Vertiv 512NGBB Quick Start Guide

NetSure™

-48 VDC Power System

Quick Start Guide (QS582137000), Revision K

Specification Number: 582137000 Model Number: 512NGBB

This document may contain confidential and/or proprietary information of Vertiv Group Corp., and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe. Reproduction, disclosure, or use without specific authorization from Vertiv Group Corp. is strictly prohibited.

© 2020 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness herein, Vertiv Group Corp. assumes no responsibility, and disclaims all liability, for damages resulting from use of this information or for any errors or omissions. Specifications are subject to change without notice.

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

TABLE OF CONTENTS

Admonishments Used in this Document ............................................................ 5

Important Safety Instructions .............................................................................. 6

General Safety .......................................................................................................................................................... 6

Voltages .......................................................................................................................................................................... 6

AC Input Voltages ........................................................................................................................................................ 6

DC Output and Battery Voltages .................................................................................................................. 6

Battery ............................................................................................................................................................................... 7

Personal Protective Equipment (PPE) ............................................................................................. 8

Hazardous Voltage .............................................................................................................................................. 8

Handling Equipment Containing Static Sensitive Components............................. 8

Maintenance and Replacement Procedures .............................................................................. 8

Static Warning ........................................................................................................... 9

Customer Documentation Package .................................................................... 11

Physical Installation ................................................................................................ 11

Installing Circuit Breakers and Fuses ............................................................... 12

Install and Wire Transient Voltage Surge Suppressor (TVSS)

Devices ...................................................................................................................... 15

Electrical Connections .......................................................................................... 16

Important Safety Instructions ................................................................................................................. 16

Relay Rack / Cabinet Frame Grounding Connection....................................................... 16

Central Office Ground Connection .................................................................................................... 16

Ground Connection to a Transient Voltage Surge Suppressor

(TVSS) Devices ..................................................................................................................................................... 16

AC Input and AC Input Equipment Grounding Connections to

588705300 Module Mounting Shelf(s) ......................................................................................... 16

External Alarm, Reference, Monitoring, and Control Connections .................... 18

Circuit Card and Connector Locations ..................................................................................................18

System Interface Circuit Card Connections (if required) (List 27

Distribution Cabinet Only) ............................................................................................................................... 20

IB2 (Controller Interface Board) Connections (if required) ............................................... 21

EIB (Controller Extended Interface Board) Connections (if required) ................... 26

Controller Ethernet Connection (if required) ......................................................................... 32

Connecting a Device or System to the Controller’s CAN Bus (List 27

Distribution Cabinet Only) ................................................................................................................................ 33

Load Connections to a List 27 Distribution Cabinet ....................................................... 34

Load Connections to a List 7 Distribution Cabinet ........................................................... 41

Battery Connections to a List 27 Distribution Cabinet ................................................. 43

Battery Connections to a List 7 Distribution Cabinet .................................................... 44

Installing Rectifier and Converter Modules ................................................... 45

General .......................................................................................................................................................................... 45

System with List 7 Distribution Cabinet ...................................................................................... 45

System with List 27 Distribution Cabinet ................................................................................... 45

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

Installing Rectifier and Converter Modules .............................................................................. 45

Initially Starting, Configuring, and Checking System Operation ............. 48

Important Safety Instructions ................................................................................................................ 48

Initial Startup Preparation .......................................................................................................................... 48

Initially Starting the System ..................................................................................................................... 48

NCU Controller Procedure ........................................................................................................................ 48

ACU+ Controller Procedure ..................................................................................................................... 55

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

DANGER!

in death or serious injury if not avoided. (ANSI, OSHA)

WARNING!

result in death or serious injury if not avoided. This admonition is not used for situations that pose a risk only to equipment, software, data, or service. (ANSI)

CAUTION!

result in minor or moderate injury if not avoided. (ANSI, OSHA) This admonition is not used for situations that pose a risk only to equipment, data, or service, even if such use appears to be permitted in some of the applicable standards. (O

ALERT

equipment, software, data, or service. (ISO)

ALERT

equipment damage, software corruption, data loss, or service interruption. (ISO)

FIRE SAFETY

or policies, or of the locations of fire

SAFETY

policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)

ADMONISHMENTS USED IN THIS DOCUMENT

Warns of a hazard the reader

Warns of a potential hazard the reader

! Alerts the reader to an action that

will

be exposed to that will

may

be exposed to that

may

be exposed to that

must be avoided

likely

result

could

SHA)

in order to protect

! Alerts the reader to an action that

! Informs the reader of fire safety information, reminders, precautions,

! Informs the reader of general safety information, reminders, precautions, or

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

-fighting and fire-safety equipment. (ISO)

must be performed

in order to prevent

IMPORTANT SAFETY INSTRUCTIONS

General Safety

DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.

