Versamatic V Series, E Series, SPA15, VSMA3, E3 Service & Operating Manual

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Page 1

SERVICE & OPERATING MANUAL

ORIGINAL INSTRUCTIONS

3" Elima-Matic Bolted Non-Metallic

with Non-Metallic Center Section

E3 Non-Metallic Pumps

• Polypropylene

• PVDF

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY

VERSAMATIC

Warren Rupp, Inc. • A Unit of IDEX Corporation

800 North Main Street, Mansfield, OH 44902 USA Phone: (419) 526-7296 • www.versamatic.com

Page 2

Safety Information

IMPORTANT

Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.

When the pump is used for materials that tend to settle out

or solidify, the pump should be ushed after each use to

prevent damage. In freezing temperatures the pump should be completely drained between uses.

CAUTION

Before pump operation, inspect all fasteners for loosening

caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.

Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.

WARNING Pump not designed, tested or certied to be powered by compressed natural gas. Powering the pump with natural gas will void the warranty.

WARNING

When used for toxic or aggressive uids, the pump should always be ushed clean prior to disassembly.

Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.

Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear protection.

In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust

must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can

result, especially when handling ammable liquids. The pump, piping, valves, containers and other miscellaneous equipment

must be properly grounded.

This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.

WARNING The use of non-OEM replacement parts will void (or negate)

agency certications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot

ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.

Use safe practices when lifting

ATEX Pumps - Conditions For Safe Use

1. Ambient temperature range is as speci ed in tables 1 & 2 on the next page

2. ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in accordance with local electrical codes

3. Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the

pumps may be subjected to oil, greases and hydraulic liquids.

4. When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area, as de ned in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied

- Equipment is always used to transfer electrically conductive ﬂ uids or

- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.

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Table of Contents

SECTION 1: PUMP SPECIFICATIONS ..............1

• Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ...7

• Principle of Pump Operation

• Typical Installation Guide

• Troubleshooting

SECTION 3: EXPLODED VIEW ........................10

• Composite Drawings

• Parts List

• Materials Code

• Air Distribution Valve Assembly Drawing

• Pilot Valve Assembly Drawing

• Diaphragm Service Drawings

• Matieral Code

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY

SECTION 4: WARRANTY & CERTIFICATES ..16

• Warranty

• EU Declaration of Conformity - Machinery Directive

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Page 4

Explanation of Pump Nomenclature

Your Serial #: (ll in from pump nameplate) _____________________________________

1: PUMP SPECS

Your Model #:

(ll in from pump nameplate)

__ __ __ __ __ __ __ __ __ __ __ __ __

Model #:

Options (if applicable)

Design Level

Construction Design

Valve Seat Material/Valve Seat O-Ring Material

Valve Ball Material

Diaphragm Series

Diaphragm Material

Non-Wetted Parts

Wetted Parts

Pump Size

Model

Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material E Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel 2 Nitrile (Nitrile) V V-Series 5 1/2" S Stainless Steel P Polypropylene 3 FKM (Fluorocarbon)

7 3/4" H Alloy C G Groundable Acetal 4 EPDM 1 1" P Polypropylene Z PTFE-coated Aluminum 5 PTFE 4 1-1/4" or 1-1/2" K Kynar J Nickel-plated Aluminum 6 Santoprene XL 2 2" G Groundable Acetal C Cast Iron 7 Hytrel 3 3" B Aluminum (screen mount) Q Epoxy-Coated Aluminum Y FDA Santoprene

Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction Design Miscellaneous Options R Rugged 1 Neoprene 1 Neoprene 9 Bolted B BSP Tapered Thread D Dome 2 Nitrile 2 Nitrile 0 Clamped CP Center Port X Thermo-Matic 3 (FKM) Fluorocarbon 3 (FKM) Fluorocarbon ATEX ATEX Compliant T Tef-Matic (2-piece) 4 EPDM 4 EPDM Design Level FP Food Processing B Versa-Tuff (1-piece) 5 PTFE 5 PTFE A SP Sanitary Pump F FUSION (one-piece 6 Santoprene XL 6 Santoprene XL C HP High Pressure

integrated plate) 7 Hytrel 7 Hytrel OE Original Elima-Matic 8 Polyurethane 8 Polyurethane F Flap Valve A Acetal A Aluminum w/ PTFE O-Rings HD Horizontal Discharge S Stainless Steel S Stainless Steel w/ PTFE O-Rings 3A 3-A Certied Y FDA Santoprene C Carbon Steel w/ PTFE O-Rings UL UL Listed H Alloy C w/ PTFE O-Rings OB Oil Bottle T PTFE Encapsulated Silicone O-Rings Y FDA Santoprene

*More than one option may be specied for a particular pump model.

