Vertex EVX-5300, EVX-5400 service manual

Page 1
UHF Digital/Analog
Vertex Standard LMR, Inc.
Mobile Transceiver
2014 Vertex Standard LMR, Inc.
©
EC114U90E
EVX-5300/-5400
Service Manual
EVX-5300 EVX-5400

Introduction

This manual provides technical information necessary for servicing the EVX-5300/-5400 UHF Digital/Analog Mobile Trans­ceiver.
Servicing this equipment requires expertise in handling surface-mount chip components. Attempts by non-qualied persons to service this equipment may result in permanent damage not covered by the warranty, and may be illegal in some countries.
Two PCB layout diagrams are provided for each double-sided circuit board in the transceiver. Each side of is referred to by the type of the majority of components installed on that side (“leaded” or “chip-only”). In most cases one side has only chip com­ponents, and the other has either a mixture of both chip and leaded components (trimmers, coils, electrolytic capacitors, ICs, etc.), or leaded components only.
As described in the pages to follow, the advanced microprocessor design of the EVX-5300/-5400 allows a complete alignment of this transceiver to be performed without opening the case of the radio; all adjustments can be performed from the personal computer, using with the Vertex Standard FIF-12 USB Programming Interface and CE142 Software.
While we believe the technical information in this manual to be correct, Vertex Standard assumes no liability for damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any inconsistencies in the technical information would be appreciated.
Important Note
This transceiver is assembled using Pb (lead) free solder, based on the RoHS specication. Only lead-free solder (Alloy Composition: Sn-3.0Ag-0.5Cu) should be used for repairs performed on this apparatus. The solder stated above utilizes the alloy composition required for compliance with the lead-free specication, and any solder with the above alloy composition may be used.
Contents
Specications
USA/EXP Models ...................................... 2
EU Model ................................................... 3
DSUB 15-pin Accessory Connector Exploded View & Miscellaneous Parts Parts List Block Diagram Circuit Description
........................................................6
............................................... 8
..................................... 10
............. 4
....... 5
Alignment..................................................... 12
Circuit Diagram
MAIN Unit (FR026490A: TYPE “G6”) ...... 23
MAIN Unit (FR024860B: TYPE “G7”) ...... 25
MAIN-2 Unit (FR026490A: TYPE “G7”) ... 27 FRONT-A Unit (FR024850C: EVX-5300
) ..
29
FRONT-B Unit (FR025010C: EVX-5400) .. 30
EVX-5300/-5400 UHF Service Manual 1
Page 2
Specications (USA/EXP Models
General
Frequency Range: 403-470 MHz (Type “G6”) 450-520 MHz (Type “G7”) (USA Model: 450-512 MHz) Channel / Group: 8 Channel / 1 Group (EVX-5300) 512 Channel / 32 Group (EVX-5400) Channel Spacing: 12.5 / 25 kHz (Analog) (USA Model: 12.5 kHz)
12.5 kHz (Digital) Emission Type: 16K0F3E / 11K0F3E (Analog) 7K60F1E / 7K60FXE (Digital: 12.5 kHz Voice) 7K60F1D / 7K60FXD (Digital: 12.5 kHz Data) 7K60F1W (Digital: Combination of 12.5 kHz Voice & Data) Power Supply Voltage (Rated): 13.6 V DC ±20 % Current Consumption: 11 A (45 W TX) 7 A (25 W TX)
2.5 A (RX, AF Power Max.) Temperature Range: –22 °F to +140 °F (–30 °C to +60 °C) Antenna Impedance: 50 ohm (unbalanced) Case Size (W x H x D): 6.5” x 1.8” x 6.1” (165 x 45 x 155 mm) Weight (Approx.): 2.8 lbs (1.25 kg)
)
Receiver:
Circuit Type: Double Conversion Super-heterodyne IF 50.85 MHz / 101.7 MHz Sensitivity: 0.25 µV (Analog, 12 dB SINAD)
0.28 µV (Digital, 1 % BER) Adjacent Channel Selectivity: 70 dB (25 kHz Step, TIA603) 60 dB (12.5 kHz Step, TIA603) Intermodulation: 70 dB (Analog) Spurious Rejection: 65 dB (Analog) Audio output: 4 W (internal @ 20 ohm 5% THD) 12 W (external @ 4 ohm 5% THD)
Transmitter:
Output Power: 45 / 25 / 10 W (45 W Model) 25 / 10 / 5 W (25 W Model) Frequency Stability: ±1.5 ppm Modulation Type: Sigma Delta Modulation Maximum Deviation: ±5.0 kHz (25 kHz Step, Analog) ±2.5 kHz (12.5 kHz Step, Analog) 1745 Hz - 2138 Hz (12.5 kHz Step, Symbol Deviation) FM Noise: –45 dB (25 kHz Step) –40 dB (12.5 kHz Step) Conducted Spurious Emissions: Better then 70 dBc Audio Distortion: 3 % @1 kHz Microphone Impedance: 600 ohm
Specications subject to change without notice or obligation.
Measured by TIA603/603D
Measured by TIA603/603D
EVX-5300/-5400 UHF Service Manual 2
Page 3
Specications (EU Model
General
Frequency Range: 403-470 MHz Channel / Group: 8 Channel / 1 Group (EVX-5300) 512 Channel / 32 Group (EVX-5400) Channel Spacing: 12.5 / 20 / 25 kHz (Analog)
12.5 kHz (Digital) Emission Type: 16K0F3E / 14K0F3E / 11K0F3E (Analog) 7K60F1E / 7K60FXE (Digital: 12.5 kHz Voice) 7K60F1D / 7K60FXD (Digital: 12.5 kHz Data) 7K60F1W (Digital: Combination of 12.5 kHz Voice & Data) Power Supply Voltage (Rated): 13.6 V DC ±20 % Current Consumption: 7 A (25 W TX)
2.5 A (RX, AF Power Max.) Temperature Range: –30 °C to +60 °C Antenna Impedance: 50 ohm (unbalanced) Case Size (W x H x D): 165 x 45 x 155 mm Weight (Approx.): 1.25 kg
)
Receiver:
Circuit Type: Double Conversion Super-heterodyne IF 50.85 MHz / 101.7 MHz Sensitivity: 0.4 µV (Analog, 20 dB SINAD)
0.28 µV (Digital, 1 % BER) Adjacent Channel Selectivity: 70 dB (20 / 25 kHz Step, Analog) 60 dB (12.5 kHz Step, Analog) Intermodulation: 65 dB (Analog) Spurious Rejection: 70 dB (Analog) Audio output: 4 W (internal @ 20 ohm 5% THD) 12 W (external @ 4 ohm 5% THD)
Transmitter:
Output Power: 25 / 10 / 5 W Frequency Stability: ±1.5 ppm Modulation Type: Sigma Delta Modulation Maximum Deviation: ±5.0 kHz (25 kHz Step, Analog) ±4.0 kHz (20 kHz Step, Analog) ±2.5 kHz (12.5 kHz Step, Analog) 1745 Hz - 2138 Hz (12.5 kHz Step, Symbol Deviation) FM Noise: –45 dB (25 kHz Step) –40 dB (12.5 kHz Step) Conducted Spurious Emissions: –36 dBm @ Audio Distortion: 3 % @1 kHz Microphone Impedance: 600 ohm
Specications subject to change without notice or obligation.
Measured by ETS 300 086
Measured by ETS 300 086
<
1 GHz, –30 dBm @>1 GHz
=
EVX-5300/-5400 UHF Service Manual 3
Page 4

