Vertiv 5100 User Manual

SYSTEM OVERVIEW

Description:

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The Power Distribution Center…

• List 20, 25 (One Row Distribution Cabinet) is rated…

• List 27 (One Row Distribution Cabinet) is rated…

• List 21 (Two Row Distribution Cabinet) is rated…

• List 26 (Two Row Distribution Cabinet) is rated…

The NetSure™ 5100 DC Power System is an integrated power system containing rectifiers (-48 VDC output), optional solar converters (-48 VDC output), optional converters (+24 VDC output), intelligent control, metering, monitoring, and distribution. This power system is available in configurations for 19” and 23” rack mounting.

This power system is designed to power a load while charging a positive grounded battery. This power system is capable of operating in a batteryless installation or off battery for maintenance purposes. The power system is designed for operation with the positive output grounded.

Spec. No. 582137100 (Model NetSure™ 5100)

-48 VDC; 400 A at 40 °C.

-48 VDC; 300 A at 65 °C.

Charge Ratings:

-48 VDC; 600 A and +24 VDC; 63 A at 40 °C.

-48 VDC; 525 A and +24 VDC; 50 A at 65 °C. Discharge Ratings:

-48 VDC; 771 A at 40 °C.

-48 VDC; 600 A at 65 °C.

-48 VDC; 600 A (400 A maximum per row) at 40 °C.

-48 VDC; 400 A (300 A maximum per row) at 65 °C.

-48 VDC; 600 A (400 A maximum per row) and +24 VDC; 400 A at 40 °C.

-48 VDC; 400 A (300 A maximum per row) and +24 VDC; 300 A at 65°C.

SAG582137100

System Application Guide

Revision S, September 12, 2018

Page 1 of 146

SAG582137100 System Application Guide

Distribution Cabinet

Controller

Module Mounting Assembly

Rectifier Modules

Optional Solar Converter Modules

Optional -48 VDC to +24 VDC Converter Modules

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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

This system consists of the following components.

•

The system always includes a distribution cabinet, which provides DC distribution through fuses and/or circuit breakers. The distribution cabinet is factory mounted in the relay rack specified when ordered. Different sizes of distribution cabinets are available to accept from one (1) to two (2) distribution panels. A variety of distribution panels are available that provide load distribution, battery distribution, and dual voltage load distribution for use with -48 VDC to +24 VDC converters. These distribution panels are configured to accept bullet nose type circuit breakers and TPS/TLS fuseholders. The distribution cabinet may be equipped with low voltage load disconnect (LVLD) and/or low voltage battery disconnect (LVBD) (depending on available configuration options).

•

NCU (NetSure Control Unit) Controller: The NCU controller provides power system control (including optional low voltage battery disconnect (LVBD) and low voltage load disconnect (LVLD) control), rectifier module control (including a charge control function), solar converter module control, -48 VDC to +24 VDC converter module control, metering functions, monitoring functions, local/remote alarm functions, and connections for binary inputs and programmable relay outputs. The controller also supports rectifier temperature compensation if the system is equipped with a temperature probe(s). Temperature probe(s) may also be designated to monitor ambient temperature and/or battery temperature. The controller also provides data acquisition, system alarm management, and advanced battery and energy management. The controller contains a color TFT display and keypad for local access. The controller provides an Ethernet port and comes with comprehensive webpages for remote access. The controller has SNMP V3 capability for remote system management. The controller supports software upgrade via its USB port. Refer to the NCU Controller Instructions (UM1M830BNA) for more information.

•

The system contains one (1) to five (5) module mounting assemblies (depending on system configuration, see “List Descriptions” starting on page 14), which may house rectifier modules, optional solar converter modules, optional -48 VDC to +24 VDC converter modules, and a controller (depending on configuration, see “List Descriptions” in Power Data Sheet PD588705300). Refer to PD588705300 for additional information.

•

The system contains rectifier modules, which provide load power, battery float current, and battery recharge current during normal operating conditions. Refer to the Rectifier Instructions (UM1R482000E3) for more information.

•

The system may contain solar converter modules (depending on configuration, see “List Descriptions” starting on page 14), which provide load power, battery float current, and battery recharge current during solar conditions. Refer to the Solar Converter Instructions (UM1S482000E3) for more information.

•

Where +24 VDC load power is also required, converter modules are available (depending on configuration, see “List Descriptions” starting on page 14). These converters operate from the main -48 VDC system bus to provide +24 VDC load power. Refer to the Converter Instructions (UM1C48241500) for more information.

Page 2 of 146

System Application Guide SAG582137100

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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

General Specifications

See detailed specifications starting on page 127.

Family: NetSure™

System Spec. No.: 582137100

System Model: NetSure™ 5100

System Rectifier AC Input Voltage: Nominal 120 VAC / 208 VAC / 240 VAC, single phase, 3-wire, 50 Hz /

60 Hz, with an operating range of 100 VAC to 250 VAC. Acceptable input frequency range is 45 Hz to 65 Hz.

Permitted Variation: 85 VAC to 300 VAC.

System Solar Converter DC Input Voltage: 140 VDC to 200 VDC / 200 VDC to 400 VDC

System DC Output Capacity:

System: 600 A @ -48 VDC and 400 A @ +24 VDC, maximum

Distribution Panel: 400 A, maximum [for all cabinet distribution List options - except

when distribution panel List DF is used in a List 27 distribution cabinet. A List DF distribution panel used in a List 27 distribution cabinet allows a maximum of 600 A (charge) and 771 A (discharge).]

588705300 Assembly Ratings: See PD588705300.

1R482000E3 Rectifier Rating: See UM1R482000E3.

1S482000E3 Solar Converter Rating: See UM1S482000E3.

1C48241500 Converter Rating: See UM1C48241500.

System Agency Approval: UL 1801 Listed (“c UL”), NEBS

Framework Type: Rack Mounted in a Relay Rack or Cabinet

Mounting Width: See “Mechanical Specifications” starting on page 129.

Mounting Depth: See “Mechanical Specifications” starting on page 129.

Access: Front for Operation

Front and Rear for Installation and Maintenance

Supplemental Bay(s) Available: None

Control: Microprocessor

Color: Bay and Module Faceplates: Textured Gray

Module Mounting Assembly and Module Bodies: Bright Zinc Plating

Environment: -40 °C to +65 °C (-40 °F to +149 °F)

Page 3 of 146

SAG582137100 System Application Guide Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

SYSTEM OVERVIEW ............................................................................................................................................................................................................. 1

MAIN COMPONENTS ILLUSTRATIONS .......................................................................................................................................................................... 8

Typical System with a 19” 1-Row Distribution Cabinet (List 20) ........................................................................................................................ 8

Typical System with a 19” 2-Row Distribution Cabinet (List 21) ........................................................................................................................9

Typical System with a 23” 1-Row Distribution Cabinet (List 25) ...................................................................................................................... 10

Typical System with a 23” 2-Row Distribution Cabinet (List 26) ...................................................................................................................... 11

Typical System with a 23” 1-Row Distribution Cabinet (List 27) ...................................................................................................................... 12

Typical Configured System with a 23” 1-Row or 2-Row Distribution Cabinet and Equipped with Solar Converter and

Hybrid Connection Cabinets ..................................................................................................................................................................................... 13

LIST DESCRIPTIONS .......................................................................................................................................................................................................... 14

List Numbers .................................................................................................................................................................................................................. 14

List 20: 1-Row Distribution Cabinet for 19-Inch Relay Rack Mounting......................................................................................................................... 14

List 21: 2-Row Distribution Cabinet for 19-Inch Relay Rack Mounting ......................................................................................................................... 15

List 25: 1-Row Distribution Cabinet for 23-Inch Relay Rack Mounting ........................................................................................................................ 16