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Materials

Material Prole:

CAUTION! Operating temperature limitations are as follows:

Conductive Acetal: Tough, impact resistant, ductile. Good abrasion resistance and low friction surface. Generally inert, with good chemical resistance except for strong acids and oxidizing agents.

EPDM: Shows very good water and chemical resistance. Has poor resistance to oils and solvents, but is fair in ketones and alcohols.

FKM: (Fluorocarbon) Shows good resistance to a wide range of oils and sovents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hot water or hot aqueous solutions (over 70°F) will attack FKM.

Hytrel®: Good on acids, bases, amines and glycols at room temperatures only.

Neoprene: All purpose. Resistance to vegetable oils. Generally not affected by moderate chemicals, fats, greases and many oils and solvents. Generally attacked by strong oxidizing acids, ketones, esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons.

Nitrile: General purpose, oil-resistant. Shows good solvent, oil,

water and hydraulic uid resistance. Should not be used with

highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.

Nylon: 6/6 High strength and toughness over a wide temperature range. Moderate to good resistance to fuels, oils and chemicals.

Operating

Temperatures:

Max. Min.

190°F

88°C

280°F

138°C

350°F

177°C

220°F

104°C

200°F

93°C

190°F

88°C

180°F

82°C

-20°F

-29°C

-40°F

-40°C

-40°F

-40°C

-20°F

-29°C

-10°F

-23°C

-10°F

-23°C

32°F

0°C

Polypropylene: A thermoplastic polymer. Moderate tensile

and ex strength. Resists stong acids and alkali. Attacked by

chlorine, fuming nitric acid and other strong oxidizing agents.

PVDF: (Polyvinylidene Fluoride) A durable uoroplastic with

excellent chemical resistance. Excellent for UV applications. High tensile strength and impact resistance.

Santoprene®: Injection molded thermoplastic elastomer with

no fabric layer. Long mechanical ex life. Excellent abrasion

resistance.

UHMW PE: A thermoplastic that is highly resistant to a broad range of chemicals. Exhibits outstanding abrasion and impact resistance, along with environmental stress-cracking resistance.

Urethane: Shows good resistance to abrasives. Has poor resistance to most solvents and oils.

Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. Very few chemicals are known to chemically react with PTFE;

molten alkali metals, turbulent liquid or gaseous uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free uorine at elevated

temperatures.

Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.

180°F

82°C

250°F

121°C

275°F

135°C

180°F

82°C

150°F

66°C

220°F

104°C

32°F

0°C

0°F

-18°C

-40°F

-40°C

-35°F

-37°C

32°F

0°C

-35°F

-37°C

Metals:

Alloy C: Equal to ASTM494 CW-12M-1 specication for nickel and nickel alloy.

Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion

resistant iron chromium, iron chromium nickel and nickel based alloy castings for general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.

For specic applications, always consult the Chemical Resistance Chart.

Note: This document is a high level guide. Please be aware that not all model and or material

combinations are possible for all sizes. Please consult factory or your distributor for specic details.

1: PUMP SPECS

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Performance

100

BAR

PSI

DISCHARGE HEAD

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280

(34)

(68)

850 950 105075065055045035025015050

CAPACITY

U.S. Gallons per minute

Displacement Per Stroke, 1.0 Gal. (3.78L)SCFM (M

/hr)

Liters per minute

AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI

100

(170)

(102)

(136)

120

(204)

E3 - 3” Non-Metallic Bolted Pump – Non-Metallic Center

Flow Rate

Adjustable to ...0 to 280 GPM (1060 LPM)

Port Size

Suction .......3" ANSI, 150 Class (DIN 80)

