Vertiv 5100 User Manual

SYSTEM OVERVIEW

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The Power Distribution Center…
List 20, 25 (One Row Distribution Cabinet) is rated…
List 27 (One Row Distribution Cabinet) is rated…
List 21 (Two Row Distribution Cabinet) is rated…
List 26 (Two Row Distribution Cabinet) is rated…
The NetSure™ 5100 DC Power System is an integrated power system containing rectifiers (-48 VDC output), optional solar converters (-48 VDC output), optional converters (+24 VDC output), intelligent control, metering, monitoring, and distribution. This power system is available in configurations for 19” and 23” rack mounting.
This power system is designed to power a load while charging a positive grounded battery. This power system is capable of operating in a batteryless installation or off battery for maintenance purposes. The power system is designed for operation with the positive output grounded.
Spec. No. 582137100 (Model NetSure™ 5100)
-48 VDC; 400 A at 40 °C.
-48 VDC; 300 A at 65 °C.
Charge Ratings:
-48 VDC; 600 A and +24 VDC; 63 A at 40 °C.
-48 VDC; 525 A and +24 VDC; 50 A at 65 °C. Discharge Ratings:
-48 VDC; 771 A at 40 °C.
-48 VDC; 600 A at 65 °C.
-48 VDC; 600 A (400 A maximum per row) at 40 °C.
-48 VDC; 400 A (300 A maximum per row) at 65 °C.
-48 VDC; 600 A (400 A maximum per row) and +24 VDC; 400 A at 40 °C.
-48 VDC; 400 A (300 A maximum per row) and +24 VDC; 300 A at 65°C.
SAG582137100
System Application Guide
Revision S, September 12, 2018
Page 1 of 146
SAG582137100 System Application Guide
Distribution Cabinet
Controller
Module Mounting Assembly
Rectifier Modules
Optional Solar Converter Modules
Optional -48 VDC to +24 VDC Converter Modules
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)
This system consists of the following components.
The system always includes a distribution cabinet, which provides DC distribution through fuses and/or circuit breakers. The distribution cabinet is factory mounted in the relay rack specified when ordered. Different sizes of distribution cabinets are available to accept from one (1) to two (2) distribution panels. A variety of distribution panels are available that provide load distribution, battery distribution, and dual voltage load distribution for use with -48 VDC to +24 VDC converters. These distribution panels are configured to accept bullet nose type circuit breakers and TPS/TLS fuseholders. The distribution cabinet may be equipped with low voltage load disconnect (LVLD) and/or low voltage battery disconnect (LVBD) (depending on available configuration options).
NCU (NetSure Control Unit) Controller: The NCU controller provides power system control (including optional low voltage battery disconnect (LVBD) and low voltage load disconnect (LVLD) control), rectifier module control (including a charge control function), solar converter module control, -48 VDC to +24 VDC converter module control, metering functions, monitoring functions, local/remote alarm functions, and connections for binary inputs and programmable relay outputs. The controller also supports rectifier temperature compensation if the system is equipped with a temperature probe(s). Temperature probe(s) may also be designated to monitor ambient temperature and/or battery temperature. The controller also provides data acquisition, system alarm management, and advanced battery and energy management. The controller contains a color TFT display and keypad for local access. The controller provides an Ethernet port and comes with comprehensive webpages for remote access. The controller has SNMP V3 capability for remote system management. The controller supports software upgrade via its USB port. Refer to the NCU Controller Instructions (UM1M830BNA) for more information.
The system contains one (1) to five (5) module mounting assemblies (depending on system configuration, see “List Descriptions” starting on page 14), which may house rectifier modules, optional solar converter modules, optional -48 VDC to +24 VDC converter modules, and a controller (depending on configuration, see “List Descriptions” in Power Data Sheet PD588705300). Refer to PD588705300 for additional information.
The system contains rectifier modules, which provide load power, battery float current, and battery recharge current during normal operating conditions. Refer to the Rectifier Instructions (UM1R482000E3) for more information.
The system may contain solar converter modules (depending on configuration, see “List Descriptions” starting on page 14), which provide load power, battery float current, and battery recharge current during solar conditions. Refer to the Solar Converter Instructions (UM1S482000E3) for more information.
Where +24 VDC load power is also required, converter modules are available (depending on configuration, see “List Descriptions” starting on page 14). These converters operate from the main -48 VDC system bus to provide +24 VDC load power. Refer to the Converter Instructions (UM1C48241500) for more information.
Page 2 of 146
System Application Guide SAG582137100
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

General Specifications

See detailed specifications starting on page 127.
Family: NetSure™
System Spec. No.: 582137100
System Model: NetSure™ 5100
System Rectifier AC Input Voltage: Nominal 120 VAC / 208 VAC / 240 VAC, single phase, 3-wire, 50 Hz /
60 Hz, with an operating range of 100 VAC to 250 VAC. Acceptable input frequency range is 45 Hz to 65 Hz.
Permitted Variation: 85 VAC to 300 VAC.
System Solar Converter DC Input Voltage: 140 VDC to 200 VDC / 200 VDC to 400 VDC
System DC Output Capacity:
System: 600 A @ -48 VDC and 400 A @ +24 VDC, maximum
Distribution Panel: 400 A, maximum [for all cabinet distribution List options - except
when distribution panel List DF is used in a List 27 distribution cabinet. A List DF distribution panel used in a List 27 distribution cabinet allows a maximum of 600 A (charge) and 771 A (discharge).]
588705300 Assembly Ratings: See PD588705300.
1R482000E3 Rectifier Rating: See UM1R482000E3.
1S482000E3 Solar Converter Rating: See UM1S482000E3.
1C48241500 Converter Rating: See UM1C48241500.
System Agency Approval: UL 1801 Listed (“c UL”), NEBS
Framework Type: Rack Mounted in a Relay Rack or Cabinet
Mounting Width: See “Mechanical Specifications” starting on page 129.
Mounting Depth: See “Mechanical Specifications” starting on page 129.
Access: Front for Operation
Front and Rear for Installation and Maintenance
Supplemental Bay(s) Available: None
Control: Microprocessor
Color: Bay and Module Faceplates: Textured Gray
Module Mounting Assembly and Module Bodies: Bright Zinc Plating
Environment: -40 °C to +65 °C (-40 °F to +149 °F)
Page 3 of 146
SAG582137100 System Application Guide Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

TABLE OF CONTENTS

SYSTEM OVERVIEW ............................................................................................................................................................................................................. 1
MAIN COMPONENTS ILLUSTRATIONS .......................................................................................................................................................................... 8
Typical System with a 19” 1-Row Distribution Cabinet (List 20) ........................................................................................................................ 8
Typical System with a 19” 2-Row Distribution Cabinet (List 21) ........................................................................................................................9
Typical System with a 23” 1-Row Distribution Cabinet (List 25) ...................................................................................................................... 10
Typical System with a 23” 2-Row Distribution Cabinet (List 26) ...................................................................................................................... 11
Typical System with a 23” 1-Row Distribution Cabinet (List 27) ...................................................................................................................... 12
Typical Configured System with a 23” 1-Row or 2-Row Distribution Cabinet and Equipped with Solar Converter and
Hybrid Connection Cabinets ..................................................................................................................................................................................... 13
LIST DESCRIPTIONS .......................................................................................................................................................................................................... 14
List Numbers .................................................................................................................................................................................................................. 14
List 20: 1-Row Distribution Cabinet for 19-Inch Relay Rack Mounting......................................................................................................................... 14
List 21: 2-Row Distribution Cabinet for 19-Inch Relay Rack Mounting ......................................................................................................................... 15
List 25: 1-Row Distribution Cabinet for 23-Inch Relay Rack Mounting ........................................................................................................................ 16
List 26: 2-Row Distribution Cabinet for 23-Inch Relay Rack Mounting........................................................................................................................ 17
List 27: 1-Row Distribution Cabinet for 23-Inch Relay Rack Mounting ......................................................................................................................... 18
List 30: Shelf Rail Mounting Kits, Insulation Sheets, Output Busbar Kits, and Rear Cover Kits ................................................................. 20
List 33: Field Expansion Module Mounting Assembly (23”) Configured with Rectifier and -48 VDC to +24 VDC
Converter Module Mounting Positions and Molex Input Connectors ............................................................................................................................ 21
List 34: Field Expansion Module Mounting Assembly (23”) Configured with Rectifier and/or Solar Converter
Module Mounting Positions and Molex Input Connectors ................................................................................................................................................... 22
List 36: Field Expansion Module Mounting Assembly (19”) Configured with Rectifier and/or Solar Converter
Module Mounting Positions and Molex Input Connectors ................................................................................................................................................... 23
List 40: 19” Rectifier AC Input / Solar Converter DC Input Panel, Each Input Feeds One Module ........................................................... 24
List 45: 23” Rectifier AC Input / Solar Converter DC Input Panel, Each Input Feeds One Module ........................................................... 25
List 46: Rectifier AC Input Panel for 23” System, Each Input Feeds Two Rectifier Modules ........................................................................ 26
List 60: 23” Hybrid Connection Cabinet ......................................................................................................................................................................................... 27
List 61: 23” Solar Connection Cabinet .............................................................................................................................................................................................. 29
List 70: Optional EIB (Controller Extended Interface Board), P/N MA455U41....................................................................................................... 30
List 93: Pre-Cabled Battery Tray for 23” Relay Rack .............................................................................................................................................................. 30
List 94: Pre-Cabled Battery Tray for 19” Relay Rack .............................................................................................................................................................. 36
Single Voltage Load Distribution Panel ................................................................................................................................................................. 40
List AA: -48 VDC Load Distribution Panel (24) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions .......................... 40
List AB: -48 VDC Load Distribution Panel (26) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ............................ 41
List AN: -48 VDC Load Distribution Panel (19) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ............................ 42
List AO: -48 VDC Load Distribution Panel (21) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ............................ 43
List KG: Distribution Panel with (20) GMT Load Fuses ........................................................................................................................................................ 44
Single Voltage Plus Battery Disconnect Distribution Panel ............................................................................................................................. 45
List BA: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (18) -48 VDC Bullet/TPS/TLS Circuit
Breaker/Fuse Load Positions (6) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions ...................................................... 45
List BB: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (6) -48 VDC Bullet/TPS/TLS Circuit
Breaker/Fuse Load Positions (20) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions ................................................... 46
List BC: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (16) -48 VDC Bullet/TPS/TLS Circuit
Breaker/Fuse Load Positions (8) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions ...................................................... 47
List BD: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (16) -48 VDC Bullet/TPS/TLS Circuit
Breaker/Fuse Load Positions (10) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions .................................................... 48
List BN: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (14) -48 VDC Bullet/TPS/TLS Circuit
Breaker/Fuse Load Positions (5) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions ...................................................... 49
List BO: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (12) -48 VDC Bullet/TPS/TLS Circuit
Breaker/Fuse Load Positions (9) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions ...................................................... 50
Dual Voltage Load Distribution Panel ..................................................................................................................................................................... 51
List DA: -48 VDC / +24 VDC Load Distribution Panel (21) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load
Positions (4) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ........................................................................................................ 51
List DB: -48 VDC / +24 VDC Load Distribution Panel (17) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load
Positions (8) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ....................................................................................................... 52
List DC: -48 VDC / +24 VDC Load Distribution Panel (13) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load
Positions (12) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ...................................................................................................... 53
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System Application Guide SAG582137100 Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
List DD: -48 VDC / +24 VDC Load Distribution Panel (9) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load
Positions (16) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ..................................................................................................... 54
List DE: -48 VDC / +24 VDC Load Distribution Panel (5) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load
Positions (20) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions .................................................................................................... 55
List DF: -48 VDC / +24 VDC Load Distribution Panel (26) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load
Positions (4) Positions Can Be Converted from -48 VDC to +24 VDC Positions in the Field ....................................................................... 56
Low Voltage Disconnect Options ............................................................................................................................................................................ 57
List LB: Low Voltage Battery Disconnect (LVBD) .................................................................................................................................................................... 57
List LL: Low Voltage Load Disconnect (LVLD) .......................................................................................................................................................................... 57
ACCESSORY DESCRIPTIONS ......................................................................................................................................................................................... 58
Relay Racks ................................................................................................................................................................................................................... 58
Flush Mounting Kit ...................................................................................................................................................................................................... 59
Data Cabinet 4-Post Kit, P/N 559801................................................................................................................................................................................................. 59
Special Mounting Bracket Kit ................................................................................................................................................................................... 59
P/N 564300 ........................................................................................................................................................................................................................................................ 59
19” to 23” Wide Relay Rack Mounting Bracket Kit .............................................................................................................................................. 59
P/N 553630 ......................................................................................................................................................................................................................................................... 59
Controller ....................................................................................................................................................................................................................... 60
NCU (NetSure Control Unit) Controller, P/N 1M830BNA..................................................................................................................................................... 60
Optional NCU Controller 2nd Ethernet Port Kit, P/N 559741 ............................................................................................................................ 61
Optional RS485 Modbus Interface Cable, P/N 564643 ...................................................................................................................................... 61
Optional Temperature Probes .................................................................................................................................................................................. 62
Optional SM-Temp Temperature Concentrator, P/N 547490 ......................................................................................................................... 63
Alarm and Digital Input Cables ................................................................................................................................................................................ 63
Critical Alarm Indicator Kit, P/N 555877 ................................................................................................................................................................ 64
Rectifier Module ........................................................................................................................................................................................................... 64
Rectifier Module, P/N 1R482000E3 ..................................................................................................................................................................................................... 64
Solar Converter Module ............................................................................................................................................................................................. 64
Solar Converter Module, P/N 1S482000E3 .................................................................................................................................................................................... 64
Converter Module ........................................................................................................................................................................................................ 64
-48 VDC to +24 VDC Converter Module, P/N 1C48241500 ................................................................................................................................................. 64
Module Mounting Position Blank Cover Panel ..................................................................................................................................................... 65
Module Mounting Position Blank Cover Panel, P/N SXA 110 0035/1............................................................................................................................. 65
Optional Transient Voltage Surge Suppressor (TVSS) Device, P/N 565281 ............................................................................................... 65
Distribution Devices .................................................................................................................................................................................................... 66
Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses ................................................ 66
Bullet Nose Bypass Busbar, P/N 535015 .......................................................................................................................................................................................... 68
Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 559737 ............................................................................................... 69
Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 549017 ............................................................................................... 70
GMT Type Load Distribution Fuses ..................................................................................................................................................................................................... 71
GJ/218 Type Circuit Breakers for List 60 ......................................................................................................................................................................................... 71
MCB Circuit Breakers for List 61 ............................................................................................................................................................................................................ 71
Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits ................................................ 72
Standard Crimp Lugs ................................................................................................................................................................................................................................... 72
Special Application Crimp Lug / Strap Combination, Busbar Lug Adapters, and Hardware Kits ............................................................... 73
Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords .................................................. 76
Rectifier AC Input / Solar Converter DC Input Cable Assembly, P/N 535232.......................................................................................................... 76
Rectifier AC Input / Solar Converter DC Input Cable Assembly, P/N 547898 ......................................................................................................... 76
Rectifier AC Input / Solar Converter DC Input Cable Assembly, P/N 553202 ......................................................................................................... 76
Rectifier AC Input Line Cord, P/N 540946 ..................................................................................................................................................................................... 77
Rectifier AC Input Line Cord, P/N 545252 ...................................................................................................................................................................................... 77
Rectifier AC Input Line Cord, P/N 545616 ...................................................................................................................................................................................... 77
Input Cord Bracket Kit (P/N 562050) .................................................................................................................................................................... 78
Input Cord Bracket Kit (P/N 563456) ..................................................................................................................................................................... 78
User Replaceable Alarm, Reference, and Control Fuses ................................................................................................................................... 79
User Replaceable Components ................................................................................................................................................................................ 79
RECOMMENDED WIRE SIZES, BRANCH CIRCUIT PROTECTION, CRIMP LUGS, AND WIRING ILLUSTRATIONS.................................. 80
Relay Rack / Cabinet Frame Grounding Requirements ..................................................................................................................................... 80
Central Office Grounding Connection .................................................................................................................................................................... 80
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SAG582137100 System Application Guide Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)
Rectifier AC Input Connections ................................................................................................................................................................................ 81
To 19” Rectifier AC Input / Solar Converter DC Input Panel (List 40) ........................................................................................................................... 81
To 23” Rectifier AC Input / Solar Converter DC Input Panel (List 45).......................................................................................................................... 83
To 23” Rectifier AC Input Panel (List 46) ........................................................................................................................................................................................ 85
To Individual Module Mounting Assemblies Equipped with Molex Connectors and Provided with Rectifier AC
Input Cable Assemblies or Rectifier AC Input Line Cords .................................................................................................................................................... 87
Solar Converter DC Input Connections ................................................................................................................................................................. 88
To 19” Rectifier AC Input / Solar Converter DC Input Panel (List 40) .......................................................................................................................... 88
To 23” Rectifier AC Input / Solar Converter DC Input Panel (List 45)......................................................................................................................... 90
To Solar Connection Cabinet (List 61) .............................................................................................................................................................................................. 92
External Alarm, Reference, Monitoring, and Control Connections ................................................................................................................. 94
General .................................................................................................................................................................................................................................................................. 94
582137100 List 20, List 25 Distribution Cabinet .......................................................................................................................................................................... 94
582137100 List 21, List 26 Distribution Cabinet ........................................................................................................................................................................... 94
582137100 List 27 Distribution Cabinet ............................................................................................................................................................................................ 94
IB2 (Controller Interface Board) ............................................................................................................................................................................................................ 94
Optional EIB (Controller Extended Interface Board)................................................................................................................................................................ 94
System Interface Board .............................................................................................................................................................................................................................. 94
NCU Controller Ethernet Connection (if required) ............................................................................................................................................ 101
To NCU Front Panel .....................................................................................................................................................................................................................................101
To IB4 Board (if furnished) ......................................................................................................................................................................................................................101
Load Distribution Connections .............................................................................................................................................................................. 102
General ................................................................................................................................................................................................................................................................ 102
582137100 List 20, List 25 Distribution Cabinet ........................................................................................................................................................................ 102
582137100 List 21, List 26 Distribution Cabinet ......................................................................................................................................................................... 102
582137100 List 27 Distribution Cabinet .......................................................................................................................................................................................... 102
GMT Fuse Block............................................................................................................................................................................................................................................. 102
Load Distribution Wiring (List KG) ........................................................................................................................................................................ 102
Optional Transient Voltage Surge Suppressor (TVSS) Device Ground Connection ................................................................................ 113
DC Breaker Wiring to Hybrid Connection Cabinet (List 60) ........................................................................................................................... 117
Input Battery Connections ....................................................................................................................................................................................... 119
582137100 List 20, List 25 Distribution Cabinet ......................................................................................................................................................................... 119
582137100 List 21, List 26 Distribution Cabinet ......................................................................................................................................................................... 122
582137100 List 27 Distribution Cabinet .......................................................................................................................................................................................... 125
Remote Distribution Unit (DU) Connections ....................................................................................................................................................... 125
582137100 List 27 Distribution Cabinet .......................................................................................................................................................................................... 125
SPECIFICATIONS ............................................................................................................................................................................................................... 127
1. System ..................................................................................................................................................................................................................... 127
1.1 DC Output Ratings ............................................................................................................................................................................................................................. 127
1.2 Rectifier AC Input Ratings ............................................................................................................................................................................................................. 127
1.3 Solar Converter DC Input Ratings ............................................................................................................................................................................................ 127
1.4 Environmental Ratings..................................................................................................................................................................................................................... 127
1.5 Compliance Information .................................................................................................................................................................................................................. 127
1.6 IB2 and EIB (Controller Interface Board) Ratings ........................................................................................................................................................... 128
2. Module Mounting Assembly .............................................................................................................................................................................. 128
3. Rectifier ................................................................................................................................................................................................................... 128
4. Solar Converter ..................................................................................................................................................................................................... 128
5. -48 VDC to +24 VDC Converter ....................................................................................................................................................................... 128
6. Controller ................................................................................................................................................................................................................ 128
MECHANICAL SPECIFICATIONS ..................................................................................................................................................................................129
Overall Dimensions .....................................................................................................................................................................................................129
List 20 Distribution Cabinet ................................................................................................................................................................................................................... 129
List 21 Distribution Cabinet .................................................................................................................................................................................................................... 130
List 25 Distribution Cabinet .................................................................................................................................................................................................................... 131
List 26 Distribution Cabinet ................................................................................................................................................................................................................... 132
List 27 Distribution Cabinet ................................................................................................................................................................................................................... 133
List 40 Rectifier AC Input / Solar Converter DC Input Panel ........................................................................................................................................... 134
List 45 Rectifier AC Input / Solar Converter DC Input Panel............................................................................................................................................ 135
List 46 Rectifier AC Input Panel .......................................................................................................................................................................................................... 136
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System Application Guide SAG582137100 Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
List 60 Hybrid Connection Cabinet .................................................................................................................................................................................................. 137
List 61 Solar Connection Cabinet ....................................................................................................................................................................................................... 138
List KG GMT Fuse Distribution Panel .............................................................................................................................................................................................. 139
List 93 (23” Battery Tray) ....................................................................................................................................................................................................................... 140
List 94 (19” Battery Tray) ......................................................................................................................................................................................................................... 141
Weights......................................................................................................................................................................................................................... 142
BATTERY MANUFACTURER INFORMATION........................................................................................................................................................... 144
RELATED DOCUMENTATION ...................................................................................................................................................................................... 145
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SAG582137100 System Application Guide
Rear (components removed in illustration for clarity only)
Optional LVLD
Contactor Location
Optional LVBD
Contactor Location
800 A / 25 mV Battery
Shunt Location
Various relay racks are available.
Load return busbar can be rotated 90 degrees.
Front
IB2 Controller
Interface Board
(mounted on
side panel)
Optional EIB Controller Extended Interface Board (mounted on side panel)
19-inch, 1-Row Distribution Cabinet
See distribution panel List descriptions. Distribution panel may be
equipped with one or more of the following distribution positions.
-48 VDC Primary Voltage Load Positions
-48 VDC Battery Disconnect Positions
Optional IB4 Board
(second Ethernet port)
Mounted on Floor of
Distribution Cabinet
Up to Four (4) Additional Module Mounting Assemblies 588705300 List 41, 44, 45: Rectifier, Solar Converter Mounting Positions (See PD588705300)
One (1) Module Mounting Assembly w/ Controller 588705300 List 31, 34, 35: Controller, Rectifier, Solar Converter Mounting Positions (See PD588705300)
List 20
Rectifier Module:
1R482000E3
Solar Converter Module
1S482000E3
List 30: Module Mounting Assembly
Interface
List 36
Field Expansion
List LL
(LVLD)
List LB
(LVBD)
Single Voltage Distribution Panels Single Voltage Plus
Distribution Panels
NCU: 1M830BNA
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