List 26: 2-Row Distribution Cabinet for 23-Inch Relay Rack Mounting........................................................................................................................ 17

List 27: 1-Row Distribution Cabinet for 23-Inch Relay Rack Mounting ......................................................................................................................... 18

List 30: Shelf Rail Mounting Kits, Insulation Sheets, Output Busbar Kits, and Rear Cover Kits ................................................................. 20

List 33: Field Expansion Module Mounting Assembly (23”) Configured with Rectifier and -48 VDC to +24 VDC

Converter Module Mounting Positions and Molex Input Connectors ............................................................................................................................ 21

List 34: Field Expansion Module Mounting Assembly (23”) Configured with Rectifier and/or Solar Converter

Module Mounting Positions and Molex Input Connectors ................................................................................................................................................... 22

List 36: Field Expansion Module Mounting Assembly (19”) Configured with Rectifier and/or Solar Converter

List 40: 19” Rectifier AC Input / Solar Converter DC Input Panel, Each Input Feeds One Module ........................................................... 24

List 45: 23” Rectifier AC Input / Solar Converter DC Input Panel, Each Input Feeds One Module ........................................................... 25

List 46: Rectifier AC Input Panel for 23” System, Each Input Feeds Two Rectifier Modules ........................................................................ 26

List 60: 23” Hybrid Connection Cabinet ......................................................................................................................................................................................... 27

List 61: 23” Solar Connection Cabinet .............................................................................................................................................................................................. 29

List 70: Optional EIB (Controller Extended Interface Board), P/N MA455U41....................................................................................................... 30

List 93: Pre-Cabled Battery Tray for 23” Relay Rack .............................................................................................................................................................. 30

List 94: Pre-Cabled Battery Tray for 19” Relay Rack .............................................................................................................................................................. 36

Single Voltage Load Distribution Panel ................................................................................................................................................................. 40

List AA: -48 VDC Load Distribution Panel (24) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions .......................... 40

List AB: -48 VDC Load Distribution Panel (26) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ............................ 41

List AN: -48 VDC Load Distribution Panel (19) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ............................ 42

List AO: -48 VDC Load Distribution Panel (21) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ............................ 43

List KG: Distribution Panel with (20) GMT Load Fuses ........................................................................................................................................................ 44

Single Voltage Plus Battery Disconnect Distribution Panel ............................................................................................................................. 45

List BA: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (18) -48 VDC Bullet/TPS/TLS Circuit

Breaker/Fuse Load Positions (6) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions ...................................................... 45

List BB: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (6) -48 VDC Bullet/TPS/TLS Circuit

Breaker/Fuse Load Positions (20) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions ................................................... 46

List BC: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (16) -48 VDC Bullet/TPS/TLS Circuit

Breaker/Fuse Load Positions (8) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions ...................................................... 47

List BD: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (16) -48 VDC Bullet/TPS/TLS Circuit

Breaker/Fuse Load Positions (10) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions .................................................... 48

List BN: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (14) -48 VDC Bullet/TPS/TLS Circuit

Breaker/Fuse Load Positions (5) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions ...................................................... 49

List BO: -48 VDC Load Distribution Plus -48 VDC Battery Disconnect Panel (12) -48 VDC Bullet/TPS/TLS Circuit

Breaker/Fuse Load Positions (9) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Battery Positions ...................................................... 50

Dual Voltage Load Distribution Panel ..................................................................................................................................................................... 51

List DA: -48 VDC / +24 VDC Load Distribution Panel (21) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load

Positions (4) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ........................................................................................................ 51

List DB: -48 VDC / +24 VDC Load Distribution Panel (17) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load

Positions (8) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ....................................................................................................... 52

List DC: -48 VDC / +24 VDC Load Distribution Panel (13) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load

Positions (12) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ...................................................................................................... 53

Page 4 of 146

System Application Guide SAG582137100 Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List DD: -48 VDC / +24 VDC Load Distribution Panel (9) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load

Positions (16) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions ..................................................................................................... 54

List DE: -48 VDC / +24 VDC Load Distribution Panel (5) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load

Positions (20) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load Positions .................................................................................................... 55

List DF: -48 VDC / +24 VDC Load Distribution Panel (26) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Load

Positions (4) Positions Can Be Converted from -48 VDC to +24 VDC Positions in the Field ....................................................................... 56

Low Voltage Disconnect Options ............................................................................................................................................................................ 57

List LB: Low Voltage Battery Disconnect (LVBD) .................................................................................................................................................................... 57

List LL: Low Voltage Load Disconnect (LVLD) .......................................................................................................................................................................... 57

ACCESSORY DESCRIPTIONS ......................................................................................................................................................................................... 58

Relay Racks ................................................................................................................................................................................................................... 58

Flush Mounting Kit ...................................................................................................................................................................................................... 59

Data Cabinet 4-Post Kit, P/N 559801................................................................................................................................................................................................. 59

Special Mounting Bracket Kit ................................................................................................................................................................................... 59

P/N 564300 ........................................................................................................................................................................................................................................................ 59

19” to 23” Wide Relay Rack Mounting Bracket Kit .............................................................................................................................................. 59

P/N 553630 ......................................................................................................................................................................................................................................................... 59

Controller ....................................................................................................................................................................................................................... 60

NCU (NetSure Control Unit) Controller, P/N 1M830BNA..................................................................................................................................................... 60

Optional NCU Controller 2nd Ethernet Port Kit, P/N 559741 ............................................................................................................................ 61

Optional RS485 Modbus Interface Cable, P/N 564643 ...................................................................................................................................... 61

Optional Temperature Probes .................................................................................................................................................................................. 62

Optional SM-Temp Temperature Concentrator, P/N 547490 ......................................................................................................................... 63

Alarm and Digital Input Cables ................................................................................................................................................................................ 63

Critical Alarm Indicator Kit, P/N 555877 ................................................................................................................................................................ 64

Rectifier Module ........................................................................................................................................................................................................... 64

Rectifier Module, P/N 1R482000E3 ..................................................................................................................................................................................................... 64

Solar Converter Module ............................................................................................................................................................................................. 64

Solar Converter Module, P/N 1S482000E3 .................................................................................................................................................................................... 64

Converter Module ........................................................................................................................................................................................................ 64

-48 VDC to +24 VDC Converter Module, P/N 1C48241500 ................................................................................................................................................. 64

Module Mounting Position Blank Cover Panel ..................................................................................................................................................... 65

Module Mounting Position Blank Cover Panel, P/N SXA 110 0035/1............................................................................................................................. 65

Optional Transient Voltage Surge Suppressor (TVSS) Device, P/N 565281 ............................................................................................... 65

Distribution Devices .................................................................................................................................................................................................... 66

Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders equipped with TPS/TLS Fuses ................................................ 66

Bullet Nose Bypass Busbar, P/N 535015 .......................................................................................................................................................................................... 68

Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 559737 ............................................................................................... 69

Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 549017 ............................................................................................... 70

GMT Type Load Distribution Fuses ..................................................................................................................................................................................................... 71

GJ/218 Type Circuit Breakers for List 60 ......................................................................................................................................................................................... 71

MCB Circuit Breakers for List 61 ............................................................................................................................................................................................................ 71

Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits ................................................ 72

Standard Crimp Lugs ................................................................................................................................................................................................................................... 72

Special Application Crimp Lug / Strap Combination, Busbar Lug Adapters, and Hardware Kits ............................................................... 73

Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords .................................................. 76

Rectifier AC Input / Solar Converter DC Input Cable Assembly, P/N 535232.......................................................................................................... 76

Rectifier AC Input / Solar Converter DC Input Cable Assembly, P/N 547898 ......................................................................................................... 76

