................................... 7
4.2.1. Chilled Water ............................................................................ 7
4.2.2. R-407C..................................................................................... 7
4.3. 5T Upflow ........................................................................................ 8
4.3.1. Chilled Water ............................................................................ 8
4.3.2. R-407C..................................................................................... 8
4.4. 5T Downflow .................................................................................... 9
4.4.1. Chilled Water ............................................................................ 9
4.4.2. R-407C..................................................................................... 9
5. Compressor Section ........................................................................... 10
5.1. Scroll .............................................................................................10
5.2. Digital Scroll ...................................................................................11
6. Condenser Section ............................................................................. 12
7. Electrical Section ............................................................................... 14
7.1. EP Controls .....................................................................................14
7.2. EP Display ......................................................................................15
7.3. EP Compressor ................................................................................16
7.4. EP Backpanel ..................................................................................18
7.5. EP Humidifier ..................................................................................21
7.6. EP Fan Coil .....................................................................................23
7.7. EP Motor ........................................................................................24
7.8. EP Reheat ......................................................................................26
7.9. EP SCR Reheat ................................................................................28
7.10. EP Extra Common Alarm ...............................................................29
7.11. EP Compressor / Main Fan Overload ...............................................30
7.12. EP Reheat Humidifier Lockout ........................................................31
7.13. EP Smoke Detector ......................................................................32
7.14. EP Firestat ..................................................................................33
7.15. EP Disconnect ..............................................................................34
7.16. Terminal Strips ............................................................................35
7.17. Intellislot ....................................................................................36
7.18. Smoke Detector ...........................................................................37
7.19. T/H Sensor / Remote Sensor .........................................................38
8. Exterior Section ................................................................................. 39
8.1. Accent Panel ...................................................................................39
8.2. Upflow ...........................................................................................40
8.3. Downflow .......................................................................................41
9. Filter Section ...................................................................................... 42
9.1. Upflow ...........................................................................................42
9.2. Downflow .......................................................................................42
Page 3
Challenger 3000 w/ iCOM
- ii - September 2011
10. Humidifier Section .......................................................................... 43
10.1. Drain Options .............................................................................. 43
10.2. Infrared ...................................................................................... 44
10.2.1. IR Assembly ............................................................................ 45
10.2.2. 009261 Socket Assembly ........................................................... 46
10.2.3. 035-0342 Hum Reset Safety ...................................................... 46
10.2.4. Valve Solenoid Autof lush ........................................................... 46
10.2.5. 009-0262 Socket Assembly........................................................ 46
10.3. Steam Generating ........................................................................ 47
10.3.1. Humidifier C anister ................................................................... 48
11. Piping Section................................................................................. 49
11.1. Chilled Water .............................................................................. 49
11.1.1. Upflow: Chilled Water ............................................................... 49
11.1.2. Upflow: CW HP w/ HWRH .......................................................... 50
11.1.3. Upflow: CW High Pressure ......................................................... 51
11.1.4. Upflow: CW w/ HWRH ............................................................... 52
11.1.5. Upflow: CW w/ FS .................................................................... 53
11.1.6. Downflow: Chilled Water ........................................................... 55
11.1.7. Downflow: CW High Pressure ..................................................... 56
11.1.8. Downflow: CW w/ Hot Water Reheat ........................................... 57
11.1.9. Downflow: CW HP w/ HWRH ...................................................... 58
11.1.1. Downflow: CW w/ FS ................................................................ 59
11.2. Air Cooled ................................................................................... 61
11.2.1. Suction Line Assembly 3/5T ....................................................... 63
11.2.2. Liquid Line Assembly 3T A D/U (14142G1) ................................... 63
11.2.3. Discharge Line Assembly D/U ..................................................... 64
11.2.4. Hot Gas ASM 3/5T (141141G1) .................................................. 64
11.2.5. Discharge Line Assembly (179738G2) ......................................... 65
11.2.6. Digital Solen oid Valve Assembly ................................................. 65
11.3. Water/Glycol ............................................................................... 66
11.3.1. Water/Glycol Cooled POE ........................................................... 66
11.3.2. Liquid Line Assembly 3T D/U 3000 (141143G1) ............................ 67
11.3.3. Liquid Line Assembly ½ (196665G1-G2) ...................................... 67
11.3.4. Discharge Line Assembly 3T/5T C3000 ........................................ 68
11.3.5. Water/Glycol Cooled R-407C ...................................................... 69
11.3.6. Digital Solen oid Valve Assembly ................................................. 70
11.3.7. Hot Gas Reheat ........................................................................ 71
11.3.8. Suction Assembly (196088G1) ................................................... 72
11.4. Glycool Cooled ............................................................................. 73
11.4.1. Standard/High Pressure ............................................................ 73
11.4.2. Suction Line Assembly (196693G1) ............................................ 74
11.4.3. Digital ..................................................................................... 75
11.4.4. Suction Line Assembly 5T Upflow (196693G1) .............................. 76
11.4.5. Scroll ...................................................................................... 76
11.5. Evaporator .................................................................................. 78
11.5.1. Upflow .................................................................................... 78
11.5.2. Downflow ................................................................................ 79
11.5.3. Suction Line Assembly 3T/5T Evap Upflow (141144) ..................... 80
11.5.4. Liquid Line Assembly 3T/5T Evap Upflow (141145) ....................... 81
11.5.5. Suction Assembly (196835G1) ................................................... 82
11.5.6. Liquid Assembly (196836G1) ..................................................... 83
12. Reheat Section ............................................................................... 84
13. Parts Gall e ry ................................................................................... 85