DSUB 15-pin Accessory Connector

Pin 1: AF IN (Analog Input)
External Microphone Input. Nominal input level is 4 mV (or –47 dBm; programmed via the CE142 programmer) at 600-ohm.
Pin 2: AF OUT (Analog Output)
Low-level receiver output. Peak signal level is –10 dBm at 600-ohm.
Pin 3: AF GND
Ground for all logic levels and power supply return.
Pin 4: DC OUT (13.6 V DC Output)
Switched 13.6V output for supplying power to an acces­sory. Maximum output current is 1 A.
Pin 5: RSSI (Analog Output)
A DC voltage proportional to the strength of the signal currently being received (Receiver Signal Strength Indica­tor) is provided on this pin. This low impedance output is generated by the receiver IF sub-system and buffered by an internal op-amp. Typical output voltages are 0.1 V (@ No Signal Input) through 2.0 V (@50 dBµ Signal Input).
Pin 7: TRX
This port is intended for controlling an external TX/RX switching circuit. When the transceiver is placed in the Receiver mode, this port is 5 V. When the transceiver is placed in the Transmit mode, this port reduce to 0 V. This port is open drain output which can sink approx. 50 mA when active.
Pin 8: IGN (Ignition Sense feature)
The EVX-5300/-5400 may be automatically be switched to the STND-BY mode when the vehicle’s ignition key is turned on. Maximum current is 20 mA.
Pin 9-12: ACC1 - ACC4 (Accessory Port)
These port features can be programmed via the CE142 programmer. Each port is open drain output which can sink approx. 50 mA when active. Max. output 16 V. When the input is selected, it becomes active between 2 V and 16 V.
Pin 13: ACC5 (Accessory Port)
The port 5 is available to set only for Output function, and active logic is opposite side against the Port 1 ~ 4. Max. output 5 V, closed current approx. 1 mA (CMOS output).
Pin 6: EXT PTT
Shorting this port to ground causes the transceiver to be placed in the Transmit mode, while opening the connec­tion to this port returns the transceiver to the Receive mode. Opening voltage is 5 V, closed current approx. 5 mA.
Pin 14: ACC6 (Accessory Port)
The port 6 is available to set only for Input function, and active logic is opposite side against the Port 1 ~ 4. Max. input 5 V (CMOS input).
Pin 15: GND
Chassis ground
EVX-5300/-5400 UHF Service Manual 4
Page 5
EVX-5300 FRONT PANEL
RA1252400
SPECIAL NUT (M9)
RA1245900
VOLUME KNOB
CB6650000 FRONT-A Unit
RA1486200 RUBBER KNOB
M4090203 SPEAKER