Rectifier AC Input / Solar Converter DC Input Cable Assembly, P/N 553202 ......................................................................................................... 76

Rectifier AC Input Line Cord, P/N 540946 ..................................................................................................................................................................................... 77

Rectifier AC Input Line Cord, P/N 545252 ...................................................................................................................................................................................... 77

Rectifier AC Input Line Cord, P/N 545616 ...................................................................................................................................................................................... 77

Input Cord Bracket Kit (P/N 562050) .................................................................................................................................................................... 78

Input Cord Bracket Kit (P/N 563456) ..................................................................................................................................................................... 78

User Replaceable Alarm, Reference, and Control Fuses ................................................................................................................................... 79

User Replaceable Components ................................................................................................................................................................................ 79

RECOMMENDED WIRE SIZES, BRANCH CIRCUIT PROTECTION, CRIMP LUGS, AND WIRING ILLUSTRATIONS.................................. 80

Relay Rack / Cabinet Frame Grounding Requirements ..................................................................................................................................... 80

Central Office Grounding Connection .................................................................................................................................................................... 80

Page 5 of 146

SAG582137100 System Application Guide Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

Rectifier AC Input Connections ................................................................................................................................................................................ 81

To 19” Rectifier AC Input / Solar Converter DC Input Panel (List 40) ........................................................................................................................... 81

To 23” Rectifier AC Input / Solar Converter DC Input Panel (List 45).......................................................................................................................... 83

To 23” Rectifier AC Input Panel (List 46) ........................................................................................................................................................................................ 85

To Individual Module Mounting Assemblies Equipped with Molex Connectors and Provided with Rectifier AC

Input Cable Assemblies or Rectifier AC Input Line Cords .................................................................................................................................................... 87

Solar Converter DC Input Connections ................................................................................................................................................................. 88

To 19” Rectifier AC Input / Solar Converter DC Input Panel (List 40) .......................................................................................................................... 88

To 23” Rectifier AC Input / Solar Converter DC Input Panel (List 45)......................................................................................................................... 90

To Solar Connection Cabinet (List 61) .............................................................................................................................................................................................. 92

External Alarm, Reference, Monitoring, and Control Connections ................................................................................................................. 94

General .................................................................................................................................................................................................................................................................. 94

582137100 List 20, List 25 Distribution Cabinet .......................................................................................................................................................................... 94

582137100 List 21, List 26 Distribution Cabinet ........................................................................................................................................................................... 94

582137100 List 27 Distribution Cabinet ............................................................................................................................................................................................ 94

IB2 (Controller Interface Board) ............................................................................................................................................................................................................ 94

Optional EIB (Controller Extended Interface Board)................................................................................................................................................................ 94

System Interface Board .............................................................................................................................................................................................................................. 94

NCU Controller Ethernet Connection (if required) ............................................................................................................................................ 101

To NCU Front Panel .....................................................................................................................................................................................................................................101

To IB4 Board (if furnished) ......................................................................................................................................................................................................................101

Load Distribution Connections .............................................................................................................................................................................. 102

GMT Fuse Block............................................................................................................................................................................................................................................. 102

Load Distribution Wiring (List KG) ........................................................................................................................................................................ 102

Optional Transient Voltage Surge Suppressor (TVSS) Device Ground Connection ................................................................................ 113

DC Breaker Wiring to Hybrid Connection Cabinet (List 60) ........................................................................................................................... 117

Input Battery Connections ....................................................................................................................................................................................... 119

Remote Distribution Unit (DU) Connections ....................................................................................................................................................... 125

SPECIFICATIONS ............................................................................................................................................................................................................... 127

1. System ..................................................................................................................................................................................................................... 127

1.1 DC Output Ratings ............................................................................................................................................................................................................................. 127

1.2 Rectifier AC Input Ratings ............................................................................................................................................................................................................. 127

1.3 Solar Converter DC Input Ratings ............................................................................................................................................................................................ 127

1.4 Environmental Ratings..................................................................................................................................................................................................................... 127

1.5 Compliance Information .................................................................................................................................................................................................................. 127

1.6 IB2 and EIB (Controller Interface Board) Ratings ........................................................................................................................................................... 128

2. Module Mounting Assembly .............................................................................................................................................................................. 128

3. Rectifier ................................................................................................................................................................................................................... 128

4. Solar Converter ..................................................................................................................................................................................................... 128

5. -48 VDC to +24 VDC Converter ....................................................................................................................................................................... 128

6. Controller ................................................................................................................................................................................................................ 128

MECHANICAL SPECIFICATIONS ..................................................................................................................................................................................129

Overall Dimensions .....................................................................................................................................................................................................129

List 20 Distribution Cabinet ................................................................................................................................................................................................................... 129

List 21 Distribution Cabinet .................................................................................................................................................................................................................... 130

List 25 Distribution Cabinet .................................................................................................................................................................................................................... 131

List 26 Distribution Cabinet ................................................................................................................................................................................................................... 132

List 27 Distribution Cabinet ................................................................................................................................................................................................................... 133

List 40 Rectifier AC Input / Solar Converter DC Input Panel ........................................................................................................................................... 134

List 45 Rectifier AC Input / Solar Converter DC Input Panel............................................................................................................................................ 135

List 46 Rectifier AC Input Panel .......................................................................................................................................................................................................... 136

Page 6 of 146

System Application Guide SAG582137100 Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 60 Hybrid Connection Cabinet .................................................................................................................................................................................................. 137

List 61 Solar Connection Cabinet ....................................................................................................................................................................................................... 138

List KG GMT Fuse Distribution Panel .............................................................................................................................................................................................. 139

List 93 (23” Battery Tray) ....................................................................................................................................................................................................................... 140

List 94 (19” Battery Tray) ......................................................................................................................................................................................................................... 141

Weights......................................................................................................................................................................................................................... 142

BATTERY MANUFACTURER INFORMATION........................................................................................................................................................... 144

RELATED DOCUMENTATION ...................................................................................................................................................................................... 145

Page 7 of 146

SAG582137100 System Application Guide

Rear (components removed in illustration for clarity only)

Optional LVLD

Contactor Location

Optional LVBD

Contactor Location

800 A / 25 mV Battery

Shunt Location

Various relay racks are available.

Load return busbar can be rotated 90 degrees.

Front

IB2 Controller

Interface Board

(mounted on

side panel)

Optional EIB Controller Extended Interface Board (mounted on side panel)

19-inch, 1-Row Distribution Cabinet

See distribution panel List descriptions. Distribution panel may be

equipped with one or more of the following distribution positions.

-48 VDC Primary Voltage Load Positions

-48 VDC Battery Disconnect Positions

Optional IB4 Board

(second Ethernet port)

Mounted on Floor of

Distribution Cabinet

Up to Four (4) Additional Module Mounting Assemblies 588705300 List 41, 44, 45: Rectifier, Solar Converter Mounting Positions (See PD588705300)

One (1) Module Mounting Assembly w/ Controller 588705300 List 31, 34, 35: Controller, Rectifier, Solar Converter Mounting Positions (See PD588705300)

List 20

Rectifier Module:

1R482000E3

Solar Converter Module

1S482000E3

List 30: Module Mounting Assembly

Interface

List 36

Field Expansion

List LL

(LVLD)

List LB

(LVBD)

Single Voltage Distribution Panels Single Voltage Plus

Distribution Panels

NCU: 1M830BNA

Home

Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

MAIN COMPONENTS ILLUSTRATIONS

Typical System with a 19” 1-Row Distribution Cabinet (List 20)

Battery Disconnect

(factory)

: Module Mounting Assembly

List 70

Page 8 of 146

System Application Guide SAG582137100

Various relay racks are available.

Load return busbars can be rotated 90 degrees.