14. Revision Page ................................................................................. 92
Page 4
Product Description
September 2011 - 1 -
1. Product Description
Liebert Challenger 3000 is a v a ila ble in 10. 5 a nd 17.5 kW (3 and 5 tons) capacities, 60 Hz
and 50 Hz models. A ir cooled, water cooled, g lycol cooled, GLYCOOL™ and chilled water
configurations. Upflow and downflow models available.
Flexibility:
Liebert iCOM contr ols are available in lar ge and small graphic m odels, to provide the level of
information and c ontrol needed for un iq ue IT spaces.
Self-contained systems available with energy efficient Digital Scroll compressor.
Provides enhan ced temperature control with optional SCR-controlled reheat.
Reduces noise levels within the room unit, when installed as a sp lit system with rem ote ly
located compressor and condenser.
Higher Availability
:
Features reliable r e frigeration components, such as digital scroll or scroll compressor, AFrame evaporator coil, all factories pre-piped, wired, and tes ted in a r ugged, easy-access
tubular-steel frame.
Lowest Total Cost of Ownership:
Utilizes digital scr oll or scroll compre s s or for energy effic iency.
Minimizes short c ycling and other wasteful operating pattern s with fast response
microprocessor controls.
iCOM controls are pr oven to improve energy efficiency, with teamwork and zone
configurations.
Ideally Suited For:
Laboratories and medical imaging suites
Telecommunicat ions switching off ices
Industrial process control
Data centers
Page 5
Challenger 3000 w/ iCOM
- 2 - September 2011
2. Model Number Definition
Page 6
Blower/Motor Section
September 2011 - 3 -
3. Blower/Motor Section
3.1. Blower
Item - Type
Part #
Description
Type
3T
5T
1
B-0080
BUSHING PULLEY H 1"DIA
- 1 1
3
136589P1
BLOWER W/H A12-06ATX1.00 CL2
- 1 1
136590P1
BLOWER W/H A12-09ATX1.00 CL2
- 1 1
8
136591P1
SHAFT 19. 25 X 1.00 CLASSII
- 1 1
9
197699P1
BEARING PILLOW BLOCK 1" DIA
- 2 2
3.2. Motor
Item
HP
Part #
Description
Quantity
1
.75HP
1A21868P1
MOTOR .75HP 208//460-3-60 HIE
1
B13-0260
MOTOR .75HP 208-3-60 INTO L
1
B13-0270
MOTOR .75HP 230/460-3-60
1
136746P1
MOTOR .75HP 575 HI EFF
1
B13-0280
MOTOR .75HP 575-3-60 INTO L
1
1HP
B-1720
MOTOR 1.0HP 200/208-3-60 E+
1
B-0900
MOTOR 1.0HP 200/380/400-3-50
1
B13-0290
MOTOR 1.0HP 208-3-60 INTO L
1
B-1080
MOTOR 1.0HP 220/380-3-50
1
B13-0300
MOTOR 1.0HP 230/460-3-60
1
B-1730
MOTOR 1.0HP 230/460-3-60
1
B-2200
MOTOR 1.0HP 380-3-60
1
136746P2
MOTOR 1.0HP 575 HI EFF
1
Page 7
Challenger 3000 w/ iCOM
- 4 - September 2011
Item
HP
Part #
Description
Quantity
B13-0310
MOTOR 1.0HP 575-3-60 INTO L
1
1.5HP
B-2210
MOTOR 1.5HP 190/380-3-60
1
B-1740
MOTOR 1.5HP 200/208 E+ OPD
1
B-0910
MOTOR 1.5HP 200/380/400-3-50
1
B-1090
MOTOR 1.5HP 220/380-3-50
1
B-1750
MOTOR 1.5HP 230/460 E+ OPD
1
136746P3
MOTOR 1.5HP 575 HI EFF
1
B13-0320
MOTOR 1.5HP 208/230-3-60 INTOL
1
B13-0330
MOTOR 1.5HP 230/460-3-60
1
B13-0340
MOTOR 1.5HP 575-3-60
1
160630P1
MTR 1.5HP 208-230/460 & 190/380
1
2HP
B-1760
MOTOR 2.0HP 200/208-3-60 E+
1
B-0920
MOTOR 2.0HP 200/380/400-3-50
1
B-022A
MOTOR 2.0HP 208/230/460-3-60
1
B-1100
MOTOR 2.0HP 220/380-3-50
1
B-1770
MOTOR 2.0HP 230/460-3-60
1
136746P4
MOTOR 2.0HP 575 HI EFF
1
B-023A
MOTOR 2.0HP 575-3-60
1
3HP
B-025A
MOTOR 3.0HP 208/230/460-3-60
1
B-026A
MOTOR 3.0HP 575-3-60
1
Item
Part #
Description
Quantity
2
B-0660
SHEAVE 1VP56X7/8
1
B-005A
SHEAVE 1VP50X7/8
1
136944P1
SHEAVE 1VP50X1-1/8
1
136945P1
SHEAVE 1VP56X1-1/8
1
B13-0120
SHEAVE 1VP44X7/8
1
B13-0110
SHEAVE 1VP40X7/8
1
B13-0080
SHEAVE 1VP34X5/8
1
183106P1
SHEAVE AK71H
1
183107P1
SHEAVE AK74H
1
B-0810
SHEAVE 1VP44X5/8
1
B13-0090
SHEAVE 1VP34X7/8
1
4
183105P1
SHEAVE AK66H
1
183106P1
SHEAVE AK71H
1
B13-0150
PULLEY AK61H
1
183107P1
SHEAVE AK74H
1
20
B13-0200
BELT A-36
1
B13-0210
BELT A-37
1
128179P1
BELT A-38 "V" BELT
1
B13-0220
BELT A-39
1
B13-0250
BELT A-40
1
B13-0230
BELT A-41
1
B-1690
BELT A-36
1
B-0550
BELT A-42
1
B-0600
BELT A-38
1
B13-0240
BELT A-42
1
B-1490
BELT A-34
1
30
136610P1
BASE MOTOR MTG
1
136983P1
PLATE MTG MTR C3000 ICS
1
Page 8
Coil Section
September 2011 - 5 -
4. Coil Section
4.1. 3T Upflow
4.1.1. Chilled Water
Item
Part #
Description
Quantity
1
136653G4
COIL CW ASS Y C 3000 U
1
136653G2P
COIL CW ASSY C3000 U HERESITE
1
136688G4
COIL CW ASSY 3T W/HWRH U
1
2
136631G1
PAN DRAIN COIL U C3000
1
4.1.2. R-407C
Item
Part #
Description
Quantity
1
195621G4
COIL DX ASSY 3T HW/HG U RIF
1
195617G4
COIL ASSY 3T DX U RIFLED
1
195617G2P
COIL ASSY 3T DX U RIFLED
1
2
136631G1
PAN DRAIN COIL U C3000
1
99
128157P1
VALVE EXP 1/2X5/8X1/4ODF 3T
1
Page 9
Challenger 3000 w/ iCOM
- 6 - September 2011
Page 10
Coil Section
September 2011 - 7 -
4.2. 3T Downflow
4.2.1. Chilled Water
Item
Part #
Description
Quantity
1
136653G1
COIL CW ASS Y C 3000 D
1
136653G3P
COIL CW ASS Y C 3000 D LIBCOTED
1
136688G1
COIL CW ASSY 3T W/HWRH D
1
3
136778G1
PAN DRAIN COIL C3000
1
4.2.2. R-407C
Item
Part #
Description
Quantity
1
195621G1
COIL DX ASSY 3T HW/HG D RIFLED
1
195617G3P
COIL ASY 3T DX D W/LIBCOTE RIF
1
195617G1
COIL ASSY 3T DX D RIFLED
1
3
136778G1
PAN DRAIN COIL C3000
1 9 128157P1
VALVE EXP 1/2X5/8X1/4ODF 3T
1
Page 11
Challenger 3000 w/ iCOM
- 8 - September 2011
4.3. 5T Upflow
4.3.1. Chilled Water
Item
Part #
Description
Quantity
1
136977G4
COIL CW ASS Y C 3000 5T U
1
136977G2P
COIL CW ASSY C3000 5T U HERE
1
136689G4
COIL CW ASSY 5T W/HWRH U
1
2
136631G1
PAN DRAIN COIL U C3000
1
4.3.2. R-407C
Item
Part #
Description
Quantity
1
194598G1
COIL ASSY 5 T D X U
1
194598G3P
COIL 5T DX U W/HERESITE RIF
1
195583G1
COIL DX ASSY 5T U HW/HG RIFLED
1
195586G8
COIL ASSY 5T UF GLYCOOL RIFLED
1
195603G1P
COIL ASSY 5T UF GLYCOOL RIFLED
1
2
136631G1
PAN DRAIN COIL U C3000
1
12
P02-0290
VALVE CORE REFRIGERANT
1
99
128158P1
VALVE EXP 1/2X5/8X1/4ODF 5T
1
Page 12
Coil Section
September 2011 - 9 -
4.4. 5T Downflow
4.4.1. Chilled Water
Item
Part #
Description
Quantity
1
136977G1
COIL CW ASS Y C 3000 5T D
1
136977G3P
COIL CW ASSY C3000 5T D HERE
1
136689G1
COIL CW ASSY 5T W/HWRH D
1
3
136778G1
PAN DRAIN COIL C3000
1
4.4.2. R-407C
Item
Part #
Description
Quantity
1
194598G2
COIL ASSY 5T DX D
1
194598G4P
COIL ASSY 5T DX D RIF W/HERE
1
195583G2
COIL DX ASSY 5T D HW/HG RIFLED
1
195586G7
COIL 5T DF RIF GLYCOOL C3000
1
195677G2P
COIL 5T GLYCOOL D RIF W/LIBC
1
33
136778G1
PAN DRAIN COIL C3000
1
99
128158P3
VALVE EXP 1/2X5/8X1/4ODF
1
Page 13
Challenger 3000 w/ iCOM
- 10 - September 2011
5. Compressor Section
5.1. Scroll
Item
Part #
Description
Voltage
Quantity
1 – 3T
176751P1
COMP SCRL ZR47KCE-TF5 W/O ROTA
200/235
1
176751P2
COMP SCRL ZR47KCE W/O ROTA POE
380/420
1
176751P5
COMP SCRL ZR47KCE-TF7 W/O ROTA
386
1
179860P1
COMP SCRL ZR40K3E-TF5 W/ROTA
208/236
1
179860P2
COMP SCRL ZR40K3E-TFD W/ROTA
460
1
179860P3
COMP SCRL ZR40K3E-TFE W/ROTA
575
1
1 – 5T
169260P1
COMP SCRL ZR61KCE-TF5 W/ROTO
208/236
1
169260P2
COMP SCRL ZR61KCE-TFD W/ ROTA
460
1
169260P3
COMP SCRL ZR61KCE 575 W/ROTO
575
1
169260P5
COMP SCRL ZR61KCE-TF7 W/ ROTA
386
1
172139P1
COMP SCRL ZR72KCE-TF5 W/ ROTA
200
1
172139P2
COMP SCRL ZR72KCE-TFD W/ROTA
380/420
1
2
180970P1
PRESS SW HP SPDTAR C/OUT 400PS
-
1
1D14684P1
PRESS SW HI-LO 360/15-35 PSI
-
1
1D16204P1
PRESS SW DUAL PRESSURE
-
1
3
132102P1
HEATER C/CASE 240V 40W SCROLL
- 1 132102P2
HEATER C/CASE 480V 40W SCROLL
- 1 132102P3
HEATER C/CASE 575V 40W SCROLL
- 1 134142P1
HEATER C/CASE 240V 70W SCROLL
- 1 134142P2
HEATER C/CASE 480V 70W SCROLL
- 1 134142P3
HEATER C/CASE 575V 70W SCROLL
-
1 6 1D16206P1
SW PRES LOW 20/65PSI
1 1D15059P1
SW PRES LOW 15/35PSI
1
Page 14
Compressor Secti on
September 2011 - 11 -
5.2. Digital Scroll
Item
Part #
Description
Quantity
1 – 3T
193788P1
COMP SCDG ZRD42KCE-TFD SWEAT
1
180406P1
COMP SCDG ZRD49KCE-TF5 W/ ROTA
1
180406P2
COMP SCDG ZRD49KCE-TFD W/ ROTA
1
1 – 5T
178013P1
COMP SCDG ZRD61KCE-TF5 W/ROTA
1
178013P2
COMP SCDG ZRD61KCE-TFD W/ROTA
1
178013P3
COMP SCDG ZRD61KCE-TFE W/ROTA
1
178013P5
COMP SCDG ZRD61KCE-TF7 W/ROTA
1
180407P1
COMP SCDG ZRD72KCE-TF5 W/ROTA
1
180407P2
COMP SCDG ZRD72KCE-TFD W/ROTA
1
2
180970P1
PRESS SW HP SPDTAR C/OUT 400PS
1
3
132102P1
HEATER C/CASE 240V 40W SCROLL
1
132102P2
HEATER C/CASE 480V 40W SCROLL
1
134142P1
HEATER C/CASE 240V 70W SCROLL
1
134142P2
HEATER C/CASE 480V 70W SCROLL
1
134142P3
HEATER C/CASE 575V 70W SCROLL
1
20
1D15059P1
SW PRES LOW 15/35PSI
1
1D16206P1
SW PRES LOW 20/65PSI
1
25
183151P1
SENSOR THERMISTOR ZRD94//125
1
Page 15
Challenger 3000 w/ iCOM
- 12 - September 2011
6. Condenser Section
Item
Part #
Description
Type
Quantity
1
128159P1
CONDENSER COAXIAL
- 1 128159P2
CONDENSER COAXIAL 90/10 CU-NI
-
1
2
3T
136696P1
VALVE H2O REG 2WAY 3/4" UB
SP 1 136698P1
VALVE H2O REG 3WAY 3/4" UB
SP 1 185660P13
VALVE MBV 2W 1" BLM 24V
SP 1 185661P13
VALVE MBV 3W SR BLM 24V
SP
1
P-026A
VALVE H2O REG 2WAY 3/4" 350#
HP 1 P-4760
VALVE H2O REG 3WAY 3/4" 300#
HP
1
5T
131852P1
VALVE H2O REG 2WAY 1" UB
SP 1 131853P1
VALVE H2O REG 3WAY 1" UB
SP 1 185660P13
VALVE MBV 2W 1" BLM 24V
SP 1 185661P13
VALVE MBV 3W SR BLM 24V
SP 1 P-311A
VALVE H2O REG 2WAY 1" 300#
HP 1 P-311B
VALVE H2O REG 3WAY 1" 300#
HP
1
4
1C14431P4
VALVE BALL BRONZE 1/2SWT F/P
-
1
Page 16
September 2011 - 13 -
Page 17
Challenger 3000 w/ iCOM
- 14 - September 2011
7. Electrical Section
7.1. EP Controls
.