Exploded View & Miscellaneous Parts

RA123420B
TOP COVER
RA1261500 SP HOLDER
RA1234300
PACKING PAD (COVER)
EVX-5300 FRONT PANEL ASSY (Component
FRONT PANEL ASSY (8ch NAME PLATE (EVX-5300
FRONT-A Unit (Component
Printed Circuit Board with Components CONNECTOR LED HOLDER (LED LIGHT GUIDE (LED SHEET (LED LED FILTER (8CH BLIND SHEET (L10
SUPPLIED ACCESSORIES
DESCRIPTION VXSTD P/N QTY.
DC CABLE
45 W Mode: 02P 15A UL 2.8M T9026415 1 25 W Mode: 02P 10A UL 2.8M T9026510 1
BLADE FUSE
50 W Mode: ATY-N15 Q0000175 1
25 W Mode: ATY-N10 Q0000177 1 BRACKET RA1234700 1 KNOB SCREW RA079060A 2 HEX HEAD BOLT (HSM5X12B DOUBLE FACE R7069960 1 BRACKET MOUNTING SCREWS
PAN HEAD SCREW (M5X20
PAN HEAD TAPPING (5X20 #1
HEX NUT (N5
SPRING LOCK WASHER (SW5B)U71005007 2
PLAIN WASHER (FW5
TOOTHED LOCK WASHER (OW5)U72005007 4
No. VXSTD P/N DESCRIPTION QTY.
U03308002 SEMS SCREW ASM3X8NI 2
Q0000175 BIND HEAD TAPTITE-B M3X8 12
U72005007 SPRING LOCK WASHER SW2.6 2
)
)
)
)
U9900209 2
U00520001 4
)
U40520101 4 U60500301 4
U70005001 8
CB6649000 EVX-5300 FRONT PANEL ASSY
)
)
)
)
)
) (
)
)
3 pcs
)
)
EVX-5400 FRONT PANEL ASSY (Component
FRONT PANEL ASSY (512ch NAME PLATE (EVX-5400
FRONT-B Unit (Component
Printed Circuit Board with Components CONNECTOR LCD LIGHT GUIDE (LCD LCD HOLDER INTER CONNECTOR REFLECTOR SHEET (093 REFLECTOR SHEET (SUB SPONGE RUBBER (LCD BLIND SHEET (L10
MAIN Unit / MAIN-2 Unit (Component
Printed Circuit Board with Components WIRE ASSY (DC Power Cord
CHASSIS ASSY (Component
CHASSIS SPONGE RUBBER (FW PAD (10X17 PAD (20X20X4 PAD (DIODE
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
EVX-5400 FRONT PANEL
RUBBER KNOB
RA1252400
SPECIAL NUT (M9)
)
RA1245900
VOLUME KNOB
TYPE “G6”, 25W: G1095437 (RA30H3847M1A) TYPE “G7”, 25W: G1095438 (RA30H4452M1A) TYPE “G6”, 45W: G1095428 (RA60H3847M1A) TYPE “G7”, 45W: G1095429 (RA60H4452M1A)
IC (Power Module)
RA127870A
SHIELD CASE COVER (JACK)
CB6656000 (EVX-5300, TYPE “G6”, 45W) CB6657000 (EVX-5300, TYPE “G6”, 25W) CB6658000 (EVX-5400, TYPE “G6”, 45W) CB6659000 (EVX-5400, TYPE “G6”, 25W)
MAIN Unit (FR026490A w/DC Power Cord)
CB6645000 (EVX-5300, TYPE “G7”, 45W) CB6646000 (EVX-5300, TYPE “G7”, 25W) CB6647000 (EVX-5400, TYPE “G7”, 45W) CB6648000 (EVX-5400, TYPE “G7”, 25W)
MAIN Unit (FR024860B w/DC Power Cord)
CB6728000 (EVX-5300, TYPE “G7”, 45W) CB6729000 (EVX-5300, TYPE “G7”, 25W) CB6730000 (EVX-5400, TYPE “G7”, 45W) CB6731000 (EVX-5400, TYPE “G7”, 25W)
MAIN Unit (FR026490A w/DC Power Cord)
RA1264700
EXT CAP
RA127990A
INSULATOR (10X5)
T92075281
WIRE ASSY
RA125440A
PAD (10X17)
RA129240A
SPONGE RUBBER (FW)
CB6652000
FRONT-B Unit
RA1486200
M4090203 SPEAKER
CB6651000 EVX-5400 FRONT PANEL ASSY
Non-designated parts are available only as parts of a designated assembly.
RA1261500 SP HOLDER
RA1234400 PACKING PAD (PANEL)
RA123460A SHIELD CASE COVER (TOP)
RA0790300 SHIELD CASE (POWER)
DSUB CONNECTOR ACCESSORY
Q9000375 SURGE ABSORBER
T9207533 WIRE ASSY
RA123740A PAD (20X20X4)
RA079080A PAD (DIODE)
P1091362 (BNC) P1091412A (mini-UHF) CONNECTOR
RA123450B CHASSIS
EVX-5300/-5400 UHF Service Manual 5
Page 6

Parts List

REF. DESCRIPTION VALUE MFR’s DESIG VXSTD P/N

PCB with Components

FRONT-A UNIT (FR024850C: EVX-5300)
FRONT-B UNIT (FR025010B: EVX-5400) MAIN UNIT (FR026490A, w/DC Power Cord, w/o Q1046 PA Module)
Please conrm the rmware version when replace the MAIN UNIT
MAIN UNIT (FR024860B, w/DC Power Cord, w/o Q1046 PA Module) Please conrm the rmware version when replace the MAIN UNIT
MAIN-2 UNIT (FR026490A, w/DC Power Cord, w/o Q1046 PA Module)
Please conrm the rmware version when replace the MAIN-2 UNIT
CB6650000 CB6652000 CB6656000: EVX-5300, TYPE “G6”, 45W CB6657000: EVX-5300, TYPE “G6”, 25W CB6658000: EVX-5400, TYPE “G6”, 45W CB6659000: EVX-5400, TYPE “G6”, 25W CB6645000: EVX-5300, TYPE “G7”, 45W CB6646000: EVX-5300, TYPE “G7”, 25W CB6647000: EVX-5400, TYPE “G7”, 45W CB6648000: EVX-5400, TYPE “G7”, 25W CB6728000: EVX-5300, TYPE “G7”, 45W CB6729000: EVX-5300, TYPE “G7”, 25W CB6730000: EVX-5400, TYPE “G7”, 45W CB6731000: EVX-5400, TYPE “G7”, 25W
EVX-5300 FRONT PANEL ASSY (CB6649000 FRONT PANEL ASSY 8ch RA1492800 NAME PLATE EVX-5300 RA1491400
EVX-5400 FRONT PANEL ASSY (CB6651000 FRONT PANEL ASSY 512ch RA1492900 NAME PLATE EVX-5400 RA1515800
Mechanical Parts (Chassis CHASSIS RA123450B SPONGE RUBBER FW RA129240A PAD 10X17 RA125440A PAD 20X20X4 RA123740A PAD DIODE RA079080A
Mechanical Parts (Miscellaneous TOP CASE RA123420B PACKING PAD COVER RA1234300 SHIELD CASE COVER TOP RA123460A SHIELD CASE POWER RA0790300 SHIELD CASE COVER JACK RA127870A EXT CAP RA1264700 INSULATOR 10X5 RA127990A PACKING PAD PANEL RA1234400 SP HOLDER RA1261500 RUBBER KNOB RA1486200 VOLUME KNOB RA1245900 SPECIAL NUT (M9) RA1252400 SEMS SCREW 2 pcs ASM3X8NI U03308002 BIND HEAD TAPTITE-B 12 pcs M3X8 Q0000175 SPRING LOCK WASHER 2 pcs SW2.6 U72005007
)
)
)
)

Electrical Parts SPEAKER 20-ohm 5015134H02 M4090203 CONNECTOR ANT (mini-UHF) P1091412A CONNECTOR ANT (BNC) P1091362 SURGE ABSORBER DSP201M-S00B Q9000375 WIRE ASSY T92075281 WIRE ASSY DC Power Cord T9207533

