Vertex VX-264 Service manual

Page 1
Vertex Standard LMR, Inc.
UHF FM Transceiver
©2016 Vertex Standard LMR, Inc.
VX-264
EC127U90E
Service Manual

Introduction

This manual provides the technical information necessary for servicing the VX-264 UHF FM Transceiver.
Servicing this equipment requires expertise in handing surface-mount chip components. At- tempts by non-quali ed persons to service this equipment may result in permanent damage not covered by the warranty, and may be illegal in some countries.
Two PCB layout diagrams are provided for each double-sided board in this transceiver. Each side of the board is referred to by the type of the majority of components installed on that side (“Side A” or “Side B”). In most cases one side has only chip components (surface-mount devices), and the other has either a mixture of both chip and leaded components (trimmers, coils, electrolytic capacitors, ICs, etc.), or leaded components only.
As described in the pages to follow, the advanced microprocessor design of the VX-264 Trans- ceiver allows a complete alignment of this transceiver to be performed without opening the case of the radio; all adjustments can be performed from the front panel, using the “Alignment Mode” menu.
While we believe the information in this manual to be correct, Vertex Standard assumes no li- ability for damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any inconsistencies in the technical information would be ap- preciated.
Important Note
This transceiver is assembled using Pb (lead) free solder, based on the RoHS speci cation. Only lead-free solder (Alloy Composition: Sn-3.0Ag-0.5Cu) should be used for repairs performed on this apparatus. The solder stated above utilizes the alloy composition required for compliance with the lead-free speci cation, and any solder with the above alloy composition may be used.
Contents
Specifi cations................................................................................................................................................................. 2
Exploded View & Miscellaneous Parts ....................................................................................................................... 4
Parts List ....................................................................................................................................................................... 5
Block Diagram .............................................................................................................................................................. 6
Circuit Description ..................................................................................................................................................... 10
Alignment .................................................................................................................................................................... 12
Cloning ........................................................................................................................................................................ 19
Main Unit Circuit Diagram: Type “G6” .................................................................................................................. 20
Main Unit Circuit Diagram: Type “G7” .................................................................................................................. 21
VX-264 UHF FM Transceiver Service Manual 1
Page 2
Specifi cations: USA (NA) & Except EIA (CE
General
Frequency range: 403-470 MHz (Type “G6”) 450-520 MHz (Type “G7”) (USA Model: 450-512 MHz) Channel / Group: 128 Channels / 8 Groups Power Supply Voltage: 7.4 V DC ± 10% Current Consumption: <2.0 A (5 W TX) Channel Spacing: 12.5 / 25 kHz (USA Model: 12.5 kHz) PLL Steps: 5 / 6.25 kHz IP Rating: IP55 Operating Temperature Range: –22 °F to +140 °F (–30 °C to +60 °C) Charging Temperature Range: +32 °F to +113 °F (0 °C to +45 °C) Frequency Stability: ±2.5 ppm RF Input-Output: 50 ohm (unbalanced) Dimension (H x W x D): 2.3 x 4.3 x 1.3 inches (58.4 x 109 x 32.3 mm) (with FNB-V133LI-UNI)
2.3 x 4.3 x 1.6 inches (58.4 x 109 x 39.9 mm) (with FNB-V134LI-UNI) Weight (Approx.): 10.4 oz (296 g) (with FNB-V133LI-UNI, Antenna, Belt Clip)
11.6 oz (330 g) (with FNB-V134LI-UNI, Antenna, Belt Clip)
)
Receiver
Circuit Type: Double Conversion Super-heterodyne Sensitivity (12 dB SINAD): 0.25 μV Adjacent Channel Selectivity: 65 / 60 dB (W/N) Hum and Noise: 45 / 40 dB (W/N) Intermodulation: 65 dB Spurious Image Rejection: 70 dB Conducted Spurious: –57 dBm Audio output: 700 mW (internal @16 ohm, 5 % THD) 500 mW (external @4 ohm, 5 % THD)
Transmitter
Output Power: 5 / 1 W Modulation: 16K0F3E / 11K0F3E Maximum Deviation: ±5.0 kHz / ±2.5 kHz Conducted Spurious Emissions: 70 dB below carrier FM Hum & Noise: 45 / 40 dB (W/N) Audio Distortion: <5% @1 kHz
Specifi cations subject to change without notice or obligation.
(Measured by TIA/EIA-603
(Measured by TIA/EIA-603
)
)
VX-264 UHF FM Transceiver Service Manual 2
Page 3
Specifi cations: EIA (CE
General
Frequency range: 403-470 MHz (Type “G6”) 450-520 MHz (Type “G7”) Channel / Group: 128 Channels / 8 Groups Power Supply Voltage: 7.4 V DC ± 10% Current Consumption: <2.0 A (5 W TX) Channel Spacing: 12.5 / 20 / 25 kHz PLL Steps: 5 / 6.25 kHz IP Rating: IP55 Operating Temperature Range: –30 °C to +60 °C Charging Temperature Range: 0 °C to +45 °C Frequency Stability: ±2.5 ppm RF Input-Output: 50 ohm (unbalanced) Dimension (H x W x D): 58.4 x 109 x 32.3 mm (with FNB-V133LI-UNI)
58.4 x 109 x 39.9 mm (with FNB-V134LI-UNI) Weight (Approx.): 296 g (with FNB-V133LI-UNI, Antenna, Belt Clip) 330 g (with FNB-V134LI-UNI, Antenna, Belt Clip)
)
Receiver
Circuit Type: Double Conversion Super-heterodyne Sensitivity (20 dB SINAD): –2 dBμV Adjacent Channel Selectivity: 65 / 60 dB (W/N) Hum and Noise: 45 / 40 dB (W/N) Intermodulation: 65 dB Spurious Image Rejection: 70 dB Conducted Spurious: –57 dBm @ Audio output: 700 mW (internal @16 ohm, 5 % THD) 500 mW (external @4 ohm, 5 % THD)
Transmitter
Output Power: 5 / 1 W Modulation: 16K0F3E / 14K0F3E / 11K0F3E Maximum Deviation: ±5.0 kHz / ±4.0 kHz / ±2.5 kHz Conducted Spurious Emissions: –36 dBm @ FM Hum & Noise: 45 / 40 dB (W/N) Audio Distortion: <5% @1 kHz
Specifi cations subject to change without notice or obligation.
(Measured by ETS 300 086
(Measured by ETS 300 086
)
<
1 GHz, –47 dBm @> 1 GHz
=
)
<
1 GHz, –30 dBm @> 1 GHz
=
VX-264 UHF FM Transceiver Service Manual 3
Page 4