MAIN COMPONENTS ILLUSTRATIONS

Typical System with a 19” 1-Row Distribution Cabinet (List 20)

Battery Disconnect
(factory)
: Module Mounting Assembly
List 70
Page 8 of 146
System Application Guide SAG582137100
Various relay racks are available.
Load return busbars can be rotated 90 degrees.
Rear (components removed in illustration for clarity only)
Top Distribution Row
Bottom Distribution Row
19-inch, 2-Row Distribution Cabinet
Front
See distribution panel List descriptions. Distribution panels may be
equipped with one or more of the following distribution positions.
-48 VDC Primary Voltage Load Positions
-48 VDC Battery Disconnect Positions
IB2 Controller
Interface Board
Optional IB4 Board (second Ethernet port) Mounted on Floor of Distribution Cabinet
Optional EIB Controller Extended Interface Board
Up to Four (4) Additional Module Mounting Assemblies 588705300 List 41, 44, 45: Rectifier, Solar Converter Mounting Positions (See PD588705300)
One (1) Module Mounting Assembly w/ Controller 588705300 List 31, 34, 35: Controller, Rectifier, Solar Converter Mounting Positions (See PD588705300)
Optional LVLD
Contactor Location
Optional LVBD
Contactor Location
800 A / 25 mV Battery
Shunt Location
List 21
Single Voltage Distribution Panels Single Voltage Plus Battery Disconnect
Distribution Panels List 70
List 30: Module Mounting Assembly
Interface (factory)
List 36
Field Expansion
List LL
(LVLD)
List LB
(LVBD)
NCU: 1M830BNA
Rectifier Module:
1R482000E3
Solar Converter Module
1S482000E3
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Typical System with a 19” 2-Row Distribution Cabinet (List 21)

: Module Mounting Assembly
Page 9 of 146
SAG582137100 System Application Guide
Various relay racks are available.
Rear (components removed in illustration for clarity only)
Load return busbar can be rotated 90 degrees.
Front
23-inch, 1-Row Distribution Cabinet
See distribution panel List descriptions. Distribution panel may be
equipped with one or more of the following distribution positions.
-48 VDC Primary Voltage Load Positions
-48 VDC Battery Disconnect Positions
Optional IB4 Board
Mounted on Floor of
Distribution Cabinet
Optional LVLD
Contactor Location
Optional LVBD
Contactor Location
800 A / 25 mV Battery
Shunt Location
IB2 Controller
Interface Board
(mounted on
side panel)
Optional EIB Controller Extended Interface Board (mounted on side panel)
Up to Four (4) Additional Module Mounting Assemblies 588705300 List 21, 24, 25: Rectifier, Solar Converter Mounting Positions (See PD588705300)
One (1) Module Mounting Assembly w/ Controller 588705300 List 11, 14, 15: Controller, Rectifier, Solar Converter Mounting Positions (See PD588705300)
List 25
List 70
List 30: Module Mounting Assembly
Interface (factory)
List Field Expansion
List LL
(LVLD)
List LB
(LVBD)
NCU: 1M830BNA
Home
Rectifier Module:
1R482000E3
Solar Converter Module
1S482000E3
Single Voltage Distribution Panels Single Voltage Plus Battery Disconnect
Distribution Panels
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

Typical System with a 23” 1-Row Distribution Cabinet (List 25)

34: Module Mounting Assembly
Page 10 of 146
System Application Guide SAG582137100
Various relay racks are available.
Rear (components removed in illustration for clarity only)
Load return busbars can be rotated 90 degrees.
23-inch, 2-Row Distribution Cabinet
Front
See distribution panel List descriptions. Distribution panels may be
equipped with one or more of the following distribution positions.
-48 VDC Primary Voltage Load Positions
+24 VDC Secondary Voltage Load Positions
-48 VDC Battery Disconnect Positions
IB2 Controller
Interface Board
Optional IB4 Board (second Ethernet port) Mounted on Floor of Distribution Cabinet
Optional LVLD
Contactor Location
Optional LVBD
Contactor Location
800 A / 25 mV Battery
Shunt Location
Top Distribution Row
Bottom Distribution Row
Optional EIB Controller Extended Interface Board
Up to Four (4) Additional Module Mounting Assemblies 588705300 List 01, 04, 05: Rectifier, Solar Converter, Converter Mounting Positions List 21, 24, 25: Rectifier, Solar Converter Mounting Positions (See PD588705300)
One (1) Module Mounting Assembly w/ Controller 588705300 List 11, 14, 15: Controller, Rectifier, Solar Converter Mounting Positions (See PD588705300)
List 26
NCU: 1M830BNA
Single Voltage Distribution Panels Dual Volage Distribution Panels Single Voltage Plus
Distribution Panels
List LL
)
List LB
(LVBD)
List 70
List 30: Module Mounting Assembly
Interface (factory)
List
Assembly
Field Expansion
Rectifier Module:
1R482000E3
Solar Converter Module
1S482000E3
Converter Module
1C48241500
Home
Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Typical System with a 23” 2-Row Distribution Cabinet (List 26)

Battery Disconnect
33, 34: Module Mounting
(LVLD
Page 11 of 146
SAG582137100 System Application Guide
Various relay racks are available.
Rear (components removed in illustration for clarity only)
Front
23-inch, 1-Row Distribution Cabinet
800 A / 25 mV Battery
Shunt Location
See List DF distribution panel List description.
-48 VDC Primary Voltage Load Positions
+24 VDC Secondary Voltage Load Positions
IB2 Controller
Interface Board
Mounted on Floor of
Distribution Cabinet
Optional IB4 Board
Mounted on Floor of
Distribution Cabinet
Optional EIB Controller Extended Interface Board
Mounted on Floor of Distribution Cabinet
Up to Four (4) Additional Module Mounting Assemblies 588705300 List 01, 04, 05: Rectifier, Solar Converter, Converter Mounting Positions List 21, 24, 25: Rectifier, Solar Converter Mounting Positions (See PD588705300)
One (1) Module Mounting Assembly w/ Controller 588705300 List 11, 14, 15: Controller, Rectifier, Solar Converter Mounting Positions (See PD588705300)
List 27
NCU: 1M830BNA
List DF
List 70
List 30: Module Mounting Assembly
Interface (factory)
List
Assembly
Field Expansion
Rectifier Module:
1R482000E3
Solar Converter Module
1S482000E3
Converter Module
1C48241500
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

Typical System with a 23” 1-Row Distribution Cabinet (List 27)

Distribution Panel
33, 34: Module Mounting
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List
List 60
List 61
List 61
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Typical Configured System with a 23” 1-Row or 2-Row Distribution Cabinet and Equipped with Solar Converter and Hybrid Connection Cabinets

23-inch Relay Rack
45
1-Row or 2-Row Distribution Cabinet
Up to Five (5) Module Mounting Assemblies (588705300) (See PD588705300)
Hybrid Connection Cabinet *
Solar Connection Cabinet *
Solar Connection Cabinet *
* Hybrid Connection Cabinet and Solar Connection Cabinet are 23” Mounting Only
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

LIST DESCRIPTIONS

List Numbers

List 20: 1-Row Distribution Cabinet for 19-Inch Relay Rack Mounting

Features
4RU high by 19” wide distribution cabinet.
Accepts one (1) distribution panel.
Includes the IB2 controller interface board.
The IB2 provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs.
Accepts the EIB controller extended interface board.
♦ Accepts the IB4 (second Ethernet port) board.
Restrictions
Rated -48 VDC; 400 A @ 40 °C, 300 A @ 65 °C.
Ordering Notes
1) Order List 20 and the following for a configured system.
2) Order one (1) distribution panel to be mounted in the cabinet (see the distribution panel List descriptions starting on
page 40).
3) For mounting in a data cabinet, order a mounting kit as required (see page 59).
4) Order the optional EIB controller extended interface board as required per List 70 (see page 30).
5) Order the optional IB4 (second Ethernet port) board kit P/N 559741 as required (see page 61).
6) Order temperature probes as required (see page 62).
7) Order alarm cables as required (see page 63).
8) Order RS485 Modbus interface cable as required (see page 61).
9) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
10) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 66.
11) Order one (1) List KG GMT distribution fuse panel per system as required (see page 44).
Order GMT fuses as required per Table 17.
12) Order 6-position GMT fuse block P/N 559737 (see page 69) as required.
Order GMT fuses as required per Table 17.
13) Order battery and load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs,
Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” starting on page 72.
14) Order List LB low voltage battery disconnect (LVBD) and/or List LL low voltage load disconnect (LVLD) as required per
“Low Voltage Disconnect Options” on page 57.
15) Order one (1) to five (5) module mounting assembly(s) P/N 588705300 per PD588705300. a) Order the appropriate rail mounting kit and output busbar kit per List 30 (see page 20). b) Order NCU controller P/N 1M830BNA (see page 60). c) Order critical alarm indicator kit P/N 555877 as required (see page 64). d) Order rectifier modules P/N 1R482000E3 as required (see page 64). e) Order solar converter modules P/N 1S482000E3 as required (see page 64). f) Order a blank module mounting position cover P/N SXA 110 0035/1 for each unused mounting position in the system
as required (see page 65).
16) Order a Rectifier AC Input / Solar Converter DC Input Panel as required per List 40 (see page 24).
17) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76). Order “Input Cord Bracket Kit (P/N 562050)” as required (see page 78).
18) Order a battery tray(s) as required per List 94 (see page 36).
19) Order a relay rack (see page 58).
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 21: 2-Row Distribution Cabinet for 19-Inch Relay Rack Mounting

Features
8RU high by 19” wide distribution cabinet.
Accepts two (2) distribution panels.
Includes the IB2 controller interface board.
The IB2 provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs.
♦ Accepts the EIB controller extended interface board.
Accepts the IB4 (second Ethernet port) board.
Restrictions
Rated -48 VDC; 600 A (400 A maximum per row) @ 40 °C, 400 A (300 A maximum per row) @ 65 °C.
Ordering Notes
1) Order List 21 and the following for a configured system.
2) Order two (2) distribution panels to be mounted in the cabinet (see the distribution panel List descriptions starting on page 40).
3) For mounting in a data cabinet, order a mounting kit as required (see page 59).
4) Order the optional EIB controller extended interface board as required per List 70 (see page 30).
5) Order the optional IB4 (second Ethernet port) board kit P/N 559741 as required (see page 61).
6) Order temperature probes as required (see page 62).
7) Order alarm cables as required (see page 63).
8) Order RS485 Modbus interface cable as required (see page 61).
9) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
10) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 66.
11) Order one (1) List KG GMT distribution fuse panel per system as required (see page 44). Order GMT fuses as required per Table 17.
12) Order 6-position GMT fuse block P/N 559737 for the top row (see page 69) as required. Order 6-position GMT fuse block PN 549017 for the bottom row (see page 70) as required. Order GMT fuses as required per Table 17.
13) Order battery and load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” starting on page 72.
14) Order List LB low voltage battery disconnect (LVBD) and/or List LL low voltage load disconnect (LVLD) as required per “Low Voltage Disconnect Options” on page 57.
15) Order one (1) to five (5) module mounting assembly(s) P/N 588705300 per PD588705300. a) Order the appropriate rail mounting kit and output busbar kit per List 30 (see page 20). b) Order NCU controller P/N 1M830BNA (see page 60). c) Order critical alarm indicator kit P/N 555877 as required (see page 64). d) Order rectifier modules P/N 1R482000E3 as required (see page 64). e) Order solar converter modules P/N 1S482000E3 as required (see page 64). f) Order a blank module mounting position cover P/N SXA 110 0035/1 for each unused mounting position in the system
as required (see page 65).
16) Order a Rectifier AC Input / Solar Converter DC Input Panel as required per List 40 (see page 24).
17) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76). Order “Input Cord Bracket Kit (P/N 562050)” as required (see page 78).
18) Order a battery tray(s) as required per List 94 (see page 36).
19) Order a relay rack (see page 58).
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 25: 1-Row Distribution Cabinet for 23-Inch Relay Rack Mounting

Features
♦ 4RU high by 23” wide distribution cabinet.
Accepts one (1) distribution panel.
Includes the IB2 controller interface board.
The IB2 provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs.
Accepts the EIB controller extended interface board.
♦ Accepts the IB4 (second Ethernet port) board.
Restrictions
Rated -48 VDC; 400 A @ 40 °C, 300 A @ 65 °C.
Ordering Notes
1) Order List 25 and the following for a configured system.
2) Order one (1) distribution panel to be mounted in the cabinet (see the distribution panel List descriptions starting on page 40).
3) For mounting in a data cabinet, order a mounting kit as required (see page 59).
4) Order the optional EIB controller extended interface board as required per List 70 (see page 30).
5) Order the optional IB4 (second Ethernet port) board kit P/N 559741 as required (see page 61).
6) Order temperature probes as required (see page 62).
7) Order alarm cables as required (see page 63).
8) Order RS485 Modbus interface cable as required (see page 61).
9) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
10) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 66.
11) Order one (1) List KG GMT distribution fuse panel per system as required (see page 44). Order GMT fuses as required per Table 17.
12) Order 6-position GMT fuse block P/N 559737 (see page 69) as required. Order GMT fuses as required per Table 17.
13) Order battery and load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” starting on page 72.
14) Order List LB low voltage battery disconnect (LVBD) and/or List LL low voltage load disconnect (LVLD) as required per “Low Voltage Disconnect Options” on page 57.
15) Order one (1) to five (5) module mounting assembly(s) P/N 588705300 per PD588705300. a) Order the appropriate rail mounting kit and output busbar kit per List 30 (see page 20). b) Order NCU controller P/N 1M830BNA (see page 60). c) Order critical alarm indicator kit P/N 555877 as required (see page 64). d) Order rectifier modules P/N 1R482000E3 as required (see page 64). e) Order solar converter modules P/N 1S482000E3 as required (see page 64). f) Order a blank module mounting position cover P/N SXA 110 0035/1 for each unused mounting position in the system
as required (see page 65).
16) Order a Rectifier AC Input / Solar Converter DC Input Panel as required per List 45 (see page 25) or Rectifier AC Input Panel as required per List 46 (see page 26). See restrictions under List 46 on page 26.
17) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76). Order “Input Cord Bracket Kit (P/N 563456) as required (see page 78).
18) Order a Hybrid Connection Cabinet as required per List 60 (see page 27).
19) Order a Solar Connection Cabinet as required per List 61 (see page 29).
20) Order a battery tray(s) as required per List 93 (see page 30).
21) Order a relay rack (see page 58).
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 26: 2-Row Distribution Cabinet for 23-Inch Relay Rack Mounting