Discharge.....3" ANSI, 150 Class (DIN 80)

Air Inlet ......................3/4" NPT

Air Exhaust ................... 1" NPT

Suction Lift

Dry ........................20' (6.1 m)

Wet........................25' (7.6 m)

Max Solid Size (Diameter)

........................0.71" (18 mm)

1: PUMP SPECS

Max Noise Level .............96 dB(A)

Shipping Weights

Polypropylene ...........208 lbs (94 kg)

PVDF .................271 lbs (123 kg)

NOTE: Performance based on the following: elastomeric tted pump, ooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

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Dimensional Drawings

E3 Non-Metallic

Dimensions in Inches [ ] in Millimeters. Dimensional tolerance: +/- 1/8" [ ] +/- 3mm

STANDARD ENCAPSULATED MUFFLER

1" NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS

4X 1.00

.75 19

2X 11.00

279

2X 15.00

381

2X 17.72

DISCHARGE PORT

3" STANDARD 125# FLANGE CONFIGURATION

.75 [4] HOLES EQUALLY SPACED

ON A

6.00 [152] BOLT CIRCLE

40.66 1033

2X 6.51

4.85 123

165

SUCTION PORT

3" STANDARD 125# FLANGE CONFIGURATION

.75 [4] HOLES EQUALLY SPACED

ON A

6.00 [152] BOLT CIRCLE

450

16.19 411

5.00 127

20.25 514

32.31 821

AIR INLET 3/4 NPT

S30 NON-METALLIC

DIMESIONS IN INCHES [MILLIMETERS) DIMENSIONAL TOLERANCES:

.125 [3mm]

1: PUMP SPECS

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Principle of Pump Operation

SAFE AIR EXHAUST DISPOSAL AREA

MUFFLER

Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen.

2: INSTAL & OP

Discharge

Stroke

Air Line

Discharged

Fluid

Suction

Stroke

The main directional (air) control valve compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm the exhausting air is directed through the air valve assembly(s) to an exhaust port

④

As inner chamber pressure pressure together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions

are controlled by the check valves (ball or ap)

The pump primes as a result of the suction stroke. The suction stroke lowers the chamber pressure the chamber volume. This results in a pressure differential necessary for atmospheric pressure through the suction piping and across the suction side check

valve and into the outer uid chamber

Suction (side) stroking also initiates the reciprocating (shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke. The diaphragm’s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve. Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.

(P2), the rod

from behind the opposite diaphragm

③

(P1) exceeds liquid chamber

connected diaphragms shift

⑤

distributes

①

. At the same time,

②

orientation.

⑥

(P3) increasing

(P4) to push the uid

⑦

7 • Model E3 Non-Metallic Bolted

Primed

Fluid

SUBMERGED ILLUSTRATION

MUFFLER

LIQUID LEVEL

SUCTION

LINE

Pump can be submerged if the pump materials of construction are compatible with the liquid being pumped. The air exhaust must be piped above the liquid level. When the pumped product

source is at a higher level than the pump (ooded suction

condition), pipe the exhaust higher than the product source to prevent siphoning spills.

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Recommended Installation Guide

Available Accessories:

1. Surge Suppressor

2. Filter/Regulator

3. Air Dryer

Unregulated Air

Supply to Surge

Suppressor

Surge Suppressor

Pressure Gauge

Shut-Off Valve

Note: Surge Suppressor and Piping must be supported after

the exible connection.

(Optional Piped Exhaust)

Flexible Connector

Vacuum

Gauge

Suction

Shut-Off Valve

Drain Port

Muffler

Pipe Connection

(Style Optional)

Flexible Connector

Drain Port

Discharge

Check Valve

Shut-Off Valve

Air Inlet

Filter Regulator

Air Dryer

2: INSTAL & OP

CAUTION

The air exhaust should be piped to an area for safe disposition of the product being

pumped, in the event of

a diaphragm failure.

Installation And Start-Up

Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of ttings to a minimum. Do not reduce the suction line

diameter.

Air Supply

Connect the pump air inlet to an air supply with sufcient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to

insure air supply pressure does not exceed recommended limits.

Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air consumption.

Air Line Moisture Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can be reduced by using a point-of-use air dryer.