EVX-5300/-5400 UHF Service Manual 6
Page 7
Parts List
REF. DESCRIPTION VALUE MFR’s DESIG VXSTD P/N
MAIN UNIT (FR026490A & FR024860B) Electrical Parts F 1001 CHIP FUSE 1.25A, 36V FCC16 132ABTP Q0000109 F 1002 CHIP FUSE 1.25A, 36V FCC16 132ABTP Q0000109 F 1003 CHIP FUSE 1.25A, 36V FCC16 132ABTP Q0000109 J 1001 CONNECTOR 52793-2070 P1091408 J 1002 CONNECTOR AXK6S30547YG P0091578 J 1003 CONNECTOR AE0195-00E P1091177 J 1004 CONNECTOR HSJ6062-0450 P1091168 Q 1046 IC “G6”, 25W RA30H3847M1A-122 G1095437 Q 1046 IC “G6”, 45W RA60H3847M1A-122 G1095428 Q 1046 IC “G7”, 25W RA60H4452M1A-122 G1095429 Q 1046 IC “G7”, 45W RA60H4452M1A-122 G1095429 Q 1052 FET RD01MUST113 G3070321 X 1001 XTAL 32.768kHz 4809995L18 32.768KHZ H0103407 X 1002 TCXO 19.2MHz TTS27NSC-A7 19.2MHZ H9501380 XF1001 XTAL FILTER DSF753SDF 50.85MHZ H1102479
MAIN-2 UNIT (FR026490A) Electrical Parts F 4001 CHIP FUSE 1.25A, 36V FCC16 132ABTP Q0000109 F 4002 CHIP FUSE 1.25A, 36V FCC16 132ABTP Q0000109 F 4003 CHIP FUSE 1.25A, 36V FCC16 132ABTP Q0000109 J 4001 CONNECTOR 52793-2070 P1091408 J 4002 CONNECTOR AXK6S30547YG P0091578 J 4003 CONNECTOR AE0195-00E P1091177 J 4004 CONNECTOR HSJ6062-0450 P1091168 Q 4046 IC 25W RA30H4452M1A-122 G1095438 Q 4046 IC 45W RA60H4452M1A-122 G1095429 Q 4052 FET RD01MUST113 G3070321 X 4001 XTAL 32.768kHz 4809995L18 32.768KHZ H0103407 X 4002 TCXO 19.2MHz TTS27NSC-A7 19.2MHZ H9501380 XF4001 XTAL FILTER DSF753SDF 50.85MHZ H1102479
FRONT-A UNIT (FR024850C: EVX-5300) Electrical & Mechanical Parts DS2001 LED ELS-512SURWA/S530-A3 G2090796 J 2001 CONNECTOR 43090-1505 P1091319 J 2002 CONNECTOR 52793-2070 P1091408 J 2003 CONNECTOR 53260271 P0091500 J 2004 LEAF SPRING RA129670C J 2005 LEAF SPRING RA129670C VR2001 POT. RK09L1140C33 20KB J60800312 LIGHT GUIDE LED RA1246900 HOLDER LED RA124680A SHEET LED RA1254600 BLIND SHEET L10 RA1301400 LED FILTER 8CH RA0997300
FRONT-B UNIT (FR025010B: EVX-5400) Electrical & Mechanical Parts DS3001 LCD GS-35720-TFZWU G6090201 J 3001 CONNECTOR 43090-1505 P1091319 J 3002 CONNECTOR 52793-2070 P1091408 J 3003 CONNECTOR 53260271 P0091500 J 3004 LEAF SPRING RA129670C J 3005 LEAF SPRING RA129670C TH3001 THERMISTOR ERTJ0EV473J G9090120 VR3001 POT. RK09L1140C33 20KB J60800312 LCD HOLDER RA1244600 LIGHT GUIDE LCD RA124470A INTER CONNECTOR RA1244800 SPONGE RUBBER LCD RA0786900 REFRECTOR SHEET 093 RA1288200 REFRECTOR SHEET SUB RA1292600 BLIND SHEET L10 RA1301400
When replace a chip fuse, use the part of the same type and value.
EVX-5300/-5400 UHF Service Manual 7
Page 8

Block Diagram

MAIN Unit/MAIN-2 Unit (EVX-5300/-5400
)
EVX-5300/-5400 UHF Service Manual 8
Page 9
Block Diagram
FRONT-A Unit (EVX-5300
)
FRONT-B Unit (EVX-5400
)
EVX-5300/-5400 UHF Service Manual 9
Page 10

Circuit Description

1. Receiver System

1-1. Front-end rF ampliFier

Incoming RF signal from the antenna passes through the Low-pass lter, antenna switching diode D1014, D1016 (both JDP2S12CR), and the 1st RF attenuator Q1037 (SKY12338), and then removed undesired frequencies by the varactor tuned band-pass lter D1022 and D1023 (both 1SV323).
The filtered RF signal is amplified by Q1045 (2SC3356) and then passes through the varactor tuned band-pass filter D1026, D1027, D1061 (all 1SV323) and the 2nd RF attenu­ator Q1050 (SKY12338), and then applied to the 1st mixer Q1053 (AK1220).

1-2. First mixer

The RF signal is mixed with the 1st local signal between
352.15 and 419.15 MHz (Type “G6”) or 399.15 and 469.15 MHz (Type “G7”) in the 1st mixer Q1053 (AK1220), to pro­duce 50.85 MHz 1st IF signal.
The 1st local signal is generated by the VCO, which consists of Q1055 (2SK508), varactor diodes D1029 (1SV279), D1032 (Type “G6”: 1SV279, Type “G7”: 1SV280), D1036 (1SV279), and D1037 (Type “G6”: 1SV279, Type “G7”: 1SV280). The 1st local signal is supplied to the 1st mixer Q1053 (AK1220) through the buffer amplifier Q1064 (2SC5006) and Q1066 (2SC5226).

1-3. iF ampliFier & demodulator

The 1st IF signal is applied to the monolithic crystal filter XF1001 to strip away all but the desired signal, and then sup­plied to the custom IC Q1070 (RFIC) through the IF amplier Q1068 (2SC5226). The custom IC Q1070 (RFIC) converts the 1st IF signal into the Base Band signal.
The Base Band signal from the custom IC Q1070 (RFIC) is applied to another custom IC Q1001 (OMAP), which is de­modulated by the Digital Signal Processor.

1-4. audio ampliFier

The demodulated signal from the custom IC Q1001 (OMAP) is applied to another custom IC Q1044 (PMAIC), which convert to analog signal. The output signal from the custom IC Q1044 (PMAIC) is applied to the AF amplifier Q1015 (NJM12902) and Q1027 (TDA1519CTH). The output signal from Q1027 (TDA1519CTH) is applied to the front panel audio speaker or external speaker which is connected to the EXT SP jack (J1004).