Item
Part #
Description
Quantity
1
416761G1
PWA ENV ICOM CTRL LARGE
1
6
135637P5
FUSE KIT QTY 6-4A/2-3A NON-TD
1
135637P6
FUSE KIT QTY 6-6A/2-3A NON-TD
1
57
417341G1
PWA ENV GLOBAL FUSE BOARD
1
60
135409P2
FUSE GLASS 250V 4AMP .25X1.25
5 (60Hz)
135409P3
FUSE GLASS 250V 6AMP .25X1.25
5 (50Hz)
71
180792P1
TRANSFORME R IS O LA T ION
1
180792P2
TRANSFORMER ISOLATION 27VA
1
Page 18
Electrical Section
September 2011 - 15 -
7.2. EP Display
Item
Part #
Description
Quantity
1
180632G2
DISPLAY ASSY LRG GR LED GL
1
180633G1
DISPLAY ASSY LRG SM GR ICOM
1
3
179747P2
DISPLAY BEZEL NO LOGO
1
4
179751P1
DISPLAY CRADLE LARGE GLOBAL
1
8
181898P1
COUPLER XOVER CAT5E RJ45 F/F
1
Page 19
Challenger 3000 w/ iCOM
- 16 - September 2011
7.3. EP Compressor
Page 20
Electrical Section
September 2011 - 17 -
Item
Part #
Description
Type
Voltage
CB
FUSED
141
136233P1
CONTACTOR
3P30IND40RES24/50AUX
-
200/230 1
-
380/415 1
123273P1
CONTACTOR 3PL 25/30
NO/NC AUX
-
200//230
1
-
380//575
1
142
136241P10
CB MCB 3P 240/415V 16A K
CURVE
- 380/415 1
136241P12
CB MCB 3P 240/415V 25A K
CURVE
- 200/230 1
136241P13
CB MCB 3P 240/415V 32A K
CURVE
- 200/230 1
136811P1
FUSEBLOCK BUSS JP600V
30A 3P
- 380//575 1
E-1020
FUSEBLOCK 250V 3P 030A
-
200//230
1
143
136821P13
FUSE DUAL ELMNT "J" 600V
17.5A
- 380//575 3
E-2080
FUSE DUAL ELMNT 250V
25.0AMP
- 200//230 3
E-2090
FUSE DUAL ELMNT 250V
30.0AMP
-
200//230
3
Page 21
Challenger 3000 w/ iCOM
- 18 - September 2011
7.4. EP Backpanel
Page 22
Electrical Section
September 2011 - 19 -
Item
Part #
Description
Voltage
CB
FUSED
62
E-362B
TERM LUG MECH #14-2/0 1/4"
200/230
1
1
Page 23
Challenger 3000 w/ iCOM
- 20 - September 2011
Item
Part #
Description
Voltage
CB
FUSED
208/230
1
380/415
1 1 460 1
460/575
1
68
136240P3
CB MCB 2P 240/415V 1.6A K CURV
380/415 1
136240P4
CB MCB 2P 240/415V 2A K CURVE
380/415 1
136240P5 CB MCB 2P 240/415V 3A K CURVE
200/230 1
380/415 1
136240P6
CB MCB 2P 240/415V 4A K CURVE
200/230 1
136240P7
CB MCB 2P 240/415V 6A K CURVE
200/230 1
136810P1
FUSEBLOCK BUSS J 600V 30A 2P
460/575
1
69
136821P3 FUSE DUAL ELMNT "J" 600V 2.0A
380/415
2 460 2
460/575
2
E-2030 FUSE DUAL ELMNT 250V 04.5AMP
200/230
2 208/230
2
81
136200P1
XFMR 150VA 460/615/2460
460/575
1
136201P1 XFMR 200VA 200-240/2450
200/230
1
1
208/230
1 136201P2
XFMR 200VA 380-415/2450
380/415
1
1
136201P3
XFMR 200VA 460-615/24V60
460/575
1
136202P1 XFMR 300VA 460-615/2460
460 1
460/575
1
136202P2 XFMR 300VA 200-240/24V50/60
200/230
1 1 208/230
1 136202P3
XFMR 300VA 380-415/24V 50/60
380/415
1 1 136203P1
XFMR 400VA 200-240/24V
200/230
1 1 136203P2
XFMR 400VA 380-415/2450
380/415
1
1
83
E-3620 GROUND LUG STRIP 13POS SCRTRM
200/230
1 1 208/230
1 380/415
1 1 460 1
460/575
1
99
B02-0190 SW AIRFLO SENSING
200/230
1 1 208/230
1
380/415
1
1
460 1
460/575
1
100
128199P1 SW AIR DIFFERENTIAL 2PORTS
200/230
1 1 208/230
1 380/415
1 1 460 1
460/575
1
1
Page 24
Electrical Section
September 2011 - 21 -
7.5. EP Humidifier
Page 25
Challenger 3000 w/ iCOM
- 22 - September 2011
Item
Part #
Description
Type
Voltage
CB
FUSED
41
136222P1
CONTACTOR
3P23IND/32RES24/50
IR
200 1
230//415 1
Steam
Gen
200//415 1
E-0110
CONTACTOR 3PL 24VCOIL
25/30AMP
IR
200/208
1 230 1
E-011B
CONTACTOR 2PL 24VCOIL
25/35AMP
380//460
1 575 1
124501P1
CONTACTOR 3PL 24VCOIL
15/20AMP
Steam
Gen
200/208
1 230 1
380//575
1
42
136241P11
CB MCB 3P 240/415V 20A K
CURVE
IR 200 1
136241P10
CB MCB 3P 240/415V 16A K
CURVE
IR
230//415 1
Steam
Gen
200//415 1
136810P1
FUSEBLOCK BUSS J 600V 30A
2P
IR 575 1
136811P1
FUSEBLOCK BUSS JP600V 30A
3P
IR
380//460
1
Steam
Gen
380//575 1
E-1020 FUSEBLOCK 250V 3P 030A
IR/Steam
Gen
200/208
1 230 1
43
136821P12
FUSE DUAL ELMNT "J" 600V
15.0A
IR
380//460
3
575 2
Steam
Gen
380//575 3
E-1230
FUSE DUAL ELMNT 250V
20.0AMP
IR 200/208 3
E-2070
FUSE DUAL ELMNT 250V
15.0AMP
IR 230 3
E-2740
FUSE DUAL ELMNT 250V
17.5AMP
Steam
Gen
200/208 3
47
E03-0170 RELAY 1P2T 24V 50/60HZ
Steam
Gen
200//415 1
200/208
1 230 1
380//575
1
187
132487P1
TERMLSTRIP SECTION 1 POS
- - 3
3
188
132487P2
TERMLSTRIP SECTION END
BARRIER
- - 1 1
Page 26
Electrical Section
September 2011 - 23 -
7.6. EP Fan Coil
Item
Part #
Description
Type
CB
FUSED
147
E03-0170
RELAY 1P2T 24V 50/60HZ
3T/5T 1 1
Page 27
Challenger 3000 w/ iCOM
- 24 - September 2011
7.7. EP Motor
Page 28
Electrical Section
September 2011 - 25 -
Item
Part #
Description
HP
Voltage
CB
FUSED
1
136221P1
CONTACTOR 3P16IND/21RES24/50
2HP
200//415 1
124501P1 CONTACTOR 3PL 24VCOIL 15/20AMP
2/3HP
200/230 1
2/3HP
460/575 1
2
136241P10
CB MCB 3P 240/415V 16A K CURVE
2HP
200//415 1
E-1020
FUSEBLOCK 250V 3P 030A
2/3HP
200/230 1
136811P1
FUSEBLOCK BUSS JP600V 30A 3P
2/3HP
460/575 1 3 136821P12
FUSE DUAL ELMNT "J" 600V 15.0A
2/3HP
460/575 3
E-2070
FUSE DUAL ELMNT 250V 15.0AMP
2/3HP
200/230 3
Page 29
Challenger 3000 w/ iCOM
- 26 - September 2011
7.8. EP Reheat
Page 30
Electrical Section
September 2011 - 27 -
Item
Part #
Description
Voltage
kW
CB
FUSED
21
136222P1
CONTACTOR
3P23IND/32RES24/50
200/230
9/15kW 3
380/415
9/15kW 3
E-011A
CONTACTOR 2PL 24VCOIL
20/30AMP
200/230
9/15kW 3
380/415
9/15kW 3
460/575
9/15kW 3
E-011B
CONTACTOR 2PL 24VCOIL
25/35AMP
200/230
9/15kW 3
380/415
9/15kW 3
460/575
9/15kW 3
22
136222P1
CONTACTOR
3P23IND/32RES24/50
380/415
200/230
9/15kW 1
136223P1
CONTACTOR 3P30IND/40RES24
200/230
9/15kW 1
E-0110
CONTACTOR 3PL 24VCOIL
25/30AMP
200//230
9/15kW 1
380/415
9/15 kW
1 460
9/15kW 1
23
136241P11
CB MCB 3P 240/415V 20A K
CURVE
380/415 9kW 1
136241P13
CB MCB 3P 240/415V 32A K
CURVE
200/230
9kW 1
380/415
15kW 1
136241P15
CB MCB 3P 240/415V 50A K
CURVE
200/230 15 1
E-1040
FUSEBLOCK 250V 3P 060A
200//230
9/15kW 1
136811P1 FUSEBLOCK BUSS JP600V 30A 3P
460/575
9kW 1
380/415
9/15kW 1
460
15kW 1
575
15kW 1
24
136300P1
FUSE 250V 4 0.0AMP CL T
200//230
9kW 3
136301P1
FUSEBLOCK 250V 3P 060A CL T
200//230
9kW 3
136302P1
FUSE 250V 6 0.0AMP SEMI CO N D
200//230
15kW 3
136303P1
FUSEBLO C K 250V 3P 060A
SEMICON
200//230
15kW 3
E-1040