Air Inlet And Priming

To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air ow as desired. If opening the valve increases cycling rate, but does not increase the rate of ow, cavitation has occurred. The valve should be closed slightly to obtain the most efcient air ow to pump ow ratio.

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Troubleshooting Guide

Symptom: Potential Cause(s): Recommendation(s):

Pump Cycles Once

Pump Will Not Operate / Cycle

Pump Cycles and Will Not Prime or No Flow

Pump Cycles Running

2: INSTAL & OP

Sluggish/Stalling, Flow Unsatisfactory

Product Leaking Through Exhaust

Premature Diaphragm Failure

Unbalanced Cycling

Deadhead (system pressure meets or exceeds air supply pressure).

Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.

Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.

Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.

Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).

Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.

Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.

Deadhead (system pressure meets or exceeds air supply pressure).

Blocked air exhaust mufer. Remove mufer screen, clean or de-ice, and re-install.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or ush any obstructions.

Cavitation on suction side. Check suction condition (move pump closer to product).

Check valve obstructed. Valve ball(s) not seating properly or sticking.

Valve ball(s) missing (pushed into chamber or manifold).

Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.

Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.

Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.

Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.

Icing. Remove mufer screen, de-ice, and re-install. Install a point of use air drier.

Clogged manifolds. Clean manifolds to allow proper air ow

Deadhead (system pressure meets or exceeds air supply pressure).

Cavitation on suction side. Check suction (move pump closer to product).

Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.

Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.

Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the uid by fast cycling.

Undersized suction line. Meet or exceed pump connections.

Restrictive or undersized air line. Install a larger air line and connection.

Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.

Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.

Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.

Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.

Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility

Cavitation. Enlarge pipe diameter on suction side of pump.

Excessive ooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.

Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations

Incorrect diaphragm plates or plates on backwards, installed incorrectly or worn.

Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.

Undersized suction line. Meet or exceed pump connections.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.

Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.

Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.

Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow. (Does not apply to high pressure 2:1 units).

Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket. Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. Use heavier valve ball material.

Worn valve ball or valve seat. Worn ngers in valve ball cage (replace part). Check Chemical Resistance Guide for compatibility.

Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow. (Does not apply to high pressure 2:1 units).

with products, cleaners, temperature limitations and lubrication.

Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.

and lubrication.

Check Operating Manual to check for correct part and installation. Ensure outer plates have not been worn to a sharp edge.

For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388

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Composite Repair Parts Drawing

PTFE OVERLAY OPTION

3: EXP VIEW

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Composite Repair Parts List

Item Part Number Description Qty

1 031.140.000 Air Valve Assembly (000 mu󰀪er) 1

031.140.002 Air Valve Assembly (w/ PTFE coated hardware) 1

031.141.000 Air Valve Assembly (w/ no mu󰀪er) 1

2 050.014.354 Ball, Check - Santoprene 4

050.015.600 Ball, Check - PTFE 4 3 095.110.558 Pilot Valve Assembly 1 4 114.024.551 Intermediate 1 5 132.035.360 Bumper, Diaphragm 2 6 135.034.506 Bushing, Plunger 2 7 165.113.551 Cap, Air Inlet 1

8 170.015.115 Capscrew, Hx-Hd 5/8-11 x 2.75 4

170.015.308 Capscrew, Hx-Hd 5/8-11 x 2.75 4 9 170.069.115 Capscrew, Hx-Hd 5/16-18 x 1.75 4

170.069.308 Capscrew, Hx-Hd 5/16-18 x 1.75 4 10 170.111.115 Capscrew, Hx-Hd 5/8-11 x 3.25 48

170.111.308 Capscrew, Hx-Hd 5/8-11 x 3.25 48 11 170.132.115 Capscrew, Hx-Hd 5/8-11 x 4.5 16

170.132.308 Capscrew, Hx-Hd 5/8-11 x 4.5 16

12 171.053.115 Capscrew, Soc-Hd 3/8-16 X 2.50 4 13 171.078.115 Capscrew, 82 DEG FH, HEX SOC, 3/8-16 X 1.25 8 14 196.151.552 Chamber, Outer - Polypropylene 2