Exploded View & Miscellaneous Parts

LATCH NAIL RA145350B
FRONT CASE ASSY (COMPONENT
FRONT CASE (4KEY WINDOW NAME PLATE MODEL LABEL (VX-264 KEYPAD PTT KNOB ASSY VX-261/264 RUBBER (SIDE LATCH NAIL LATCH PLATE COIL SPRING (2.2x12x0.25) (x2 pcs INDICATOR SPEAKER SP NET WIRE ASSY (BLK WIRE ASSY (YEL SHEET (MICROTEX 8x4 PAN HEAD SCREW (M2x3BUS #2
MIC/SP CAP ASSY (C
CAP (MIC/SP O RING (CAP O RING (0.8x2.2) (x2 pcs BIND HEAD SCREW (M2.6x6B) (x2 pcs
CHASSIS ASSY (C
CHASSIS CONNECTOR (5MAF11S-T02 RUBBER PACKING RUBBER BOOTS SHEET (6x6 SHEET (MICROTEX C010 CAUTION LABEL BIND HEAD TAPTITE-B (2x10) (x2 pcs
MAIN UNIT (COMPONENT
Printed Circuit Board with Components LCD LIGHT GUIDE (LCD LCD HOLDER INTER CONNECTOR REFLECTOR SHEET (C065 SPONGE RUBBER (LCD DOUBLE FACE (LCD HOLDER RUBBER (MIC LIGHT GUIDE (LCD SPONGE RUBBER (LIGHT GUIDE SHIELD CASE COVER (FET RING NUT (x2 pcs PAN HEAD TAPTITE-B (M2x5) (x13 pcs
VXSTD P/N
REF.
U07230227
U24110001
U44105001
)
)
)
)
) )
)
)
)
)
)
OMPONENT
)
)
OMPONENT
)
)
)
)
)
)
)
)
)
)
)
PAN HEAD SCREW M2X3BSUS #2 BIND HEAD TAPTITE-B 2X10 PAN HEAD TAPTITE-B M2X5
)
)
)
DESCRIPTION
MIC/SP CAP ASSY
CB6642000
KNOB (VOL
RA161270A
RA1612800
)
KNOB (FREQ
)
RA157250A (x 2 pcs
)
)
)
SHIELD CASE COVER (FET
RA125020A
)
RING NUT
)
Li-Ion BATTERY PACK (FNB-V133LI-UNI
Li-Ion BATTERY PACK (FNB-V134LI-UNI
QTY.
1 2
13
AAJ67X001
AAJ68X001
FRONT CASE ASSY CB6983000
COIL SPRING (2.2x12x0.25 RA0745400 (x 2 pcs
LATCH PLATE RA1453400
RUBBER BOOTS RA1458000
SHEET (6x6 RA037690B
RUBBER PACKING RA1612600
PTT KNOB ASSY VX-261/264 CB7131000
)
MAIN UNIT ASSY CB6985000 (TYPE “G7” CB6986000 (TYPE “G6”
CHASSIS ASSY CB6984000
SHEET (MICROTEX C010 RA0292100
)
)
) )
)
)
or
)
CAUTION LABEL RA164610A
BELT CLIP (CLIP-20 AAH12X101
)
Non-designated parts are available only as part of a designated assembly.
VX-264 UHF FM Transceiver Service Manual 4
Page 5