Rear (components removed in illustration for clarity only)

Top Distribution Row

Bottom Distribution Row

19-inch, 2-Row Distribution Cabinet

Front

See distribution panel List descriptions. Distribution panels may be

equipped with one or more of the following distribution positions.

-48 VDC Primary Voltage Load Positions

-48 VDC Battery Disconnect Positions

IB2 Controller

Interface Board

Optional IB4 Board (second Ethernet port) Mounted on Floor of Distribution Cabinet

Optional EIB Controller Extended Interface Board

Up to Four (4) Additional Module Mounting Assemblies 588705300 List 41, 44, 45: Rectifier, Solar Converter Mounting Positions (See PD588705300)

One (1) Module Mounting Assembly w/ Controller 588705300 List 31, 34, 35: Controller, Rectifier, Solar Converter Mounting Positions (See PD588705300)

Optional LVLD

Contactor Location

Optional LVBD

Contactor Location

800 A / 25 mV Battery

Shunt Location

List 21

Single Voltage Distribution Panels Single Voltage Plus Battery Disconnect

Distribution Panels List 70

List 30: Module Mounting Assembly

Interface (factory)

List 36

Field Expansion

List LL

(LVLD)

List LB

(LVBD)

NCU: 1M830BNA

Rectifier Module:

1R482000E3

Solar Converter Module

1S482000E3

Home

Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Typical System with a 19” 2-Row Distribution Cabinet (List 21)

: Module Mounting Assembly

Page 9 of 146

SAG582137100 System Application Guide

Various relay racks are available.

Rear (components removed in illustration for clarity only)

Load return busbar can be rotated 90 degrees.

Front

23-inch, 1-Row Distribution Cabinet

See distribution panel List descriptions. Distribution panel may be

equipped with one or more of the following distribution positions.

-48 VDC Primary Voltage Load Positions

-48 VDC Battery Disconnect Positions

Optional IB4 Board

Mounted on Floor of

Distribution Cabinet

Optional LVLD

Contactor Location

Optional LVBD

Contactor Location

800 A / 25 mV Battery

Shunt Location

IB2 Controller

Interface Board

(mounted on

side panel)

Optional EIB Controller Extended Interface Board (mounted on side panel)

Up to Four (4) Additional Module Mounting Assemblies 588705300 List 21, 24, 25: Rectifier, Solar Converter Mounting Positions (See PD588705300)

One (1) Module Mounting Assembly w/ Controller 588705300 List 11, 14, 15: Controller, Rectifier, Solar Converter Mounting Positions (See PD588705300)

List 25

List 70

List 30: Module Mounting Assembly

Interface (factory)

List Field Expansion

List LL

(LVLD)

List LB

(LVBD)

NCU: 1M830BNA

Home

Rectifier Module:

1R482000E3

Solar Converter Module

1S482000E3

Single Voltage Distribution Panels Single Voltage Plus Battery Disconnect

Distribution Panels

Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

Typical System with a 23” 1-Row Distribution Cabinet (List 25)

34: Module Mounting Assembly

Page 10 of 146

System Application Guide SAG582137100

Various relay racks are available.

Rear (components removed in illustration for clarity only)

Load return busbars can be rotated 90 degrees.

23-inch, 2-Row Distribution Cabinet

Front

See distribution panel List descriptions. Distribution panels may be

equipped with one or more of the following distribution positions.

-48 VDC Primary Voltage Load Positions

+24 VDC Secondary Voltage Load Positions

-48 VDC Battery Disconnect Positions

IB2 Controller

Interface Board

Optional IB4 Board (second Ethernet port) Mounted on Floor of Distribution Cabinet

Optional LVLD

Contactor Location

Optional LVBD

Contactor Location

800 A / 25 mV Battery

Shunt Location

Top Distribution Row

Bottom Distribution Row

Optional EIB Controller Extended Interface Board

Up to Four (4) Additional Module Mounting Assemblies 588705300 List 01, 04, 05: Rectifier, Solar Converter, Converter Mounting Positions List 21, 24, 25: Rectifier, Solar Converter Mounting Positions (See PD588705300)

One (1) Module Mounting Assembly w/ Controller 588705300 List 11, 14, 15: Controller, Rectifier, Solar Converter Mounting Positions (See PD588705300)

List 26

NCU: 1M830BNA

Single Voltage Distribution Panels Dual Volage Distribution Panels Single Voltage Plus

Distribution Panels

List LL

)

List LB

(LVBD)

List 70

List 30: Module Mounting Assembly

Interface (factory)

List

Assembly

Field Expansion

Rectifier Module:

1R482000E3

Solar Converter Module

1S482000E3

Converter Module

1C48241500

Home

Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Typical System with a 23” 2-Row Distribution Cabinet (List 26)

Battery Disconnect

33, 34: Module Mounting

(LVLD

Page 11 of 146

SAG582137100 System Application Guide

Various relay racks are available.

Rear (components removed in illustration for clarity only)

Front

23-inch, 1-Row Distribution Cabinet

800 A / 25 mV Battery

Shunt Location

See List DF distribution panel List description.

-48 VDC Primary Voltage Load Positions

+24 VDC Secondary Voltage Load Positions

IB2 Controller

Interface Board

Mounted on Floor of

Distribution Cabinet

Optional IB4 Board

Mounted on Floor of

Distribution Cabinet

Optional EIB Controller Extended Interface Board

Mounted on Floor of Distribution Cabinet

One (1) Module Mounting Assembly w/ Controller 588705300 List 11, 14, 15: Controller, Rectifier, Solar Converter Mounting Positions (See PD588705300)

List 27

NCU: 1M830BNA

List DF

List 70

List 30: Module Mounting Assembly

Interface (factory)

List

Assembly

Field Expansion

Rectifier Module:

1R482000E3

Solar Converter Module

1S482000E3

Converter Module

1C48241500

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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

Typical System with a 23” 1-Row Distribution Cabinet (List 27)

Distribution Panel

33, 34: Module Mounting

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System Application Guide SAG582137100

List

List 60

List 61

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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

Typical Configured System with a 23” 1-Row or 2-Row Distribution Cabinet and Equipped with Solar Converter and Hybrid Connection Cabinets

23-inch Relay Rack

1-Row or 2-Row Distribution Cabinet

Up to Five (5) Module Mounting Assemblies (588705300) (See PD588705300)

Hybrid Connection Cabinet *

Solar Connection Cabinet *

* Hybrid Connection Cabinet and Solar Connection Cabinet are 23” Mounting Only

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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

LIST DESCRIPTIONS

List Numbers

List 20: 1-Row Distribution Cabinet for 19-Inch Relay Rack Mounting

Features

♦ 4RU high by 19” wide distribution cabinet.

♦ Accepts one (1) distribution panel.

♦ Includes the IB2 controller interface board.

The IB2 provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs.

♦ Accepts the EIB controller extended interface board.

♦ Accepts the IB4 (second Ethernet port) board.

Restrictions

Rated -48 VDC; 400 A @ 40 °C, 300 A @ 65 °C.

Ordering Notes

1) Order List 20 and the following for a configured system.

2) Order one (1) distribution panel to be mounted in the cabinet (see the distribution panel List descriptions starting on

page 40).

3) For mounting in a data cabinet, order a mounting kit as required (see page 59).

4) Order the optional EIB controller extended interface board as required per List 70 (see page 30).

5) Order the optional IB4 (second Ethernet port) board kit P/N 559741 as required (see page 61).

6) Order temperature probes as required (see page 62).

7) Order alarm cables as required (see page 63).

8) Order RS485 Modbus interface cable as required (see page 61).

9) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).

10) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 66.

11) Order one (1) List KG GMT distribution fuse panel per system as required (see page 44).

Order GMT fuses as required per Table 17.