Performing the following procedures may expose you to hazards. These procedures should be performed by qualified technicians familiar with the hazards associated with this type of equipment. These hazards may include shock, energy, and/or burns. To avoid these hazards:

a) The tasks should be performed in the order indicated.

b) Remove watches, rings, and other metal objects.

c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage

or the expected voltage is present. Check for voltage with both AC and DC voltmeters prior to making contact.

d) Wear eye protection.

e) Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for

the work to be performed.

Voltages

AC Input Voltages

DANGER! This system operates from AC input voltage capable of producing fatal electrical shock. AC

input power must be completely disconnected from the branch circuits wiring used to provide power to the system before any AC electrical connections are made. Follow local lockout/tagout procedures to ensure upstream branch circuit breakers remain de-energized during installation. DO NOT apply AC input power to the system until all electrical connections have been completed and checked.

DC Output and Battery Voltages

DANGER! This system produces DC power and may have a battery source connected to it. Although

the DC voltage is not hazardously high, the rectifiers and/or battery can deliver large amounts of current. Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact an output terminal or battery terminal or exposed wire connected to an output terminal or battery terminal. NEVER allow a metal object, such as a tool, to contact more than one termination or battery terminal at a time, or to simultaneously contact a termination or battery terminal and a grounded object. Even a momentary short circuit can cause sparking, explosion, and injury.

DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices

remain de-energized during installation at loads, as required.

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

Battery

Refer to the battery manufacturer documentation for specific battery safety instructions. The following are general guidelines.

WARNING! Correct polarity must be observed when connecting battery leads.

WARNING! Special safety precautions are required for procedures involving handling, installing, and

servicing batteries. Observe all battery safety precautions in this manual and in the battery instruction manual. These precautions should be followed implicitly at all times.

WARNING! A battery can present a risk of electrical shock and high short circuit current. Servicing of

batteries should be performed or supervised only by properly trained and qualified personnel knowledgeable about batteries and the required precautions.

The following precautions should be observed when working on batteries:

• Remove watches, rings, and other metal objects.

• Eye protection should be worn to prevent injury from accidental electrical arcs.

• Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for

the work to be performed. Ensure that wrenches with more than one working end have only one end exposed.

• Do not lay tools or metal parts on top of batteries.

• Disconnect charging source prior to connecting or disconnecting battery terminals.

• Risk of explosion if battery is replaced with an incorrect type or if polarity is reversed.

Recommended to replace batteries with the same manufacturer and type, or equivalent.

• Dispose of used batteries according to the instructions provided with the batteries. Do not dispose

of batteries in a fire. They may explode.

• ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY

INSTRUCTIONS.

DANGER! This equipment may be used in conjunction with lead-acid batteries. Working near lead-acid

batteries is dangerous!

In addition to the hazard of electric shock, gas produced by batteries can be explosive and sulfuric acid

can cause severe burns.

• Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes, and is toxic.

• Batteries contain sulfuric acid.

• Batteries generate explosive gases during normal operation. Systems containing batteries should

never be installed in an airtight room or space. Only install in a ventilated environment.

• Batteries are an energy source that can produce high amounts of electrical current.

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

FOR THESE REASONS, IT IS OF CRITICAL IMPORTANCE THAT YOU READ THESE INSTRUCTIONS

AND FOLLOW THEM EXACTLY.

WHEN WORKING WITH LEAD-ACID BATTERIES:

• Follow the recommended PPE requirements per the SDS for the battery to be used.

• If battery acid enters your eye, immediately flush your eye with running cold water for at least 15

minutes. Get medical attention immediately.

• If battery acid contacts skin or clothing, wash immediately with soap and water.

ALERT! Performing maintenance and/or troubleshooting procedures may interrupt power to the loads,

if battery reserve is not sufficient.

Personal Protective Equipment (PPE)

DANGER! ARC FLASH AND SHOCK HAZARD.

Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis should be done determine the “hazard/risk” category, and to select proper PPE.

This product is intended only for installation in a Restricted Access Location.

Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain

the equipment.

Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work

Permits as required by the local authority, per NFPA 70E “Standard for Electrical Safety in the Workplace”.

Hazardous Voltage

DANGER! HAZARD OF ELECTRICAL SHOCK.

More than one disconnect may be required to de-energize the system before servicing.

Handling Equipment Containing Static Sensitive Components

ALERT! Installation or removal of equipment containing static sensitive components requires careful

handling. Before handling any equipment containing static sensitive components, read and follow the instructions contained on the Static Warning Page.

Maintenance and Replacement Procedures

CAUTION! When performing any step in procedures that requires removal or installation of hardware,

use caution to ensure no hardware is dropped and left inside the unit; otherwise service interruption or equipment damage may occur.