2. Transmitter System

2-1. miC ampliFier & modulator

The speech signal from the external microphone which con­nected to the J2001 (EVX-5300) or J3001 (EVX-5400) is supplied to the AF amplier Q2005 (NJM2125: EVX-5300) or Q3010 (NJM2125: EVX-5400), and then applied to the custom IC Q1044 (PMAIC), which is amplified the speech signal.
The amplified speech signal from the custom IC Q1044 (PMAIC) is supplied to another custom IC Q1001 (OMAP), which process the speech signal by the Digital Signal Proces­sor.
The processed speech signal from the custom IC Q1001 (OMAP) is supplied to the modulator section of the custom IC Q1070 (RFIC), which modulates the speech signal into the FM or digital signal.

2-2. drive & Final ampliFier stages

The modulated signal from the custom IC Q1070 (RFIC) is buffered by Q1061 (2SK3077) and amplified by Q1052 (RD01MUS1), and then is applied to the Power Module Q1046 (RA60H3847M1A: Type “G6”, RA60H4452M1A: Type “G7”), which is amplied up to 45 watts output power.
The transmit signal then passes through the antenna switch D1018 and D1019 (both MA4P959) and is low pass ltered to suppress away harmonic spurious radiation before delivery to the antenna.

2-3. automatiC transmit power Control

T he f o r ward p ower o f th e Powe r Modul e Q104 6 (RA60H3847M1A: Type “G6”, RA60H4452M1A: Type “G7”) is detected by D1020 (HSM88AS), and then applied to the comparator Q1074 (ADM8566ARM).
The comparator Q1074 (ADM8566ARM) compares detected voltage of forward power and power control voltage from custom IC Q1070 (RFIC), makes output power stable by con­trolling the bias voltage RF amplier Q1052 (RD01MUS1).
Additionally, output voltage of operational amp Q1043 (AD­M8566ARM) is supplied to Power Module. The output level is controlled by Q1070 (RFIC) to three level (45 watt model) or two level (25 watt model).
The Reection power from the antenna is detected by D1021 (HSM88AS), Automatic transmission power control circuit protect equipment. For example, when the antenna is not con­nected.
EVX-5300/-5400 UHF Service Manual 10
Page 11
Circuit Description

3. PLL Frequency Synthesizer

The frequency synthesizer consists of VCO, TCXO (X1002), and the custom IC Q1070 (RFIC).
The output frequency from TCXO is 19.2 MHz and the toler­ance is ±1.5 ppm in the temperature range –22 °F to +140 °F (–30 °C to +60 °C).
3-1. vCo (voltage Controlled osCillator
While th e radio is receiving, the RX oscillator Q1055 (2SK508) generates a programmed frequency between 352.15 and 419.15 MHz (Type “G6”) or 399.15 and 469.15 MHz (Type “G7”) as 1st local signal.
While the radio is transmitting, the TX oscillator Q1054 (2SK508) generates a frequency between 403-470 MHz (Type “G6”) or 450-520 MHz (Type “G7”).
The output from oscillator is amplified by buffer amplifier Q1064 (2SC5006) and then is divided, one is fed back to the PLL Circuit in the custom IC Q1070 (RFIC). The other one is supplied to the 1st mixer Q1053 (AK1220) in case of the reception. In the transmission, the output is modulated to the FM (or digital) in the custom IC Q1070 (RFIC), and then supplied to the transmitter section described previously.
)

3-2. vCv (varaCtor Control voltage) Control

The tuning voltage (VCV) of the VCO establishes the lock range of VCO by controlling the cathode of varactor diode (D1029 (1SV279), D1032 (Type “G6”: 1SV279, Type “G7”: 1SV280), D1036 (1SV279), and D1037 (Type “G6”: 1SV279, Type “G7”: 1SV280) for receiving, and D1028 (1SV279), D1031 (Type “G6”: 1SV279, Type “G7”: 1SV280), D1034 (1SV279), & D1035 (Type “G6”: 1SV279, Type “G7”: 1SV280) for transmitting) from the custom IC Q1070 (RFIC).

3-3. pll

The main constitution product of the PLL is equipped all with in the custom IC Q1070 (RFIC), so that all processing re­garding the frequency control is performed in the custom IC Q1070 (RFIC).
EVX-5300/-5400 UHF Service Manual 11
Page 12

Alignment

Introduction

The EVX-5300/-5400 has been aligned at the factory for the specied performance across the entire frequency range spec­ied. Realignment should therefore not be necessary except in the event of a component failure. All component replace­ment and service should be performed only by an authorized Vertex Standard representative, or the warranty policy may be voided.
The following procedures cover the sometimes critical and tedious adjustments that are not normally required once the transceiver has left the factory. However, if damage occurs and some parts are replaced, realignment may be required. If a sudden problem occurs during normal operation, it is likely due to component failure; realignment should not be done un­til after the faulty component has been replaced.
We recommend that servicing be performed only by autho­rized Vertex Standard service technicians who are experi­enced with the circuitry and fully equipped for repair and alignment. Therefore, if a fault is suspected, contact the deal­er from whom the transceiver was purchased for instructions regarding repair. Authorized Vertex Standard service techni­cians realign all circuits and make complete performance checks to ensure compliance with factory specications after replacing any faulty components. Those who do undertake any of the following alignments are cautioned to proceed at their own risk. Problems caused by unauthorized attempts at realignment are not covered by the warranty policy. Also, Vertex Standard must reserve the right to change circuits and alignment procedures in the interest of improved perfor­mance, without notifying owners. Under no circumstances should any alignment be attempted unless the normal func­tion and operation of the transceiver are clearly understood, the cause of the malfunction has been clearly pinpointed and any faulty components replaced, and the need for realignment determined to be absolutely necessary. The following test equipment (and thorough familiarity with its correct use) is necessary for complete realignment. Correction of problems caused by misalignment resulting from use of improper test equipment is not covered under the warranty policy. While most steps do not require all of the equipment listed, the inter­actions of some adjustments may require that more complex adjustments be performed afterwards. Do not attempt to per­form only a single step unless it is clearly isolated electrically from all other steps. Have all test equipment ready before beginning, and follow all of the steps in a section in the order presented.