Parts List

REF. DESCRIPTION VALUE MFR’s DESIG VXSTD P/N
FRONT CASE ASSY CB6983000 LATCH NAIL RA145350B LATCH PLATE RA1453400
COIL SPRING (x2 pcs) (2.2x12x0.25) RA0745400 PAN HEAD SCREW (M2X3BSUS #2) U07230227
MIC/SP CAP ASSY CB6642000 CHASSIS ASSY CB6984000 RUBBER PACKING RA1612600 RUBBER BOOTS RA1458000 SHEET (6x6) RA037690B SHEET (MICROTEX C010) RA0292100 CAUTION LABEL RA164610A BIND HEAD TAPTITE-B (x2 pcs) (2x10) U24110001
MECHANICAL PARTS KNOB (VOL) RA161270A KNOB (FREQ) RA1612800
MAIN UNIT ASSY CB6986000: TYPE “G6” CB6985000: TYPE “G7” CD1001 CERAMIC DISC JTBM450CX24-A H7901530A CF1001 CERAMIC FILTER LTM450GW-A H3900573A CF1002 CERAMIC FILTER LTM450EW-A H3900574A F 1001 CHIP FUSE MC1001 MIC. ELEMENT PF0-1055P M3290045 Q 1012 FET RQA0011DNS#G0 G3070507 S 1001 TACT SWITCH EVQPUB02K N5090167 S 1002 TACT SWITCH EVQPUB02K N5090167 S 1003 TACT SWITCH EVQPUB02K N5090167 S 1004 ROTARY SWITCH TP7LBJC16 RY-10488 N0190201 TH1001 THERMISTOR TH05 4B473FR G9090150 VR1001 POT. TP7LBRN1 B503 RY-10489 J60800323 X 1001 XTAL 11.0592MHz EXS00A-CG04670 H0103439 X 1002 XTAL OSC 16.8MHz HKE3449A 16.8MHZ H9501513 X 1003 XTAL 11.0592MHz DSX321G 11.0592MHZ H0103449 XF1001 XTAL FILTER MFT50.85P 50.85MHZ H1102361 SHIELD CASE COVER (FET) RA125020A RING NUT (x2 pcs) RA157250A PAN HEAD TAPTITE-B (x13 pcs) (M2X5) U44105001
PTT KNOB ASSY VX-261/264
3.15A, 36 V FHC16 322ADTP Q0000118
CB7131000
When replace a chip fuse, use the part of the same type and value.
VX-264 UHF FM Transceiver Service Manual 5
Page 6

Block Diagram

RF Section

VX-264 UHF FM Transceiver Service Manual 6
Page 7
Block Diagram

AF Section

VX-264 UHF FM Transceiver Service Manual 7
Page 8
Block Diagram

Frequency Generation & Regulation Section

VX-264 UHF FM Transceiver Service Manual 8
Page 9
Block Diagram

Controller Section

VX-264 UHF FM Transceiver Service Manual 9
Page 10

Circuit Description

1. Receiver System

1-1. Front-end RF amplifi er
Incoming RF signal from the antenna is delivered to the Main Unit and passes through low-pass filter, antenna switching diode D1004 and D1005 (both pass lter and removed undesired frequencies by varactor tuned band-pass fi lter D1007 and D1009 (both
The ltered RF signal is ampli ed by Q1015 ( and then passes through another varactor tuned band-pass filter D1013 and D1014 (both undesired frequencies, and then applied to the 1st mixer Q1020 (
3SK293
).
1SV305
1SS390
) to remove the

1-2. First Mixer

The RF signal is mixed with the 1st local signal be- tween 352.15 and 419.15 MHz (Type “G6”) or 399.15 and 469.15 MHz (Type “G7”) in the 1st mixer Q1020 (
3SK293
The 1st local signal is generated by the VCO, which consists of (
1SV323
“G7”), D1023 ( “G7”), and D1025 ( plied to the 1st mixer Q1020 ( fer ampli er Q1021 and Q1026 (both
), to produce 50.85 MHz 1st IF signal.
Q1029 (CPH3910
), D1022 (
1SV323
1SV323
1SV323
), varactor diodes D1021
: Type “G6”,
: Type “G6”,
). The 1st local signal is sup-
3SK293
1SV325
1SV325
) through the buf-
2SC5010
1-3. IF Amplifi er & Demodulator
The 1st IF signal passes through monolithic crystal lters XF1001 (±7.5 kHz BW) to strip away all but the desired signal, and then supplied the buffer amplifier Q1035 (
2SC5226
The ampli ed 1st IF signal is applied to the FM IF subsys- tem IC Q1040 ( 2nd local oscillator, limiter ampli er, noise ampli er, and RSSI amplifi er.
The signal from reference oscillator X1002 (16.8 MHz) becomes three times of frequencies in Q1040 ( it is mixed with the 1st IF signal and becomes 450 kHz.
The 2nd IF signal passes through the ceramic filter CF1001 ( away unwanted mixer products, and is supplied to the limiter amplifier in Q1040 ( amplitude variations in the 450 kHz IF, before detection of the speech by the ceramic discriminator CD1001 (
BM450CX24
).
AA32416
LTM450GW
).
) which contains the 2nd mixer,
) or CF1002 (
LTM450EW
AA32416
), which removes
), high-
1SV305
BFS505
: Type
: Type
).
AA32416
) to strip
JT-
).
),
1-4. Audio ampli er
The detected signal from Q1040 ( to the receiver circuit section of the Baseband IC Q1018 (
FQ0801
The processed audio signal from Q1018 ( supplied to the AF volume (VR1001) through the audio ampli er Q1008 (
)
nal provides up to 700 mW (@16-ohm BTL) for internal speaker or up to 500 mW (@4-ohm OTL) for external speaker.
).
TDA2822L
AA32416
). As a result, the audio sig-
) is supplied
FQ0801
) is