196.151.520 Chamber, Outer - PVDF 2 15 196.223.551 Chamber, Inner 2 16 286.077.354 Diaphragm - Santoprene 2 17 286.078.600 Diaphragm, Overlay - PTFE 2 18 312.124.552 Elbow, Suction - Polypropylene 2

312.124.520 Elbow, Suction - PVDF 2

Item Part Number Description Qty

19 312.103.552 Elbow, Discharge - Polypropylene 2

312.103.520 Elbow, Discharge - PVDF 2 20 360.093.360 Gasket, Air Valve 1 21 360.103.360 Gasket, Pilot Valve 1 22 360.104.379 Gasket, Air Inlet Cap 1 23 360.107.360 Gasket, Inner Chamber 2 24 518.226.552 Manifold - Polypropylene 2

518.226.552E Manifold - Polypropylene, 80mm DIN 2

518.226.520 Manifold - PVDF 2

518.226.520E Manifold - PVDF, 80mm DIN 2

25 545.009.115 Nut, Hex 5/8-11 64

545.009.308 Nut, Hex 5/8-11 64

26 560.001.360 O-ring 2 27 612.192.157 Plate, Inner Diaphragm (w/ aluminum center) 2 28 612.253.552 Plate, Outer Diaphragm - Polypropylene 2

612.253.520 Plate, Outer Diaphragm - PVDF 2 29 620.025.114 Plunger, Actuator 4 30 670.056.552 Retainer, Ball - Polypropylene 4

670.056.520 Retainer, Ball - PVDF 4 31 675.042.115 Retaining Ring 2 32 685.080.120 Rod, Diaphragm 1 33 720.004.360 Seal, Diaphragm Rod U-Cup 2 34 720.039.600 Seal, Manifold 4 35 720.043.600 Seal, Valve Module 8 36 722.131.552 Seat, Check Ball - Polypropylene 4

722.131.520 Seat, Check Ball - PVDF 4 37 901.038.115 Washer, Flat 5/16 4

901.038.308 Washer, Flat 5/16 4 38 901.047.115 Washer, Flat 5/8 132

901.047.308 Washer, Flat 5/8 132 39 901.048.115 Washer Flat 3/8 4

901.048.308 Washer Flat 3/8 4

3: EXP VIEW

LEGEND:

= Items contained within Air End Kits = Items contianed within Wet End Kits

Note: Kits contain components specic to the material codes.

ATEX Compliant

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Air Distribution Valve Assembly Drawing

1-J

1-D

1-F

1-G

1-H

1-G

1-E

1-C

1-A

1-B

1-C

1-E

1-G

1-H

MAIN AIR VALVE ASSEMBLY PARTS LIST

ITEM PART NUMBER DESCRIPTION QTY

1 031-140-000 Main Air Valve Assembly 1 1-A 031-139-000 Spool Assembly 1 1-B 095-094-551 Body, Air Valve 1 1-C 132-029-552 Bumper 2

1-D 165-096-551 Cap, Mu󰀪er 1

1-E 165-115-552 Cap, End 2

1-F 530-028-550 Mu󰀪er 1

1-G 560-020-360 O-Ring 8 1-H 675-044-115 Ring, Retaining 2 1-J 710-015-115 Screw, Self-tapping 4

For pumps equipped with PTFE Coated Hardware

1 031-140-002 Air Valve Assembly 1

(Includes all items used on 031-140-000 except:)

1-J 710-015-308 Screw Self tapping 4 1-H 675-044-308 Ring, Retaining 2

For pumps with alternate Mesh or Sound Dampening mu󰀪ers or piped exhaust:1 031-141-000 Air Valve Assembly

1 (Includes all items used on 031-140-000 minus

items 1-D, 1-F & 1-J)

For pumps equipped with PTFE coated hardware option:

1 031-041-002 Air Valve Assembly 1

(Includes all items used on 031-141-000 except:)

1-H 675-044-308 Ring, Retaining 2

3: EXP VIEW

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Model E3 Non-Metallic Bolted • 12

Page 14

Pilot Valve Assembly Drawing

2-A

2-B

2-C

3: EXP VIEW

Pilot Valve Servicing

With Pilot Valve removed from pump.

Step 1: Remove snap ring (2-F).

