Versa-Matic E3 Original Instructions Manual

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Page 1

3" Elima-Matic Bolted Metallic

with Metallic Center Section

E3 Metallic Pumps

• Stainless Steel

• Alloy C

Original Instructions

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY

Service & Operating Manual

Versa-Matic

800 North Main Street, Mansfield, OH 44902 USA • Phone: (419) 526-7296 • www.versamatic.com

VERSA-MATIC

• Warren Rupp, Inc. • A Unit of IDEX Corporation

Page 2

Safety Information

IMPORTANT

Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.

When the pump is used for materials that tend to settle out

or solidify, the pump should be ushed after each use to

prevent damage. In freezing temperatures the pump should be completely drained between uses.

CAUTION

Before pump operation, inspect all fasteners for loosening

caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.

Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.

WARNING Pump not designed, tested or certied to be powered by compressed natural gas. Powering the pump with natural gas will void the warranty.

WARNING

When used for toxic or aggressive uids, the pump should always be ushed clean prior to disassembly.

Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.

Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear protection.

In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust

must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can

result, especially when handling ammable liquids. The pump, piping, valves, containers and other miscellaneous equipment

must be properly grounded.

This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.

WARNING The use of non-OEM replacement parts will void (or negate)

agency certications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot

ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.

Grounding ATEX Pumps

ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in accordance with local electrical codes. Pumps equipped with electrically conductive diaphragms are suitable for

the transfer of conductive or non-conductive uids of any explosion group. When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area, as dened in EN 13461-1: 2009 section 6.7.5 table 9, the following protection methods must be applied:

• Equipment is always used to transfer electrically conductive uids or

• Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running

For further guidance on ATEX applications, please consult the factory.

Use safe practices when lifting

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Table of Contents

SECTION 1: PUMP SPECIFICATIONS ................1

• Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ......7

• Principle of Pump Operation

• Typical Installation Guide

• Troubleshooting

SECTION 3: EXPLODED VIEW .........................10

• Composite Drawings

• Parts List

• Materials Code

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY

SECTION 4: WARRANTY & CERTIFICATES ....14

• Warranty

• CE Declaration of Conformity - Directive 2006/42/EC Machinery

• CE Declaration of Conformity- Directive 94/9/EC (ATEX)

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Explanation of Pump Nomenclature

Your Serial #: (ll in from pump nameplate) _____________________________________

1: PUMP SPECS

Your Model #:

(ll in from pump nameplate)

__ __ __ __ __ __ __ __ __ __ __ __ __

Model #:

Options (if applicable)

Design Level

Construction Design

Valve Seat Material/Valve Seat O-Ring Material

Valve Ball Material

Diaphragm Series

Diaphragm Material

Non-Wetted Parts

Wetted Parts

Pump Size

Model

Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material E Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel 2 Nitrile (Nitrile) V V-Series 5 1/2" S Stainless Steel P Polypropylene 3 FKM (Fluorocarbon) RE AirVantage 7 3/4" H Alloy C G Groundable Acetal 4 EPDM

1 1" P Polypropylene Z PTFE-coated Aluminum 5 PTFE 4 1-1/4" or 1-1/2" K Kynar J Nickel-plated Aluminum 6 Santoprene XL 2 2" G Groundable Acetal C Cast Iron 7 Hytrel 3 3" B Aluminum (screen mount) Q Epoxy-Coated Aluminum 9 Geolast Y FDA Santoprene

Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction Design Miscellaneous Options R Rugged 1 Neoprene 1 Neoprene 9 Bolted B BSP Tapered Thread D Dome 2 Nitrile 2 Nitrile 0 Clamped CP Center Port X Thermo-Matic 3 (FKM) Fluorocarbon 3 (FKM) Fluorocarbon ATEX ATEX Compliant T Tef-Matic (2-piece) 4 EPDM 4 EPDM Design Level FP Food Processing B Versa-Tuff (1-piece) 5 PTFE 5 PTFE A SP Sanitary Pump F FUSION (one-piece 6 Santoprene XL 6 Santoprene XL C HP High Pressure

integrated plate) 7 Hytrel 7 Hytrel OE Original Elima-Matic 8 Polyurethane 8 Polyurethane F Flap Valve 9 Geolast 9 Geolast HD Horizontal Discharge A Acetal A Aluminum w/ PTFE O-Rings 3A 3-A Certied S Stainless Steel S Stainless Steel w/ PTFE O-Rings UL UL Listed Y FDA Santoprene C Carbon Steel w/ PTFE O-Rings OB Oil Bottle H Alloy C w/ PTFE O-Rings T PTFE Encapsulated Silicone O-Rings Y FDA Santoprene

*More than one option may be specied for a particular pump model.