1-5. Squelch Circuit

There are 16 levels of squelch setting from “0” to “15”. The level “0” means open the squelch. The level “1” means the threshold setting level and level “14” means tight squelch. From level “2” to level “13” is established in the middle of threshold and tight. The level “15” be- comes setting of carrier squelch.
1-5-1. Noise Squelch
The noise squelch circuit is consisted of the band-path l- ter, noise ampli er Q1047 ( D1035 and D1036 (both
When a carrier isn’t received, the noise ingredient which goes out of the demodulator section of Q1040 ( is amplified by noise amplifier Q1047 ( through the band-path lter, and then is detected to DC voltage by D1035 and D1036 (both voltage is inputted to pin 54 (A/D port) of the CPU Q1028 (
R5F100LHDFB
voltage becomes low because the noise is compressed.
When the detected voltage to CPU is “High”, the CPU stops the AF output of Q1013 ( “low” of the pin 39 of CPU.
When the detection voltage to CPU is “low”, the CPU al- lows the AF output of Q1013 ( “High” of the pin 39 of CPU.
1-5-2. Carrier Squelch
The detected RSSI voltage from pin 12 of Q1040 (
AA32416
(
R5F100LHDFB
The RSSI output voltage changes according to the signal strength of carrier. The stronger signal makes the RSSI voltage to be higher voltage. The process of the AF signal control is same as Noise Squelch. The shipping data is ad- justed 3 dBμ (EMF) higher than squelch tight sensitivity.
). When a carrier is received, the DC
) supplied to pin 53 (A/D port) of Q1028
). It is controls the AF output.
2SC4617
DA221
), and noise detector
).
DA221
DTC144EE
DTC144EE
AA32416
2SC4617
). The DC
) by making to
) by making to
) )
VX-264 UHF FM Transceiver Service Manual 10
Page 11
Circuit Description

2. Transmitter System

2-1. MIC Amplifi er
The speech signal from internal microphone MC1001 or external microphone J1003 is supplied to the transmit- ter circuit section of the Custom Baseband IC Q1018 (
FQ0801
compander, pre-emphasis, limiter and splatter lter.
The processed speech signal from pin 42 of Q1018 (
FQ0801
then is made FM modulation to transmit carrier by the modulator D1019 (
2-2. Drive and Final Amplifi er Stages
The modulated signal from the VCO Q1037 ( is buffered by Q1026 ( buffered by Q1021 ( for the driver ampli er Q1016 ( low-level transmit signal is then applied to Q1012 (
0011DNS
power.
The transmit signal then passes through the antenna switch D1003 ( press away harmonic spurious radiation before delivery to the antenna.

2-3. Automatic Transmit Power Control

The current detector Q1053-1 ( current of the driver ampli er Q1016 ( and nal ampli er Q1012 ( the current difference to the voltage difference.
) which is consist of the microphone ampli er,
) is ampli ed by Q1052-2 (
BB208
) for final amplification up to 5 watts output
RN142S
) of VCO Q1037 (
2SC5010
2SC5010
) and is low-pass ltered to sup-
RQA0011DNS
NJM12904R
). Then the signal is
) and Q1019 (
RQA0004PXDQS
NJM12902V
RQA0004PXDQS
), and converts
), and
2SC4227
2SC4227
2SK3077
) detects the
).
). The
RQA-

3. PLL Frequency Synthesizer

3-1. VCO (Voltage Controlled Oscillator)

While the radio is receiving, the RX VCO Q1029 (
CPH3910
352.15 and 419.15 MHz (Type “G6”) or 399.15 and
469.15 MHz (Type “G7”) as 1st local signal.
While the radio is transmitting, the TX VCO Q1037 (
2SC4227
MHz (Type “G6”) or 450 and 520 MHz (Type “G7”).
The output from VCO is amplified by buffer amplifier Q1026 and Q1021 (both is supplied to the 1st mixer Q1020 (
)
)
the reception. In the transmission, the buffered VCO is supplied to other buffer ampli er Q1019 ( then ampli ed more by Q1016 ( it is put into the nal ampli er Q1012 (
A portion of the buffered VCO is fed back to the PLL IC
Q1046 (