Step 2: Remove sleeve (2-B), inspect O-Rings (2-C),

replace if required.

Step 3: Remove spool (2-D) from sleeve (2-B),

inspect O-Rings (2E), replace if required.

Step 4: Lightly lubricate O-Rings (2-C) and (2-E).

Reassemble in reverse order.

2-E

2-D

2-F

Pilot Valve Assembly Parts List

Item Part Number Description Qty

2 095-110-558 Pilot Valve Assembly 1 2-A 095-095-558 Valve Body 1 2-B 755-052-000 Sleeve (With O-Rings) 1 2-C 560-033-360 O-Ring (Sleeve) 6 2-D 775-055-000 Spool (With O-Rings) 1 2-E 560-023-360 O-Ring (Spool) 3 2-F 675-037-080 Retaining Ring 1

13 • Model E3 Non-Metallic Bolted

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Diaphragm Service Drawing

Torque: 600 in/lbs

Non-Overlay

Torque: 600 in/lbs

Diaphragm Service Drawing

With Overlay

3: EXP VIEW

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Torque: 600 in/lbs

Model E3 Non-Metallic Bolted • 14

Page 16

Material Codes - The Last 3 Digits of Part Number

000.....Assembly, sub-assembly;

and some purchased items

010.....Cast Iron

015.....Ductile Iron

020.....Ferritic Malleable Iron

080.....Carbon Steel, AISI B-1112

110 .....Alloy Type 316 Stainless Steel

111 ..... Alloy Type 316 Stainless Steel

(Electro Polished)

112 .....Alloy C

113 .....Alloy Type 316 Stainless Steel

(Hand Polished)

114 .....303 Stainless Steel

115 .....302/304 Stainless Steel

117 .....440-C Stainless Steel (Martensitic)

120.....416 Stainless Steel

(Wrought Martensitic)

148.....Hardcoat Anodized Aluminum

150.....6061-T6 Aluminum

152.....2024-T4 Aluminum (2023-T351)

155.....356-T6 Aluminum

156.....356-T6 Aluminum

157.....Die Cast Aluminum Alloy #380

158.....Aluminum Alloy SR-319

162.....Brass, Yellow, Screw Machine Stock

165.....Cast Bronze, 85-5-5-5

166.....Bronze, SAE 660

170.....Bronze, Bearing Type,

Oil Impregnated

180.....Copper Alloy

305.....Carbon Steel, Black Epoxy Coated

306.....Carbon Steel, Black PTFE Coated

307.....Aluminum, Black Epoxy Coated

308.....Stainless Steel, Black PTFE Coated

309.....Aluminum, Black PTFE Coated

313.....Aluminum, White Epoxy Coated

330.....Zinc Plated Steel

332.....Aluminum, Electroless Nickel Plated

333.....Carbon Steel, Electroless

Nickel Plated

335.....Galvanized Steel

337.....Silver Plated Steel

351.....Food Grade Santoprene

353.....Geolast; Color: Black

354.....Injection Molded #203-40

Santoprene

Duro 40D +/-5;

Color: RED

356.....Hytrel

357.....Injection Molded Polyurethane

358.....Urethane Rubber

(Some Applications) (Compression Mold)

359.....Urethane Rubber

360.....Nitrile Rubber Color coded: RED

363.....FKM (Fluorocarbon)

Color coded: YELLOW

364.....EPDM Rubber

Color coded: BLUE

365.....Neoprene Rubber

Color coded: GREEN

366.....Food Grade Nitrile

368.....Food Grade EPDM

371.....Philthane (Tuftane)

374.....Carboxylated Nitrile

375.....Fluorinated Nitrile

378.....High Density Polypropylene

379.....Conductive Nitrile

408.....Cork and Neoprene

425.....Compressed Fibre

426.....Blue Gard

440.....Vegetable Fibre

500.....Delrin

500

502.....Conductive Acetal, ESD-800

503.....Conductive Acetal, Glass-Filled

506.....Delrin

150

520.....Injection Molded PVDF

Natural color

540.....Nylon

542.....Nylon

544.....Nylon Injection Molded

550.....Polyethylene

551.....Glass Filled Polypropylene

552.....Unlled Polypropylene

555.....Polyvinyl Chloride

556.....Black Vinyl

558.....Conductive HDPE

570.....Rulon II

580.....Ryton

600.....PTFE (virgin material)