Features
♦ 8RU high by 23” wide distribution cabinet.
Accepts two (2) distribution panels.
Includes the IB2 controller interface board.
The IB2 provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs.
Accepts the EIB controller extended interface board.
♦ Accepts the IB4 (second Ethernet port) board.
Restrictions
Rated -48 VDC; 600 A (400 A maximum per row) and +24 VDC; 400 A @ 40 °C.
Rated -48 VDC; 400 A (300 A maximum per row) and +24 VDC; 300 A @ 65 °C.
Ordering Notes
1) Order List 26 and the following for a configured system.
2) Order two (2) distribution panels to be mounted in the cabinet (see the distribution panel List descriptions starting on page 40).
3) For mounting in a data cabinet, order a mounting kit as required (see page 59).
4) Order the optional EIB controller extended interface board as required per List 70 (see page 30).
5) Order the optional IB4 (second Ethernet port) board kit P/N 559741 as required (see page 61).
6) Order temperature probes as required (see page 62).
7) Order alarm cables as required (see page 63).
8) Order RS485 Modbus interface cable as required (see page 61).
9) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
10) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 66.
11) Order one (1) List KG GMT distribution fuse panel per system as required (see page 44). Order GMT fuses as required per Table 17.
12) Order 6-position GMT fuse block P/N 559737 for the top row (see page 69) as required. Order 6-position GMT fuse block PN 549017 for the bottom row (see page 70) as required. Order GMT fuses as required per Table 17.
13) Order battery and load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” starting on page 72.
14) Order List LB low voltage battery disconnect (LVBD) and/or List LL low voltage load disconnect (LVLD) as required per “Low Voltage Disconnect Options” on page 57.
15) Order one (1) to five (5) module mounting assembly(s) P/N 588705300 per PD588705300. a) Order the appropriate rail mounting kit and output busbar kit per List 30 (see page 20). b) Order NCU controller P/N 1M830BNA (see page 60). c) Order critical alarm indicator kit P/N 555877 as required (see page 64). d) Order rectifier modules P/N 1R482000E3 as required (see page 64). e) Order solar converter modules P/N 1S482000E3 as required (see page 64). f) Order -48 VDC to +24 VDC converter modules P/N 1C48241500 as required (see page 64). g) Order a blank module mounting position cover P/N SXA 110 0035/1 for each unused mounting position in the system
as required (see page 65).
16) Order a Rectifier AC Input / Solar Converter DC Input Panel as required per List 45 (see page 25) or Rectifier AC Input Panel as required per List 46 (see page 26). See restrictions under List 46 on page 26.
17) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76). Order “Input Cord Bracket Kit (P/N 563456) as required (see page 78).
18) Order a Hybrid Connection Cabinet as required per List 60 (see page 27).
19) Order a Solar Connection Cabinet as required per List 61 (see page 29).
20) Order a battery tray(s) as required per List 93 (see page 30).
21) Order a relay rack (see page 58).
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 27: 1-Row Distribution Cabinet for 23-Inch Relay Rack Mounting

Features
4RU high by 23” wide distribution cabinet.
Accepts one (1) List DF distribution panel.
Includes the IB2 controller interface board.
The IB2 provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs.
Accepts the EIB controller extended interface board.
♦ Accepts the IB4 (second Ethernet port) board.
Restrictions
Charge Ratings:
-48 VDC; 600 A and +24 VDC; 63 A; -48 VDC Battery Re-Charge; 195 A at 40 °C.
-48 VDC; 525 A and +24 VDC; 50 A; -48 VDC Battery Re-Charge; 120 A at 65 °C.
Discharge Ratings:
-48 VDC; 771 A at 40 °C.
-48 VDC; 600 A at 65 °C.
Bulk Output Rating:
-48 VDC; 300 A @ 40 °C and 65 °C. The Bulk Output current value used in the end use application is to be subtracted from
the available current of the -48 VDC charge ratings.
List 27 cannot be ordered with Lists LL or List LB.
List 27 is only for use with List DF.
No LVD.
Ordering Notes
1) Order List 27 and the following for a configured system.
2) Order one (1) List DF distribution panel to be mounted in the cabinet (see the distribution panel List description on page
56).
3) For mounting in a data cabinet, order a mounting kit as required (see page 59).
4) Order the optional EIB controller extended interface board as required per List 70 (see page 30).
5) Order the optional IB4 (second Ethernet port) board kit P/N 559741 as required (see page 61).
6) Order temperature probes as required (see page 62).
7) Order alarm cables as required (see page 63).
8) Order RS485 Modbus interface cable as required (see page 61).
9) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
10) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 66.
11) Order one (1) List KG GMT distribution fuse panel per system as required (see page 44). Order GMT fuses as required per Table 17.
12) Order 6-position GMT fuse block P/N 559737 (see page 69) as required. Order GMT fuses as required per Table 17.
13) Order battery and load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” starting on page 72.
14) Order one (1) to five (5) module mounting assembly(s) P/N 588705300 per PD588705300. a) Order the appropriate rail mounting kit and output busbar kit per List 30 (see page 20). b) Order NCU controller P/N 1M830BNA (see page 60). c) Order critical alarm indicator kit P/N 555877 as required (see page 64). d) Order rectifier modules P/N 1R482000E3 as required (see page 64). e) Order solar converter modules P/N 1S482000E3 as required (see page 64). f) Order -48 VDC to +24 VDC converter modules P/N 1C48241500 as required (see page 64). g) Order a blank module mounting position cover P/N SXA 110 0035/1 for each unused mounting position in the system
as required (see page 65).
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
15) Order a Rectifier AC Input / Solar Converter DC Input Panel as required per List 45 (see page 25) or Rectifier AC Input Panel as required per List 46 (see page 26). See restrictions under List 46 on page 26.
16) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76). Order “Input Cord Bracket Kit (P/N 563456) as required (see page 78).
17) Order a Hybrid Connection Cabinet as required per List 60 (see page 27).
18) Order a Solar Connection Cabinet as required per List 61 (see page 29).
19) Order a battery tray(s) as required per List 93 (see page 30).
20) Order a relay rack (see page 58).
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 30: Shelf Rail Mounting Kits, Insulation Sheets, Output Busbar Kits, and Rear Cover Kits

Features
Provides components to add one (1) to five (5) module mounting assembly(s) (Spec. No. 588705300) below a List 20, List
21, List 25, List 26, or List 27 distribution cabinet.
Restrictions
Factory installed only.
Includes ‘module mounting assembly-to-power system/distribution cabinet' interconnect components only. The module mounting assembly(s) must be ordered separately.
Ordering Notes
1) Order one (1) List 30 per quantity of module mounting assemblies comprising the system. Specify how many module mounting assembly(s) are to be installed in the system with these interconnect components and if the system consists of a List 20, List 21, List 25, List 26, or List 27 distribution cabinet so correct kits can be provided and factory installed.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 33: Field Expansion Module Mounting Assembly (23”) Configured with Rectifier and -48 VDC to +24 VDC Converter Module Mounting Positions and Molex Input Connectors

Features
♦ Provides a field expansion module mounting assembly (P/N 58870530005) plus mounting hardware.
The module mounting assembly holds up to six (6) rectifier and/or -48 VDC to +24 VDC converter modules. Rectifier
modules can be installed in any mounting position. Converter modules can be installed in any of the three far right mounting positions (as viewed from the front).
Input cover assembly is provided with rear input Molex connectors factory wired to the rectifier mounting positions.
Three (3) AC input Molex connectors furnished and factory wired to provide three (3) AC input feeds to the
assembly. First AC input feeds rectifier mounting positions #1 and #2. Second AC input feeds rectifier mounting positions #3 and #4. Third AC input feeds rectifier mounting positions #5 and #6.
Restrictions
Maximum of one (1) List 33, List 34, or List 36 per system.
Cannot expand system beyond five (5) module mounting assemblies.
Ordering Notes
1) Order List 33 for a module mounting assembly to be added in the field.
2) Order rectifier modules P/N 1R482000E3 as required (see page 64).
3) Order -48 VDC to +24 VDC converter modules P/N 1C48241500 as required (see page 64).
4) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76).
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 34: Field Expansion Module Mounting Assembly (23”) Configured with Rectifier and/or Solar Converter Module Mounting Positions and Molex Input Connectors

Features
Provides a field expansion module mounting assembly (P/N 58870530025) plus mounting hardware.
The module mounting assembly holds up to six (6) rectifier and/or solar converter modules.
Input cover assembly is provided with rear input Molex connectors factory wired to the rectifier / solar converter
mounting positions.
Three (3) rectifier / solar converter input Molex connectors furnished and factory wired to provide three (3)
rectifier / solar converter input feeds to the assembly. First rectifier / solar converter input feeds rectifier / solar converter mounting positions #1 and #2. Second rectifier / solar converter input feeds rectifier / solar converter mounting positions #3 and #4. Third rectifier / solar converter input feeds rectifier / solar converter mounting positions #5 and #6.
Restrictions
Maximum of one (1) List 33, List 34, or List 36 per system.
Cannot expand system beyond five (5) module mounting assemblies.
Ordering Notes
1) Order List 34 for a module mounting assembly to be added in the field.
2) Order rectifier modules P/N 1R482000E3 as required (see page 64).
3) Order solar converter modules P/N 1S482000E3 as required (see page 64).
4) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76).
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 36: Field Expansion Module Mounting Assembly (19”) Configured with Rectifier and/or Solar Converter Module Mounting Positions and Molex Input Connectors

Features
Provides a field expansion module mounting assembly (P/N 58870530045) plus mounting hardware.
The module mounting assembly holds up to five (5) rectifier and/or solar converter modules.
Input cover assembly is provided with rear input Molex connectors factory wired to the rectifier / solar converter
mounting positions.
Three (3) rectifier / solar converter input Molex connectors furnished and factory wired to provide three (3)
rectifier / solar converter input feeds to the assembly. First rectifier / solar converter input feeds rectifier / solar converter mounting positions #1 and #2. Second rectifier / solar converter input feeds rectifier / solar converter mounting positions #3 and #4. Third rectifier / solar converter input feeds rectifier / solar converter mounting positions #5.
Includes spacer kit P/N 560075 for use with data cabinet 4-post mounting kit.
Restrictions
Maximum of one (1) List 33, List 34, or List 36 per system.
Cannot expand system beyond five (5) module mounting assemblies.
Ordering Notes
1) Order List 36 for a module mounting assembly to be added in the field.
2) Order rectifier modules P/N 1R482000E3 as required (see page 64).
3) Order solar converter modules P/N 1S482000E3 as required (see page 64).
4) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76).
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Rear (cover removed)
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 40: 19” Rectifier AC Input / Solar Converter DC Input Panel, Each Input Feeds One Module

Features
Provides components to add a 19” rectifier AC input / solar converter DC input panel to the back of the distribution
cabinet and corresponding wiring and rear cover to the module mounting assembly(s).
Provides rectifier AC input / solar converter DC input terminal blocks for connection of single phase 120 VAC / 208 VAC
/ 240 VAC input feeds for all rectifier positions in the system and 140 VDC to 200 VDC / 200 VDC to 400 VDC input for all solar converter positions in the system. One (1) AC input feed required per one (1) rectifier position. One (1) DC input feed required per one (1) solar converter position. Refer to “Rectifier AC Input Connections” starting on page 81 and “Solar Converter DC Input Connections” starting on page 88 for specific wiring details.
Customer can connect inputs to the module mounting assembly(s) using the terminal blocks in the Rectifier AC Input /
Solar Converter DC Input Panel.
Restrictions
Factory installed only.
For initial installation only. Initial module mounting assemblies are factory wired to List 40. If a field expansion module mounting assembly is added to the system, rectifier AC inputs and solar converter DC inputs MUST be wired directly to the module mounting assembly.
Ordering Notes
1) Order List 40 as required (or order module mounting assemblies with input Molex connectors). See PD588705300. Specify how many module mounting assembly(s) are to be installed in the system so input wiring for all factory installed module mounting assemblies can be provided and factory connected.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 45: 23” Rectifier AC Input / Solar Converter DC Input Panel, Each Input Feeds One Module

Features
Provides components to add a 23” Rectifier AC Input / Solar Converter DC Input Panel to the back of the distribution
cabinet and corresponding wiring and rear cover to the module mounting assembly(s).
Provides rectifier AC input / solar converter DC input terminal blocks for connection of single phase 120 VAC / 208 VAC
/ 240 VAC input feeds for all rectifier positions in the system and 140 VDC to 200 VDC / 200 VDC to 400 VDC input for all solar converter positions in the system. One (1) AC input feed required per one (1) rectifier position. One (1) DC input feed required per one (1) solar converter position. Refer to “Rectifier AC Input Connections” starting on page 81 and “Solar Converter DC Input Connections” starting on page 88 for specific wiring details.
Customer can connect inputs to the module mounting assembly(s) using the terminal blocks in the Rectifier AC Input /
Solar Converter DC Input Panel or (if furnished with a List 61 Solar Connection Cabinet) factory provides wiring between the Rectifier AC Input / Solar Converter DC Input Panel and the List 61 Solar Connection Cabinet.
Restrictions
Factory installed only.
For initial installation only. Initial module mounting assemblies are factory wired to List 45. If a field expansion module mounting assembly is added to the system, rectifier AC inputs and solar converter DC inputs MUST be wired directly to the module mounting assembly.
Ordering Notes
1) Order List 45 as required (or order module mounting assemblies with input Molex connectors). See PD588705300. Specify how many module mounting assembly(s) are to be installed in the system so input wiring for all factory installed module mounting assemblies can be provided and factory connected.
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 46: Rectifier AC Input Panel for 23” System, Each Input Feeds Two Rectifier Modules

Features
Provides components to add a Rectifier AC Input Panel to the back of the distribution cabinet and corresponding wiring
and rear cover to the module mounting assembly(s) for a 23” system.
Provides rectifier AC input terminal blocks for connection of single phase 120 VAC / 208 VAC / 240 VAC input feeds for
every two rectifier positions in the system. One (1) AC input feed required per two (2) rectifier positions. Refer to “Rectifier AC Input Connections” starting on page 81 for specific wiring details.
Restrictions
For use with Lists 25, 26, and 27 only.
Factory installed only.
For use with up to three (3) rectifier shelves.
Not for use with solar converters.
For initial installation only. Initial module mounting assemblies are factory wired to List 46. If a field expansion module mounting assembly is added to the system, rectifier AC inputs MUST be wired directly to the module mounting assembly.
Ordering Notes
1) Order List 46 as required (or order module mounting assemblies with input Molex connectors). See PD588705300. Specify how many module mounting assembly(s) are to be installed in the system so input wiring for all factory installed module mounting assemblies can be provided and factory connected.
Page 26 of 146
System Application Guide SAG582137100
Circuit Breaker Shunt Leads P/N 520787 Provided for Each Circuit Breaker
Circuit Breaker Alarm Leads P/N RPM2300007/1 Provided for Each Circuit Breaker
Home
Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 60: 23” Hybrid Connection Cabinet

Features
Provides a 23” Hybrid Connection Cabinet which provides four (4) circuit breaker positions up to 600 A and one (1)
circuit breaker position up to 400 A for -48 VDC distribution to battery and alternate energy sources.
Includes SM-DU (for monitoring of the circuit breakers internal shunts).
Includes circuit breaker shunt leads and circuit breaker alarm leads.
Restrictions
23” mounting only.
Factory installed only.
Mounted below the lowest module mounting assembly in the rack.
At 40 °C, loads should not exceed 80% of the device rating. Circuit breakers rated from 100 A to 600 A can be used.
At 65 °C, loads should not exceed 80% of the device rating for circuit breakers rated 100 A to 250 A and 68% of the device rating for circuit breakers rated 300 A to 400 A. Circuit breakers rated from 100 A to 400 A can be used.
Ordering Notes
1) Order one (1) List 60 per system as required. Specify how many module mounting assembly(s) are to be installed in the system so correct output busbar kits can be provided and factory installed.
2) Order circuit breakers from Table 1.
3) Order blank panels for empty or not completely filled positions.
Order three (3) P/N BMY2300105/1 blank panels for any of the four (4) positions (far left positions) that
accommodate breakers up to 600 A if they are left empty.
Order two (2) P/N BMY2300105/1 blank panels for the one (1) position (far right position) that accommodates a
breaker up to 400 A if it is left empty.
Order P/N BMY2300105/1 blank panel for any position that a circuit breaker does not completely fill as required.
Each blank panel covers a 1-pole position. The far left positions accommodate up to a 3-pole device. The far right position accommodates up to a 2-pole device. Order one (1) P/N BMY2300105/1 blank panel for how many poles less the circuit breaker is than the position accommodates.
Page 27 of 146
SAG582137100 System Application Guide
1
2
3
4
600 A circuit breakers cannot be used in a 65 °C application.
Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)
Ampere
Rating
Number of Poles
P/N
Electrical/Mechanical Trip
with Internal Shunt
(25 mV @ full rated load)
1
3
with Internal Shunt
(25 mV @ full rated load)
P/N
Electrical Trip
2
3
100 A 1 123580 516184
125 A 1 123631 516187
150 A 1 123632 516185
175 A 1 123633 516186
200 A 1 123634 516188
225 A 1 123635 516189
250 A 1 123636 516190
300 A 2 550250 550253
350 A 2 562238 562239
400 A 2 550251 550254
600 A 4 3 550252 550255
Circuit Breaker Alarm Operation: Provides an alarm during an electrical or manual trip condition.
Circuit Breaker Alarm Operation: Provides an alarm during an electrical trip condition only.
Each shunt lead is equipped with a 49.9 ohm current limiting resistor. Shunt leads are factory wired to SM-
DU.
400 A is maximum breaker value at 65 °C.
Table 1
GJ/218 Type Circuit Breakers
Page 28 of 146
System Application Guide SAG582137100
Front
Home
Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 61: 23” Solar Connection Cabinet