3-2. Varactor Control Voltage Control

The tuning voltage (VCV) of VCO is established the lock range of VCO by controlling the cathode of varactor diodes D1021 (
1SV325 1SV325
ing and D1026 (
)
1SV305 1SV305
mitting.
) generates a programmed frequency between
) generates a frequency between 403 and 470
2SC5010
AK1541
: Type “G7”), D1023 (
: Type “G7”), and D1025 (
: Type “G7”), D1028 (
: Type “G7”), and D1029 (all
) to control the VCV voltage.
1SV323
1SV303
), D1022 (
), D1027 (
). The buffered VCO
3SK293
RQA0004PXDQS
1SV323
1SV323
1SV323
1SV323
1SV323
1SV305
) in case of
2SK3077
RQA0011DNS
: Type “G6”,
: Type “G6”,
) for receiv-
: Type “G6”,
: Type “G6”,
) for trans-
), and
) and
).
The output from the current detector Q1053-1 (
NJM12902V
by Q1053-2 ( 2 (
NJM12902V
amplifier Q1019 ( (
RQA0004PXDQS
0011DNS
The reference voltage changes into two levels (Transmit Power “High” and “Low”) controlled by Custom Base- band IC Q1018 (
) is compared with the reference voltage
NJM12902V
) controls the gate bias of the buffer
2SK3077
) and final amplifier Q1012 (
).
FQ0801
). The output from Q1053-
), driver amplifier Q1016
).
RQA-

3-3. PLL

The PLL IC Q1046 ( divider, main divider, phase detector, charge pumps, and pulse swallow operation.
The reference frequency from TCXO X1002 (16.8 MHz) is inputted to pin 10 of PLL IC Q1046 ( is divided by reference divider. On the other hand, the feedback signal of the VCO inputted to 17 pin of PLL IC Q1046 ( which becomes same frequency as the output of reference divider.
These two signals are compared by phase detector, and then phase difference pulse is generated. The phase dif- ference pulse is becomes a DC voltage through the charge pumps and LPF, and it controls the VCO.
The PLL serial data from CPU Q1028 ( is sent with three lines of SDO (pin 34), SCK (pin 32) and PSTB (pin 20).
The lock condition of PLL is output from the UL (pin
7) terminal of the PLL IC Q1046 ( terminal becomes “Low” at the lock condition, and be- comes “High” at the unlock condition. The CPU Q1028 (
R5F100LHDFB
tion, and when it becomes “Low” unlocked condition, the CPU prohibits transmitting and receiving.
AK1541
AK1541
), and is divided with the dividing ratio
) is always watching over the UL condi-
) is consists of reference
AK1541
R5F100LHDFB
AK1541
) and
). The UL
)
VX-264 UHF FM Transceiver Service Manual 11
Page 12

Alignment

Introduction

The VX-264 is carefully aligned at the factory for the speci ed performance across the frequency range speci- fied for each version. Realignment should therefore not be necessary except in the event of a component failure, or altering version type. All component replacement and service should be performed only by an authorized Vertex Standard representative, or the warranty policy may be void.
The following procedures cover the sometimes critical and tedious adjustments that are not normally required once the transceiver has left the factory. However, if damage occurs and some parts subsequently are replaced, realign- ment may be required. If a sudden problem occurs during normal operation, it is likely due to component failure; realignment should not be done until after the faulty com- ponent has been replaced.
We recommend that servicing be performed only by au- thorized Vertex Standard service technicians who are ex- perienced with the circuitry and fully equipped for repair and alignment. Therefore, if a fault is suspected, contact the dealer from whom the transceiver was purchased for instructions regarding repair. Authorized Vertex Standard service technicians realign all circuits and make complete performance checks to ensure compliance with factory specifi cations after replacing any faulty components.
Those who do undertake any of the following alignments are cautioned to proceed at their own risk. Problems caused by unauthorized attempts at realignment are not covered by the warranty policy. Also, Vertex Standard reserves the right to change circuits and alignment pro- cedures in the interest of improved performance, without notifying owners.

Required Test Equipment

RF Signal Generator with calibrated output level at
600 MHz
Oscilloscope
Deviation Meter (linear detector)
In-line Wattmeter with 5 % accuracy at 600 MHz
50 Ohm RF Dummy Load with power rating 10 W at
600 MHz
Regulated DC Power Supply (standard 7.5 V DC, 3 A)
Frequency Counter with 0.2 ppm accuracy at 600
MHz
Audio Signal Generator
AC Voltmeter
DC Voltmeter
UHF Sampling Coupler
®
IBM
PC/compatible Computer with Microsoft® Win-
®
2000, XP, Vista or Windows7
dows Vertex Standard CE150 PC Programming Software Vertex Standard FIF-12 USB Programming Interface
and CT-104A, CT-106, or CT-171 PC Programming
Cable. Vertex Standard FRB-6 Tuning Interface Box and CT-
160 Connection Cable. Vertex Standard CN-3 (P/N: A08760001) Antenna
Connector