12) Order 6-position GMT fuse block P/N 559737 (see page 69) as required.

Order GMT fuses as required per Table 17.

13) Order battery and load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs,

Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” starting on page 72.

14) Order List LB low voltage battery disconnect (LVBD) and/or List LL low voltage load disconnect (LVLD) as required per

“Low Voltage Disconnect Options” on page 57.

15) Order one (1) to five (5) module mounting assembly(s) P/N 588705300 per PD588705300. a) Order the appropriate rail mounting kit and output busbar kit per List 30 (see page 20). b) Order NCU controller P/N 1M830BNA (see page 60). c) Order critical alarm indicator kit P/N 555877 as required (see page 64). d) Order rectifier modules P/N 1R482000E3 as required (see page 64). e) Order solar converter modules P/N 1S482000E3 as required (see page 64). f) Order a blank module mounting position cover P/N SXA 110 0035/1 for each unused mounting position in the system

as required (see page 65).

16) Order a Rectifier AC Input / Solar Converter DC Input Panel as required per List 40 (see page 24).

17) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76). Order “Input Cord Bracket Kit (P/N 562050)” as required (see page 78).

18) Order a battery tray(s) as required per List 94 (see page 36).

19) Order a relay rack (see page 58).

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System Application Guide SAG582137100

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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 21: 2-Row Distribution Cabinet for 19-Inch Relay Rack Mounting

Features

♦ 8RU high by 19” wide distribution cabinet.

♦ Accepts two (2) distribution panels.

♦ Includes the IB2 controller interface board.

The IB2 provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs.

♦ Accepts the EIB controller extended interface board.

♦ Accepts the IB4 (second Ethernet port) board.

Restrictions

Rated -48 VDC; 600 A (400 A maximum per row) @ 40 °C, 400 A (300 A maximum per row) @ 65 °C.

Ordering Notes

1) Order List 21 and the following for a configured system.

2) Order two (2) distribution panels to be mounted in the cabinet (see the distribution panel List descriptions starting on page 40).

3) For mounting in a data cabinet, order a mounting kit as required (see page 59).

4) Order the optional EIB controller extended interface board as required per List 70 (see page 30).

5) Order the optional IB4 (second Ethernet port) board kit P/N 559741 as required (see page 61).

6) Order temperature probes as required (see page 62).

7) Order alarm cables as required (see page 63).

8) Order RS485 Modbus interface cable as required (see page 61).

9) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).

10) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 66.

11) Order one (1) List KG GMT distribution fuse panel per system as required (see page 44). Order GMT fuses as required per Table 17.

12) Order 6-position GMT fuse block P/N 559737 for the top row (see page 69) as required. Order 6-position GMT fuse block PN 549017 for the bottom row (see page 70) as required. Order GMT fuses as required per Table 17.

13) Order battery and load distribution lugs, lug adapters, and lug hardware kits as required per “Standard Crimp Lugs, Special Application Crimp Lugs, and Busbar Adapter Kits and Hardware Kits” starting on page 72.

14) Order List LB low voltage battery disconnect (LVBD) and/or List LL low voltage load disconnect (LVLD) as required per “Low Voltage Disconnect Options” on page 57.

as required (see page 65).

16) Order a Rectifier AC Input / Solar Converter DC Input Panel as required per List 40 (see page 24).

18) Order a battery tray(s) as required per List 94 (see page 36).

19) Order a relay rack (see page 58).

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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 25: 1-Row Distribution Cabinet for 23-Inch Relay Rack Mounting

Features

♦ 4RU high by 23” wide distribution cabinet.

♦ Accepts one (1) distribution panel.

♦ Includes the IB2 controller interface board.

The IB2 provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs.

♦ Accepts the EIB controller extended interface board.

♦ Accepts the IB4 (second Ethernet port) board.

Restrictions

Rated -48 VDC; 400 A @ 40 °C, 300 A @ 65 °C.

Ordering Notes

1) Order List 25 and the following for a configured system.

2) Order one (1) distribution panel to be mounted in the cabinet (see the distribution panel List descriptions starting on page 40).

3) For mounting in a data cabinet, order a mounting kit as required (see page 59).

4) Order the optional EIB controller extended interface board as required per List 70 (see page 30).

5) Order the optional IB4 (second Ethernet port) board kit P/N 559741 as required (see page 61).

6) Order temperature probes as required (see page 62).

7) Order alarm cables as required (see page 63).

8) Order RS485 Modbus interface cable as required (see page 61).

9) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).

10) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 66.

11) Order one (1) List KG GMT distribution fuse panel per system as required (see page 44). Order GMT fuses as required per Table 17.

12) Order 6-position GMT fuse block P/N 559737 (see page 69) as required. Order GMT fuses as required per Table 17.

14) Order List LB low voltage battery disconnect (LVBD) and/or List LL low voltage load disconnect (LVLD) as required per “Low Voltage Disconnect Options” on page 57.

as required (see page 65).

16) Order a Rectifier AC Input / Solar Converter DC Input Panel as required per List 45 (see page 25) or Rectifier AC Input Panel as required per List 46 (see page 26). See restrictions under List 46 on page 26.

17) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76). Order “Input Cord Bracket Kit (P/N 563456) as required (see page 78).

18) Order a Hybrid Connection Cabinet as required per List 60 (see page 27).

19) Order a Solar Connection Cabinet as required per List 61 (see page 29).

20) Order a battery tray(s) as required per List 93 (see page 30).

21) Order a relay rack (see page 58).

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System Application Guide SAG582137100

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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 26: 2-Row Distribution Cabinet for 23-Inch Relay Rack Mounting

Features

♦ 8RU high by 23” wide distribution cabinet.

♦ Accepts two (2) distribution panels.

♦ Includes the IB2 controller interface board.

The IB2 provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs.

♦ Accepts the EIB controller extended interface board.

♦ Accepts the IB4 (second Ethernet port) board.

Restrictions

Rated -48 VDC; 600 A (400 A maximum per row) and +24 VDC; 400 A @ 40 °C.

Rated -48 VDC; 400 A (300 A maximum per row) and +24 VDC; 300 A @ 65 °C.

Ordering Notes

1) Order List 26 and the following for a configured system.

2) Order two (2) distribution panels to be mounted in the cabinet (see the distribution panel List descriptions starting on page 40).

3) For mounting in a data cabinet, order a mounting kit as required (see page 59).

4) Order the optional EIB controller extended interface board as required per List 70 (see page 30).

5) Order the optional IB4 (second Ethernet port) board kit P/N 559741 as required (see page 61).

6) Order temperature probes as required (see page 62).

7) Order alarm cables as required (see page 63).

8) Order RS485 Modbus interface cable as required (see page 61).

9) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).

10) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 66.

11) Order one (1) List KG GMT distribution fuse panel per system as required (see page 44). Order GMT fuses as required per Table 17.

14) Order List LB low voltage battery disconnect (LVBD) and/or List LL low voltage load disconnect (LVLD) as required per “Low Voltage Disconnect Options” on page 57.

15) Order one (1) to five (5) module mounting assembly(s) P/N 588705300 per PD588705300. a) Order the appropriate rail mounting kit and output busbar kit per List 30 (see page 20). b) Order NCU controller P/N 1M830BNA (see page 60). c) Order critical alarm indicator kit P/N 555877 as required (see page 64). d) Order rectifier modules P/N 1R482000E3 as required (see page 64). e) Order solar converter modules P/N 1S482000E3 as required (see page 64). f) Order -48 VDC to +24 VDC converter modules P/N 1C48241500 as required (see page 64). g) Order a blank module mounting position cover P/N SXA 110 0035/1 for each unused mounting position in the system

as required (see page 65).

18) Order a Hybrid Connection Cabinet as required per List 60 (see page 27).