Features
Provides a 23” Solar Connection Cabinet which provides eight (8) circuit breaker positions for 140 VDC to 200 VDC / 200
VDC to 400 VDC solar inputs for all solar converter positions in the system. One (1) DC input feed required per one (1) solar converter position.
Includes seven (7) P/N BMY2300086/1 blank panels for unused circuit breaker positions.
Restrictions
23” mounting only.
Can be factory installed or field installed if the system consists of a List 45 Rectifier AC Input / Solar Converter DC Input Panel. If factory installed and no List 45 Rectifier AC Input / Solar Converter DC Input Panel is furnished, factory provides wiring between the List 61 Solar Connection Cabinet and the solar converter inputs in the module mounting assembly(s). (No field upgrades allowed to add solar converter positions or remove solar converter positions.)
If List 61 Solar Connection Cabinet is factory installed and a List 45 Rectifier AC Input / Solar Converter DC Input Panel is furnished, the factory provides wiring between the List 61 Solar Connection Cabinet and the solar converter inputs in the module mounting assembly(s). In addition, the factory removes terminal block(s) and wiring from List 45 Panel corresponding to the number of factory installed solar converter circuit breakers.
If List 61 Solar Connection Cabinet is field installed or if additional solar converter circuit breakers are field installed, the customer needs to physically run the provided wire harness between the List 61 Solar Connection Cabinet and the solar converter inputs located in the List 45 Rectifier AC Input / Solar Converter DC Input Panel. Customer is also responsible for providing conduit from the List 61 Solar Connection Cabinet to the List 45 Rectifier AC Input / Solar Converter DC Input Panel.
The voltage applied to the circuit breakers of List 61 shall not exceed 250 VDC between either the positive or the negative conductor and earth. The individual poles of the circuit breaker are rated for a maximum of 250 VDC.
Ordering Notes
1) Order up to two (2) List 61 per system.
2) Order circuit breakers from Table 2.
Ampere
Rating
P/N
20 A BMY 2300074/1
Table 2
Circuit Breakers
Page 29 of 146
SAG582137100 System Application Guide
Restrictions
Home Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 70: Optional EIB (Controller Extended Interface Board), P/N MA455U41

Features
Installed in a List 20, List 21, List 25, List 26, List 27 distribution cabinet.
Provides five (5) programmable form-C relay outputs.
Provides two (2) temperature inputs.
Provides three (3) shunt inputs. Shunts must be installed in the
hot (-48V) bus.
Provides eight (8) battery midpoint inputs.
Restrictions
Only one (1) EIB per system.
Ordering Notes
1) Order one (1) List 70 per system as required.
2) Also order up to two (2) additional temperature probes, as desired. See “Optional Temperature Probes” on page 62.

List 93: Pre-Cabled Battery Tray for 23” Relay Rack

Features
Each List 93 provides one (1) battery tray factory mounted in the 23” wide
system relay rack specified when ordered. Each battery tray holds four (4) 12 VDC front terminal valve regulated lead acid (VRLA) batteries. Battery cabling is factory provided and connected to the system’s main busbars. Batteries are configured as one (1) 48 VDC string per tray.
Battery trays can be ordered with or without a battery disconnect circuit
breaker. When a circuit breaker is ordered, it is provided in the -48 VDC lead of each battery string (1 circuit breaker per tray).
♦ Battery spacers included.
See “List 93 (23” Battery Tray)” on page 140 for battery tray dimensions and
typical arrangement. Note different battery trays are available to accommodate the various size batteries listed below.
Restrictions
For 23” relay racks only.
Designed to accommodate the batteries listed below.
A single battery tray must mount at bottom of relay rack. Multiple battery trays must mount starting at bottom of relay rack and working upward. Factory spaces battery trays 6RU, 7RU, or 8RU apart as determined by battery selected. If no battery selected, factory spaces battery trays 8RU apart. Spacing can be increased above that required for the battery selected up to a maximum of 8RU.
A system can accommodate up to four (4) List 93’s, depending on rack size and tray spacing.
Cable size for each tray is 2 AWG for optional battery disconnect circuit breaker selected up to 100 A and 1/0 AWG for circuit breaker selected over 100 A or if circuit breaker is not selected.
Not a stand-alone battery system. Must be used as part of a power system that includes a List 25, List 26, or List 27.
Ordering Notes
1) Order multiples of List 93 for more than one (1) battery tray. See
2) Order one (1) or more P/N 362736700 cable bracket(s) as required.
3) Order batteries separately. Table 3, Table 4, and Table 5 list the batteries recommended for use with List 93.
4) Specify rack spacing of 6U (10.5”), 7U (12.25”), or 8U (14”) between trays and above top tray as required for battery clearance. See Table 3, Table 4, and Table 5.
above.
Page 30 of 146
System Application Guide SAG582137100
Note:
not
not
Note:
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
5) Specify the batteries you intend to use with each List 93 ordered. Lugs for battery connections vary according to the batteries to be installed. Battery cables will be lugged as shown in Table 6. The table is provided for reference only.
If battery model is
furnished wire size will be shipped loose with the order.
6) Specify with or without tray-mounted battery disconnect circuit breakers.
All List 93 trays in a rack will be furnished with or without battery disconnect circuit breakers as specified for
the first tray ordered.
7) If ordering List 93 with tray-mounted circuit breakers, order one (1) breaker per List 93 from Table 7.
8) If ordering List 93 with tray-mounted circuit breakers, specify breaker mounting on left or right side of tray. Circuit breaker mounting kits shown in Table 7 will be installed. Kit numbers are provided for reference only.
9) If ordering List 93 with tray-mounted circuit breakers, order alarm jumper P/N 524384 for each system to connect the alarm terminal of up to three (3) battery disconnect circuit breakers.
specified, lugs will
be installed at factory. Instead, both available lug kits for the
Page 31 of 146
SAG582137100 System Application Guide
Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)
Battery Tray P/N 559806
Manufacturer* Model
GNB Marathon M12V125FT 123617 125 4.90 X 22.00 X 11.15 7U 105
GNB Marathon M12V155FT 112795 155 4.90 X 22.00 X 11.15 7U 119
GNB Marathon M12V180FT -- 180 4.88 x 22.01 x 12.50 8U 133
Northstar NSB110FT -- 110 4.92 X 22.05 X 8.94 7U 91
Northstar NSB155FT -- 148 4.92 x 22.05 x 11.14 7U 131.2
Northstar NSB170FT 126111 167 4.92 X 22.05 X 12.60 8U 131
Northstar NSB12-600FT -- (600W) 4.90 x 22.10 x 12.60 8U 131.2
Deka Unigy I 12AVR-150ET 122018 150 4.90 X 22.00 X 11.75 8U 115
Deka Unigy I HR5500ET -- 152 4.90 x 22.00 x 11.75 8U 120
Deka Unigy I 12AVR-170ET 541381 170 4.91 x 22.16 x 12.60 8U 120
C&D TEL12-105F 514368 100 4.94 x 22.51 x 9.00 6U 84.9
C&D FA 12-150F FA12150 150 4.92 X 21.97 X 12.70 8U 131
C&D TEL12-160F 140456 157 4.95 x 22.01 x 11.14 7U 115
C&D TEL12-180F -- 181 4.95 x 22.01 x 12.60 8U 131
C&D TEL12-210F 554579 202 4.90 X 22.00 X 12.80 8U 132
Douglas DSN12-110F -- 110 4.92 x 22.05 x 8.94 6U 86.4
Douglas DGS12-150F 125453 150 4.90 X 22.00 X 12.70 8U 137
Douglas DST12-170F -- 170 4.96 x 21.97 x 12.64 8U 132
Douglas DSN12-170F 127691 170.8 4.92 X 22.05 X 12.60 8U 130
Enersys 12V100F -- 100 4.90 x 22.00 x 9.00 6U 104.7
Enersys 12TX105F -- 100 4.90 x 22.10 x 9.30 6U 105.8
Enersys 12VX100F -- 100 4.90 x 22.00 x 9.00 6U 104.7
Enersys 12VF105F -- 107 4.90 x 22.10 x 9.30 6U 101.4
Enersys 12V155FS 122010 155 4.90 x 22.10 x 11.10 7U 125.6
Enersys 12V170F -- 170 4.90 x 22.10 x 12.40 8U 147.7
Enersys SBS 170F -- 170 4.90 x 22.10 x 11.10 7U 115.7
Enersys SBS 190F -- 190 4.90 x 22.10 x 12.40 8U 132.3
FIAMM 12FAT100 -- 100 4.96 x 21.97 x 9.06 6U 90.39
FIAMM 12FAT125 -- 125 4.96 x 21.97 x 10.67 7U 110.23
FIAMM 12FAT155 -- 155 4.96 x 21.97 x 12.64 8U 132.28
FIAMM 12UMTX100FT -- 100 4.96 x 21.97 x 9.06 6U 83.6
FIAMM 12UMTX110FT -- 110 4.96 x 21.97 x 9.06 6U 90.39
FIAMM 12UMTX140FT -- 140 4.96 x 21.97 x 10.67 7U 110
FIAMM 12UMTX155FT -- 155 4.96 x 21.97 x 12.64 8U 129.8
FIAMM 12UMTX170FT -- 170 4.96 x 21.97 x 12.64 8U 132
FIAMM 12UMTX180FT -- 180 4.96 x 21.97 x 12.64 8U 134
Vertiv
P/N
Rated 8-Hr.
Capacity
(Ah)
Dimension
W x L x H
(Inches)
Required
Tray
Spacing
Weight
(per
battery)
(lbs)
* See Battery Manufacturer Information located at the end of this document.
Table 3
Page 32 of 146
System Application Guide SAG582137100
Home
Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
Battery Tray P/N 559807
Manufacturer* Model
Vertiv
P/N
Rated 8-Hr.
Capacity
(Ah)
Dimension
W x L x H
(Inches)
Required
Tray
Spacing
Northstar NSB40FT** -- 38.1 3.80 X 9.80 X 8.20 6U 34
Northstar NSB60FT** -- 57.9 4.20 X 11.30 X 10.40 7U 49
Douglas DGS12-25F -- 25 3.94 X 10.80 X 7.60 6U 27
Douglas DGS12-50F -- 50 3.94 X 10.80 X 11.60 8U 48
Enersys 12TD50F -- 48 4.2 X 10.9 X 8.7 6U 38
* See Battery Manufacturer Information located at the end of this document. ** Batteries MUST be equipped with front access terminal option. See Battery Manufacturer for ordering information.
Table 4
Battery Tray P/N 559808
Manufacturer* Model
Vertiv
P/N
Rated 8-Hr.
Capacity
(Ah)
Dimension
W x L x H
(Inches)
Required
Tray
Spacing
Enersys 12TD150F -- 143 4.3 X 21.7 X 11.3 8U 105
Weight
(per
battery)
(lbs)
Weight
(per
battery)
(lbs)
* See Battery Manufacturer Information located at the end of this document.
Table 5
Page 33 of 146
SAG582137100 System Application Guide
Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)
Battery Lug Kit Part Number
Battery
Specified
Up to 150A Battery Disconnect
GNB Marathon M12V125FT
GNB Marathon M12V155FT
Northstar NSB110FT
Northstar NSB170FT
Deka Unigy I 12AVR-150ET
C&D FA 12-150F
C&D TEL12-105F
Deka 12AVR-170ET
Deka HR5500ET
Douglas DSN12-110F
Douglas DST12-170F
Enersys 12TX105F
Enersys 12V100F
Enersys 12V155FS
Enersys 12V170F
Enersys 12VF105F
Enersys 12VX100F
Enersys SBS 170F
Enersys SBS 190F
FIAMM 12FAT100
FIAMM 12FAT125
FIAMM 12FAT155
FIAMM 12UMTX100FT
FIAMM 12UMTX110FT
FIAMM 12UMTX140FT
FIAMM 12UMTX155FT
FIAMM 12UMTX170FT
FIAMM 12UMTX180FT
GNB M12V180FT
Northstar NSB12-600FT
Northstar NSB155FT
Douglas DSN12-170F
Northstar NSB40FT
Northstar NSB60FT
Douglas DGS12-25F
Douglas DGS12-50F
Enersys 12TD50F
Enersys 12TD150F
C&D TEL12-210F
Douglas DGS12-150F
C&D TEL12-160F
C&D TEL12-180F
(Kit provides two lugs for one tray.)
Above 150A or No Battery
Disconnect chosen
528234 (2 AWG) 528235 (1/0 AWG)
528236 (2 AWG) 528237 (1/0 AWG)
Table 6
Page 34 of 146
System Application Guide SAG582137100
Provides an alarm during an electrical or manual trip condition.
Battery Tray
Breaker Mounting Kit
Left Side Right Side
Home
Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
Ampere
Rating
Part No., Circuit Breaker,
Electrical/Mechanical Trip
(Black Handle)
1
Part No., Left-Side
Breaker Mtg. Kit
(For Reference Only)
Part No., Right-Side
Breaker Mtg. Kit
(For Reference Only)
50 256694300
60 256694700
70 256695100
559814 559813
75 256695500
100 256695900
125 100765
150 100763
559816 559815
200 121810 559816 559815
1
Table 7
Page 35 of 146
SAG582137100 System Application Guide
Restrictions
Note:
not
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 94: Pre-Cabled Battery Tray for 19” Relay Rack

Features
Each List 94 provides one (1) battery tray factory mounted in the 19” wide
system relay rack specified when ordered. Each battery tray holds four (4) 12 VDC front terminal valve regulated lead acid (VRLA) batteries. Battery cabling is factory provided and connected to the system’s main busbars. Batteries are configured as one (1) 48 VDC string per tray.
Battery trays can be ordered with or without a battery disconnect circuit
breaker. When a circuit breaker is ordered, it is provided in the -48 VDC lead of each battery string (1 circuit breaker per tray).
♦ Battery spacers included.
See “List 94 (19” Battery Tray)” on page 141 for battery tray dimensions and
typical arrangement. Note different battery trays are available to accommodate the various size batteries listed below.
Restrictions
For 19” relay racks only.
Designed to accommodate the batteries listed below.
A single battery tray must mount at bottom of relay rack. Multiple battery trays must mount starting at bottom of relay rack and working upward. Factory spaces battery trays 6RU, 7RU, or 8RU apart as determined by battery selected. If no battery selected, factory spaces battery trays 8RU apart. Spacing can be increased above that required for the battery selected up to a maximum of 8RU.
A system can accommodate up to four (4) List 94’s, depending on rack size and tray spacing.
Cable size for each tray is 2 AWG for optional battery disconnect circuit breaker selected up to 100 A and 1/0 AWG for circuit breaker selected over 100 A or if circuit breaker is not selected.
Not a stand-alone battery system. Must be used as part of a power system that includes a List 20 or List 21.
Ordering Notes
1) Order multiples of List 94 for more than one (1) battery tray. See above.
2) Order one (1) or more P/N 362736700 cable bracket(s) as required.
3) Order batteries separately. Table 8, Table 9, Table 10 and Table 11 list batteries recommended for use with List 94.
4) Specify rack spacing of 6U (10.5”), 7U (12.25”), or 8U (14”) between trays and above top tray as required for battery clearance. See Table 8, Table 9, Table 10 and Table 11.
5) Specify the batteries you intend to use with each List 94 ordered. Lugs for battery connections vary according to the batteries to be installed. Battery cables will be lugged as shown in Table 12. The table is provided for reference only.
If battery model is
furnished wire size will be shipped loose with the order.
6) Specify with or without tray-mounted battery disconnect circuit breakers.
All List 94 trays in a rack will be furnished with or without battery disconnect circuit breakers as specified for the
first tray ordered.
7) If ordering List 94’s with tray-mounted breakers, order one (1) circuit breaker per List 94 from Table 13.
8) If ordering List 94 with tray-mounted circuit breakers, specify breaker mounting on left side or right side of tray. Circuit breaker mounting kits shown in Table 13 will be installed. Kit numbers are provided for reference only.
9) If ordering List 94 with tray-mounted circuit breakers, order alarm jumper P/N 524384 for each system to connect the alarm terminal of up to three (3) battery disconnect circuit breakers to the system.
specified, lugs will
be installed at factory. Instead, both available lug kits for the
Page 36 of 146
System Application Guide SAG582137100
Home
Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
Battery Tray P/N 559809
Manufacturer* Model
Vertiv
P/N
Rated 8-Hr.
Capacity
(Ah)
Dimension
W x L x H
(Inches)
Required
Tray
Spacing
Weight
per Battery
Northstar NSB90FT -- 90 4.25 X 15.59 X 10.04 7U 71
Northstar NSB100FT -- 100 4.25 X 15.59 X 11.03 7U 78
GNB Marathon M12V90FT -- 90 4.13 X 15.55 X 10.63 7U 70
Enersys 12TD100F4 -- 96 4.3 X 15.5 X 11.3 8U 71
* See Battery Manufacturer Information located at the end of this document.
Table 8
Battery Tray P/N 559810
Manufacturer* Model
Vertiv
P/N
Rated 8-Hr.
Capacity
(Ah)
Dimension
W x L x H
(Inches)
Required
Tray
Spacing
Weight
per Battery
GNB Marathon M12V105FT -- 105 4.33 X 20.12 X 9.37 7U 79
Enersys 12TD100F6 -- 97 4.3 X 20.0 X 9.4 7U 73
* See Battery Manufacturer Information located at the end of this document.
Table 9
Battery Tray P/N 559811
(lbs)
(lbs)
Manufacturer* Model
Vertiv
P/N
Rated 8-Hr.
Capacity
(Ah)
Dimension
W x L x H
(Inches)
Required
Tray
Spacing
Northstar NSB40FT** -- 38.1 3.80 X 9.80 X 8.20 6U 34
Northstar NSB60FT** -- 57.9 4.20 X 11.30 X 10.40 7U 49
Douglas DGS12-25F -- 25 3.94 X 10.80 X 7.60 6U 27
Douglas DGS12-50F -- 50 3.94 X 10.80 X 11.60 8U 48
Enersys 12TD50F -- 48 4.2 X 10.9 X 8.7 6U 38
* See Battery Manufacturer Information located at the end of this document. ** Batteries MUST be equipped with front access terminal option. See Battery Manufacturer for ordering information.
Table 10
Weight
per Battery
(lbs)
Page 37 of 146
SAG582137100 System Application Guide
Battery
Specified
Battery Lug Kit Part Number
(Kit provides two lugs for one tray.)
Up to 150A Battery Disconnect
Above 150A or No Battery
Disconnect chosen
Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)
Battery Tray P/N 559812
Manufacturer* Model
Vertiv
P/N
Rated
8-Hr.
Capacity
(Ah)
Dimension
W x L x H
(Inches)
Required
Tray
Spacing
Enersys 12V125F 122009 125 4.10 X 22.10 X 12.40 8U 124
Enersys 12TD150F -- 143 4.3 X 21.7 X 11.3 8U 105
* See Battery Manufacturer Information located at the end of this document.
Table 11
2)
1)
Northstar NSB90FT
Northstar NSB100FT
GNB Marathon M12V90FT
GNB Marathon M12V105FT
Northstar NSB40FT
Northstar NSB60FT
Douglas DGS12-25F
528234 (2 AWG) 528235 (1/0 AWG)
Douglas DGS12-50F
Enersys 12TD50F
Enersys 12TD100F4
Enersys 12TD100F6
Enersys 12TD150F
Enersys 12V125F 3) 528236 (2 AWG) 90° 4) 528237 (1/0 AWG) 90°
Weight
(per
battery)
(lbs)
Table 12
Page 38 of 146
System Application Guide SAG582137100
Provides an alarm during an electrical or manual trip condition.
Battery Tray
Breaker Mounting Kit
Left Side Right Side
Home
Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
Ampere
Rating
Part No., Circuit Breaker,
Electrical/Mechanical Trip
(Black Handle)
1
Part No., Left-Side
Breaker Mtg. Kit
(For Reference Only)
Part No., Right-Side
Breaker Mtg. Kit
(For Reference Only)
50 256694300
60 256694700
70 256695100
559814 559813
75 256695500
100 256695900
125 100765
150 100763
559816 559815
200 121810 559816 559815
1
Table 13
Page 39 of 146
SAG582137100 System Application Guide
Load Connections (-48 VDC)
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