Required Test Equipment

Radio Tester with calibrated output level at 600 MHz
r
In-line Wattmeter with 5% accuracy at 600 MHz
r
50-ohm, 100 W RF Dummy Load
r
Regulated DC Power Supply (standard 13.6 VDC, 15 A)
r
Frequency Counter: ±0.2 ppm accuracy at 600 MHz
r
AF Signal Generator
r
AC Voltmeter
r
DC Voltmeter
r
UHF Sampling Coupler
r
IBM PC/Compatible Computer with Microsoft® Win-
r
dows® 2000, XP, Vista, or 7
Vertex Standard CE142 PC Programming Software
r
Vertex Standard FIF-12 USB Programming Interface and
r
CT-104A or CT-171 PC Programming Cable
Vertex Standard FRB-6 Tuning Interface Box and CT-159
r
Connection Cable

Alignment Preparation & Precautions

A 50- RF Dummy Load and in-line wattmeter must be con­nected to the main antenna jack in all procedures that call for transmission, except where specified otherwise. Correct alignment is not possible with an antenna.
After completing one step, read the following step to deter­mine whether the same test equipment will be required. If not, remove the test equipment (except dummy load and wattme­ter, if connected) before proceeding.
Correct alignment requires that the ambient temperature be the same as that of the transceiver and test equipment, and that this temperature be held constant between 20 °C and 30 °C. When the transceiver is brought into the shop from hot or cold air, it should be allowed time to come to room tempera­ture before alignment.
Whenever possible, alignments should be made with oscilla­tor shields and circuit boards rmly afxed in place. Also, the test equipment must be thoroughly warmed up before begin­ning.
Note: Signal levels in dB referred to in this procedure are
based on 0 dBµ EMF = 1.0 µV.

Test Setup

Setup the test equipment as shown below for transceiver alignment, then apply 13.6 V DC power to the transceiver.
SP/LOAD Switch: LOAD
50-ohm
Dummy Load
Inline
Wattmeter
Deviation
Meter
Frequency
Counter
Generator
Sampling
Coupler
RF Signal
Transceiver
ANT
Power Supply
13.6 VDC
DC INPUT
MIC & EXT SP
D-Sub 15-pin
Connector
CT-159
LOAD Switch: 4
CLONE Port
FIF-12
SP OUT B
FRB-6
SINAD Meter
MIC IN
CT-104A or CT-171
AF Signal
Generator
Computer
(
CE142
)
EVX-5300/-5400 UHF Service Manual 12
Page 13
Alignment

The Alignment Tool Outline

Installation the tool
Install the CE142 PC Programming Software to your PC.
r
Execute the “Alignment” function in the “Radio” menu of
r
CE142.
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Action of the switches
When the transceiver is in “Alignment Mode”, the action of PTT and KEY is ignored. All of the action is remote con­trolled by Computer.

Alignment Mode

In the “Alignment Mode”, the aligned data written in the radio will be able to re-align its alignment data. The value of each parameter can be changed to desired position by
“”/“” arrow key for data up/down, “”/“” arrow key for channel up/down, direct number input, and drag the
mouse.
Note: when all items are aligned, it is strongly recommended to align according to following order. The detail information is written in the help document of CE142 PC Programming Software.
1. VCO (conrmation only)
2. PLL Reference Frequency (Frequency)
3. RX Sensitivity (RX Tune)
4. Squelch (SQL/RSSI)
5. TX Power <High/Low3/Low2>
6. Maximum Deviation <Wide/Narrow>
Adjust the following items when needed.
Symbol Deviation
¦
Modulation Balance
¦
CTCSS Deviation <Wide/Narrow>
¦
DCS Deviation <Wide/Narrow>
¦
DTMF Deviation
¦
MSK Deviation
¦
Sequential Tone Deviation
¦
Unit
During alignment, you may select the value among dBµV, µV (EMF or PD), or dBm by the “UNIT” box.
When perform the RX Tune and SQL alignment, the RF level shows this unit according to this setting.
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Page 14
1. vCo (rx vCo/tx vCo) - This parameter is for conrmation only and cannot align -
This parameter is to conrm whether the VCO status shall be “Lock” or “Unlock”.
1. Click the “VCO” button to open the “VCO” window.
2. Click the “CH” button on the desired channel. The RX VCO status (“Lock” or “Unlock”) will appear in the “RX” box.
3. Click the “PTT” button. The radio starts to transmit on the se­lected channel, and the TX VCO status (“Lock” or “Unlock”) will appear in the “TX” box.
4. Click the “PTT” button again to stop transmitting.
5. Click the “OK” button to nish the conrmation of the VCO status.
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Alignment

2. pll reFerenCe FrequenCy (FrequenCy)

This parameter is to align the reference frequency for PLL.
1. Click the “Frequency” button to open the “Frequency Align­ment” window.
2. Click the “PTT” button or press the “SPACE” bar of the com­puter’s keyboard, the radio will start to transmit on the center frequency channel.
3. Set the value to get the desired frequency according to the fol­lowing ways:
Dragging the slide bar
l
Clicking the arrow buttons
l
Pressing the left/right arrow key of the computer’s keyboard
l
Entering the value (“0000” - “FFFF”) in the “Current Data”
l
box from the computer’s keyboard
4. After getting the desired frequency, click the “PTT” button or press the “SPACE” bar to stop transmitting.
5. Click the “OK” button to finish the frequency alignment and save the data.
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Alignment

3. rx sensitivity (rx tune)

This parameter is to align the RX BPF (Band Pass Filter) for Receive (RX) sensitivity. The PLL Reference Frequency (Frequency) alignment must be done before this alignment is performed.
1. Click the “RX Tune” button to open the “RX Sensitivity Align­ment” window.
2. Click the “Auto” button on the desired channel. The “Auto Tuning” window will appear.
3. Set the RF Signal Generator output according to the indication of the screen.
4. Click the “Start” button to start the automatic alignment to get the best RX sensitivity (Highest RSSI value).
5. Click the “OK” button to nish the RX Sensitivity alignment and save the data.
1) You may adjust the RX sensitivity manually by the following method:
Dragging the slide bar
l
Clicking the arrow buttons
l
Pressing the left/right arrow key of the computer’s keyboard
l
Entering the value (“800”- “FFF”) in the “Current Data”
l
box from the computer’s keyboard
2) You may select the alignment type from the “Radio” button (ADJ Type) located at the bottom of the screen, as needed. Basic: “Low-edge / band center / high-edge” and select the
channel for alignment (Default).
Single: Alignment value changes only on the selected chan-
nel.
All Freq: Alignment value changes on all channels.
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Page 16
Alignment

4. squelCh (sql)