FUSEBLOCK 250V 3P 060A
200//230
9/15kW 3
E-1200
FUSE DUAL ELMNT 250V
35.0AMP
200//230
9kW 3
E-3060
FUSE DUAL ELMNT 250V
50.0AMP
200//230
15kW 3
136821P12
FUSE DUAL ELMNT "J" 600V
15.0A
460/575
9kW 3
136821P14
FUSE DUAL ELMNT "J" 600V
20.0A
380/415
9kW 3
575
15kW 3
136821P15
FUSE DUAL ELMNT "J" 600V
25.0A
460
15kW 3
136821P16
FUSE DUAL ELMNT "J" 600V
30.0A
380/415
15kW 3
Page 31
Challenger 3000 w/ iCOM
- 28 - September 2011
7.9. EP SCR Reheat
Item
Part #
Description
Voltage
kW
Quantity
22
E-0110 CONTACTOR 3PL 24VCOIL 25/30AMP
200//230
9/15kW
1
380/415
9/15 kW
1
460
9/15kW
1
23
136303P1
FUSEBLOCK 250V 3P 060A SEMICON
200//230
15kW
1
136301P1
FUSEBLOCK 250V 3P 060A CL T
200//230
9kW
1
136811P1 FUSEBLOCK BUSS JP600V 30A 3P
380/415
9/15kW 1 460
9/15kW
1
24
136300P1
FUSE 250V 40.0AMP CL T
200//230
9kW
3
136821P12
FUSE DUAL ELMNT "J" 600V 15.0A
460
9kW
3
136821P14
FUSE DUAL ELMNT "J" 600V 20.0A
380/415
9W 3 136302P1
FUSE 250V 60.0AMP SEMICOND
200//230
15kW
3
136821P15
FUSE DUAL ELMNT "J" 600V 25.0A
460
15kW
3
136821P16
FUSE DUAL ELMNT "J" 600V 30.0A
380/415
15kW
3
31
139170G1 SCR REHEAT CONTROL ASSY
200//230
9/15kW
1
380/415
9/15kW 1 460
9/15kW
1
31 - 1
139165P1
HEATSINK AAVID A-007-107-75
- - 1
31 - 2
517017P1
RELAY SCR 480V 50A 24VAC
- - 2
31 - 3
139166P1
VARISTOR METAL OXIDE 575V
- - 2
Page 32
Electrical Section
September 2011 - 29 -
7.10. EP Extra Common Alarm
Item
Part #
Description
Quantity
186
E-2440
RELAY 4P2T 24VAC 125V MAXLOAD
3
187
132487P1
TERMLSTRIP SECTION 1 POS
3
188
132487P2
TERMLSTRIP SECTION END BARRIER
1
Page 33
Challenger 3000 w/ iCOM
- 30 - September 2011
7.11. EP Compressor / Main Fan Overload
Item
Part #
Description
Quantity
7
124547P1
OVERLOAD RELAY W/B MNT 32A C-H
1
Page 34
Electrical Section
September 2011 - 31 -
7.12. EP Reheat Humidifier Lockout
Item
Part #
Description
Type
Voltage
Quantity
17
132487P1
TERMLSTRIP SECTION 1 POS
- - 2
18
132487P2
TERMLSTRIP SECTION END BARRIER
- - 1
19
E-0130 RELAY 2P2T 24VAC COIL
3T - WG
200/230
1
3/5T - WG
380/415
1
5T - WG
200/230
1
5T - EOC
200/230
2
5T - EOC
380/415
2
Page 35
Challenger 3000 w/ iCOM
- 32 - September 2011
7.13. EP Smoke Detector
Item
Part #
Description
Quantity
50
124502P2
PWA SMOKE DET CNTL 24VDC 2CONN
1
187
132487P1
TERMLSTRIP SECTION 1 POS
3
188
132487P2
TERMLSTRIP SECTION END BARRIER
1
Page 36
Electrical Section
September 2011 - 33 -
7.14. EP Firestat
Item
Part #
Description
Quantity
51
E-2350
FIRESTAT OPEN ON RISE
1
Page 37
Challenger 3000 w/ iCOM
- 34 - September 2011
7.15. EP Disconnect
Item
Part #
Description
Type
Quantity
2
1C18603P1
BRKT DISC K/M
K-M (LOK/N/L)
1
F02-2140
BRKT LKDISC OPER 225
S-T (N/L)
1
5
1C18354P1
COLLAR LKG DISC W/2 SCREWS KM
K-M (Locking)
1
6
E-288A SW DISC LOKG HANDLE ROTARY
S-T (Locking/
Non-Locking)
1
131
1C18351P1
SW DISC 600V 3PL 100A
K-M (Locking)
1
1C18351P2
SW DISC 600V 3PL 60A
K-M (Locking)
1
E02-2880
SW DISC 480V 3PL 100A 120V
S-T (Locking/
Non-Locking)
1
E02-2890
SW DISC 240V 3PL 100A 120V
1
E02-2910
SW DISC 600V 3PL 100A 120V
1
140
E-288B
SW DISC LOKG RING CATCH
S-T (Locking)
1
Page 38
Electrical Section
September 2011 - 35 -
7.16. Terminal Strips
Item
Part #
Description
Quantity
28
132487P1
TERMLSTRIP SECTION 1 POS
5
29
132487P2
TERMLSTRIP SECTION END BARRIER
1
Page 39
Challenger 3000 w/ iCOM
- 36 - September 2011
7.17. Intellislot
Item
Part #
Description
Quantity
1
OC485-LBDS
KIT OC485-LBDS
-
IS-WEBLBDS
KIT IS-WEBLBDS
-
64
185110P1
BRKT INTELLISLOT C3000 UF
1
65
416911G2
PWA INTELLISLOT PWR SPLY DC IN
1
67
200509P1
ENCLOSURE INTELLISLOT 34 PIN
2
Page 40
Electrical Section
September 2011 - 37 -
7.18. Smoke Detector
Item
Part #
Description
Quantity
11
132487P1
TERMLSTRIP SECTION 1 POS
3
15
149110G1
SMOKE DETECTOR ENCLO ASSY 731L
1
Page 41
Challenger 3000 w/ iCOM
- 38 - September 2011
7.19. T/H Sensor / Remote Sensor
Remote Sensors
Part #
Description
Type
185176G03
EL SENSORS ICOM D C3K REM 030'
Downflow
185176G04
EL SENSORS ICOM D C3K REM 060'
185176G05
EL SENSORS ICOM D C3K REM 090'
185176G06
EL SENSORS ICOM D C3K REM 120'
185176G07
EL SENSORS ICOM D C3K REM 150'
185176G13
EL SENSORS ICOM U C3K REM 030'
Upflow
185176G14
EL SENSORS ICOM U C3K REM 060'
185176G15
EL SENSORS ICOM U C3K REM 090'
185176G16
EL SENSORS ICOM U C3K REM 120'
185176G17
EL SENSORS ICOM U C3K REM 150'
Item
Part #
Description
Quantity
1
181464G1
SENSOR T/H ASSY INTERNAL ICOM
1
181464G2
SENSOR T/H ASSY INTERNAL ICOM
1
Page 42
Exterior Section
September 2011 - 39 -
8. Exterior Section
8.1. Accent Panel
Item
Part #
Description
Regular
Heavy Gage
5
184138P1
PANEL FRT ACCENT D W/DISC
1
184138P2
PANEL FRT ACCENT D NO DISC
1
184153P1
PANEL ACCNT HVY G D W/DISC
1
184153P2
PANEL ACCNT HVY G D NODISC
1
Item
Part #
Description
Quantity
7
179746P1
DISCONNECT BEZEL GLOBAL
1
8
1C18352P1
HANDLE DISC SWT/FACEPLATE K/M
1
9
180917P1
LABEL, DISCONNECT NON-LOK
1
410624P1
LABEL DISCONNECT K/M LIEBERT
1
180917P2
LABEL, DISCONNECT LOCKING
1
26
F30-0030
PLATE LOCKING DISC 6//22T
1
F30-0040
PLATE NON LOCKING DISC 6//22T
1
33
E-288B
SW DISC LOKG RING CATCH
1
Page 43
Challenger 3000 w/ iCOM
- 40 - September 2011
8.2. Upflow
Item
Part #
Description
Regular
Heavy Gage
8
136607G2
PANEL REAR ASSY VRR
1
136607P1
PANEL REAR D/U
1
136685G1
PANEL REAR ASSY D/U HG
1
136685G2
PANEL REAR ASSY HG REAR RETURN
1
9
136608P1
PANEL SIDE RIGHT/LEFT D/U
2
136684P1
PANEL SIDE D/U HEAVY GAUGE
2
Page 44
Exterior Section
September 2011 - 41 -
8.3. Downflow
Item
Part #
Description
Regular
Heavy Gage
8
136607P1
PANEL REAR D/U
1
136685G1
PANEL REAR ASSY D/U HG
1
9
136608P1
PANEL SIDE RIGHT/LEFT D/U
2
136684P1
PANEL SIDE D/U HEAVY GAUGE
2
Page 45
Challenger 3000 w/ iCOM
- 42 - September 2011
9. Filter Section
9.1. Upflow
Item
Part #
Description
Quantity
1
195551P1
FILTER 29.5X28.5X2 MERV 8
1
195551P2
FILTER 29.5X28.5X4 MERV 8
1
195551P3
FILTER 29.5X28.5X2 MERV 11
1
195551P4
FILTER 29.5X28.5X4 MERV 11
1
5
195551P1
FILTER 29.5X28.5X2 MERV 8
2
9.2. Downflow
Item
Part #