Alignment Preparation & Precautions

A 50-Ohm RF Dummy Load and in-line wattmeter must be connected to the main antenna jack in all procedures that call for transmission, except where specified other- wise. Correct alignment is not possible with an antenna.
Because of the BTL (Bridged Trans Less) Ampli er cir- cuit used in the VX-264, do not connect earth side of the speaker leads to chassis “ground”.
Under no circumstances should any alignment be attempt- ed unless the normal function and operation of the trans- ceiver are clearly understood, the cause of the malfunction has been clearly pinpointed and any faulty components replaced, and realignment determined to be absolutely necessary.
The following test equipment (and thorough familiarity with its correct use) is necessary for complete realign- ment. Correction of problems caused by misalignment resulting from use of improper test equipment is not covered under the warranty policy. While most steps do not require all of the equipment listed, the interactions of some adjustments may require that more complex adjust- ments be performed afterwards. Do not attempt to perform only a single step unless it is clearly isolated electrically from all other steps. Have all test equipment ready before beginning, and follow all of the steps in a section in the order presented.
After completing one step, read the following step to de- termine whether the same test equipment will be required. If not, remove the test equipment (except dummy load and wattmeter, if connected) before proceeding.
Correct alignment requires that the ambient temperature be the same as that of the transceiver and test equipment, and that this temperature be held constant between 68 and 86 °F (20 ~ 30 °C). When the transceiver is brought into the shop from hot or cold air, it should be allowed time to come to room temperature before alignment.
Whenever possible, alignments should be made with os- cillator shields and circuit boards rmly af xed in place. Also, the test equipment must be thoroughly warmed up before beginning.
Note: Signal levels in dB referred to in the alignment pro- cedure are based on 0 dBμ EMF = 1 μV.
VX-264 UHF FM Transceiver Service Manual 12
Page 13
Alignment

Test Setup

Setup the test equipment as shown below for transceiver alignment, then apply 7.5 V DC power to the transceiver.

The Alignment Tool Outline

Installation of the alignment tool
Install the CE150 (PC Programming Software) to your
PC.
“Alignment“ function in the “Radio“ menu tab of
CE150.

Alignment Mode

In the “Alignment Mode”, the aligned data written in the radio will be able to re-align its alignment data. The value of each parameter can be changed to desired position by ”/“” arrow key for data up/down, “”/“” arrow key for channel up/down, direct number input, and drag the mouse.
Note: when all items are aligned, it is strongly recom- mended to align according to following order. The detail information is written in the help document of CE150 PC Programming Software.
1. PLL Reference Frequency (Frequency)
2. RX Sensitivity (RX Tune)
3. Squelch (SQL/RSSI)
4. TX Power <High/Low>
5. Maximum Deviation <Wide/Narrow>
Please adjust the following items when needed.
CTCSS Deviation <Wide/Narrow>
DCS Deviation <Wide/Narrow>
DTMF Alignment
Sequential Tone
Action of the switches
When the transceiver is in the “Alignment mode,“ the ac- tion of the [A], [B], [C], [D], SIDE-1, SIDE-2, and PTT keys are ignored. All of the action is controlled by the PC.
Caution
Please never turn off the power supply during alignment. If the power supply is turned off during alignment, the alignment data will be corrupted.
50-ohm
Dummy Load
Inline
Wattmeter
RF Signal Generator
Sampling
Coupler
ANT
Transceiver
Battery Terminal
MIC/SP
D-Sub 15-pin
Connector
CT-160
Unit
During alignment, you may select the value among
dBμV, μV (EMF or PD), or dBm by the “UNIT”
box.
When perform the RX Tune and SQL alignment,
the RF level shows this unit according to this set-
ting.
SP/LOAD Switch: LOAD LOAD Switch: 16W
FRB-6
CLONE Port
SP OUT B
CT-104A, CT-106, or CT-171
MIC IN
SINAD Meter
AF Signal
Generator
Deviation
Meter
Frequency
Counter
Power Supply
Oscilloscope
7.5 VDC
FIF-12
Computer
(
CE150
)
VX-264 UHF FM Transceiver Service Manual 13
Page 14

1. PLL Reference Frequency (Frequency)

This parameter align the reference frequency for PLL.
1. Press the “Frequency” button to open the “Frequency Align- ment” window.
2. Click the “PTT” button to transmit the radio on the center fre- quency channel.
3. Set the value to get the desired frequency according to the following ways:
Dragging the slide bar
Clicking the arrow buttons
Pressing the left/right arrow key of the computers key-
board
Entering the value (“0” - “255”) in the “Data” box from
the computers keyboard
4. After getting the desired frequency, click the “PTT” button to stop transmitting.
5. Click the “OK” button to nish the frequency alignment and save the data.
Alignment

2. RX Sensitivity (RX Tune)

This parameter align the RX BPF (Band Pass Filter) for Receive (RX) sensitivity.
The PLL Reference Frequency (Frequency) alignment must be done before this alignment is performed.
1. Press the “RX Tune” button to open the “RX Sensitivity Alignment” window will appear.
2. Click the slide bar of the desired channel. The radio switches to the selected channel.
3. Set the RF Signal Generator according to the indication at the top of the screen (Setting Your SG as followings).
4. Set the value to get the best RX sensitivity (Highest RSSI value) according to the following ways:
Dragging the slide bar
Clicking the arrow buttons
Pressing the left/right arrow key of the computers key-
board
Entering the value (“0” - “255”) in the “Data” box from
the computers keyboard
5. Click the “OK” button to nish the RX Sensitivity alignment and save the data.
You may select the alignment type from the “Radio” button lo- cated at the button of the screen (ADJ Type), as needed.
Basic: “Low Edge / Band Center/ High Edge” and select the
channel for alignment (Default).
Single: Alignment value changes only on the selected channel. All Freq: Alignment value changes on all channels.
VX-264 UHF FM Transceiver Service Manual 14
Page 15
Alignment