Single Voltage Load Distribution Panel

List AA: -48 VDC Load Distribution Panel (24) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions

Features
(24) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
3 A to 100 A TPS/TLS Type Fuses. 1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
Maximum Capacity: 400 A @ 40 °C, 300 A @ 65 °C.
Restrictions
For use in List 25 only.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) Order 6-position GMT fuse block P/N 559737 (see page 69) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 40 of 146
System Application Guide SAG582137100
Load Connections (-48 VDC)
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
Home
Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List AB: -48 VDC Load Distribution Panel (26) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions

Features
(26) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
3 A to 100 A TPS/TLS Type Fuses. 1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
Maximum Capacity: 400 A @ 40 °C, 300 A @ 65 °C.
Restrictions
For use in List 26 only.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Specify row in a List 26 distribution cabinet for panel location (can be installed in top and/or bottom row). Recommend to install in bottom row so dual voltage load distribution panel can be installed in top row.
2) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
3) List 26: Order 6-position GMT fuse block P/N 559737 for the top row (see page 69) as required. Order 6-position GMT fuse block PN 549017 for the bottom row (see page 70) as required. Order GMT fuses as required per Table 17.
4) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
5) Order load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 41 of 146
SAG582137100 System Application Guide
Load Connections (-48 VDC)
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List AN: -48 VDC Load Distribution Panel (19) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions

Features
(19) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
3 A to 100 A TPS/TLS Type Fuses. 1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
Maximum Capacity: 400 A @ 40 °C, 300 A @ 65 °C.
Restrictions
For use in List 20 only.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) Order 6-position GMT fuse block P/N 559737 (see page 69) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 42 of 146
System Application Guide SAG582137100
Load Connections (-48 VDC)
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List AO: -48 VDC Load Distribution Panel (21) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions

Features
(21) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
3 A to 100 A TPS/TLS Type Fuses. 1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
Maximum Capacity: 400 A @ 40 °C, 300 A @ 65 °C.
Restrictions
For use in List 21 only.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Specify row in a List 21 distribution cabinet for panel location (can be installed in top and/or bottom row).
2) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
3) Order 6-position GMT fuse block P/N 559737 for the top row (see page 69) as required. Order 6-position GMT fuse block PN 549017 for the bottom row (see page 70) as required. Order GMT fuses as required per Table 17.
4) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
5) Order load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 43 of 146
SAG582137100 System Application Guide
Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List KG: Distribution Panel with (20) GMT Load Fuses

Features
A 1RU high by 19” wide distribution panel with
(20) GMT fuse load distribution positions (0 A to 15 A).
Maximum Capacity: 80 A @ +40 °C (+104 °F) and 80 A @ +65 °C (+149 °F).
If one or more distribution fuses opens, one set of Form-C relay contacts changes state, and resistive battery is provided
to an alarm terminal. Alarm circuit is factory connected to activate the Power System Controller fuse alarm.
Reversible mounting angles provided for mounting in a 19” or 23” wide relay rack.
If the distribution cabinet in the system is equipped with Low Voltage Load Disconnect (LVLD), all List KG loads are NOT
disconnected.
Restrictions
Factory mounted and connected to the system. Mounts only immediately below the last shelf in the system. If an expansion shelf needs to be added later, List KG must be relocated below expansion shelf.
Maximum distribution current is 80 A.
See also “Restrictions” under “GMT Type Load Distribution Fuses” on page 71.
Ordering Notes
1) Order one (1) List KG GMT Distribution Fuse Panel Assembly for each system, as required.
2) Order GMT fuses as required per “GMT Type Load Distribution Fuses” on page 71.
Page 44 of 146
System Application Guide SAG582137100
-48 VDC Load Distribution
-48 VDC Battery
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Single Voltage Plus Battery Disconnect Distribution Panel

List BA: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (18) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions (6) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions

Features
(18) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
(6) -48 VDC Battery Distribution Fuse / Circuit Breaker Mounting Positions. 3 A to 100 A TPS/TLS Type Fuses.
1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
Maximum Capacity: 400 A @ 40 °C, 300 A @ 65 °C.
Restrictions
For use in List 25 only.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) Order 6-position GMT fuse block P/N 559737 (see page 69) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order battery and load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 45 of 146
SAG582137100 System Application Guide
-48 VDC
Load Distribution
-48 VDC Battery
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List BB: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (6) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions (20) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions

Features
(6) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
(20) -48 VDC Battery Distribution Fuse / Circuit Breaker Mounting Positions. 3 A to 100 A TPS/TLS Type Fuses.
1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
Maximum Capacity: 400 A @ 40 °C, 300 A @ 65 °C.
Restrictions
For use in List 26 only.
Must be installed in the bottom row of the List 26 distribution cabinet.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) List 26: Order 6-position GMT fuse block P/N 559737 for the top row (see page 69) as required. Order 6-position GMT fuse block PN 549017 for the bottom row (see page 70) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order battery and load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 46 of 146
System Application Guide SAG582137100
-48 VDC Load Distribution
-48 VDC Battery
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
Home
Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List BC: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (16) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions (8) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions

Features
(16) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
(8) -48 VDC Battery Distribution Fuse / Circuit Breaker Mounting Positions. 3 A to 100 A TPS/TLS Type Fuses.
1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
Maximum Capacity: 400 A @ 40 °C, 300 A @ 65 °C.
Restrictions
For use in List 25 only.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) Order 6-position GMT fuse block P/N 559737 (see page 69) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order battery and load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 47 of 146
SAG582137100 System Application Guide
-48 VDC Load Distribution
-48 VDC Battery
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List BD: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (16) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions (10) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions

Features
(16) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
(10) -48 VDC Battery Distribution Fuse / Circuit Breaker Mounting Positions. 3 A to 100 A TPS/TLS Type Fuses.
1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
Maximum Capacity: 400 A @ 40 °C, 300 A @ 65 °C.
Restrictions
For use in List 26 only.
Must be installed in the bottom row of the List 26 distribution cabinet.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) List 26: Order 6-position GMT fuse block P/N 559737 for the top row (see page 69) as required. Order 6-position GMT fuse block PN 549017 for the bottom row (see page 70) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order battery and load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 48 of 146
System Application Guide SAG582137100
-48 VDC Load Distribution
-48 VDC Battery
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List BN: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (14) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions (5) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions

Features
(14) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
(5) -48 VDC Battery Distribution Fuse / Circuit Breaker Mounting Positions. 3 A to 100 A TPS/TLS Type Fuses.
1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
Maximum Capacity: 400 A @ 40 °C, 300 A @ 65 °C.
Restrictions
For use in List 20 only.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) Order 6-position GMT fuse block P/N 559737 (see page 69) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order battery and load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 49 of 146
SAG582137100 System Application Guide
-48 VDC Load Distribution
-48 VDC Battery
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List BO: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (12) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions (9) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions

Features
(12) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
(9) -48 VDC Battery Distribution Fuse / Circuit Breaker Mounting Positions. 3 A to 100 A TPS/TLS Type Fuses.
1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
Maximum Capacity: 400 A @ 40 °C, 300 A @ 65 °C.
Restrictions
For use in List 21 only.
Must be installed in the bottom row of the List 21 distribution cabinet.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) Order 6-position GMT fuse block P/N 559737 for the top row (see page 69) as required. Order 6-position GMT fuse block PN 549017 for the bottom row (see page 70) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order battery and load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 50 of 146
System Application Guide SAG582137100
-48 VDC Distribution
+24 VDC Distribution
Load Connections
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Dual Voltage Load Distribution Panel

List DA: -48 VDC / +24 VDC Load Distribution Panel (21) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions (4) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions

Features
(21) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
(4) +24 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions. 3 A to 100 A TPS/TLS Type Fuses.
1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
400 A Maximum -48 VDC / +24 VDC Load Distribution Capacity @ 40 °C.
300 A Maximum -48 VDC / +24 VDC Load Distribution Capacity @ 65 °C.
Restrictions
For use in List 26 only.
Must be installed in the top row of the List 26 distribution cabinet.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) List 26: Order 6-position GMT fuse block P/N 559737 for the top row (see page 69) as required. Order 6-position GMT fuse block PN 549017 for the bottom row (see page 70) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 51 of 146
SAG582137100 System Application Guide
-48 VDC Distribution
+24 VDC Distribution
Load Connections
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List DB: -48 VDC / +24 VDC Load Distribution Panel (17) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions (8) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions

Features
(17) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
(8) +24 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions. 3 A to 100 A TPS/TLS Type Fuses.
1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
400 A Maximum -48 VDC / +24 VDC Load Distribution Capacity @ 40 °C.
300 A Maximum -48 VDC / +24 VDC Load Distribution Capacity @ 65 °C.
Restrictions
For use in List 26 only.
Must be installed in the top row of the List 26 distribution cabinet.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) List 26: Order 6-position GMT fuse block P/N 559737 for the top row (see page 69) as required. Order 6-position GMT fuse block PN 549017 for the bottom row (see page 70) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 52 of 146
System Application Guide SAG582137100
-48 VDC Distribution
+24 VDC Distribution
Load Connections
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
Home
Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List DC: -48 VDC / +24 VDC Load Distribution Panel (13) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions (12) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions

Features
(13) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
(12) +24 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions. 3 A to 100 A TPS/TLS Type Fuses.
1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
400 A Maximum -48 VDC / +24 VDC Load Distribution Capacity @ 40 °C.
300 A Maximum -48 VDC / +24 VDC Load Distribution Capacity @ 65 °C.
Restrictions
For use in List 26 only.
Must be installed in the top row of the List 26 distribution cabinet.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) List 26: Order 6-position GMT fuse block P/N 559737 for the top row (see page 69) as required. Order 6-position GMT fuse block PN 549017 for the bottom row (see page 70) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 53 of 146
SAG582137100 System Application Guide
-48 VDC Distribution
+24 VDC Distribution
Load Connections
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List DD: -48 VDC / +24 VDC Load Distribution Panel (9) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions (16) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions

Features
(9) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
(16) +24 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions. 3 A to 100 A TPS/TLS Type Fuses.
1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
400 A Maximum -48 VDC / +24 VDC Load Distribution Capacity @ 40 °C.
300 A Maximum -48 VDC / +24 VDC Load Distribution Capacity @ 65 °C.
Restrictions
For use in List 26 only.
Must be installed in the top row of the List 26 distribution cabinet.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) List 26: Order 6-position GMT fuse block P/N 559737 for the top row (see page 69) as required. Order 6-position GMT fuse block PN 549017 for the bottom row (see page 70) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
Page 54 of 146
System Application Guide SAG582137100
Load Connections
-48 VDC Distribution
+24 VDC Distribution
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
Home
Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List DE: -48 VDC / +24 VDC Load Distribution Panel (5) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions (20) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions

Features
(5) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
(20) +24 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions. 3 A to 100 A TPS/TLS Type Fuses.
1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
400 A Maximum -48 VDC / +24 VDC Load Distribution Capacity @ 40 °C.
300 A Maximum -48 VDC / +24 VDC Load Distribution Capacity @ 65 °C.
Restrictions
For use in List 26 only.
Must be installed in the top row of the List 26 distribution cabinet.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) List 26: Order 6-position GMT fuse block P/N 559737 for the top row (see page 69) as required. Order 6-position GMT fuse block PN 549017 for the bottom row (see page 70) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
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SAG582137100 System Application Guide
-48 VDC Distribution
Field Conversion t o
+24 VDC Distribution
Possible These Positions
Load Connections
1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches. Busbar Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Recommended Torque: 75 in-lbs.
The distribution panel is shipped configured with all -48 VDC distribution positions. When using converter modules, you MUST change the last four (4) positions to +24 VDC distribution positions in the field. Refer to UM582137100 for a procedure.
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List DF: -48 VDC / +24 VDC Load Distribution Panel (26) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions (4) Positions Can Be Converted from -48 VDC to +24 VDC Positions in the Field

Features
(26) -48 VDC Load Distribution Fuse / Circuit Breaker Mounting Positions.
(4) Positions Can Be Converted from -48 VDC to +24 VDC Positions in the Field. 3 A to 100 A TPS/TLS Type Fuses.
1 A to 300 A Bullet Nose Type Circuit Breakers. Also accepts “Optional 6-Position GMT Distribution Fuse Block”.
Restrictions
For use in List 27 only.
Charge Ratings:
-48 VDC; 600 A and +24 VDC; 63 A; -48 VDC Battery Re-Charge; 195 A at 40 °C.
-48 VDC; 525 A and +24 VDC; 50 A; -48 VDC Battery Re-Charge; 120 A at 65 °C.
Discharge Ratings:
-48 VDC; 771 A at 40 °C.
-48 VDC; 600 A at 65 °C.
Bulk Output Rating:
-48 VDC; 300 A @ 40 °C and 65 °C. The Bulk Output current value used in the end use application is to be subtracted from
the available current of the -48 VDC charge ratings.
List 27 cannot be ordered with Lists LL or List LB.
List 27 is only for use with List DF.
Maximum lug width, 0.625 inches.
See also “Restrictions” under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66.
Ordering Notes
1) Order fuses and/or circuit breakers as required per “Distribution Devices” on page 66. a) Order circuit breakers as required per Table 15. b) Order fuses as required per Table 16. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered.
Order replacement alarm fuses (18/100 A) per Table 22.
2) Order 6-position GMT fuse block P/N 559737 (see page 69) as required. Order GMT fuses as required per Table 17.
3) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).
4) Order load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” on page 72.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Low Voltage Disconnect Options

List LB: Low Voltage Battery Disconnect (LVBD)

Features
Adds low voltage battery disconnect (LVBD) to the distribution cabinet.
Provides a battery disconnect contactor mounted inside the distribution cabinet.
Restrictions
Cannot be use in List 27.
Ordering Notes
1) Order if low voltage battery disconnect (LVBD) is required in the distribution cabinet.

List LL: Low Voltage Load Disconnect (LVLD)

Features
Adds low voltage load disconnect (LVLD) to the distribution cabinet.
Provides a load disconnect contactor mounted inside the distribution cabinet.
Restrictions
Cannot be use in List 27.
Restrictions
Contactor disconnects -48V loads only in bottom row only. Contactor does not disconnect loads in top row.
Ordering Notes
1) Order if low voltage load disconnect (LVLD) is required in the distribution cabinet.
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Note 1:
Note 2:
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

ACCESSORY DESCRIPTIONS

Relay Racks

Features

The system is factory mounted in the relay rack specified when ordered.
Relay racks are 19” or 23” (see Table 14) standard mounting.