Tetrauorocarbon (TFE)

603.....Blue Gylon

604.....PTFE

606.....PTFE

607.....Envelon

608.....Conductive PTFE

610.....PTFE Encapsulated Silicon

611 .....PTFE Encapsulated FKM

632.....Neoprene/Hytrel

633.....FKM/PTFE

634.....EPDM/PTFE

635.....Neoprene/PTFE

637.....PTFE, FKM/PTFE

638.....PTFE, Hytrel

/PTFE

639.....Nitrile/TFE

643.....Santoprene

644.....Santoprene

656 .....Santoprene

/EPDM

/PTFE

Diaphragm and

Check Balls/EPDM Seats

661.....EPDM/Santoprene

666.....FDA Nitrile Diaphragm,

PTFE Overlay, Balls, and Seals

668.....PTFE, FDA Santoprene

/PTFE

• Delrin and Hytrel are registered tradenames of E.I. DuPont.

• Nylatron is a registered tradename of Polymer Corp.

• Gylon is a registered tradename of Garlock, Inc.

• Santoprene is a registered tradename of Exxon Mobil Corp.

• Rulon II is a registered tradename of Dixion Industries Corp.

• Ryton is a registered tradename of Phillips Chemical Co.

• Valox is a registered tradename of General Electric Co.

15 • Model E3 Non-Metallic Bolted

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Page 17

5 - YEAR Limited Product Warranty

~ See complete warranty at http://vm.salesmrc.com/pdfs/VM_Product_Warranty.pdf

Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified

Versamatic warrants to the original end-use purchaser that no product sold by Versamatic that bears a Versamatic brand shall fail under

normal use and service due to a defect in material or workmanship within five years from the date of shipment from Versamatic’s factory.

The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food

Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.

DECLARATION OF CONFORMITY

DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN

MANUFACTURED BY:

FABRIQUE PAR: FABRICADA POR: HERGESTELLT VON: FABBRICATO DA: VERVAARDIGD DOOR: TILLVERKAD AV: FABRIKANT: VALMISTAJA: PRODUSENT: FABRICANTE:

DICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING • DEKLARATION OM ÖVERENSSTÄMMELSE

EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING

DECLARAÇAO DE CONFORMIDADE

VERSAMATIC

Warren Rupp, Inc. A Unit of IDEX Corporation 800 North Main Street P.O. Box 1568 Mansfield, OH 44901-1568 USA

Tel: 419-526-7296 Fax: 419-526-7289

PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15, RE SERIES AND U2 SERIES

This product complies with the following European Community Directives:

Ce produit est conforme aux directives de la Communauté européenne suivantes: Este producto cumple con las siguientes Directrices de la Comunidad Europea: Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft: Questo prodotto è conforme alle seguenti direttive CEE: Dir produkt voldoet aan de volgende EG-richtlijnen: Denna produkt överensstämmer med följande EU direktiv: Versamatic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive: Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet: Dette produkt oppfyller kravene til følgende EC Direktiver: Este produto está de acordo com as seguintes Directivas comunitárias:

2006/42/EC

on Machinery, according

to Annex VIII

This product has used the following harmonized standards to verify conformance: EN809:2012

Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité: Este producto cumple con las siquientes directrices de la comunidad europa: Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt: Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´: De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen: För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse: Harmoniserede standarder, der er benyttet: Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja: Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder: Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:

AUTHORIZED / APPROVED BY:

Approuve par: Aprobado por: Genehmigt von: approvato da: Goedgekeurd door: Underskrift: Valtuutettuna: Bemyndiget av: Autorizado Por:

06/14/2017 REV 08 VMQR 044FM

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Dave Roseberry Director of Engineering

Authorized Representative: IDEX Pump Technologies R79 Shannon Industrial Estate, Shannon, Co. Clare Ireland Attn: Barry McMahon

DATE: February 27, 2017

FECHA: DATUM: DATA: DATO: PÄIVÄYS:

Model E3 Non-Metallic Bolted • 16