3. Squelch (SQL)

This parameter align the SQL (Squelch) Sensitivity. There are several alignments as follows in the Squelch Sensitivity.
Tight SQL Level (TI NSQ W/N)
The Alignment for the Noise SQL Tight level at Wide (5k/4k) or Narrow (2.5k).
Threshold SQL Level (TH NSQ W/N)
The Alignment for the Noise SQL Threshold level at Wide (5k/4k) or Narrow (2.5k).
Tight SQL RSSI Level (TI RSSI W/N)
The Alignment for the “level 15” of the RSSI SQL level at Wide (5k/4k) or Narrow (2.5k).
TX Save RSSI Level (TX SAVE W/N)
The Alignment for the TX Save RSSI level at Wide (5k/4k) or Narrow (2.5k).
The procedure for all the alignments is as follows.
1. Click the “SQL” button to open the “SQL Alignment” menu.
2. Click the “Start” button on the desired alignment item to open other window.
3. Set the RF Signal Generator according to the indication of the window, then click the “OK” button.
4. The automatic alignment will start to get the optimum level.
5. The alignment result will appear in the “New” box.
On the following alignment items, click the “OK” button and
then repeat step 2-5 several times according to the indication of the window.
Threshold SQL Level (Wide/Narrow) Normal RSSI Level (Wide/Narrow) Tight RSSI Level (Wide/Narrow)
Other alignment items has not extra step; only one step proce-
dure.
6. Click the “OK” button, then the data will be saved and the alignment is nished.
VX-264 UHF FM Transceiver Service Manual 15
Page 16

4. TX Power

This parameter align the Transmit Output “High” or “Low” Power for the selected channel.
1. Press the “TX Power (H / L)” button to open the “TX Power Alignment” window.
3. Click the “PTT” button on the desired channel. The radio starts to transmit on the selected channel.
4. Set the value to get desired output power (Normally: High: 5 W, Low: 1 W) on the Power Meter according to the following ways:
Dragging the slide bar
Clicking the arrow buttons
Pressing the left/right arrow key of the computers key-
board
Entering the value (“0” - “255”) in the “Data” box from
the computers keyboard
5. After getting the desired output power, click the “PTT” but- ton to stop transmitting.
6. Click the “OK” button to nish the TX Power alignment and save the data.
You may select the alignment type from the “Radio” button lo- cated at the button of the screen (ADJ Type), as needed. Basic: “Low Edge / Band Center/ High Edge” and select the
channel for alignment (Default).
Single: Alignment value changes only on the selected channel. All Freq: Alignment value changes on all channels.
Alignment
5. Maximum Deviation <Wide> / <Narrow>
This parameter align the Maximum Deviation (Wide/Narrow).
1. Press the “Max Dev (W /N)” button to open the “Max Devia- tion Alignment” window.
2. Set the Audio Signal Generator to 100 mV with a 1 kHz tone, Sine Wave.
3. Click the “PTT” button on the desired channel. The radio starts to transmit on the selected channel.
4. Set the value to get desired deviation (Wide: 4.2 kHz, Nar- row: 2.1 kHz) on the deviation meter according to the follow- ing ways:
Dragging the slide bar
Clicking the arrow buttons
Pressing the left/right arrow key of the computers key-
board
Entering the value (“0” - “255”) in the “Data” box from
the computers keyboard
5. After getting the desired deviation, click the “PTT” button to stop transmitting.
6. Click the “OK” button to nish the Max Deviation alignment and save the data.
You may select the alignment type from the “Radio” button lo- cated at the button of the screen (ADJ Type), as needed. Basic: “Low Edge / Band Center/ High Edge” and select the
channel for alignment (Default).
Single: Alignment value changes only on the selected channel. All Freq: Alignment value changes on all channels.
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Page 17
Adjust the following items if needed.
CTCSS Deviation <Wide> / <Narrow>
This parameter align the CTCSS Deviation of the selected channel.
1. Press the “CTC Dev (W/N)” button to open the “CTCSS De- viation Alignment” window will appear.
2. Click the “PTT” button on the desired channel. The radio starts to transmit with the CTCSS tone on the selected chan- nel.
3. Set the value to get desired deviation (Nominal: Wide: 0.55 kHz, Narrow: 0.35 kHz) on the deviation meter according to the following ways:
Dragging the slide bar
Clicking the arrow buttons
Pressing the left/right arrow key of the computers key-
board
Entering the value (“0” - “31”) in the “Data” box from the
computers keyboard
4. After getting the desired deviation, click the “PTT” button to stop transmitting.
5. Click the “OK” button to nish the CTCSS Deviation align- ment and save the data.
Alignment
You may select the alignment type from the “Radio” button lo- cated at the button of the screen (ADJ Type), as needed. Basic: “Low Edge / Band Center/ High Edge” and select the
channel for alignment (Default).
Single: Alignment value changes only on the selected channel. All Freq: Alignment value changes on all channels.
DCS Deviation <Wide> / <Narrow>
This parameter is to align the DCS Deviation of the selected channel.
1. Press the “DCS Dev (W/N)” button to open the “DCS Devia- tion Alignment” window.
2. Click the “PTT” button on the desired channel. The radio starts to transmit with the DCS code on the selected channel.
3. Set the value to get desired deviation (Nominal: Wide: 0.55 kHz, Narrow: 0.35 kHz) on the deviation meter according to the following ways:
Dragging the slide bar
Clicking the arrow buttons
Pressing the left/right arrow key of the computers key-
board
Entering the value (“0” - “31”) in the “Data” box from the
computers keyboard
4. After getting the desired deviation, click “PTT” button to stop transmitting.
5. Click the “OK” button to nish the DCS Deviation alignment and save the data.
You may select the alignment type from the “Radio” button lo- cated at the button of the screen (ADJ Type), as needed. Basic: “Low Edge / Band Center/ High Edge” and select the
channel for alignment (Default).
Single: Alignment value changes only on the selected channel. All Freq: Alignment value changes on all channels.
VX-264 UHF FM Transceiver Service Manual 17
Page 18