Description
Quantity
1
195551P1
FILTER 29.5X28.5X2 MERV 8
1
195551P2
FILTER 29.5X28.5X4 MERV 8
1
195551P3
FILTER 29.5X28.5X2 MERV 11
1
195551P4
FILTER 29.5X28.5X4 MERV 11
1
2
195551P1
FILTER 29.5X28.5X2 MERV 8
2
Page 46
Humidifier Secti on
September 2011 - 43 -
10. Humidifier Section
10.1. Drain Options
Upflow
Downflow
Item Part # Description
Upflow -No
Hum w/o CP
Upflow - No
Hum w/ CP
Downflow
2
P02-0260
ADAPTER POLY 3/4FPTX3/4HOS E
1 1 1
4
F20-2300
BRKT COND PUMP ADJ-PART B
1 1 1
6
S13-0140
CLAMP INSUL MTL HVY DTY 1-1/8"
1 1
11
P15-0150
CLAMP WIRE
6 4 5
12
P15-0140
UNION NYLON 3/4BARBX3/4BARB
1 1
13
P15-0170
HOSE DRAIN .75 ID STRAIGHT
2 3 3
14
124216P2
CLAMP HOSE WORM DRIVE .31X1.25
2 2 1
15
1A16207P1
TEE BARB 3/4X3/4X3/4
1 1
16
1A19271P1
PUMP CONDENSATE
208/230/1/60DF
1 1
1A19271P2
PUMP CONDENSATE 460/1/60DF
1 1
21
P-2290
CLAMP INSULATED METAL 1/2"
1
23
E05-4600
XFMR 500VA 60 575-230
1 1
Page 47
Challenger 3000 w/ iCOM
- 44 - September 2011
10.2. Infrared
Upflow
Downflow
Item Part # Description
Upflow - Hum
IR w/o CP
Upflow - Hum
IR w/ CP
Downflow
1
IR Assembly
2
P02-0260
ADAPTER POLY 3/4FPTX3/4HOSE
1 1 1
3
1C19070P1
HOSE DRAIN .75 ID TRAP
1 1 1
4
F20-2300
BRKT COND PUMP ADJ-PART B
4 4
6
S13-0140
CLAMP INSUL MTL HVY DTY 1-1/8"
1 1
11
P15-0150
CLAMP WIRE
8 8 7
12
P15-0140
UNION NYLON 3/4BARBX3/4BARB
1
13
P15-0170
HOSE DRAIN .75 ID STRAIGHT
4 4 4
14
124216P2
CLAMP HOSE WORM DRIVE .31X1.25
2 1
15
1A16207P1
TEE BARB 3/4X3/4X3/4
1 1 1
16
1A19271P1
PUMP CONDENSATE 208/230/1/60DF
1 1
1A19271P2
PUMP CONDENSATE 460/1/60DF
1 1
23
E05-4600
XFMR 500VA 60 575-230
1 1 1
29
P-5400
ADAPTER SWIVL3/4FPTX3/4HOSEBRB
1
124216P2
CLAMP HOSE WORM DRIVE .31X1.25
2 2
32
P-229A
CLAMP INSULATED METAL 1/4"
2 2 1
34
136635P1
DUCT HUM
2 2
Page 48
Humidifier Secti on
September 2011 - 45 -
10.2.1. IR Assembly
Item
Part #
Description
Voltage
Quantity
2
124578P1
REFLECTOR IR HUMIDIFIER
-
1
3
F-6090
COVER END BLOCK
-
2
4
H-0020
LAMP I/R LINEAR/QRTZ 1600W240V
240V 3 H-002A
LAMP I/R LINEAR/Q R T Z 1600W208V
208V
3
H13-0010
LAMP I/R LINEAR/QRTZ 1600W277V
277V
3
5
R13-0090
SAFETY SWT THERM 120F TR
-
1
6
009-0261
HUM SOCKET ASSY 3 5POS LEFT on Page 46
-
8
035-0342
HUM MAN RESET SAFETY on Page 46
-
11
185398G1
VALVA ASSY SOLENOID AUTOFLUSH on Page 46
-
12
179856G1
DRAIN PAN ASSY CHAL
-
1
14
1C18003G4
STANDPIPE ASSY W/O NUT
-
1
24
009-0262
HUM SOCKET ASSY 3 5POS RIGHT on Page 46
- 1 009-0261
HUM SOCKET ASSY 3 5POS LEFT on Page 46
-
1
27
179859G1
ALARM HIGH WATER C3000
-
1
29
136743P1
LATCH HUMIDIFIER PAN
-
1
Page 49
Challenger 3000 w/ iCOM
- 46 - September 2011
10.2.2. 009261 Socket Assembly
Part #
Description
Quantity
009-0262
HUM SOCKET ASSY 3 5POS RIGHT
1
009-0261
HUM SOCKET ASSY 3 5POS LEFT
1
10.2.3. 035-0342 Hum Reset Safety
Part #
Description
Quantity
H-0450
SENSOR SAFETY THOPN-RISE 225F
1
10.2.4. Valve Solenoid Autoflush
Item
Part #
Description
Quantity
1
185108P1
VALV SOLND/STRANR/FLWREG .5GPM
1 2 127781P1
ADAPTER BRASS 1/4COMX1/4MPT
1
10.2.5. 009-0262 Socket Assembly
Item
Part #
Description
Quantity
H-014A
H-014A
SOCKET BUSBAR PORCELAIN
1
H-0370
H-0370
BUSBAR HUMIDIFIER HI-VOLT
3
Page 50
Humidifier Secti on
September 2011 - 47 -
10.3. Steam Generating
Upflow
Downflow
Item Part # Description
Upflow - SG
w/o CP
Upflow - SG
w/ CP
Downflow
1
136555G1
HUM CANNISTER on Page 48
1 1 1
3
1A19271P1
PUMP CONDENSATE 208/230/1/60DF
1 1
1A19271P2
PUMP CONDENSATE 460/1/60DF
1 1
10
124220P1
HOSE STEAM 0.88ID 10PSI
2 2
14
1C11305P1
HOSE DRAIN .75 ID FORMED
1 1 1
15
P15-0170
HOSE DRAIN .75 ID STRAIGHT
4 4 3
16
124216P2
CLAMP HOSE WORM DRIVE .31X1.25
4 4 4
17
1A16207P1
TEE BARB 3/4X3/4X3/4
2 2
18
F20-2300
BRKT COND PUMP ADJ-PART B
1
19
S13-0140
CLAMP INSUL MTL HVY DTY 1-1/8"
1 1 2
21
P02-0260
ADAPTER POLY 3/4FPTX3/4HOSE
1 1 1
23
P-229A
CLAMP INSULATED METAL 1/4"
1 1
24
P15-0150
CLAMP WIRE
10
10
10
25
1C19070P1
HOSE DRAIN .75 ID TRAP
1
34
F20-2300
BRKT COND PUMP ADJ-PART B
1 2
37
E05-4600
XFMR 500VA 60 575-230
1 1
Page 51
Challenger 3000 w/ iCOM
- 48 - September 2011
10.3.1. Humidifier Canister
Item Part # Description
Quantity
136555G1
136555G3
2
136798P1
TANK HUMIDIFIER 200//230 11#
1
136798P2
TANK HUMIDIFIER 380//575 11#
1 3
127853P1
XFMR TORROID HUM 5T MME
1
1
4
136812P1
VALVE SOL / STRNR HUM FILL 24V
1
1
5
127992P1
VALVE SOL DRAIN KIT HUM 24V
1 1 6
136956P1
CYL FULL INTERFACE SGH C3000
1 1 7
E03-0170
RELAY 1P2T 24V 50/60HZ
1 1 8
127891P1
DRAIN TEE SGH C3000
1
1
9 128759P1
BOOT RUBBER SG HUM TERM
COVER
4 4
12
136972P1
TERMBLK SGHC3000
1 1 13
P-057A
SLEEVE COMPRESSION BRASS 1/4"
1 1 14
127892P1
FILL TEE SGH C3000
1 1 15
136813P1
STRAINER SCREEN
1
1
Page 52
Piping Section
September 2011 - 49 -
11. Piping Section
11.1. Chilled Water
11.1.1. Upflow: Chilled Water
2-Way
3-Way
Item
Part #
Description
2W
3W
3
159009P1
VALVE 1" 2WAY UNION BODY
1 159010P1
VALVE 1" 3WAY UNION BODY
1
9
146352G1
ACTUATOR ASSY SP SML 92" WH
1
1
17
127998P2
SW FLOW ASSY 1-1/8"
1
61
P02-0290
VALVE CORE REFRIGERANT
2
2
62
187933G2
VALVE ACCESS BODY 1/4X SWT
2
2
Page 53
Challenger 3000 w/ iCOM
- 50 - September 2011
11.1.2. Upflow: CW HP w/ HWRH
2-Way
3-Way
Item
Part #
Description
2W
3W
3
159006P3
VALVE CW2WAY 1" 250# B/C
1
159007P3
VALVE CW3WAY 1" 250# B/C
1
9
128122G2
ACTUATOR ASSY CHAL 3/5T /CAM77
1
1
21
R-0520
STRAINER -Y- 1/2" CI
1
1
22
1A23985P1
VALVE SOLND 1/2" NC 24V 50/60
1
1
55
P-1190
ADAPTER CU CXM 5/8"X1/2"
1
4
61
P02-0290
VALVE CORE REFRIGERANT
2
2
62
187933G2
VALVE ACCESS BODY 1/4X SWT
2
2
Page 54
Piping Section
September 2011 - 51 -
11.1.3. Upflow: CW High Pressure
2-Way
3-Way
Item
Part #
Description
2W
3W
3
159007P3
VALVE CW3WAY 1" 250# B/C
1 159006P3
VALVE CW2WAY 1" 250# B/C
1
9
128122G2
ACTUATOR ASSY CHAL 3/5T /CAM77
1
1
61
P02-0290
VALVE CORE REFRIGERANT
2
2
62
187933G2
VALVE ACCESS BODY 1/4X SWT
2
2
Page 55
Challenger 3000 w/ iCOM
- 52 - September 2011
11.1.4. Upflow: CW w/ HWRH
2-Way
3-Way
Item
Part #
Description
2W
3W
3
159009P1
VALVE 1" 2WAY UNION BODY