19) Order a Solar Connection Cabinet as required per List 61 (see page 29).

20) Order a battery tray(s) as required per List 93 (see page 30).

21) Order a relay rack (see page 58).

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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 27: 1-Row Distribution Cabinet for 23-Inch Relay Rack Mounting

Features

♦ 4RU high by 23” wide distribution cabinet.

♦ Accepts one (1) List DF distribution panel.

♦ Includes the IB2 controller interface board.

The IB2 provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs.

♦ Accepts the EIB controller extended interface board.

♦ Accepts the IB4 (second Ethernet port) board.

Restrictions

Charge Ratings:

-48 VDC; 600 A and +24 VDC; 63 A; -48 VDC Battery Re-Charge; 195 A at 40 °C.

-48 VDC; 525 A and +24 VDC; 50 A; -48 VDC Battery Re-Charge; 120 A at 65 °C.

Discharge Ratings:

-48 VDC; 771 A at 40 °C.

-48 VDC; 600 A at 65 °C.

Bulk Output Rating:

-48 VDC; 300 A @ 40 °C and 65 °C. The Bulk Output current value used in the end use application is to be subtracted from

the available current of the -48 VDC charge ratings.

List 27 cannot be ordered with Lists LL or List LB.

List 27 is only for use with List DF.

No LVD.

Ordering Notes

1) Order List 27 and the following for a configured system.

2) Order one (1) List DF distribution panel to be mounted in the cabinet (see the distribution panel List description on page

56).

3) For mounting in a data cabinet, order a mounting kit as required (see page 59).

4) Order the optional EIB controller extended interface board as required per List 70 (see page 30).

5) Order the optional IB4 (second Ethernet port) board kit P/N 559741 as required (see page 61).

6) Order temperature probes as required (see page 62).

7) Order alarm cables as required (see page 63).

8) Order RS485 Modbus interface cable as required (see page 61).

9) Order optional Transient Voltage Surge Suppressor (TVSS) Device(s) as required (see page 65).

10) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 66.

11) Order one (1) List KG GMT distribution fuse panel per system as required (see page 44). Order GMT fuses as required per Table 17.

12) Order 6-position GMT fuse block P/N 559737 (see page 69) as required. Order GMT fuses as required per Table 17.

14) Order one (1) to five (5) module mounting assembly(s) P/N 588705300 per PD588705300. a) Order the appropriate rail mounting kit and output busbar kit per List 30 (see page 20). b) Order NCU controller P/N 1M830BNA (see page 60). c) Order critical alarm indicator kit P/N 555877 as required (see page 64). d) Order rectifier modules P/N 1R482000E3 as required (see page 64). e) Order solar converter modules P/N 1S482000E3 as required (see page 64). f) Order -48 VDC to +24 VDC converter modules P/N 1C48241500 as required (see page 64). g) Order a blank module mounting position cover P/N SXA 110 0035/1 for each unused mounting position in the system

as required (see page 65).

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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

15) Order a Rectifier AC Input / Solar Converter DC Input Panel as required per List 45 (see page 25) or Rectifier AC Input Panel as required per List 46 (see page 26). See restrictions under List 46 on page 26.

16) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76). Order “Input Cord Bracket Kit (P/N 563456) as required (see page 78).

17) Order a Hybrid Connection Cabinet as required per List 60 (see page 27).

18) Order a Solar Connection Cabinet as required per List 61 (see page 29).

19) Order a battery tray(s) as required per List 93 (see page 30).

20) Order a relay rack (see page 58).

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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 30: Shelf Rail Mounting Kits, Insulation Sheets, Output Busbar Kits, and Rear Cover Kits

Features

♦ Provides components to add one (1) to five (5) module mounting assembly(s) (Spec. No. 588705300) below a List 20, List

21, List 25, List 26, or List 27 distribution cabinet.

Restrictions

Factory installed only.

Includes ‘module mounting assembly-to-power system/distribution cabinet' interconnect components only. The module mounting assembly(s) must be ordered separately.

Ordering Notes

1) Order one (1) List 30 per quantity of module mounting assemblies comprising the system. Specify how many module mounting assembly(s) are to be installed in the system with these interconnect components and if the system consists of a List 20, List 21, List 25, List 26, or List 27 distribution cabinet so correct kits can be provided and factory installed.

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Note:

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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 33: Field Expansion Module Mounting Assembly (23”) Configured with Rectifier and -48 VDC to +24 VDC Converter Module Mounting Positions and Molex Input Connectors

Features

♦ Provides a field expansion module mounting assembly (P/N 58870530005) plus mounting hardware.

♦ The module mounting assembly holds up to six (6) rectifier and/or -48 VDC to +24 VDC converter modules. Rectifier

modules can be installed in any mounting position. Converter modules can be installed in any of the three far right mounting positions (as viewed from the front).

♦ Input cover assembly is provided with rear input Molex connectors factory wired to the rectifier mounting positions.

Three (3) AC input Molex connectors furnished and factory wired to provide three (3) AC input feeds to the

assembly. First AC input feeds rectifier mounting positions #1 and #2. Second AC input feeds rectifier mounting positions #3 and #4. Third AC input feeds rectifier mounting positions #5 and #6.

Restrictions

Maximum of one (1) List 33, List 34, or List 36 per system.

Cannot expand system beyond five (5) module mounting assemblies.

Ordering Notes

1) Order List 33 for a module mounting assembly to be added in the field.

2) Order rectifier modules P/N 1R482000E3 as required (see page 64).

3) Order -48 VDC to +24 VDC converter modules P/N 1C48241500 as required (see page 64).

4) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76).

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Note:

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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 34: Field Expansion Module Mounting Assembly (23”) Configured with Rectifier and/or Solar Converter Module Mounting Positions and Molex Input Connectors

Features

♦ Provides a field expansion module mounting assembly (P/N 58870530025) plus mounting hardware.

♦ The module mounting assembly holds up to six (6) rectifier and/or solar converter modules.

♦ Input cover assembly is provided with rear input Molex connectors factory wired to the rectifier / solar converter

mounting positions.

Three (3) rectifier / solar converter input Molex connectors furnished and factory wired to provide three (3)

rectifier / solar converter input feeds to the assembly. First rectifier / solar converter input feeds rectifier / solar converter mounting positions #1 and #2. Second rectifier / solar converter input feeds rectifier / solar converter mounting positions #3 and #4. Third rectifier / solar converter input feeds rectifier / solar converter mounting positions #5 and #6.

Restrictions

Maximum of one (1) List 33, List 34, or List 36 per system.

Cannot expand system beyond five (5) module mounting assemblies.

Ordering Notes

1) Order List 34 for a module mounting assembly to be added in the field.

2) Order rectifier modules P/N 1R482000E3 as required (see page 64).

3) Order solar converter modules P/N 1S482000E3 as required (see page 64).

4) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76).

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Note:

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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 36: Field Expansion Module Mounting Assembly (19”) Configured with Rectifier and/or Solar Converter Module Mounting Positions and Molex Input Connectors

Features

♦ Provides a field expansion module mounting assembly (P/N 58870530045) plus mounting hardware.

♦ The module mounting assembly holds up to five (5) rectifier and/or solar converter modules.

♦ Input cover assembly is provided with rear input Molex connectors factory wired to the rectifier / solar converter

mounting positions.

Three (3) rectifier / solar converter input Molex connectors furnished and factory wired to provide three (3)

♦ Includes spacer kit P/N 560075 for use with data cabinet 4-post mounting kit.

Restrictions

Maximum of one (1) List 33, List 34, or List 36 per system.

Cannot expand system beyond five (5) module mounting assemblies.

Ordering Notes

1) Order List 36 for a module mounting assembly to be added in the field.