DTMF Deviation

This parameter align the DTMF Deviation.
1. Press the “DTMF” button to open the “DTMF Alignment” window.
2. Click the “PTT” button to transmit the radio on the center fre- quency channel.
3. Set the value to get desired deviation (Nominal: 3.0 kHz) on the deviation meter according to the following ways:
Dragging the slide bar
Clicking the arrow buttons
Pressing the left/right arrow key of the computers key-
board
Entering the value (“0” - “15”) in the “Data” box from the
computers keyboard
4. After getting the desired deviation, click the “PTT” button to stop transmitting.
5. Click the “OK” button to nish the DTMF Deviation align- ment and save the data.

Sequential Tone Deviation

This parameter align the Sequential Tone Deviation for the 2-Tone and 5-Tone Encoder.
Alignment
1. Press the “Seq Tone” button to open the “Sequential Tone De- viation Alignment” window will appear.
2. Click the “PTT” button to transmit the radio on the center fre- quency channel.
3. Set the value to get desired deviation (Nominal: 3.0 kHz) on the deviation meter according to the following ways:
Dragging the slide bar
Clicking the arrow buttons
Pressing the left/right arrow key of the computers key-
board
Entering the value (“0” - “15”) in the “Data” box from the
computers keyboard
4. After getting the desired deviation, click the “PTT” button to stop transmitting.
5. Click the “OK” button to nish the Sequential Tone Deviation alignment and save the data.
VX-264 UHF FM Transceiver Service Manual 18
Page 19

Cloning

The
VX-264
to be transferred to another
1. Turn both transceivers “off”.
2. Remove the plastic cap and its two mounting screws from the ceiver. Do this for both transceivers.
3. Connect the optional
MIC/SP
4. Press and hold in the below the “on”. Do this for both transceivers (the order of the switch-on operation does not matter). When Clone mode is successfully activated in this step. “CLONE will appear on the display of both transceivers.
5. On the Destination transceiver, press the switch. “LOADING” will appear on the display.
transceiver includes a convenient “Cloning” feature, which allows the programming data from one transceiver
VX-264
MIC/SP
jacks of the two transceivers.
jack on the right side of the trans-
CT-27
PTT
switch) while turning the transceiver
PTT
. Here is the procedure for Cloning one transceivers data to another.
cloning cable between the
and
SIDE-1
switches (just
SIDE-1
6. Press the SENDING” will appear on the display, and the data will be transferred.
7. If there is a problem during the cloning process, “ER- ROR will appear on the display; check your cable connections and battery voltage, and try again.
8. If the data transfer is successful, the display will return toCLONE”. Turn both transceivers “off” and dis- connect the ceivers back on, and begin normal operation.
9. Replace the plastic cap and its two mounting screws.
switch on the Source transceiver.
PTT
cable. You can then turn the trans-
CT-27
PTT
SIDE-1
Switch
Switch
PTT
SIDE-1
Switch
Switch
CT-27
Optional Cloning Cable
VX-264 UHF FM Transceiver Service Manual 19
Page 20
Main Unit
Circuit Diagram: Type “G6”
VX-264 UHF FM Transceiver Service Manual 20
Page 21
Main Unit
Circuit Diagram: Type “G7”
VX-264 UHF FM Transceiver Service Manual 21
Page 22
No portion of this manual may be reproduced without the per- mission of Vertex Standard LMR, Inc.
Vertex Standard is a trademark of Vertex Standard LMR, Inc. All other trademarks are the property of their respective owners.
©2016 Vertex Standard LMR, Inc. All rights reserved.
VX-264 UHF FM Transceiver Service Manual 20
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