This parameter is to align the SQL (Squelch) Sensitivity. There are several alignment items as follows in the Squelch Sensitivity.
Threshold SQL Level (Wide/Narrow)
The alignment for the Noise SQL Threshold level at Wide (5k/4k) or Narrow (2.5k).
Normal RSSI Level (Wide/Narrow)
The alignment for the RSSI Normal level at Wide (5k/4k) or Narrow (2.5k).
Tight RSSI Level (Wide/Narrow)
The alignment for the RSSI Tight level at Wide (5k/4k) or Nar­row (2.5k).
SQL Close Level (Wide/Narrow)
The alignment for the Noise SQL Close level at Wide (5k/4k) or Narrow (2.5k).
RSSI Close Level (Wide/Narrow)
The alignment for the RSSI Close level at Wide (5k/4k) or Nar­row (2.5k).
The procedure for all the alignments is as follows.
1. Click the “Start” button you wish to align to open the “SQL/ RSSI Alignment” window.
2. Click the “Start” button on the desired alignment item to open other window.
3. Set the RF Signal Generator according to the indication of the window, then click the “Start” button.
4. The automatic alignment will start to get the optimum level.
5. The alignment result will appear in the “New” box.
On the following alignment items, click the “Next” button and
then repeat step 2-5 several times according to the indication of the window.
Threshold SQL Level (Wide/Narrow) Normal RSSI Level (Wide/Narrow) Tight RSSI Level (Wide/Narrow)
Other alignment items has not extra step; only one step proce-
dure.
6. Click the “OK” button, then the data will be saved and the alignment is nished.
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EVX-5300/-5400 UHF Service Manual 16
Page 17

5. tx power

This parameter is to align the “High Power”, “Low3 Power”, and “Low2 Power” for the selected channel.
1. Click the “TX Power (High Pwr / Low3 Pwr / Low2 Pwr)” but­ton to open the “TX Power Alignment” window.
2. Click the “PTT” button on the desired channel. The radio starts to transmit on the selected channel.
3. Set the value to get desired output power on the Power Meter according to the following ways:
Dragging the slide bar
l
Clicking the arrow buttons
l
Pressing the left/right arrow key
l
of the computer’s keyboard Entering the value in the entry box from the computer’s
l
keyboard
4. After getting the desired output power, click the “PTT” button or press the “SPACE” bar to stop transmitting.
5. Click the “OK” button to nish the TX Power alignment and save the data.
You may select the adjusting type from the “Radio” button (ADJ
Type) located at the bottom of the screen, as needed.
Basic: “Low-edge / band center / high-edge” and select the
channel for alignment (Default).
Single: Alignment value changes only on the selected chan-
nel.
All Freq: Alignment value changes on all channels.
Model 45 W 25 W
High 45 W 25 W Low 3 25 W 10 W Low 2 5 W 10 W
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Alignment
6. maximum deviation <wide> / <narrow>
This parameter is to align the “Maximum Deviation” (Wide/Narrow).
1. Press the “Max Dev (W/N)” button to open the “Max Deviation Alignment” window.
2. Click the “PTT” button on the desired channel. The radio starts to transmit on the selected channel.
3. Set the value to get desired deviation (Wide: 4.2 kHz, Narrow:
2.1 kHz) on the deviation meter according to the following ways:
Dragging the slide bar
l
Clicking the arrow buttons
l
Pressing the up-down key of the computer’s keyboard
l
Entering the value in the entry box from the computer’s
l
keyboard
4. After getting the desired deviation, click the “PTT” button or press the “SPACE” bar to stop transmitting.
5. Click the “OK” button to nish the Max Deviation alignment and save the data.
1) You may align the deviation level by any modulation frequency by changing the value of the “Freq” box located at the bottom left of the screen, if needed.
2) You may select the alignment type from the “Radio” button (ADJ Type) located at the bottom of the screen, as needed. Basic: “Low-edge / band center / high-edge” and select the
channel for alignment (Default).
Single: Alignment value changes only on the selected chan-
nel.
All Freq: Alignment value changes on all channels.
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Page 18
Perform the following alignments as needed.