Ordering Notes

1) Order from relay racks listed in Table 14.
Part
Number
23” Relay Racks
559817 51.906”H x 24.376”W x 15”D 28RU Welded
559819 84.000”H x 25.000”W x 15”D 45RU Seismic (Note 1)
559818 72.000”H x 24.375”W x 15”D 37RU Welded
562353 84.000”H x 25.800”W x 18”D 45RU Seismic (Note 1, 2)
559820 84.000”H x 24.375”W x 15”D 45RU Welded
559821 90.000”H x 24.375”W x 15”D 48RU Welded
559822 96.000”H x 24.375”W x 15”D 51RU Welded
19” Relay Racks
559824
559823 84.000”H x 20.375”W x 15”D 45RU Seismic (Note 1)
563922
For power systems mounted in relay racks with more than one battery tray.
84.000”H x 21.000”W x 15”D
84.000”H x 21.800”W x 18”D
Complies with Bellcore Seismic Zone 4 requirements.
Size
Available Relay Racks
Available Mounting
Positions (1RU = 1-3/4”)
45RU Welded
45RU Seismic (Note 1, 2)
Table 14
Notes
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Flush Mounting Kit

Data Cabinet 4-Post Kit, P/N 559801

Features
Adds strength when flush mounting the system in 19” mounting rails
of a compliant data cabinet.
Mounts to the inside surfaces of the data cabinet’s vertical rails.
♦ Adjustable Depth: from 26.0 in [660 mm] to 30.0 in [762 mm].
Weight Load: 160 lbs.
♦ Mounting hardware included.
Restrictions
For use with 19" systems only.
Ordering Notes
1) Order P/N 559801 as required.

Special Mounting Bracket Kit

P/N 564300

Features
Mounting bracket kit to allow a system configuration consisting of a single row distribution panel
and a single rectifier shelf to be mounted in an older style Western Electric relay rack with a maximum of 7-3/4" from the front side of the rack to the back of the system. All necessary hardware is provided for mounting.
Restrictions
For use with 1" center to center mounting relay racks only.
Ordering Notes
1) Order P/N 564300 as required.

19” to 23” Wide Relay Rack Mounting Bracket Kit

P/N 553630

Features
Allows mounting of a 6RU system consisting of a 19” wide 1-row distribution cabinet
(582137100 List 20) and two (2) 19” wide module mounting assemblies (588705300) in a 23” wide relay rack.
Mounting hardware included.
Field installed.
Ordering Notes
1) Order P/N 553630 as required.
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Note:
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

Controller

NCU (NetSure Control Unit) Controller, P/N 1M830BNA

Features
Provides the NCU Controller, Model M830B (Spec. No. 1M830BNA).
Factory programmed with the configuration file required for the system
configuration ordered.
For custom NCU configurations, contact Vertiv.
Restrictions
Only one (1) controller per power system is required.
For use in Spec. No. 588705300 module mounting assembly. See PD588705300.
Ordering Notes
1) Order one (1) NCU controller per power system, P/N 1M830BNA.
2) Order the EIB controller extended interface board as required per List 70 (see page 30).
3) Order the optional IB4 (second Ethernet port) board kit P/N 559741 as required (see page 61).
4) Order up to four (4) optional temperature probes for ambient and battery temperature monitoring, as required. The temperature probe(s) may also be used for the battery charge temperature compensation feature and BTRM (Battery Thermal Runaway Management). Refer to “Optional Temperature Probes” on page 62 for additional information.
5) Order RS485 Modbus interface cable as required (see page 61).
6) Order optional supervisory modules as desired (shipped loose).
SM-TEMP (Supervisory Module for Temperature Probes).
A system can have up to (8) SM-Temp modules for a total of sixty-eight (68) temperature probes that can
be used in the power system for ambient and battery monitoring.
7) Ordering an NCU for replacing an NCU or as a spare NCU.
If the NCU is to be used as a replacement in a specific system it should be ordered with the same configuration file as the original NCU controller. This is identified by a six digit number. If the controller part number ends with a six digit number, for example, 1M830BNA559242, the configuration file number is the last six characters. If the part number does not have these characters, the configuration file number can be found on the controller nameplate – “Programmed with Configuration File ######”. The controller may also have a Unique Identification Number (UIN). This number indicates that certain parameters were set at the factory to match the controller to the options selected with the power plant (such as low voltage disconnect, load and battery shunt ratings, etc.). If the controller has a UIN, the plant will have shipped with a USB drive labelled with the UIN. The UIN label may also be located near the controller slot in the system. If the controller has a UIN, provide this UIN number, along with the configuration number, when ordering so that the new controller will match that of the original controller shipped with the system. The user manual provided with the controller provides instructions for replacing and programming the controller. It is important to follow these instructions carefully. The user manual also provides instructions for saving certain controller files that are created when changes are made to the system after leaving the factory. These files can be programmed into the replacement controller so it can match the latest saved state of the original controller.
If the NCU is being ordered as a spare part for any of a group of power plants, the same procedure can be followed. If the replacement controller’s configuration does not match that of the original controller, the original files can be retrieved from the USB drive shipped with the plant, if available. If the USB drive is not available, contact the factory or technical assistance center to obtain a copy of the original configuration file (all package) so it can be programmed into the new controller.
The NCU programming files are unique to the NCU. Files from an SCU+ or ACU+ are not compatible with the NCU and MUST NOT BE loaded into an NCU.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Optional NCU Controller 2nd Ethernet Port Kit, P/N 559741

Features

Provides the IB4 board with a second Ethernet port. The Ethernet port located on the NCU Controller’s front panel can
be used to connect a computer directly to the NCU. The Ethernet port located on the IB4 board can be used to connect the NCU to your Local Area Network (LAN).

Ordering Notes

1) If a second Ethernet port is required, order kit P/N 559741.

Optional RS485 Modbus Interface Cable, P/N 564643

Features

Provides a 4’ long cable terminated at one end with a mating connector to the system’s RS485 Modbus connector and
unterminated at the other end.

Ordering Notes

1) Order as required.
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SAG582137100 System Application Guide
Temp Probe Kits P/N 552992 (includes P/Ns 552822 and 552823) P/N 556155 (includes P/Ns 552822 and 556154)
to Controller Interface Board
P/N 552823 (10 meter length, approx. 33 feet) Temp Probe Controller Side Cable or P/N 556154 (3 meter length, approx. 10 feet) Temp Probe Controller Side Cable
P/N 04119122 (10 meter length, approx. 33 feet) optional Temp Probe Extension Cable
P/N 552822 (0.3 meter length, approx. 1 feet) Temp Probe with Short Cable
to Temp Probe
or Temp Probe Extension
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

Optional Temperature Probes

Features

Up to two (2) temperature probes can be connected to the IB2 (Controller Interface Board). Up to two (2) additional
temperature probes can be connected to the EIB (Controller Extended Interface Board). Any combination of the four (4) temperature probes can be programmed to monitor ambient temperature and/or battery temperature. A temperature probe set to monitor battery temperature can also be used for the rectifier battery charge temperature compensation feature, or the battery charge temperature compensation feature can be programmed to use the average or highest value of all battery temperature probes. The battery charge temperature compensation feature allows the controller to automatically increase or decrease the output voltage of the system to maintain battery float current as battery temperature decreases or increases, respectively. Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained. A temperature probe set to monitor battery temperature can also be used for the BTRM (Battery Thermal Runaway Management) feature. The BTRM feature lowers output voltage when a high temperature condition exists to control against battery thermal runaway.
The temperature sensor end of the probe contains a tab with a 5/16” clearance hole for mounting.
Temperature probes can also be used with the optional SM-Temp Temperature Concentrator.

Restrictions

A temperature probe programmed to monitor battery temperature should be mounted on the negative post of a battery cell to sense battery temperature. A temperature probe used for battery charge temperature compensation and/or BTRM (Battery Thermal Runaway Management) should also be mounted on the negative post of a battery cell. A temperature probe programmed to monitor ambient temperature should be mounted in a convenient location, away from direct sources of heat or cold.

Ordering Notes

1) Order temperature probes as required. Note that each temperature probe consists of two pieces which plug together to make a complete probe (see the following illustration). For a complete temperature probe, order one (1) P/N 552992 (10.3 meters) or one (1) P/N 556155 (3.3 meters). If additional length is required, order temperature probe extension cable P/N 04119122 (10 meters).
2) If more probes are desired, order one or more SM-Temp Temperature Concentrator, P/N 547490. See Optional SM-Temp Temperature Concentrator on page 63.
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System Application Guide SAG582137100
3’
3’
10’
10’
50’
P/N 541308 P/N 541309
P/N 545644
100’
P/N 563870
P/N 541311P/N 541310
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Optional SM-Temp Temperature Concentrator, P/N 547490

Features

Allows for multiple temperature probes to be used for ambient temperature
monitoring, battery temperature monitoring, temperature compensation, and/or BTRM (Battery Thermal Runaway Management).
Provides (8) temperature probe inputs per SM-Temp.
Can cascade up to (8) SM-Temp modules, connecting up to sixty-four (64)
temperature probes.
The SM-Temp Concentrator is connected at the end of the NCU CAN bus. Via the CAN Bus, the NCU reads each
temperature probe from each SM-Temp Concentrator.

Ordering Notes

1) Order SM-Temp Temperature Concentrator, P/N 547490, as required.
2) Order up to (8) temperature probes for each concentrator. See “Optional Temperature Probes” on page 62.

Alarm and Digital Input Cables

Features

Two sets of alarm and digital input cables are available, each set consisting of two pieces that plug together to make a
complete set. One set for the digital inputs and another set for the relay outputs. One half of each set connects to a controller interface circuit card (IB2 or EIB) in the distribution cabinet. The other half of each set is unterminated on one end for connection to customer circuits.

Ordering Notes

1) For a relay output alarm cable, order both P/Ns 541308 (3’ controller interface circuit card side) and P/N 541309 (10’ customer side), P/N 545644 (50’ customer side), or P/N 563870 (100’ customer side ).
For a digital input alarm cable, order both P/Ns 541310 (3’ controller interface circuit card side) and P/N 541311 (10’ customer side).
2) A custom digital input cable and internal wiring kit is available, P/N 563752. This kit is factory installed only. (Provides ­48 VDC pre-wired to the negative side of digital inputs #2 through #8 and a 10’ alarm cable factory wired to the positive side of digital inputs #2 through #8).
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

Critical Alarm Indicator Kit, P/N 555877

Features

Provides an alarm indicator visible from the front of the distribution cabinet which illuminates if the NCU
issues a critical alarm.

Restrictions

Requires List 70 EIB (Controller Extended Interface Board).

Ordering Notes

1) Order by P/N 555877 as required.

Rectifier Module

Rectifier Module, P/N 1R482000E3

Features
Model R48-2000e3 (Spec. No. 1R482000E3) 2000 W / -48 VDC rectifier module.
Refer to the Rectifier Instructions (UM1R482000E3) for more information.
Restrictions
For use in Spec. No. 588705300 module mounting assembly.
Ordering Notes
1) Order by P/N 1R482000E3 as required.

Solar Converter Module

Solar Converter Module, P/N 1S482000E3

Features
Model S48-2000e3 (Spec. No. 1S482000E3) 2000 W / -48 VDC solar converter
module.
Refer to the Solar Converter Instructions (UM1S482000E3) for more information.
Restrictions
For use in Spec. No. 588705300 module mounting assembly.
Ordering Notes
1) Order by P/N 1S482000E3 as required.

Converter Module

-48 VDC to +24 VDC Converter Module, P/N 1C48241500

Features
Model C48/24-1500 (Spec. No. 1C48241500) 1500 W / -48 VDC to +24 VDC
converter module.
Refer to the Converter Instructions (UM1C48241500) for more information.
Restrictions
For use in Spec. No. 588705300 module mounting assembly.
Ordering Notes
1) Order by P/N 1C48241500 as required.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Module Mounting Position Blank Cover Panel

Module Mounting Position Blank Cover Panel, P/N SXA 110 0035/1

Features
Covers one (1) unused module mounting position.
Restrictions
For use in Spec. No. 588705300 module mounting assembly.
Ordering Notes
1) Order by P/N SXA 110 0035/1 as required. Order a module mounting position blank cover panel for each empty module mounting position in the system, as desired.

Optional Transient Voltage Surge Suppressor (TVSS) Device, P/N 565281

Features

When properly grounded, the device(s) suppresses transient voltages that are above 60 VDC.
Contains an indicator which illuminates when circuit has activated to suppress voltages.
Plugs into a distribution device mounting position of a bullet nose type distribution panel.

Restrictions

For use in bullet nose type distribution panels (List AA, AB, AN, AO, BA, BB, BC, BD, BN, BO, DA, DB, DC, DD, DE, and DF).
When used, all distribution panels in the system require a TVSS device.
Unless otherwise specified, install the TVSS device in the mounting position closest to the distribution panel’s input busbar.
Wire to be sized so that the maximum wire resistance is less than 0.550 milliohms. Properly sized cable provided with the TVSS device.
Caution: The TVSS device occupies two mounting positions. Leave an additional empty mounting position between
the TVSS device and any overcurrent protective device.

Ordering Notes

1) Order kit P/N 565281 as required (includes TVSS device P/N 122201 plus lug mounting hardware and ground cable).
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SAG582137100 System Application Guide
Fu
se Carri
er
Fuseholder Body
TPS/TLS Fuse
Polarizing Keyway Matches Key on Bottom of Fuse Carrier
Bullet Nose Fuse holder Assembly Exploded View
Bullet Nose
Fuseholder Assembly (P/N 117201) includes body & carrier, alarm fuse, and alarm fuse safety cover.
GMT-X
Safety Fuse Cover
(Replacement
P/N 248898700)
GMT-18/100A
Alarm Fuse
(Replacement
P/N 248610301)
Toggle Handle
Bullet Nose Fuseholder
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

Distribution Devices

Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses

Features
Each circuit breaker (as listed in Table 15) plugs into one, two, or three mounting position(s) on a distribution panel
containing bullet nose type distribution positions.
A single fuseholder provides for installation of a 3A to 100A Bussmann TPS type or Littelfuse TLS type fuse (as listed in
Table 16). This fuseholder plugs into a single mounting position on a distribution panel containing bullet nose type distribution positions. This fuseholder provides a GMT-A alarm type fuse, which operates open to provide an alarm indication if the associated distribution fuse opens.
Restrictions
For use in Lists AA, AB, AN, AO, BA, BB, BC, BD, BN, BO, DA, DB, DC, DD, DE, and DF.
Install -48 VDC distribution devices from left to right, starting with the highest capacity and working to the lowest capacity. Install +24 VDC distribution devices from right to left, starting with the highest capacity and working to the lowest capacity.
125 A to 200 A circuit breakers are 2-pole devices (occupy two mounting positions). 225 A to 300 A circuit breakers are 3-pole devices (occupy three mounting positions).
At 40 °C, loads should not exceed 80% of the device rating for circuit breakers rated 1 A to 300 A and fuses rated 1 A to 100 A.
At 65 °C, loads should not exceed 80% of the device rating for circuit breakers rated 1 A to 75 A and fuses rated 1 A to 70 A, 70% of the device rating for circuit breakers rated 80 A to 150 A and fuses rated 80 A to 100 A, and 60% of the device rating for circuit breakers rated 200 A to 300 A. For List DF: At end of discharge in a 65 °C ambient loads should not exceed 70% of device ratings.
Caution: At 40 °C and 65 °C, circuit breaker or fuse with a rating of 90 A or greater SHALL HAVE an empty mounting
position between it and any other overcurrent protective device.
Note: At 40 °C and 65 °C, battery disconnect devices with a rating of 90 A or greater of Lists BA, BB, BC, BD, BN,
and BO do not require a space if used at 66% of the device rating.
Ordering Notes
1) Order circuit breakers as required per Table 15.
2) Order fuses as required per Table 16. For each fuse ordered, also order one (1) P/N 117201 bullet nose type fuseholder.
3) See Table 30 for recommended battery and load distribution wire sizes and lugs.
4) When ordering 2-pole devices, busbar lug adapter kit P/N 559804 or P/N 563191 may be ordered per device. See Table
21. Other options are shown in Table 20.
5) When ordering 3-pole devices, busbar lug adapter kit P/N 559805 or P/N 563193 may be ordered per device. See Table
21. Other options are shown in Table 20.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
Part Number
Ampere
Rating
Number of Poles
Number of
Mounting
Positions Required
Electrical Trip1
(White Handle)
1 1 1 102272 101596
3 1 1 102273 101597
5 1 1 102274 101598
10 1 1 102275 101599
15 1 1 102276 101600
20 1 1 102277 101601
25 1 1 102278 101602
30 1 1 102279 101603
35 1 1 102280 101604
40 1 1 102281 101605
45 1 1 121998 121997
50 1 1 102282 101606
60 1 1 102283 101607
70 1 1 102284 101608
75 1 1 102285 101609
80 1 1 121996 121995
90 1 1
100 1 1
125 2 2
150 2 2
175 2 2
200 2 2
225 3 3
250 3 3
300 3 3
(3)
138887 138888
(3)
102286 101610
(3)
516991 516838
(3)
516993 516839
(3)
144883 144884
(3)
121831 121832
(3)
144885 144886
(3)
121835 121836
(3)
149075 149076
See Table 30 for recommended battery and load distribution wire sizes and lugs.
Electrical/
Mechanical Trip
(Black Handle)
2
When ordering 2-pole devices, busbar lug adapter kit P/N 559804 or P/N 563191 may be ordered per device. See Table 21. Other options are shown in Table 20.
When ordering 3-pole devices, busbar adapter kit P/N 559805 or P/N 563193 may be ordered per device. See Table 21. Other lug options are shown in Table 20.
Circuit Breaker Alarm Operation:
1
Provides an alarm during an electrical trip condition only.
2
Provides an alarm during an electrical or manual trip condition.
3
The circuit breaker physically requires the listed number of mounting positions. Refer to “Restrictions”
under “Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses” on page 66 for any required empty mounting positions.
Electrical Trip only circuit breakers are not typically used for battery
disconnect circuit breakers.
Table 15
Toggle Handle Bullet Nose Type Circuit Breakers
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)
Ampere
Rating
3 248230900 TPS-3 TLS003
5 248231000 TPS-5 TLS005
6 248231200 TPS-6 TLS006
10 248231500 TPS-10 TLS010
15 248231800 TPS-15 TLS015
20 248232100 TPS-20 TLS020
25 248232400 TPS-25 TLS025
30 248232700 TPS-30 TLS030
40 248233300 TPS-40 TLS040
50 248233900 TPS-50 TLS050
60 248234200 TPS-60 TLS060
70 248234500 TPS-70 TLS070
80 118413 -- TLS080
90 118414 -- TLS090
100 118415 -- TLS100
Bullet Nose Type Fuseholder
Part
Number
Bussmann P/N Littelfuse P/N
P/N 117201 (Includes Fuseholder, 18/100A GMT-A Alarm Fuse, and GMT-X Safety Fuse Cover)
See Table 30 for recommended battery and load distribution wire sizes and lugs.
Bullet Nose Type Fuseholders and TPS/TLS Fuses