1 159010P1
VALVE 1” 3WAY UNION BODY
1
9
146352G1
ACTUATOR ASSY SP SML 92” WH
1
1
21
R-0520
STRAINER -Y- 1/2" CI
1
1
22
1A23985P1
VALVE SOLND 1/2" NC 24V 50/60
1
1
55
P-1190
ADAPTER CU CXM 5/8"X1/2"
1
4
61
P02-0290
VALVE CORE REFRIGERANT
2
2
62
187933G2
VALVE ACCESS BODY 1/4X SWT
2
2
Page 56
Piping Section
September 2011 - 53 -
11.1.5. Upflow: CW w/ FS
3-Way CW with FS
3-Way CW with FS w/HWRH
Page 57
Challenger 3000 w/ iCOM
- 54 - September 2011
3-Way CW HP with FS w/HW RH
Item Part # Description
FS
FS
w/HWRH
HP w/FS
w/HWRH
3
159007P3
VALVE CW3WAY 1" 250# B/C
1
159010P1
VALVE 1" 3WAY UNION BODY
1 1
9
146352G1
ACTUATOR ASSY SP SML 92" WH
1 1
128122G2
ACTUATOR ASSY CHAL 3/5T /CAM77
1
17
127998P2
SW FLOW ASSY 1-1/8"
1 1
P-5540
SW FLOW SPDT 1.25"MPT 300#
1
21
R-0520
STRAINER -Y- 1/2" CI
1
22
1A23985P1
VALVE SOLND 1/2" NC 24V 50/60
1 1
55
P-1190
ADAPTER CU CXM 5/8"X1/2"
1
61
P02-0290
VALVE CORE REFRIGERANT
2 2 2
62
187933G2
VALVE ACCESS BODY 1/4X SWT
2 2 2
Page 58
Piping Section
September 2011 - 55 -
11.1.6. Downflow: Chilled Water
2-Way
3-Way
Item
Part #
Description
2W
3W
3
159009P1
VALVE 1" 2WAY UNION BODY
1 159010P1
VALVE 1" 3WAY UNION BODY
1
9
146352G1
ACTUATOR ASSY SP SML 92" WH
1
11
146352G1
ACTUATOR ASSY SP SML 92" WH
1
69
187933G2
VALVE ACCESS BODY 1/4X SWT
2
2
70
P02-0290
VALVE CORE REFRIGERANT
2
2
Page 59
Challenger 3000 w/ iCOM
- 56 - September 2011
11.1.7. Downflow: CW High Pressure
2-Way
3-Way
Item
Part #
Description
2W
3W
3
159006P3
VALVE CW2WAY 1" 250# B/C
1 159007P3
VALVE CW3WAY 1" 250# B/C
1
9
128122G2
ACTUATOR ASSY CHAL 3/5T /CAM77
1
11
128122G2
ACTUATOR ASSY CHAL 3/5T /CAM77
1
69
187933G2
VALVE ACCESS BODY 1/4X SWT
2
2
70
P02-0290
VALVE CORE REFRIGERANT
2
2
Page 60
Piping Section
September 2011 - 57 -
11.1.8. Downflow: CW w/ Hot Water Reheat
2-Way
3-Way
Item
Part #
Description
2W
3W
3
159009P1
VALVE 1" 2WAY UNION BODY
1 159010P1
VALVE 1" 3WAY UNION BODY
1
9
146352G1
ACTUATOR ASSY SP SML 92" WH
1
1
11
146352G1
ACTUATOR ASSY SP SML 92" WH
1
22
1A23985P1
VALVE SOLND 1/2" NC 24V 50/60
1
1
35
P-1190
ADAPTER CU CXM 5/8"X1/2"
1
69
187933G2
VALVE ACCESS BODY 1/4X SWT
2
4
70
P02-0290
VALVE CORE REFRIGERANT
2
4
Page 61
Challenger 3000 w/ iCOM
- 58 - September 2011
11.1.9. Downflow: CW HP w/ HWRH
3-Way
Item
Part #
Description
3W
3
159007P3
VALVE CW3WAY 1" 250# B/C
1
11
128122G2
ACTUATOR ASSY CHAL 3/5T /CAM77
1
21
R-0520
STRAINER -Y- 1/2" CI
1
22
1A23985P1
VALVE SOLND 1/2" NC 24V 50/60
1
69
187933G2
VALVE ACCESS BODY 1/4X SWT
4
70
P02-0290
VALVE CORE REFRIGERANT
4
Page 62
Piping Section
September 2011 - 59 -
11.1.1. Downflow: CW w/ FS
3-Way CW with FS
3-Way CW with FS w/HWRH
Page 63
Challenger 3000 w/ iCOM
- 60 - September 2011
3-Way CW HP with FS w/HW RH
Item Part # Description
FS
FS
w/HWRH
HP w/FS
w/HWRH
3
159007P3
VALVE CW3WAY 1" 250# B/C
1
159010P1
VALVE 1" 3WAY UNION BODY
1 1
11
146352G1
ACTUATOR ASSY SP SML 92" WH
1 1
128122G2
ACTUATOR ASSY CHAL 3/5T /CAM77
1
17
127998P2
SW FLOW ASSY 1-1/8"
1 1
18
P-5540
SW FLOW SPDT 1.25"MPT 300#
1
22
1A23985P1
VALVE SOLND 1/2" NC 24V 50/60
1 1
35
P-1190
ADAPTER CU CXM 5/8"X1/2"
1 1
69
187933G2
VALVE ACCESS BODY 1/4X SWT
4 4 4
70
P02-0290
VALVE CORE REFRIGERANT
4 4 4
Page 64
Piping Section
September 2011 - 61 -
11.2. Air Cooled
Upflow
Downflow
Upflow
Item
Part #
Description
3T
5T
1
141104G3
Suction Line Assembly 3/5T U on Page 62
2
141143G1
Liquid Line Assembly 3T A D/U on Page 63
3
141127G1
Discharge Line Assembly 3/5T U on Page 64
4
W-0320
SEAL ROTOLOCK 1"X14" TEFLON
1
1
5
W-0330
SEAL ROTOLOCK 1-1/4"X12"TEFLON
1
1
6
141141G1
Hot Gas ASM on Page 64
7
179738G2
Discharge Line Assembly on Page 43
41
P-1100
REDUCER CU CXC 7/8"X5/8"
1
Downflow
Item
Part #
Description
3T
5T
1
196088G1
Suction Line Assembly 3T D STD/DIGI on Page 62
2
141142G1
Liquid Line Assembly 3T A D/U on Page 63
3
197154G1
Discharge Line Assembly 3T D on Page 64
4 W-0320
SEAL ROTOLOCK 1"X14" TEFLON
1
1
Page 65
Challenger 3000 w/ iCOM
- 62 - September 2011
Item
Part #
Description
3T
5T
5
W-0330
SEAL ROTOLOCK 1-1/4"X12"TEFLON
1
1
6
141141G1
Hot Gas ASM on Page 64
7
197191G1
Discharge Line Assembly 3T D on Page 64
16
F02-371A
SUPPORT VALVE TEV
1
1
R-407C
Item
Part #
Description
3T
5T
1
141104G3
Suction Line Assembly 3/5T U on Page 62
2
141142G1
Liquid Line Assembly 3T A D/U on Page 63
3
141127G1
Discharge Line Assembly 3/5T U on Page 64
4
W-0320
SEAL ROTOLOCK 1"X14" TEFLON
1
1
5
W-0330
SEAL ROTOLOCK 1-1/4"X12"TEFLON
1
1
7
179738G2
Discharge Line Assembly on Page 43
41
P-1100
REDUCER CU CXC 7/8"X5/8"
1
44
196265G2
Digital Solenoid Valve Assembly on Page 62
52
P02-0290
VALVE CORE REFRIGERANT
1
1
Page 66
Piping Section
September 2011 - 63 -
11.2.1. Suction Line Assembly 3/5T
Upflow (141104G3)
Downflow (196051G1)
Downflow (196088G1)
Item
Part #
Description
3T
5T
1
1C16925P1
VALVE ROTOLOCK 5/8" X1"-14UNS
1
1
1C16925P2
VALVE ROTOLOCK 7/8" X1-1/4"-12
1
1
3
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1
1
P02-0270
VALVE ACCESS BODY 1/4X SWT
1
1
4
P02-0290
VALVE CORE REFRIGERANT
1
1
11.2.2. Liquid Line Assem b ly 3T A D/U (14142G1)
Item
Part #
Description
3T
5T
1
P-3870
INDICATOR LIQUID 3/8 ODF
1
1
2
P03-0030
FILTER/DRIER 3/8ODF SLDR
1
1
Page 67
Challenger 3000 w/ iCOM
- 64 - September 2011
11.2.3. Discharge Line Assembly D/U
Upflow (141127G1)
Downflow (151150G1)
Downflow (197191G1)
Item
Part #
Description
Type
3T
5T
1
1C16925P1
VALVE ROTOLOCK 5/8" X1"-14UNS
UPFLOW
141127G1
1 1 1C16925P2
VALVE ROTOLOCK 7/8" X1-1/4"-12
1
1
151141P1 VALVE ROTOLOCK 5/8"X1"-14UNS
DOWNFLOW
197154G1
1 1
2
W-0093
VALVE CHECK 5/8" OD
DOWNFLOW
197191G1
1
1
4
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1
1
5
P02-0290
VALVE CORE REFRIGERANT
1
1
11.2.4. Hot Gas ASM 3/5T (141141G1)
Item
Part #
Description
3T
5T
1
P-0180
VALVE BYPASS/DISCH 1/2ODF SLDR
1
1
2
P-0080
VALVE SOLENOID 1/2MXF 24V-50/60
1
1
Page 68
Piping Section
September 2011 - 65 -
11.2.5. Discharge Line Assembly (179738G2)
Item
Part #