2) Order rectifier modules P/N 1R482000E3 as required (see page 64).

3) Order solar converter modules P/N 1S482000E3 as required (see page 64).

4) Order “Rectifier AC Input / Solar Converter DC Input Cable Assemblies and Rectifier AC Input Line Cords” as required (see page 76).

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Rear

Rear (cover removed)

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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 40: 19” Rectifier AC Input / Solar Converter DC Input Panel, Each Input Feeds One Module

Features

♦ Provides components to add a 19” rectifier AC input / solar converter DC input panel to the back of the distribution

cabinet and corresponding wiring and rear cover to the module mounting assembly(s).

♦ Provides rectifier AC input / solar converter DC input terminal blocks for connection of single phase 120 VAC / 208 VAC

/ 240 VAC input feeds for all rectifier positions in the system and 140 VDC to 200 VDC / 200 VDC to 400 VDC input for all solar converter positions in the system. One (1) AC input feed required per one (1) rectifier position. One (1) DC input feed required per one (1) solar converter position. Refer to “Rectifier AC Input Connections” starting on page 81 and “Solar Converter DC Input Connections” starting on page 88 for specific wiring details.

♦ Customer can connect inputs to the module mounting assembly(s) using the terminal blocks in the Rectifier AC Input /

Solar Converter DC Input Panel.

Restrictions

Factory installed only.

For initial installation only. Initial module mounting assemblies are factory wired to List 40. If a field expansion module mounting assembly is added to the system, rectifier AC inputs and solar converter DC inputs MUST be wired directly to the module mounting assembly.

Ordering Notes

1) Order List 40 as required (or order module mounting assemblies with input Molex connectors). See PD588705300. Specify how many module mounting assembly(s) are to be installed in the system so input wiring for all factory installed module mounting assemblies can be provided and factory connected.

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Rear

Rear (cover removed)

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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 45: 23” Rectifier AC Input / Solar Converter DC Input Panel, Each Input Feeds One Module

Features

♦ Provides components to add a 23” Rectifier AC Input / Solar Converter DC Input Panel to the back of the distribution

cabinet and corresponding wiring and rear cover to the module mounting assembly(s).

♦ Provides rectifier AC input / solar converter DC input terminal blocks for connection of single phase 120 VAC / 208 VAC

♦ Customer can connect inputs to the module mounting assembly(s) using the terminal blocks in the Rectifier AC Input /

Solar Converter DC Input Panel or (if furnished with a List 61 Solar Connection Cabinet) factory provides wiring between the Rectifier AC Input / Solar Converter DC Input Panel and the List 61 Solar Connection Cabinet.

Restrictions

Factory installed only.

For initial installation only. Initial module mounting assemblies are factory wired to List 45. If a field expansion module mounting assembly is added to the system, rectifier AC inputs and solar converter DC inputs MUST be wired directly to the module mounting assembly.

Ordering Notes

1) Order List 45 as required (or order module mounting assemblies with input Molex connectors). See PD588705300. Specify how many module mounting assembly(s) are to be installed in the system so input wiring for all factory installed module mounting assemblies can be provided and factory connected.

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Rear

Rear (cover removed)

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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 46: Rectifier AC Input Panel for 23” System, Each Input Feeds Two Rectifier Modules

Features

♦ Provides components to add a Rectifier AC Input Panel to the back of the distribution cabinet and corresponding wiring

and rear cover to the module mounting assembly(s) for a 23” system.

♦ Provides rectifier AC input terminal blocks for connection of single phase 120 VAC / 208 VAC / 240 VAC input feeds for

every two rectifier positions in the system. One (1) AC input feed required per two (2) rectifier positions. Refer to “Rectifier AC Input Connections” starting on page 81 for specific wiring details.

Restrictions

For use with Lists 25, 26, and 27 only.

Factory installed only.

For use with up to three (3) rectifier shelves.

Not for use with solar converters.

For initial installation only. Initial module mounting assemblies are factory wired to List 46. If a field expansion module mounting assembly is added to the system, rectifier AC inputs MUST be wired directly to the module mounting assembly.

Ordering Notes

1) Order List 46 as required (or order module mounting assemblies with input Molex connectors). See PD588705300. Specify how many module mounting assembly(s) are to be installed in the system so input wiring for all factory installed module mounting assemblies can be provided and factory connected.

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System Application Guide SAG582137100

Circuit Breaker Shunt Leads P/N 520787 Provided for Each Circuit Breaker

Circuit Breaker Alarm Leads P/N RPM2300007/1 Provided for Each Circuit Breaker

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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 60: 23” Hybrid Connection Cabinet

Features

♦ Provides a 23” Hybrid Connection Cabinet which provides four (4) circuit breaker positions up to 600 A and one (1)

circuit breaker position up to 400 A for -48 VDC distribution to battery and alternate energy sources.

♦ Includes SM-DU (for monitoring of the circuit breakers internal shunts).

♦ Includes circuit breaker shunt leads and circuit breaker alarm leads.

Restrictions

23” mounting only.

Factory installed only.

Mounted below the lowest module mounting assembly in the rack.

At 40 °C, loads should not exceed 80% of the device rating. Circuit breakers rated from 100 A to 600 A can be used.

At 65 °C, loads should not exceed 80% of the device rating for circuit breakers rated 100 A to 250 A and 68% of the device rating for circuit breakers rated 300 A to 400 A. Circuit breakers rated from 100 A to 400 A can be used.

Ordering Notes

1) Order one (1) List 60 per system as required. Specify how many module mounting assembly(s) are to be installed in the system so correct output busbar kits can be provided and factory installed.

2) Order circuit breakers from Table 1.

3) Order blank panels for empty or not completely filled positions.

• Order three (3) P/N BMY2300105/1 blank panels for any of the four (4) positions (far left positions) that

accommodate breakers up to 600 A if they are left empty.

• Order two (2) P/N BMY2300105/1 blank panels for the one (1) position (far right position) that accommodates a

breaker up to 400 A if it is left empty.

• Order P/N BMY2300105/1 blank panel for any position that a circuit breaker does not completely fill as required.

Each blank panel covers a 1-pole position. The far left positions accommodate up to a 3-pole device. The far right position accommodates up to a 2-pole device. Order one (1) P/N BMY2300105/1 blank panel for how many poles less the circuit breaker is than the position accommodates.

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600 A circuit breakers cannot be used in a 65 °C application.

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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

Ampere

Rating

Number of Poles

P/N

Electrical/Mechanical Trip

with Internal Shunt

(25 mV @ full rated load)

with Internal Shunt

(25 mV @ full rated load)

P/N

Electrical Trip

100 A 1 123580 516184

125 A 1 123631 516187

150 A 1 123632 516185

175 A 1 123633 516186

200 A 1 123634 516188

225 A 1 123635 516189

250 A 1 123636 516190

300 A 2 550250 550253

350 A 2 562238 562239

400 A 2 550251 550254

600 A 4 3 550252 550255

Circuit Breaker Alarm Operation: Provides an alarm during an electrical or manual trip condition.

Circuit Breaker Alarm Operation: Provides an alarm during an electrical trip condition only.

Each shunt lead is equipped with a 49.9 ohm current limiting resistor. Shunt leads are factory wired to SM-

DU.

400 A is maximum breaker value at 65 °C.

Table 1

GJ/218 Type Circuit Breakers

Page 28 of 146

System Application Guide SAG582137100

Front

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Spec. No. 582137100 (Model NetSure™ 5100) Revision S, September 12, 2018

List 61: 23” Solar Connection Cabinet

Features

♦ Provides a 23” Solar Connection Cabinet which provides eight (8) circuit breaker positions for 140 VDC to 200 VDC / 200

VDC to 400 VDC solar inputs for all solar converter positions in the system. One (1) DC input feed required per one (1) solar converter position.