Bullet Nose Bypass Busbar, P/N 535015

Features
Replaces a bullet nose circuit breaker or fuseholder when a
protective or disconnect device is not required.
Ordering Notes
1) Order by P/N 535015 as required.
Table 16
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 559737

Features
Provides six (6) load distribution fuse positions
(1/4 A to 15 A GMT alarm-type fuses).
Single voltage distribution (-48 VDC or +24 VDC).
Mounts in two (2) distribution positions of any “bullet nose”
distribution panel.
Screw clamp type load and load return terminals provided.
Includes six (6) dummy fuses equipped with safety fuse covers.
Restrictions
For use in a 1-row system (List 20, List 25, List 27) and the top row of a 2-row system (List 21, List 26).
Occupies two (2) bullet device mounting positions.
Terminal block wire size capacity is 26 AWG to 14 AWG.
The GMT fuses have an interrupting rating of 450 A @ 60 VDC.
At 40 °C Ambient:
Maximum total current is 42 A.
Maximum fuse size is 15 A.
When used for power distribution, load should not exceed 80% of device rating, except 10 A and 15 A fuses for
which load should not exceed 70% of device rating.
GMT fuses greater than 10 A SHALL have an empty mounting position between it and any other fuse.
At 65 °C Ambient:
Maximum total current is 24 A.
Maximum fuse size is 10 A.
When used for power distribution, load should not exceed 80% of device rating, except 10 A fuses for which load
should not exceed 70% of device rating.
GMT fuses greater than 5 A SHALL have an empty mounting position between it and any other fuse.
Ordering Notes
1) Order optional Bullet Nose Type 6-Position GMT Fuse Block (P/N 559737) as required (see restrictions above). Provides
one alarm fuse distribution assembly, ground return link, and hardware.
2) Order fuses as required per Table 17.
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Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 549017

Features
Provides six (6) load distribution fuse positions
(1/4A to 15A GMT alarm-type fuses).
Single voltage distribution (-48V or +24V).
Mounts in two (2) distribution positions of any “bullet nose”
distribution panel.
Screw clamp type load and load return terminals provided.
Includes six (6) dummy fuses equipped with safety fuse
covers.
Restrictions
For use in the bottom row of a 2-row system (List 21, 26).
Occupies two (2) bullet device mounting positions.
Terminal block wire size capacity is 26 AWG to 14 AWG.
The GMT fuses have an interrupting rating of 450 A @ 60 VDC.
At 40 °C Ambient:
Maximum total current is 42 A.
Maximum fuse size is 15 A.
When used for power distribution, load should not exceed 80% of device rating, except 10 A and 15 A fuses for
which load should not exceed 70% of device rating.
GMT fuses greater than 10 A SHALL have an empty mounting position between it and any other fuse.
At 65 °C Ambient:
Maximum total current is 24 A.
Maximum fuse size is 10 A.
When used for power distribution, load should not exceed 80% of device rating, except 10 A fuses for which load
should not exceed 70% of device rating.
GMT fuses greater than 5 A SHALL have an empty mounting position between it and any other fuse.
Ordering Notes
1) Order optional Bullet Nose Type 6-Position GMT Fuse Block (P/N 549017) as required (see restrictions above). Provides
one alarm fuse distribution assembly, ground return link, and hardware.
2) Order fuses as required per Table 17.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

GMT Type Load Distribution Fuses

Features
For use in List KG distribution panel.
An optional “Bullet Nose Type 6-Position GMT Distribution Fuse Block” (P/N 559737 or 549017) is also available for
additional load distribution.
Restrictions
When used for power distribution, load should not exceed 80% of device rating, except 10 A and 15 A fuses, for which load should not exceed 70% of device rating.
See also “Restrictions” under “Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 559737” on page 69 and “Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 549017” on page 70.
Ordering Notes
1) Order fuses as required per Table 17.
Ampere Rating Part Number Fuse Color
18/100 (GMT-A) 248610301 ---
1/4 248610200 Violet
1/2 248610300 Red
3/4 248610500 Brown
1-1/3 248610700 White
2 248610800 Orange
3 248610900 Blue
5 248611000 Green
7-1/2 248611300 Black-White
10 248611200 Red-White
15 248611500 Red-Blue
Replacement Safety
Fuse Cover (GMT-Y)
Replacement Dummy Fuse

GJ/218 Type Circuit Breakers for List 60

Ordering Notes
1) See “List 60: 23” Hybrid Connection Cabinet” on page 27.

MCB Circuit Breakers for List 61

Ordering Notes
1) See “List 61: 23” Solar Connection Cabinet” on page 29.
102774 ---
248872600 ---
Table 17
GMT Fuses
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Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits

Standard Crimp Lugs

Refer to Table 18 and Table 19.
Lead Size Part Number
14-10 AWG 245342300
8 AWG 245390200
6 AWG 245346700
4 AWG 245346800
2 AWG 245346900
Lugs should be crimped per lug manufacturer’s specifications.
Table 18
Crimp Lug
Two-Hole, 1/4” Bolt Clearance Hole, 5/8” Centers
Lead Size Part Number
6 AWG 245349900
4 AWG 245350000
2 AWG 245348200
1/0 AWG 245347100
2/0 AWG 245347200
3/0 AWG 245347300
4/0 AWG 245347400
250 kcmil 245347500
300 kcmil 245347600
350 kcmil 245347700
400 kcmil 245347800
500 kcmil 245347900
600 kcmil 245348000
750 kcmil 245348100
Lugs should be crimped per lug manufacturer’s specifications.
Table 19
Crimp Lug
Two-Hole, 3/8” Bolt Clearance Hole, 1” Centers
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Special Application Crimp Lug / Strap Combination, Busbar Lug Adapters, and Hardware Kits

Features
See Table 20 and Table 21 for part numbers and descriptions of available items.
Restrictions
See note in Table 20.
Ordering Notes
1) Order by part number from Table 20 and Table 21 as required.
Lead Size Part Number Description
1/0 AWG 245393500
Special Application Crimp Lug / Strap Combination:
2/0 AWG 245393600
3/0 AWG 245393700
4/0 AWG 245393800
250 kcmil 514872
Straps two fuseholder/circuit breaker wiring positions together, and provides a crimp-type lug which allows distribution wiring up to 350 kcmil size (maximum size of wire to be connected to a single position is 2 AWG). Designed for use with 125 A and larger bullet nose­type circuit breakers or TPS/TLS-type fuses, which require at least two mounting positions.
If used with bullet nose-type circuit breakers
or TPS/TLS-type fuses smaller than 125 A, an empty mounting position is required adjacent to the distribution device.
350 kcmil 514873
Note: Rear exit cables require use of P/N 559803 adapters.
For top exit cables off the return load bar in front, the lug will protrude beyond the plane of the distribution cabinet top surface.
Lugs should be crimped per lug manufacturer’s specifications.
Table 20
Special Application Crimp Lug / Strap Combination
(Two-Hole Lug, 1/4” Bolt Clearance Hole, 5/8” Centers)
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Part Number Description
559803
559804
559805
545412 Lug Hardware Kit: (4) 1/4-20 nuts, lock washers, and flat washers.
Busbar lug adapter kits include hardware shown.
Unless otherwise specified, busbar lug adapter kits are factory installed when ordered with system.
Busbar Lug Adapter Kit: Converts one (1) load position (1/4-20 on 5/8” centers) to one (1) load landing (1/4-20 on 5/8” centers), right angle.
Busbar Lug Adapter Kit: Converts two (2) load positions (1/4-20 on 5/8” centers) to one (1) landing (3/8-16 on 1” centers). Right angle load busbar and straight return busbar for rear wiring egress.
Busbar Lug Adapter Kit: Converts three (3) load positions (1/4-20 on 5/8” centers) to one (1) landing (3/8-16 on 1” centers). Right angle load busbar and straight return busbar for rear wiring egress.
Table 21
Busbar Lug Adapter and Hardware Kits (cont’d on next page)
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Vertical Orientation
(wire routing top)
Front
Front
Horizontal Orientation
(wiring routing rear)
Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
Busbar Lug Adapter Kit: Includes one (1) busbar that mounts on the two lug landing positions of either of the following:
a 125 A, 150 A, or 200 A bullet nose circuit breaker.
two landings of the associated ground return bar.
This busbar provides a landing for one standard two-hole lug having 3/8” bolt clearance holes on 1” centers.
563191
Busbar and all lug mounting hardware is included.
Order two (2) Part No. 563191 per 125 A, 150 A, and 200 A bullet nose circuit breaker ordered, as desired.
Restriction: This busbar in intended for field installation only of customer wiring exiting the top of the distribution unit. The load return busbar must be rotated to its vertical orientation as shown in IM582137100 under “Changing Orientation of Load Return Busbars Located in the Distribution Cabinet” (see illustration below).
Busbar Lug Adapter Kit: Includes one (1) busbar that mounts on the three lug landing positions of either of the following:
a 225 A through 300 A bullet nose circuit breaker.
563193
three landings of the associated ground return bar.
This busbar provides a landing for one standard two-hole lug having 3/8” bolt clearance holes on 1” centers.
Busbar and all lug mounting hardware is included.
Order two (2) Part No. 563193 per 225 A through 300 A bullet nose circuit breaker ordered, as desired.
Restriction: This busbar in intended for field installation only of customer wiring exiting the top of the distribution unit. The load return busbar must be rotated to its vertical orientation as shown in IM582137100 under “Changing Orientation of Load Return Busbars Located in the Distribution Cabinet” (see illustration below).
Busbar lug adapter kits include hardware shown.
Unless otherwise specified, busbar lug adapter kits are factory installed when ordered with system.
Table 21
Busbar Lug Adapter and Hardware Kits (cont’d from previous page)
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Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords

Rectifier AC Input / Solar Converter DC Input Cable Assembly, P/N 535232

Features
One (1) 30” long, 8 AWG, input cable assembly that is terminated on one end with a
Molex plug which mates with the input receptacle on a 588705300 List 03, 05, 13, 15, 23, 25, 33, 35, 43, 45 module mounting assembly, and not terminated on the remaining end.
Restrictions
For use with a module mounting assembly equipped with rear plug-in input connectors (588705300 List 03, 05, 13, 15, 23, 25, 33, 35, 43, 45).
Rated for 30 A.
Ordering Notes
1) Order input cable assemblies as required.

Rectifier AC Input / Solar Converter DC Input Cable Assembly, P/N 547898

Features
One (1) 6’ long, 8 AWG, input cable assembly that is terminated on one end with a
Molex plug which mates with the input receptacle on a 588705300 List 03, 05, 13, 15, 23, 25, 33, 35, 43, 45 module mounting assembly, and not terminated on the remaining end.
Restrictions
For use with a module mounting assembly equipped with rear plug-in input connectors (588705300 List 03, 05, 13, 15, 23, 25, 33, 35, 43, 45).
Rated for 30 A.
Ordering Notes
1) Order input cable assemblies as required.

Rectifier AC Input / Solar Converter DC Input Cable Assembly, P/N 553202

Features
One (1) 12’ long, 8 AWG, AC input cable assembly that is terminated on one end with a
Molex plug which mates with the input receptacle on a 588705300 List 03, 05, 13, 15, 23, 25, 33, 35, 43, 45 module mounting assembly, and not terminated on the remaining end.
Restrictions
For use with a module mounting assembly equipped with rear plug-in input connectors (588705300 List 03, 05, 13, 15, 23, 25, 33, 35, 43, 45).
Rated for 30 A.
Ordering Notes
1) Order input cable assemblies as required.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Rectifier AC Input Line Cord, P/N 540946

Features
One (1) 14’ long, 8/3 AWG, AC input line cord that is terminated on one end with a
Molex plug which mates with the AC input receptacle on a 588705300 List 03, 05, 13, 15, 23, 25, 33, 35, 43, 45 module mounting assembly, and terminated on the remaining end with a NEMA L6-30P twist-lock plug.
Restrictions
For use with a module mounting assembly equipped with rear plug-in input connectors (588705300 List 03, 05, 13, 15, 23, 25, 33, 35, 43, 45).
For 208 VAC / 240 VAC only (rated for 30 A at 208 VAC / 240 VAC).
For use with rectifiers only.
Ordering Notes
1) Order AC input line cords as required.

Rectifier AC Input Line Cord, P/N 545252

Features
One (1) 14’ long, 8/3 AWG, AC input line cord that is terminated on one end with a
Molex plug which mates with the AC input receptacle on a 588705300 List 03, 05, 13, 15, 23, 25, 33, 35, 43, 45 module mounting assembly, and terminated on the remaining end with a NEMA L5-30P twist-lock plug.
Restrictions
For use with a module mounting assembly equipped with rear plug-in input connectors (588705300 List 03, 05, 13, 15, 23, 25, 33, 35, 43, 45).
For 120 VAC only (rated for 30 A at 120 VAC).
For use with rectifiers only.
Ordering Notes
1) Order AC input line cords as required.

Rectifier AC Input Line Cord, P/N 545616

Features
One (1) 6’ long, 8 AWG, AC input line cord that is terminated on one end with a Molex
plug which mates with the AC input receptacle on a 588705300 List 03, 05, 13, 15, 23, 25, 33, 35, 43, 45 module mounting assembly, and terminated on the remaining end with a NEMA L6-30P twist-lock plug.
Restrictions
For use with a module mounting assembly equipped with rear plug-in input connectors (588705300 List 03, 05, 13, 15, 23, 25, 33, 35, 43, 45).
For 208 VAC / 240 VAC only (rated for 30 A at 208 VAC / 240 VAC).
For use with rectifiers only.
Ordering Notes
1) Order AC input line cords as required.
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Note:
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

Input Cord Bracket Kit (P/N 562050)

Features

Consists of a bracket and hardware for mounting to the rear of a 19" relay rack
that will support the input cables that plug into the Molex connectors on the module mounting assemblies. The customer will tie the input cables to this bracket using the supplied cable ties.

Restrictions

For use with a 19” relay rack.

Ordering Notes

1) Order P/N 562050 as required.
If a relay rack and power system are ordered along with the bracket, the bracket will be mounted to the rack at
the factory.

Input Cord Bracket Kit (P/N 563456)

Features

Consists of a bracket and hardware for mounting to the rear of a 23" relay rack
that will support the input cables that plug into the Molex connectors on the module mounting assemblies. The customer will tie the input cables to this bracket using the supplied cable ties.

Restrictions

For use with a 23” relay rack.

Ordering Notes

1) Order P/N 563456 as required.
If a relay rack and power system are ordered along with the bracket, the bracket will be mounted to the rack at
the factory.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

User Replaceable Alarm, Reference, and Control Fuses

Ordering Notes

1) Order replacement alarm fuses as required per Table 22.
Assembly Desig. Function
TPS/TLS Fuseholders
(P/N 117201)
FA Fuse Alarm 18/100

User Replaceable Components

Ordering Notes

1) Refer to Table 23.
Item Part Number
Rectifier Module 1R482000E3
Solar Converter Module 1S482000E3
Converter Module 1C48241500
NCU Controller 1M830BNA
Controller IB2 Interface Board MA4C5U31
Controller EIB Extended Interface Board MA455U41
Controller IB4 (second Ethernet port) Board 558076
System Interface Board 555484
SM-DU (List 60 Hybrid Connection Cabinet) SMDU
SM-DU Interface Board (List 60 Hybrid Connection Cabinet)
Size
(Amperes)
Bussmann GMT-A 248610301
Safety Fuse Cover
Table 22
Replaceable Alarm, Reference, and Control Fuses
559740
Table 23
Replaceable Assemblies
Type Part No.
(GMT-X)
248898700
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RECOMMENDED WIRE SIZES, BRANCH CIRCUIT PROTECTION, CRIMP LUGS, AND WIRING ILLUSTRATIONS

Relay Rack / Cabinet Frame Grounding Requirements

For relay rack / cabinet grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association’s (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site requirements.
A customer’s grounding network lead can be attached to the top of each relay rack. Provision is made for installing a lead with a two-hole lug that has 1/4” bolt clearance holes on 5/8” centers. Refer to Table 18 for lug selection.