symbol deviation

This parameter is to align the deviation of the digital mode articially.
1. Press the “Symbol Dev” button to open the “Symbol Deviation Alignment” window.
2. Click the “PTT” button on the desired channel. The radio starts to transmit on the selected channel.
3. Set the value to get Target Deviation (which is indicated on the screen) on the deviation meter according to the following ways:
Dragging the slide bar
l
Clicking the arrow buttons
l
Pressing the up-down key of the computer’s keyboard
l
Entering the value in the entry box from the computer’s
l
keyboard
4. After getting the desired deviation, click the “PTT” button or press the “SPACE” bar to stop transmitting.
5. Click the “OK” button to finish the Symbol Deviation align­ment and save the data.
You may select the alignment type from the “Radio” button (ADJ
Type) located at the bottom of the screen, as needed.
Basic: “Low-edge / band center / high-edge” and select the
channel for alignment (Default).
Single: Alignment value changes only on the selected chan-
nel.
All Freq: Alignment value changes on all channels.
Alignment
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Page 19
modulation balanCe <wide> / <narrow> (this alignment is diFFiCult.)
This parameter is to align the “Modulation Balance” (Wide/Narrow).
1. Press the “Mod Bal” button to open the “Modulation Balance Alignment” window.
2. Confirm the modulation frequency which is indicated in the “Freq” box located at the bottom left of the screen is “50 (Hz)”.
If not, enter the value (50) in the “Freq” box from the comput-
er’s keyboard.
3. Click the “PTT” button on the desired channel. The radio starts to transmit on the selected channel.
4. Write down a deviation level, then enter the “4000 (Hz)” of the modulation frequency to the “Freq” box.
5. Set the value to get the same deviation level that wrote down according to the following ways:
Dragging the slide bar
l
Clicking the arrow buttons
l
Pressing the left/right arrow key of the computer’s keyboard
l
Entering the value (“0” - “3FF”) in the “Current Data” box
l
from the computer’s keyboard
6. Click the “PTT” button or press the “SPACE” bar to stop trans­mitting.
7. Click the “OK” button to nish the Modulation Balance align­ment and save the data.
Alignment
ê
1) You may align the modulation balance by any frequency pair by changing the value of the “Freq” box located at the bottom left of the screen, if needed.
2) You may select the alignment type from the “Radio” button (ADJ Type) located at the bottom of the screen, as needed. Basic: “Low-edge / band center / high-edge” and select the
channel for alignment (Default).
Single: Alignment value changes only on the selected chan-
nel.
All Freq: Alignment value changes on all channels.
ê
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Page 20
CtCss deviation <wide> / <narrow>
This parameter is to align CTCSS Deviation of the selected channel.
1. Press the “CTCSS (W/N)” button to open the “CTCSS Devia­tion Alignment” window.
2. Click the “PTT” button or press the “SPACE” bar of the com­puter’s keyboard to transmit the radio.
3. Set the value to get desired deviation (Nominal: Wide: 0.6 kHz, Narrow: 0.35 kHz) on the deviation meter according to the fol­lowing ways:
Dragging the slide bar
l
Clicking the arrow buttons
l
Pressing the left/right arrow key of the computer’s keyboard
l
Entering the value (“–20.00” - “20.00”) in the “Currend
l
Data” box from the computer’s keyboard
4. After getting the desired deviation, click the “PTT” button or press the “SPACE” bar to stop transmitting.
5. Click the “OK” button to finish the CTCSS Deviation align­ment and save the data.
You may align the deviation level by any CTCSS tone frequency (default: 67.0 Hz) by changing the value of the “CTCSS Freq” box located at the bottom of the screen, if needed.
Alignment
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dCs deviation <wide> / <narrow>
This parameter is to align “DCS Deviation” of the selected channel.
1. Press the “DCS (W/N)” button to open the “DCS Deviation Alignment” window.
2. Click the “PTT” button or press the “SPACE” bar of the com­puter’s keyboard to transmit the radio.
3. Set the value to get desired deviation (Nominal: Wide: 0.65 kHz, Narrow: 0.4 kHz) on the deviation meter according to the following ways:
Dragging the slide bar
l
Clicking the arrow buttons
l
Pressing the left/right arrow key of the computer’s keyboard
l
Entering the value (“–20.00” - “20.00”) in the “Currend
l
Data” box from the computer’s keyboard
4. After getting the desired deviation, click the “PTT” button or press the “SPACE” bar to stop transmitting.
5. Click the “OK” button to nish the DCS Deviation alignment and save the data.
You may align the deviation level by any DCS code (default: 532) by changing the value of the “DCS Code” box located at the bot­tom of the screen, if needed.
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Page 21

dtmF deviation

This parameter is to align “DTMF Deviation”.
1. Press the “DTMF” button to open the “DTMF Deviation Align­ment” window.
2. Click the “PTT” button or press the “SPACE” bar of the com­puter’s keyboard to transmit the radio.
3. Set the value to get desired deviation (Nominal: 3.0 kHz) on the deviation meter according to the following ways:
Dragging the slide bar
l
Clicking the arrow buttons
l
Pressing the left/right arrow key of the computer’s keyboard
l
Entering the value (“–20.00” - “20.00”) in the “Currend
l
Data” box from the computer’s keyboard
4. After getting the desired deviation, click the “PTT” button or press the “SPACE” bar to stop transmitting.
5. Click the “OK” button to nish the DTMF Deviation alignment and save the data.
You may align the deviation level by any DTMF tone (default: “A”, available selection: “0” - “9”, “A” - “D”, “E(*)”, and “F(#)”) by changing the value of the “DTMF Code” box located at the bottom of the screen, if needed.
Alignment
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msK deviation

This parameter is to align “MSK Deviation” which use for the ANI operation of the MDC1200 System.
1. Press the “MSK” button to open the “MSK Deviation Align­ment” window.
2. Click the “PTT” button or press the “SPACE” bar of the com­puter’s keyboard to transmit the radio.
3. Set the value to get desired deviation (Nominal: 3.0 kHz) on the deviation meter according to the following ways:
Dragging the slide bar
l
Clicking the arrow buttons
l
Pressing the left/right arrow key of the computer’s keyboard
l
Entering the value (“–20.00” - “20.00”) in the “Currend
l
Data” box from the computer’s keyboard
4. After getting the desired deviation, click the “PTT” button or press the “SPACE” bar to stop transmitting.
5. Click the “OK” button to nish the MSK Deviation alignment and save the data.
ê
EVX-5300/-5400 UHF Service Manual 21
Page 22

sequential tone deviation

This parameter is to ne-tune of the “Sequential Tone Deviation” for the 2-Tone and 5-Tone Encoder.
1. Press the “Seq Tone” button to open the “Sequential Tone De­viation Alignment” window.
2. Entering the desired value in the “New” box from the comput­er’s keyboard.
3. Click the “OK” button to nish the Sequential Tone Deviation alignment and save the data.
Alignment
ê
EVX-5300/-5400 UHF Service Manual 22
Page 23
MAIN Unit (FR026490A: TYPE “G6”
)
Circuit Diagram (RF & AF Section
)
EVX-5300/-5400 UHF Service Manual 23
Page 24
MAIN Unit (FR026490A: TYPE “G6”
)
Circuit Diagram (Control Section
)
EVX-5300/-5400 UHF Service Manual 24
Page 25
MAIN Unit (FR024860B: TYPE “G7”
)
Circuit Diagram (RF & AF Section
)
EVX-5300/-5400 UHF Service Manual 25
Page 26
MAIN Unit (FR024860B: TYPE “G7”
)
Circuit Diagram (Control Section
)
EVX-5300/-5400 UHF Service Manual 26
Page 27
MAIN-2 Unit (FR026490A: TYPE “G7”
)
Circuit Diagram (RF & AF Section
)
EVX-5300/-5400 UHF Service Manual (for LMR) 27
Page 28
MAIN-2 Unit (FR026490A: TYPE “G7”
)
Circuit Diagram (Control Section
)
EVX-5300/-5400 UHF Service Manual (for LMR) 28
Page 29
FRONT-A Unit (FR024850C: EVX-5300
Circuit Diagram
)
EVX-5300/-5400 UHF Service Manual 29
Page 30
FRONT-B Unit (FR025010B: EVX-5400
Circuit Diagram
)
EVX-5300/-5400 UHF Service Manual 30
Page 31
Copyright 2014 Vertex Standard LMR, Inc. All rights reserved.
No portion of this manual may be reproduced without the permission of Vertex Standard LMR, Inc.
EVX-5300/-5400 UHF Service Manual 23
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