♦ Includes seven (7) P/N BMY2300086/1 blank panels for unused circuit breaker positions.

Restrictions

23” mounting only.

Can be factory installed or field installed if the system consists of a List 45 Rectifier AC Input / Solar Converter DC Input Panel. If factory installed and no List 45 Rectifier AC Input / Solar Converter DC Input Panel is furnished, factory provides wiring between the List 61 Solar Connection Cabinet and the solar converter inputs in the module mounting assembly(s). (No field upgrades allowed to add solar converter positions or remove solar converter positions.)

If List 61 Solar Connection Cabinet is factory installed and a List 45 Rectifier AC Input / Solar Converter DC Input Panel is furnished, the factory provides wiring between the List 61 Solar Connection Cabinet and the solar converter inputs in the module mounting assembly(s). In addition, the factory removes terminal block(s) and wiring from List 45 Panel corresponding to the number of factory installed solar converter circuit breakers.

If List 61 Solar Connection Cabinet is field installed or if additional solar converter circuit breakers are field installed, the customer needs to physically run the provided wire harness between the List 61 Solar Connection Cabinet and the solar converter inputs located in the List 45 Rectifier AC Input / Solar Converter DC Input Panel. Customer is also responsible for providing conduit from the List 61 Solar Connection Cabinet to the List 45 Rectifier AC Input / Solar Converter DC Input Panel.

The voltage applied to the circuit breakers of List 61 shall not exceed 250 VDC between either the positive or the negative conductor and earth. The individual poles of the circuit breaker are rated for a maximum of 250 VDC.

Ordering Notes

1) Order up to two (2) List 61 per system.

2) Order circuit breakers from Table 2.

Ampere

Rating

P/N

20 A BMY 2300074/1

Table 2

Circuit Breakers

Page 29 of 146

SAG582137100 System Application Guide

Restrictions

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Revision S, September 12, 2018 Spec. No. 582137100 (Model NetSure™ 5100)

List 70: Optional EIB (Controller Extended Interface Board), P/N MA455U41

Features

♦ Installed in a List 20, List 21, List 25, List 26, List 27 distribution cabinet.

♦ Provides five (5) programmable form-C relay outputs.

♦ Provides two (2) temperature inputs.

♦ Provides three (3) shunt inputs. Shunts must be installed in the

hot (-48V) bus.

♦ Provides eight (8) battery midpoint inputs.

Restrictions

Only one (1) EIB per system.

Ordering Notes

1) Order one (1) List 70 per system as required.

2) Also order up to two (2) additional temperature probes, as desired. See “Optional Temperature Probes” on page 62.

List 93: Pre-Cabled Battery Tray for 23” Relay Rack

Features

♦ Each List 93 provides one (1) battery tray factory mounted in the 23” wide

system relay rack specified when ordered. Each battery tray holds four (4) 12 VDC front terminal valve regulated lead acid (VRLA) batteries. Battery cabling is factory provided and connected to the system’s main busbars. Batteries are configured as one (1) 48 VDC string per tray.

♦ Battery trays can be ordered with or without a battery disconnect circuit

breaker. When a circuit breaker is ordered, it is provided in the -48 VDC lead of each battery string (1 circuit breaker per tray).

♦ Battery spacers included.

♦ See “List 93 (23” Battery Tray)” on page 140 for battery tray dimensions and

typical arrangement. Note different battery trays are available to accommodate the various size batteries listed below.

Restrictions

For 23” relay racks only.

Designed to accommodate the batteries listed below.

A single battery tray must mount at bottom of relay rack. Multiple battery trays must mount starting at bottom of relay rack and working upward. Factory spaces battery trays 6RU, 7RU, or 8RU apart as determined by battery selected. If no battery selected, factory spaces battery trays 8RU apart. Spacing can be increased above that required for the battery selected up to a maximum of 8RU.

A system can accommodate up to four (4) List 93’s, depending on rack size and tray spacing.

Cable size for each tray is 2 AWG for optional battery disconnect circuit breaker selected up to 100 A and 1/0 AWG for circuit breaker selected over 100 A or if circuit breaker is not selected.

Not a stand-alone battery system. Must be used as part of a power system that includes a List 25, List 26, or List 27.

Ordering Notes

1) Order multiples of List 93 for more than one (1) battery tray. See

2) Order one (1) or more P/N 362736700 cable bracket(s) as required.

3) Order batteries separately. Table 3, Table 4, and Table 5 list the batteries recommended for use with List 93.

4) Specify rack spacing of 6U (10.5”), 7U (12.25”), or 8U (14”) between trays and above top tray as required for battery clearance. See Table 3, Table 4, and Table 5.

above.

Page 30 of 146

+ 116 hidden pages

Vertiv 5100 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SYSTEM OVERVIEW

General Specifications

TABLE OF CONTENTS

MAIN COMPONENTS ILLUSTRATIONS

Typical System with a 19” 1-Row Distribution Cabinet (List 20)

Typical System with a 19” 2-Row Distribution Cabinet (List 21)

Typical System with a 23” 1-Row Distribution Cabinet (List 25)

Typical System with a 23” 2-Row Distribution Cabinet (List 26)

Typical System with a 23” 1-Row Distribution Cabinet (List 27)

Typical Configured System with a 23” 1-Row or 2-Row Distribution Cabinet and Equipped with Solar Converter and Hybrid Connection Cabinets

LIST DESCRIPTIONS

List Numbers

List 20: 1-Row Distribution Cabinet for 19-Inch Relay Rack Mounting

Features

Restrictions

Ordering Notes

List 21: 2-Row Distribution Cabinet for 19-Inch Relay Rack Mounting

Features

Restrictions

Ordering Notes

List 25: 1-Row Distribution Cabinet for 23-Inch Relay Rack Mounting

Features

Restrictions

Ordering Notes

List 26: 2-Row Distribution Cabinet for 23-Inch Relay Rack Mounting

Features

Restrictions

Ordering Notes

List 27: 1-Row Distribution Cabinet for 23-Inch Relay Rack Mounting

Features

Restrictions

Ordering Notes

List 30: Shelf Rail Mounting Kits, Insulation Sheets, Output Busbar Kits, and Rear Cover Kits

Features

Restrictions

Ordering Notes

List 33: Field Expansion Module Mounting Assembly (23”) Configured with Rectifier and -48 VDC to +24 VDC Converter Module Mounting Positions and Molex Input Connectors

Features

Restrictions

Ordering Notes

List 34: Field Expansion Module Mounting Assembly (23”) Configured with Rectifier and/or Solar Converter Module Mounting Positions and Molex Input Connectors

Features

Restrictions

Ordering Notes

List 36: Field Expansion Module Mounting Assembly (19”) Configured with Rectifier and/or Solar Converter Module Mounting Positions and Molex Input Connectors

Features

Restrictions

Ordering Notes

List 40: 19” Rectifier AC Input / Solar Converter DC Input Panel, Each Input Feeds One Module

Features

Restrictions

Ordering Notes

List 45: 23” Rectifier AC Input / Solar Converter DC Input Panel, Each Input Feeds One Module

Features

Restrictions

Ordering Notes

List 46: Rectifier AC Input Panel for 23” System, Each Input Feeds Two Rectifier Modules

Features

Restrictions

Ordering Notes

List 60: 23” Hybrid Connection Cabinet

Features

Restrictions

Ordering Notes

List 61: 23” Solar Connection Cabinet

Features

Restrictions

Ordering Notes

Restrictions

List 70: Optional EIB (Controller Extended Interface Board), P/N MA455U41

Features

Restrictions

Ordering Notes

List 93: Pre-Cabled Battery Tray for 23” Relay Rack

Features

Ordering Notes