Description
3T
5T
2
W-0093
VALVE CHECK 5/8" OD
1
1
4
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1
1
5
P02-0290
VALVE CORE REFRIGERANT
1
1
11.2.6. Digital Solenoid Va lve Assembly
Item
Part #
Description
3T
5T
1
180715G1
VALVE SOLND D_SCRL 3/8MXM 24V
1
4
124768P1
REDUCER CU CXC 3/8X1/4
1
Page 69
Challenger 3000 w/ iCOM
- 66 - September 2011
11.3. Water/Glycol
11.3.1. Water/Glycol Cooled POE
Upflow
Downflow
Upflow
Item
Part #
Description
3T
5T
1
141104G3
Suction Line Assembly 3/5T U on Page 62
2
141143G1
Liquid Line Assembly 3T W D/U 3000 on Page 67
3
141127G1
Discharge Line Assembly on Page 64
4 W-0320
SEAL ROTOLOCK 1"X14" TEFLON
1
1
5
W-0330
SEAL ROTOLOCK 1-1/4"X12"TEFLON
1
1
6
141141G1
Hot Gas ASM on Page 64
8 196664G1
Liquid Line Assembly ½ on Page 67
45
181388P2
TRANSDUCER 0-500 PSIS 0.5-4.5V
1
1
Downflow
Item
Part #
Description
3T
5T
1
196051G1
Suction Line Assembly 5T STD/DIG on Page 62
2 141143G1
Liquid Line Assembly 3T W D/U 3000 on Page 67
3 151150G1
Discharge Line Assembly 3/5T D on Page 68
4 W-0320
SEAL ROTOLOCK 1"X14" TEFLON
1
1
5
W-0330
SEAL ROTOLOCK 1-1/4"X12"TEFLON
1
1
6
141141G1
Hot Gas ASM on Page 64
8 196665G1
Liquid Line Assembly ½ on Page 67
48
181388P2
TRANSDUCER 0-500 PSIS 0.5-4.5V
1
1
Page 70
Piping Section
September 2011 - 67 -
11.3.2. Liquid Line Assem b ly 3T D/U 3000 (141143G1)
Item
Part #
Description
3T
5T
1
P-3870
INDICATOR LIQUID 3/8 ODF
1
1
2
P03-0030
FILTER/DRIER 3/8ODF SLDR
1
1
11.3.3. Liquid Line Assem b ly ½ (196665G1-G2)
Item
Part #
Description
3T
5T
2
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1
1 3 P02-0290
VALVE CORE REFRIGERANT
1
1
Page 71
Challenger 3000 w/ iCOM
- 68 - September 2011
11.3.4. Discharge Line Assembly 3T/5T C3000
Upflow Downflow
Item
Part #
Description
3T
5T
1
1C16925P2
VALVE ROTOLOCK 7/8" X1-1/4"-12
1
2
151141P1
VALVE ROTOLOCK 5/8"X1"-14UNS
1
1
Page 72
Piping Section
September 2011 - 69 -
11.3.5. Water/Glycol Cooled R-407C
Upflow
Downflow
Upflow
Item
Part #
Description
3T
5T
1
141104G3
Suction Line Assembly 3/5T U on Page 62
2
141143G1
Liquid Line Assembly 3T W D/U 3000 on Page 67
3
141127G1
Discharge Line Assembly on Page 64
4 W-0320
SEAL ROTOLOCK 1"X14" TEFLON
1
1
5
W-0330
SEAL ROTOLOCK 1-1/4"X12"TEFLON
1
1
45
181388P2
TRANSDUCER 0-500 PSIS 0.5-4.5V
1
1
Downflow
Item
Part #
Description
3T
5T
1
196051G1
Suction Line Assembly 5T STD/DIG on Page 62
2
141143G1
Liquid Line Assembly 3T W D/U 3000 on Page 67
3
151150G1
Discharge Line Assembly 3/5T D on Page 68
4 W-0320
SEAL ROTOLOCK 1"X14" TEFLON
1
1 5 W-0330
SEAL ROTOLOCK 1-1/4"X12"TEFLON
1
1
44
196265G2
Digital Solenoid Valve Assembly on Page 62
48
181388P2
TRANSDUCER 0-500 PSIS 0.5-4.5V
1
1
Page 73
Challenger 3000 w/ iCOM
- 70 - September 2011
11.3.6. Digital Solenoid Valve Assembly
Item
Part #
Description
3T
5T
1
180715G1
VALVE SOLND D_SCRL 3/8MXM 24V
1
4
124768P1
REDUCER CU CXC 3/8X1/4
1
Page 74
Piping Section
September 2011 - 71 -
11.3.7. Hot Gas Reheat
Upflow
Downflow
Upflow
Item
Part #
Description
3T
5T
1
141104G3
Suction Line Assembly 3/5T U on Page 62
2
141143G1
Liquid Line Assembly 3T W D/U 3000 on Page 67
3
141127G1
Discharge Line Assembly on Page 64
4 W-0320
SEAL ROTOLOCK 1"X14" TEFLON
1
1
5
W-0330
SEAL ROTOLOCK 1-1/4"X12"TEFLON
1
1
6
141141G1
Hot Gas ASM on Page 64
24
148213P1
RECVR V 5X14 .50IN/OUT 450# SG
1
1
25
129644P1
VALVE HEAT RECLAIM
1
1
26
P-411B
VALVE CHECK BRASS IN-LINE 5/8
1
1
27
168197P1
VALVE RELIEF 440# 1/4NPT
1
1
61
P02-0290
VALVE CORE REFRIGERANT
1
1
60
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1
1
Page 75
Challenger 3000 w/ iCOM
- 72 - September 2011
Downflow
Item
Part #
Description
3T
5T
1
196088G1
Suction Line Assembly 5T D STD/DIG on Page 64
2 141143G1
Liquid Line Assembly 3T W D/U 3000 on Page 67
3 151150G1
Discharge Line Assembly 3/5T D on Page 68
4 W-0320
SEAL ROTOLOCK 1"X14" TEFLON
1
1
5
W-0330
SEAL ROTOLOCK 1-1/4"X12"TEFLON
1
1
6
141141G1
Hot Gas ASM on Page 64
12
F02-371A
SUPPORT VALVE TEV
1
1
20
148213P1
RECVR V 5X14 .50IN/OUT 450# SG
1
1
21
129644P1
VALVE HEAT RECLAIM
1
1
22
P-411B
VALVE CHECK BRASS IN-LINE 5/8
1
1
28
190899P1
VALVE RELIEF 480# 1/4NPT X 3/8
1
1
54
181388P2
TRANSDUCER 0-500 PSIS 0.5-4.5V
1
1
11.3.8. Suction Assembly (196088G1)
Item
Part #
Description
3T
5T
1
1C16925P2
VALVE ROTOLOCK 7/8" X1-1/4"-12
1
3
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1
1
4
P02-0290
VALVE CORE REFRIGERANT
1
1
Page 76
Piping Section
September 2011 - 73 -
11.4. Glycool Cooled
11.4.1. Standard/High Pressure
Upflow
Item
Part #
Description
3T
5T
1
196693G1
Suction Line Assembly on Page 66
2 141143G2
Liquid Line Assembly 5T W D/U 3000 on Page 67
3
141127G1
Discharge Line Assembly 64
4
W-0320
SEAL ROTOLOCK 1"X14" TEFLON
1
1 5 W-0330
SEAL ROTOLOCK 1-1/4"X12"TEFLON
1
1
6
141141G1
Hot Gas ASM on Page 64
8
196664G1
Liquid Assembly ½ on Page 67
15
159010P1
VALVE 1" 3WAY UNION BODY
1
1
16
146352G1
ACTUATOR ASSY SP SML 92" WH
1
1
17
148039P1
SENSOR GLYCOL W/PLUG
1
1
62
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
2
2
63
P02-0290
VALVE CORE REFRIGERANT
2
2
Page 77
Challenger 3000 w/ iCOM
- 74 - September 2011
11.4.2. Suction Line Assembly (196693G1)
Item
Part #
Description
3T
5T
2
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1
1
3
P02-0290
VALVE CORE REFRIGERANT
1
1
5
1C16925P2
VALVE ROTOLOCK 7/8" X1-1/4"-12
1
Page 78
Piping Section
September 2011 - 75 -
11.4.3. Digital
Upflow
Downflow
Upflow
Item
Part #
Description
3T
5T
1
196693G1
Suction Line Assembly 5T on Page 76
2
141143G2
Liquid Line Assembly 5T W D/U 3000 on Page 67
3 141127G1
Discharge Line Assembly on Page 64
4
W-0320
SEAL ROTOLOCK 1"X14" TEFLON
1
5
W-0330
SEAL ROTOLOCK 1-1/4"X12"TEFLON
1 8 196664G1
Liquid Assembly ½ on Page 67
15
159010P1
VALVE 1" 3WAY UNION BODY
1
16
146352G1
ACTUATOR ASSY SP SML 92" WH
1
17
148039P1
SENSOR GLYCOL W/PLUG
1
62
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
2
2
63
P02-0290
VALVE CORE REFRIGERANT
2
2
64
196265G2