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

NOTE!

hardware for use in subsequent steps, unless otherwise directed.

When performing any step in procedures that requires removal of existing hardware, retain all

STATIC WARNING

This equipment contains static sensitive components. The warnings listed below must be observed to

prevent damage to these components. Disregarding any of these warnings may result in personal injury or damage to the equipment.

1. Strictly adhere to the procedures provided in this document.

2. Before touching any equipment containing static sensitive components, discharge all static

electricity from yourself by wearing a wrist strap grounded through a one megohm resistor. Some wrist straps have a built-in one megohm resistor; no external resistor is necessary. Read and follow wrist strap manufacturer’s instructions outlining use of a specific wrist strap.

3. Do not touch traces or components on equipment containing static sensitive components. Handle

equipment containing static sensitive components only by the edges that do not have connector pads.

4. After removing equipment containing static sensitive components, place the equipment only on

static dissipative surfaces such as conductive foam or ESD bag. Do not use ordinary Styrofoam or ordinary plastic.

5. Store and ship equipment containing static sensitive components only in static shielding containers.

6. If necessary to repair equipment containing static sensitive components, wear an appropriately

grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment.

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Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

SYSTEM section.

Mount the Power System

Mounting the System in an Equipment Rack in the

busbar kits

INSTALLING THE SYSTEM section.

CUSTOMER DOCUMENTATION PACKAGE

This document (QS582137000) provides Quick Start Instructions for NetSure™ -48 VDC Power System Model 512NGBB, Spec. No. 582137000.

The complete Customer Documentation Package consists of…

NetSure™ -48 VDC Power System Installation Manual

• Power System Installation Instructions: IM582137000

• Power System Quick Start Guide: QS582137000

NetSure™ NCU Controller User Manual

• NCU Controller User Instructions: UM1M830BNA

™

NetSure

ACU+ Controller User Manual

• ACU+ Controller User Instructions: UM1M820BNA

USB Drive with All Customer Documentation

• Power System Quick Start Guide: QS582137000

• Power System Installation Instructions: IM582137000

• Power System User Instructions: UM582137000

• NCU Controller User Instructions: UM1M830BNA

• ACU+ Controller User Instructions: UM1M820BNA

• Rectifier Instructions: UM1R482000E3

• Converter Instructions: UM1C48241500

• Power System “System Application Guide”: SAG582137000

• Module Mounting Shelf Power Data Sheet: PD588705300

• Engineering Drawings

• Also provided on the USB drive is a controller configuration drawing and the controller configuration

files loaded into the controller as shipped.

PHYSICAL INSTALLATION

To do this…

Choose a mounting location

Install optional lug adapter

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

See this in the Installation Instructions (IM582137000)

General Requirements in the INSTALLING THE

INSTALLING THE SYSTEM section.

Installing Optional Lug Adapter Busbar Kits in the

Fusehol der Assembly

Longer Side to the Bottom

Shorter Side to the Top

Fuse

Carrier

Fuseholder

Body

TPS/TLS

Fuse

Polarizing Keyway Matches Key on Bottom of Fuse Carrier

Fusehol der Assembly Exploded View

Fuseholder Assembly (P/ N 117201) includes body & carrier, alarm fuse, and alarm fuse safety cover .

Insert these terminals into corresponding sockets on distribution panel .

GMT-X

Safety Fuse Cover

(Replacement

P/N 248898700)

GMT-18/100A

Alarm Fuse

(Replacement

P/N 248610301)

Inse

rt th

ese

termin

als

to c

orr

espondi

ng soc

ket

on d

istr

ibu

tion pane

onger Side

to the Botto

Shor

ter Side

to th

e Top

Lett

erin

g on

ndl

e must be

ght side

up.

Turn o

fore i

nst

allin

INSTALLING CIRCUIT BREAKERS AND FUSES

Load and battery distribution devices were factory-installed if ordered with the power system. If additional installation is required, refer to Figure 1 through Figure 4. For detailed procedures, refer to Installing Circuit Breakers and Fuses in the INSTALLING THE SYSTEM section of the Installation Instructions (IM582137000).

Figure 1:

Installing a Bullet Nose Type Fuseholder and TPS/TLS Fuse

Figure 2:

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

Installing a Bullet Nose Type Circuit Breaker

Press in tabs to release lug terminal busbars for positions to be occupied by GM

T Fuse Block.

Remove two lug terminal busbars for positions to be occupied by GM

T Fuse Block.

Plug in GM

T Fuse Block.

RTN Bar

GMT Fuse Block Installed View

Secure GM

T Fuse Block Return Bar at one location on the Distribution Cabinet’s RTN bar

. Torque to 72 in-lbs.