Central Office Grounding Connection

Landing points are provided on the battery return bus for a central office ground lead (see Figure 27, Figure 28, Figure 29, Figure 30, or Figure 31). For central office grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association’s (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site requirements.
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Rectifier AC Input Connections

To 19” Rectifier AC Input / Solar Converter DC Input Panel (List 40)

Refer to Table 24 for recommended wire sizes and branch circuit protection.
Refer to Figure 1 for an illustration.
Rectifier AC Input Connections to
Rectifier AC Input / Solar Converter DC Input Panel (List 40)
(Nominal 120 VAC / 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz)
Provides Input Terminations for “One AC Feed per One Rectifier”.
40 °C Ambient
Input Voltage
Input Current
(5)
Overcurrent Protection
(1)
Wire
120 VAC 9 A 15 A 14 AWG 3/4
208 VAC 10 A 15 A 14 AWG 3/4
240 VAC 8.7 A 15 A 14 AWG 3/4
1
The AC input branch circuit protective device should be of the time-delay or high inrush type.
2
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection
Temperature
(2) (3) (4)
Conduit
Size (in)
(6)
(7, 8)
, 1
(6)
(7, 8)
, 1
(6)
(7, 8)
, 1
10 AWG
10 AWG
12 AWG 3/4
Wire
(2) (3) (4)
65 °C Ambient
Temperature
Conduit Size (in)
1-1/4
1-1/4
(6)
(6)
,
1
(7, 8)
(6)
,
1
(7, 8)
(7, 8)
, 1
Association’s (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
3
Equipment grounding conductors must be provided with the AC input conductors supplied to the module mounting assembly.
Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes.
4
THHN 90°C Wire.
5
Input current based on R48-2000e3 rectifier module.
6
Single Conduit / Individually Fed: 6 PCUs (12 current and 1 ground wire) per conduit.
7
Single Conduit / Individually Fed: 12 PCUs (24 current and 1 ground wire) per conduit.
8
Single Conduit / Individually Fed: 15 PCUs (30 current and 1 ground wire) per conduit.
Table 24
Recommended AC Input Branch Circuit Protection and Wire Size
when Using Rectifier AC Input / Solar Converter DC Input Panel (List 40)
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)
Figure 1
Rectifier AC Input Connections to
Rectifier AC Input / Solar Converter DC Input Panel (List 40)
(Nominal 120 VAC / 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz)
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

To 23” Rectifier AC Input / Solar Converter DC Input Panel (List 45)

Refer to Table 25 for recommended wire sizes and branch circuit protection.
Refer to Figure 2 for an illustration.
Rectifier AC Input Connections to
Rectifier AC Input / Solar Converter DC Input Panel (List 45)
(Nominal 120 VAC / 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz)
Provides Input Terminations for “One AC Feed per One Rectifier”.
40 °C Ambient
Input Voltage
Input Current
(5)
Overcurrent Protection
(1)
Wire
120 VAC 9 A 15 A 14 AWG 3/4
208 VAC 10 A 15 A 14 AWG 3/4
240 VAC 8.7 A 15 A 14 AWG 3/4
1
The AC input branch circuit protective device should be of the time-delay or high inrush type.
2
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection
Temperature
(2) (3) (4)
Conduit
Size (in)
(6)
(7, 8)
, 1
(6)
(7, 8)
, 1
(6)
(7, 8)
, 1
10 AWG
10 AWG
12 AWG 3/4
Wire
(2) (3) (4)
65 °C Ambient
Temperature
Conduit Size (in)
1-1/4
1-1/4
(6)
(6)
,
1
(7, 8)
(6)
,
1
(7, 8)
(7, 8)
, 1
Association’s (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
3
Equipment grounding conductors must be provided with the AC input conductors supplied to the module mounting assembly.
Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes.
4
THHN 90°C Wire.
5
Input current based on R48-2000e3 rectifier module.
6
Single Conduit / Individually Fed: 6 PCUs (12 current and 1 ground wire) per conduit.
7
Single Conduit / Individually Fed: 12 PCUs (24 current and 1 ground wire) per conduit.
8
Single Conduit / Individually Fed: 15 PCUs (30 current and 1 ground wire) per conduit.
Table 25
Recommended AC Input Branch Circuit Protection and Wire Size
when Using Rectifier AC Input / Solar Converter DC Input Panel (List 45)
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Figure 2
Rectifier AC Input Connections to
Rectifier AC Input / Solar Converter DC Input Panel (List 45)
(Nominal 120 VAC / 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz)
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

To 23” Rectifier AC Input Panel (List 46)

Refer to Table 26 for recommended wire sizes and branch circuit protection.
Refer to Figure 3 for an illustration.
See restrictions under List 46 on page 26.
Rectifier AC Input Connections to
Rectifier AC Input Panel (List 46)
(Nominal 120 VAC / 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz)
Provides Input Terminations for “One AC Feed per Two Rectifiers”.
40 °C Ambient
Input Voltage
Input Current
(5)
Overcurrent Protection
(1)
Wire
120 VAC 18.5 A 25 A
208 VAC 20 A 25 A
240 VAC 17.5 A 25 A
1
The AC input branch circuit protective device should be of the time-delay or high inrush type.
2
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection
(6)
8 AWG 1-1/4
(6)
8 AWG 1-1/4
(6)
8 AWG 1-1/4
Temperature
(2) (3) (4)
Conduit
Size (in)
(7, 8, 9)
(7, 8, 9)
(7, 8, 9)
6 AWG 1-1/4
6 AWG 1-1/4
6 AWG 1-1/4
Wire
(2) (3) (4)
65 °C Ambient
Temperature
Conduit Size (in)
(7, 8, 9)
(7, 8, 9)
(7, 8, 9)
Association’s (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
3
Equipment grounding conductors must be provided with the AC input conductors supplied to the module mounting assembly.
Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes.
4
THHN 90°C Wire.
5
Input current based on R48-2000e3 rectifier module.
6
Maximum OCPD is 30 A in a 40 °C ambient.
7
The conduit is sized for a maximum of ten (10) current carrying conductors.
8
Each AC input feed provides power for two (2) rectifier modules.
9
One conduit provides AC power to a maximum of ten (10) PCUs (10 current and 1 ground wire) per conduit.
Table 26
Recommended AC Input Branch Circuit Protection and Wire Size
when Using Rectifier AC Input Panel (List 46)
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AC INPUT CONNECTIO
N
S (582137100 List 46)
1 FEED PER 2 RECTIFIERS, SINGLE PHASE
Rectifier Module Mounting Slots (Rear View)
Module Mounting Assy. #1
Module Mounting Assy. #2
Module Mounting Assy. #3
Note: Wiring to a field installed module mounting assembly is done at the rear of the module mounting assembly.
L1L2 / N
Rect.
#16, #17
Rect.
#14, #15
Rect.
#12 #13
Rect.
#10, #11
Rect.
#8, #9
Rect.
#6, #7
Rect.
#4, #5
Rect.
#2, #3
Rect.
#1
L1
L2 / N L1L2 / N L1L2 / N L1L2 / N L1L2 / N L1L2 / N L2 / NL1 L1L2 / N
Line to Line: Connect Line 1 to L1. Connect Line 2 to L2.
Line to Neutral Connect Line to L1. Connect Neutral to N.
Wire Size Capacity and Torque: 10 AWG to 14 AWG; 20 in-lbs. 8 AWG; 25 in-lbs. 6 AWG; 35 in-lbs.
Controller
RECTIFIER AC INPUT FEEDS
1 FEED PER 2 RECTIFIERS 120 VAC / 208 VAC / 240 VAC, 50 Hz / 60 Hz, SINGLE PHASE
FRAME GROUND FRAME GROUND
Two 10-32 Studs and Hardware. Recommended Torque: 23 in-lbs.
Home
Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)
Figure 3
Rectifier AC Input Connections to
Rectifier AC Input (List 46)
(Nominal 120 VAC / 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz)
Page 86 of 146
System Application Guide SAG582137100
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

To Individual Module Mounting Assemblies Equipped with Molex Connectors and Provided with Rectifier AC Input Cable Assemblies or Rectifier AC Input Line Cords

Refer to Power Data Sheet PD588705300 for recommended wire sizes, branch circuit protection, and illustrations.
Page 87 of 146
SAG582137100 System Application Guide
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

Solar Converter DC Input Connections

To 19” Rectifier AC Input / Solar Converter DC Input Panel (List 40)

Refer to Table 27 for recommended wire sizes and branch circuit protection.
Refer to Figure 4 for an illustration.
Solar Converter DC Input Connections to
Rectifier AC Input / Solar Converter DC Input Panel (List 40)
(140 VDC to 200 VDC / 200 VDC to 400 VDC)
Provides Input Terminations for “One DC Feed per One Solar Converter”.
40 °C Ambient
(2) (3)
Wire
14 AWG
14 AWG
Temperature
(5)
(6, 7)
(5)
(6, 7)
Conduit
Size (in)
(5)
3/4
(6)
1
(7)
1-1/4
(5)
3/4
(6)
1
(7)
1-1/4
Input Voltage
140 VDC to
200 VDC
200 VDC to
400 VDC
1
The DC input branch circuit protective device should be of the time-delay or high inrush type.
2
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection
Input Current
(4)
10.5 A 15 A
10.5 A 15 A
Overcurrent Protection
(1)
12 AWG
12 AWG
65 °C Ambient
(2) (3)
Wire
10 AWG
10 AWG
Temperature
Conduit Size (in)
1
1-1/4
1
1-1/4
(5)
(5)
,
(6, 7)
,
(6, 7)
Association’s (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
3
THHN 90°C Wire.
4
Input current based on S48-2000e3 solar converter module.
5
Single Conduit / Individually Fed: 6 Solar Converters (12 current and 1 ground wire) per conduit.
6
Single Conduit / Individually Fed: 12 Solar Converters (24 current and 1 ground wire) per conduit.
7
Single Conduit / Individually Fed: 15 Solar Converters (30 current and 1 ground wire) per conduit.
Table 27
Recommended DC Input Branch Circuit Protection and Wire Size
when Using Rectifier AC Input / Solar Converter DC Input Panel (List 40)
Page 88 of 146
System Application Guide SAG582137100
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
Figure 4
Solar Converter DC Input Connections to
Rectifier AC Input / Solar Converter DC Input Panel (List 40)
(140 VDC to 200 VDC / 200 VDC to 400 VDC)
Page 89 of 146
SAG582137100 System Application Guide
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

To 23” Rectifier AC Input / Solar Converter DC Input Panel (List 45)

Refer to Table 28 for recommended wire sizes and branch circuit protection.
Refer to Figure 5 for an illustration.
Solar Converter DC Input Connections to
Rectifier AC Input / Solar Converter DC Input Panel (List 45)
(140 VDC to 200 VDC / 200 VDC to 400 VDC)
Provides Input Terminations for “One DC Feed per One Solar Converter”.
40 °C Ambient
(2) (3)
Wire
14 AWG
14 AWG
Temperature
(5)
(6, 7)
(5)
(6, 7)
Conduit
Size (in)
(5)
3/4
(6)
1
(7)
1-1/4
(5)
3/4
(6)
1
(7)
1-1/4
Input Voltage
140 VDC to
200 VDC
200 VDC to
400 VDC
1
The DC input branch circuit protective device should be of the time-delay or high inrush type.
2
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection
Input Current
(4)
10.5 A 15 A
10.5 A 15 A
Overcurrent Protection
(1)
12 AWG
12 AWG
65 °C Ambient
(2) (3)
Wire
10 AWG
10 AWG
Temperature
Conduit Size (in)
1
1-1/4
1
1-1/4
(5)
(5)
,
(6, 7)
,
(6, 7)
Association’s (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
3
THHN 90°C Wire.
4
Input current based on S48-2000e3 rectifier module.
5
Single Conduit / Individually Fed: 6 Solar Converters (12 current and 1 ground wire) per conduit.
6
Single Conduit / Individually Fed: 12 Solar Converters (24 current and 1 ground wire) per conduit.
7
Single Conduit / Individually Fed: 15 Solar Converters (30 current and 1 ground wire) per conduit.
Table 28
Recommended DC Input Branch Circuit Protection and Wire Size
when Using Rectifier AC Input / Solar Converter DC Input Panel (List 45)
Page 90 of 146
System Application Guide SAG582137100
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
Figure 5
Solar Converter DC Input Connections to
Rectifier AC Input / Solar Converter DC Input Panel (List 45)
(140 VDC to 200 VDC / 200 VDC to 400 VDC)
Page 91 of 146
SAG582137100 System Application Guide
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

To Solar Connection Cabinet (List 61)

Refer to Table 29 for recommended wire sizes and branch circuit protection.
Refer to Figure 6 for an illustration.
Solar Converter DC Input Connections to
Solar Connection Cabinet (List 61)
(140 VDC to 200 VDC / 200 VDC to 400 VDC)
Provides Input Terminations for “One DC Feed per One Solar Converter”.
40 °C Ambient
Wire
Temperature
(2) (3)
Conduit
Size (in)
(5)
Input Voltage
140 VDC to
200 VDC
200 VDC to
400 VDC
1
The DC input branch circuit protective device should be of the time-delay or high inrush type.
2
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection
Input Current
(4)
10.5 A 15 A 14 AWG 3/4 10 AWG 1
10.5 A 15 A 14 AWG 3/4 10 AWG 1
Overcurrent Protection
(1)
65 °C Ambient
(2) (3)
Wire
Temperature
Conduit
Size (in)
(5)
Association’s (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
3
THHN 90°C Wire.
4
Input current based on S48-2000e3 solar converter module.
5
Single Conduit / Individually Fed: 8 Solar Converters (16 current and 1 ground wire) per conduit.
Table 29
Recommended DC Input Branch Circuit Protection and Wire Size
when Using Solar Connection Cabinet (List 61)
Page 92 of 146
System Application Guide SAG582137100
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
Figure 6
Solar Converter DC Input Connections to
Solar Connection Cabinet (List 61)
(140 VDC to 200 VDC / 200 VDC to 400 VDC)
Page 93 of 146
SAG582137100 System Application Guide
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

External Alarm, Reference, Monitoring, and Control Connections

General

Recommended wire size is 22 AWG for loop lengths up to 200 ft. and 18 AWG to 20 AWG for loop lengths over 200 ft.

582137100 List 20, List 25 Distribution Cabinet

Refer to Figure 7.

582137100 List 21, List 26 Distribution Cabinet

Refer to Figure 8.

582137100 List 27 Distribution Cabinet

Refer to Figure 9.

IB2 (Controller Interface Board)

Refer to Figure 10.

Optional EIB (Controller Extended Interface Board)

Refer to Figure 11.

System Interface Board

Refer to Figure 12.
Page 94 of 146
System Application Guide SAG582137100
IB2 (Controller Interface Board)
Optional EIB
(Controller Extended
Interface Board)
Optional IB4 Board
10M Ethernet
Port (RJ-45)
LAN Connection
USB-A Port
(not used)
Front
Front
Components rem
ov
ed
in
ill
u
st
ra
t
ion
fo
r
cl
ar
i
ty
.
Rear
System
Interface
Board
1 RS485A 2 RS485B 3 CGND
RS485 MODBUS CONNECTION
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
External Alarm, Reference, Monitoring, and Control Connections Locations
Figure 7
in a 582137100 List 20, List 25 Distribution Cabinet
Page 95 of 146
SAG582137100 System Application Guide
Front
IB2
(Controller
Interface Board)
Optional EIB
(Controller Extended
Interface Board)
Components removed in illustration for clarity.
Optional IB4 Board
10M Ethernet
Port (RJ-45)
LAN Connection
USB-A Port
(not used)
System
Interface
Board
Rear
1 RS485A 2 RS485B 3 CGND
RS485 MODBUS CONNECTION
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)
Figure 8
External Alarm, Reference, Monitoring, and Control Connections Locations
in a 582137100 List 21, List 26 Distribution Cabinet
Page 96 of 146
System Application Guide SAG582137100
Front
IB2
(Controller
Interface Board)
Optional EIB
(Controller Extended
Interface Board)
Components removed in illustration for clarity.
Optional IB4 Board
10M Ethernet
Port (RJ-45)
LAN Connection
USB-B Port (Factory connected to NCU Controller backplane.)
USB-A Port
(not used)
Rear
System
Interface
Board
1 RS485A 2 RS485B 3 CGND
RS485 MODBUS CONNECTION
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
Figure 9
External Alarm, Reference, Monitoring, and Control Connections Locations
in a 582137100 List 27 Distribution Cabinet
Page 97 of 146
SAG582137100 System Application Guide
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)
Figure 10
External Alarm, Reference, Monitoring, and Control Connections, IB2 (Controller Interface Board)
Page 98 of 146
System Application Guide SAG582137100
MA455U41
EIB
SH
1-
SH
1+
S
H2-
SH2+
SH3-
SH
3+
J5
J6 J7
J8 J9
DC
V1
D
CV2
D
CV3
DCV4
DC
V5
DC
V6
DCV7
D13_N
C
D
CV8
D13_
COM
D
O
9
_
N
C
D10_
NC
DO9_COM
D
10_C
OM
D
O9_
N
O
D10_
N
O
D11_N
C
D
12_N
C
D
11_C
OM
D12_
COM
D11_NO
D
12_
NO
J3 1
J3 2
J3 3
J4 1
J4 2
J4 3
2
4 3 1
J2
D
13_NO
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 12 3 4 5 6 1 23 4 5 6
SHUNT
INPUTS
VOLTAGE
INPUTS
RELAY OUTPUTS
EIB TEMP
PROBE 4
EIB TEMP
PROBE 3
Schematic Diagram of EIB
J5-J9 Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs.
Optional EIB Assembly
(582137100 List 70)
Switch settings must be in this position
to interface with the controller.
J4
SW1
J2
J3
Connector
to Controller
IB2 Temp
Probe 4
IB2 Temp
Probe 3
J5 J6 J7 J8 J9
2
4
6
31 5
2
4
6
31 5
2
4
6
31 5
2
4
6
31 5
2
4
6
31 5
-
+
Shunt
Inputs
Voltage
Inputs
Voltage Inputs Relays
Sh1
V1
V2
V3 V5 V7 V8
V4 V6
RLY11RLY9
Sh2 Sh3
Sh1 Sh2 Sh3
NOCNC NOCNC NOCNC
NOCNC NOCNC
Relays
RLY13 RLY10 RLY12
Terminal Blocks
ON OFF
1
2
Optional EIB
(Controller Extended Interface Board)
IC2 TEMP4 TEMP3
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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018
Figure 11
External Alarm, Reference, Monitoring, and Control Connections, EIB (Controller Extended Interface Board)
Page 99 of 146
SAG582137100 System Application Guide
Rear
Rear
Rear
List 20, 25
List 27
List 21, 26
System
Interface
Board
J2 Controller
CAN Port (RJ-45)
A CAN termination plug (P/N 548398) must be installed if an external device or system is not connected here.
System Interface Board P/N 555484
J3 on System Interface Board Wire Size Capacity: 16 AWG to 30 AWG. Wire Strip Length: 0.32 inch. Recommended Torque: 2.3 in-lbs.
RS485 Connection J3-1: RS485+ J3-2: RS485-
J1
J2
J3
J4
J5
1
1
555484
0 0 0 X X X X X
A X X X X X X X X
1
No Battery Pwr
Battery
Pwr
Shorting Jumper
J4 on System Interface Board Selects to power controller from “Battery Power” or not if a battery LVD contactor is furnished.
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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)
External Alarm, Reference, Monitoring, and Control Connections,
System Interface Board P/N 555484
Figure 12
Page 100 of 146
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