Digital Solenoid Valve Assembly on Page 62
1
Downflow
Item
Part #
Description
3T
5T
1
196051G1
Suction Line Assembly 5T on Page 62
2 141143G2
Liquid Line Assembly 5T W D/U 3000 on Page 67
3 151150G1
Discharge Line Assembly on Page 68
4 W-0320
SEAL ROTOLOCK 1"X14" TEFLON
1
5
W-0330
SEAL ROTOLOCK 1-1/4"X12"TEFLON
1
17
159010P1
VALVE 1" 3WAY UNION BODY
1
18
146352G1
ACTUATOR ASSY SP SML 92" WH
1
44
180715G1
VALVE SOLND D_SCRL 3/8MXM 24V
1
48
181388P2
TRANSDUCER 0-500 PSIS 0.5-4.5V
1
55
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1
1
56
P02-0290
VALVE CORE REFRIGERANT
1
1
Page 79
Challenger 3000 w/ iCOM
- 76 - September 2011
11.4.4. Suction Line Assembly 5T Upflow (196693G1)
Item
Part #
Description
3T
5T
2
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1
1 3 P02-0290
VALVE CORE REFRIGERANT
1
1
5
1C16925P1
VALVE ROTOLOCK 5/8" X1"-14UNS
1 1 1C16925P2
VALVE ROTOLOCK 7/8" X1-1/4"-12
1
1
11.4.5. Scroll
Page 80
Piping Section
September 2011 - 77 -
Page 81
Challenger 3000 w/ iCOM
- 78 - September 2011
Downflow
Item
Part #
Description
3T
5T
1
196051G1
Suction Assembly 5T Downflow 55
2
141143G2
Liquid Line Assembly 5T Downflow/Upflow on Page 67
3
196052G1
Discharge Assembly 5T Downflow STD/DIG on Page 64
4 W-0320
SEAL ROTOLOCK 1"X14" TEFLON
1
5
W-0330
SEAL ROTOLOCK 1-1/4"X12"TEFLON
1
6
141141G1
Hot Gas ASM on Page 64
17
159010P1
VALVE 1" 3WAY UNION BODY
1
18
146352G1
ACTUATOR ASSY SP SML 92" WH
1
26
F02-371A
SUPPORT VALVE TEV
1
55
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1
1
56
P02-0290
VALVE CORE REFRIGERANT
1
1
11.5. Evaporator
11.5.1. Upflow
Item
Part #
Description
3T
5T
1
141144
Suction Line Assembly 3T/5T EVAP Upflow on Page 80
5 141145
Liquid Line Assembly 3T/5T EVAP Upflow on Page 81
12
1A23985P1
VALVE SOLND 1/2" NC 24V 50/60
1
1
Page 82
Piping Section
September 2011 - 79 -
11.5.2. Downflow
Item
Part #
Description
3T
5T
1
196835G1
Suction Line Assembly on Page 73
5
196836G1
Liquid Line Assembly on Page 74
13
1A23985P1
VALVE SOLND 1/2" NC 24V 50/60
1
1
56
176251G4
TXV+DISTRIBUTOR ASSY 5T C3K DF
1
Page 83
Challenger 3000 w/ iCOM
- 80 - September 2011
11.5.3. Suction Line Assembly 3T/5T Evap Upflow (141144)
Item
Part #
Description
3T
5T
3
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1 1 1C19508P2
COUPLING F 1.13 THD X 0.88" ID
1
1
P02-0270
VALVE ACCESS BODY 1/4X SWT
1
1
4
P02-0290
VALVE CORE REFRIGERANT
1
Page 84
Piping Section
September 2011 - 81 -
11.5.4. Liquid Line Assembly 3T/5T Evap Upflow (141145)
Item
Part #
Description
3T
5T
3
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1 1C19508P1
COUPLING F 0.63 THD X 0.38" ID
1
4
P02-0290
VALVE CORE REFRIGERANT
1
6
128177P1
FILTER/DRIER SOLDER
1
1
P03-0030
FILTER/DRIER 3 /8 O DF SLDR
1
Page 85
Challenger 3000 w/ iCOM
- 82 - September 2011
11.5.5. Suction Assembly (196835G1)
Item
Part #
Description
3T
5T
3
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1
1
4
P02-0290
VALVE CORE REFRIGERANT
1
1
Page 86
Piping Section
September 2011 - 83 -
11.5.6. Liquid Assembly (196836G1)
Item
Part #
Description
3T
5T
2
187933G2
VALVE ACC BODY 1/4 EXT1" BEAD
1
1
3
P02-0290
VALVE CORE REFRIGERANT
1
1
5
128177P1
FILTER/DRIER SOLDER
1
1
Page 87
Challenger 3000 w/ iCOM
- 84 - September 2011
12. Reheat Section
Item
Part #
Description
kW
Voltage
Quantity
1
148366P1
HEATER 03.0KW 208V SS 304 S/F
9kW
200/208
3
148366P2
HEATER 03.0KW 230V SS 304 S/F
9kW
230/400
3
148366P4
HEATER 03.0KW 460V SS 304 S/F
9kW
460
3
136742P5
REHEAT 3KW 575V
9kW
575
3
148366P6
HEATER 05.0KW 208V SS 304 S/F
15kW
200/208
3
148366P7
HEATER 05.0KW 230V SS 304 S/F
15kW
230/400
3
148366P9
HEATER 05.0KW 460V SS 304 S/F
15kW
460
3
148366P10
HEATER 05.0KW 575V SS 304 S/F
15kW
575
3
14
136965P1 SAFETY SWT THERM 105F
9kW
All
2
15kW
All
2
Page 88
Parts Gallery
September 2011 - 85 -
13. Parts Gallery
Blower/Motor Section
136589P1
136591P1
136610P1
183105P1
197699P1
B13-0200
B-0080
B-0660
MOTORS
Coil Section
128157P1
136631G1
136705G1
136778G1
136653G4
P02-0290
Page 89
Challenger 3000 w/ iCOM
- 86 - September 2011
Compressor Section
1D15059P1
1D15059P1
132102P1
176751P1
180970P1
183151P1
Condenser Section
1C14431P1
128159P1
136696P1
Electrical Section
1C18351P1
1C18354P1
1C18603P1
123273P1
E-3620
124502P2
124547P1
128199P1
132487P1
135409P2
135637P5
136201P1
136221P1
136222P1
136223P1
136233P1
Page 90
Parts Gallery
September 2011 - 87 -
136240P7
136241P10
136300P1
136303P1
136810P1
136811P1
139165P1
139166P1
149110G1
179747P2
179751P1
179859G1
180632G2
180792P1
181464G1
181898P1
185110P1
200509P1
416761G1
416911G2
517017P1
B02-0190
E03-0170
E-011A
E-0110
E-0130
E-288A
E-288B
Page 91
Challenger 3000 w/ iCOM
- 88 - September 2011
E-362B
E-1020
E-1040
E-1200
E-2350
E-2440
Exterior Section
1C18352P1
136607G2
136607P1
136608P1
136612G1
179746P1
180917P1
180917P2
184138G1
410624P1
E-288B
F30-0030
Filter Section
195551P1
Page 92
Parts Gallery
September 2011 - 89 -
Humidifier Section
1A16207P1
1A19271P1
1C11305P1
1C18003G3
121965P2
124216P2
124220P1
124578P1
127781P1
127992P1
128759P1
136635P1
136743P1
136798P1
136812P1
136956P1
136972P1
179856G1
185108P1
E03-0170
E05-4600
F20-2300
F-6090
H-014A
H-0020
H-0370
H-0450
P02-0260
Page 93
Challenger 3000 w/ iCOM
- 90 - September 2011
P15-0140
P15-0150
P15-0170
P-057A
P-229A
179859G1
P-5400
R13-0090
S13-0140
Piping Section
1A23985P1
127998P2
128177P1
129644P1
135568P1
146352G1
148039P1
148213P1
151141P1
159006P3
159007P3
159009P1
159010P1
190899P1
176251G4
180715G1
Page 94
Parts Gallery
September 2011 - 91 -
181388P2
187933G2
190899P1
F02-371A
P02-0290
P03-0030
P-0050
P-0070
P-0080
P-0180
P-411B
P-3870
R-0520
W-0093
W-0320
W-0330
Reheat Section
148366P1
136965P1
Page 95
Challenger 3000 w/ iCOM
- 92 - September 2011
14. Revision Page
Revision Date
Modification
Details
05/2013
Condenser Section
Added 5Ton 3Way SP HP MBV
07/2011
-
New layout conversion.
01/2010
-
Parts Manual Release.
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