Figure 3:

Installing an Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block (P/N 545333) in a

List 7 Distribution Cabinet

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

lug

in GM

T Fuse Block.

Connec

t su

ppli

ed j

ump

er fr

T Fuse

Blo

ck t

o Ret

urn

Bar.

Torque to

72 in

-lb

s t

o b

e B

r p

. N

T F

y b

e i

n l

Figure 4:

Installing an Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block (P/N 549017) in a

List 27 Distribution Cabinet

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

DANGER

Ensure leads are connected to proper polarity for the device installed, either a Distribution Device (load lead connection) or a TVSS Device (ground connection).

Load

Connection

TVSS

Device

Distribution

Device

1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware)

Maximum Lug Width: 0.625 inches.

TVSS

Ground

Connection

Distribution Device and TVSS Device locations for reference only.

TVSS Device

Longer Side

to the Bottom

Shorter Side

to the Top

Insert these terminals into corresponding sockets on distribution panel.

INSTALL AND WIRE TRANSIENT VOLTAGE SURGE SUPPRESSOR (TVSS) DEVICES

Transient Voltage Surge Suppressor (TVSS) devices were factory-installed if ordered with the power system. If additional installation is required, refer to Figure 5. For detailed procedures, refer to Installation and Wiring of a Transient Voltage Surge Suppressor (TVSS) Device in the INSTALLING THE SYSTEM section of the Installation Instructions (IM582137000).

Figure 5:

NOTE!

The Transient Voltage Surge Suppressor (TVSS) device is to be installed on the -48V

distribution bus only.

Installation and Wiring of Transient Voltage Surge Suppressor (TVSS) Devices

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

ELECTRICAL CONNECTIONS

Important Safety Instructions

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

Relay Rack / Cabinet Frame Grounding Connection

For relay rack / cabinet grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site requirements.

Central Office Ground Connection

Landing points are provided on the battery return bus for a central office ground lead (see Figure 25 or Figure

26). For central office grounding requirements, refer to the current edition of the American National Standards

Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site requirements.

Ground Connection to a Transient Voltage Surge Suppressor (TVSS) Devices

Refer to the procedure in “Install and Wire Transient Voltage Surge Suppressor (TVSS) Devices” on page 15.

AC Input and AC Input Equipment Grounding Connections to 588705300 Module Mounting Shelf(s)

Refer to AC Input and AC Input Equipment Grounding Connections to 588705300 Module Mounting Shelf(s) in MAKING ELECTRICAL CONNECTIONS section of the Installation Instructions (IM582137000) for a complete procedure.

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

There are several options to provide AC inputs to the 588705300 module mounting shelf. See PD588705300.

1. For factory installed module mounting shelves without plug-in AC input connectors, AC input leads are

factory connected from the module mounting shelf AC input terminals to an AC input termination assembly provided in the system/cabinet. Refer to the system/cabinet documentation for connection details to the AC input termination assembly. Refer to the system/cabinet documentation for recommended AC input branch circuit protection.

2. For a field installed module mounting shelf in a system with a List 27 distribution cabinet or if a List 7

distribution cabinet system is used in a relay rack and not a system cabinet, the module mounting shelf is equipped with plug-in AC input connectors located on the rear of the shelf. AC input cable assemblies with mating connectors are available (see Power Data Sheet PD588705300). Refer to Power Data Sheet PD588705300 for recommended AC input branch circuit protection. See PD588705300 and Figure 6.

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

L2-N

Blue*

Ground

Green/Yellow*

Brown*

* Color of AC Input

Cable Assembly Lead. P/N 535232 P/N 547898

Nominal

120/208/240V

AC Input

AC Input Connector (Cabinet Rear View)

AC input connections are made using the supplied

AC input cable assemblies connected here.

Rectifiers are numbered left to right as viewed from the front.

AC Input for

Rectifier Positions

#5 and #6

AC Input for

Rectifier Positions

#1 and #2

AC Input for

Rectifier Positions

#3 and #4

Rear

Frame Ground Studs Located Behind Cover

Figure 6:

AC Input Connections to Module Mounting Shelf with Plug-In AC Input Connectors

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

External Alarm, Reference, Monitoring, and Control Connections

Refer to External Alarm, Reference, Monitoring, and Control Connections in MAKING ELECTRICAL CONNECTIONS section of the Installation Instructions (IM582137000) for complete procedures.

Circuit Card and Connector Locations

Refer to Figure 7 or Figure 8.

Figure 7:

Circuit Card and Connector Locations - List 27 Distribution Cabinet

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

Figure 8:

Circuit Card and Connector Locations - List 7 Distribution Cabinet

Vertiv | NetSure™ Quick Start Guide (QS582137000) | Rev. K

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