1 • Model E3 Bolted Metallic

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Materials

Material Prole:

CAUTION! Operating temperature limitations are as follows:

Conductive Acetal: Tough, impact resistant, ductile. Good abrasion resistance and low friction surface. Generally inert, with good chemical resistance except for strong acids and oxidizing agents.

EPDM: Shows very good water and chemical resistance. Has

poor resistance to oils and solvents, but is fair in ketones and

alcohols.

FKM: (Fluorocarbon) Shows good resistance to a wide range of oils and sovents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils.

Hot water or hot aqueous solutions (over 70°F) will attack FKM.

Hytrel®: Good on acids, bases, amines and glycols at room

temperatures only.

Neoprene: All purpose. Resistance to vegetable oils. Generally not affected by moderate chemicals, fats, greases and many

oils and solvents. Generally attacked by strong oxidizing acids, ketones, esters and nitro hydrocarbons and chlorinated aromatic

hydrocarbons.

Nitrile: General purpose, oil-resistant. Shows good solvent, oil,

water and hydraulic uid resistance. Should not be used with highly polar solvents like acetone and MEK, ozone, chlorinated

hydrocarbons and nitro hydrocarbons.

Nylon: 6/6 High strength and toughness over a wide temperature range. Moderate to good resistance to fuels, oils and chemicals.

Operating

Temperatures:

Max. Min.

190°F

88°C

280°F 138°C

350°F

177°C

220°F 104°C

200°F

93°C

190°F

88°C

180°F

82°C

-20°F

-29°C

-40°F

-40°C

-40°F

-40°C

-20°F

-29°C

-10°F

-23°C

-10°F

-23°C

32°F

0°C

Polypropylene: A thermoplastic polymer. Moderate tensile

and ex strength. Resists stong acids and alkali. Attacked by

chlorine, fuming nitric acid and other strong oxidizing agents.

PVDF: (Polyvinylidene Fluoride) A durable uoroplastic with

excellent chemical resistance. Excellent for UV applications. High tensile strength and impact resistance.

Santoprene®: Injection molded thermoplastic elastomer with

no fabric layer. Long mechanical ex life. Excellent abrasion

resistance.

UHMW PE: A thermoplastic that is highly resistant to a broad range of chemicals. Exhibits outstanding abrasion and impact

resistance, along with environmental stress-cracking resistance.

Urethane: Shows good resistance to abrasives. Has poor resistance to most solvents and oils.

Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. Very few chemicals are known to chemically react with PTFE; molten alkali metals, turbulent liquid or gaseous uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free uorine at elevated

temperatures.

Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.

180°F

82°C

250°F

121°C

275°F 135°C

180°F

82°C

150°F

66°C

220°F

104°C

32°F

0°C

0°F

-18°C

-40°F

-40°C

-35°F

-37°C

32°F

0°C

-35°F

-37°C

Metals:

Alloy C: Equal to ASTM494 CW-12M-1 specication for nickel and nickel alloy.

Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion

resistant iron chromium, iron chromium nickel and nickel based alloy castings for general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.

For specic applications, always consult the Chemical Resistance Chart.

1: PUMP SPECS

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Model E3 Bolted Metallic • 2

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Performance

E3 - 3” Bolted Stainless Pump – Metallic Center ELASTOMERIC AND TPE FITTED - RUGGED

Flow Rate

Adjustable to ......0-273 gpm (1,033 lpm)

Port Size

Suction .....3" ANSI 150 lbs Class (DIN80)

Discharge...3" ANSI 150 lbs Class (DIN80)

Air Inlet ......................1/2" NPT

...3/4"NPT (Stainless Steel Centers ONLY)

Air Exhaust ................... 1" NPT

Suction Lift

Dry ........................16' (4.9 m)

Wet........................31' (9.4 m)

Max Solid Size (Diameter)

1: PUMP SPECS

.......................1/2" (12.7 mm)

Max Noise Level .............93 dB(A)

Shipping Weights

Stainless..............245 lbs (111.1 kg)

** Stainless Center add ..........50 lbs. (22.7 kg)

320

280

240

200

160

120

Meters Feet

BAR

140

120

100

Discharge Head in PSI

0 20

100

120

140

40 60 80 100 120 140 160 180 200 220 240 260 280

Capacity in U.S. Gallons Per Minute

120 240 360 480 600 720 840 960

Capacity in Liters Per Minute

Displacement Per Stroke, 1.46 Gal. (5.5 L)

AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI

160

180

SCFM M3/HR

20 34 40 68 60 102 80 136 100 170 120 204 140 238 160 272 180 306

NOTE: Performance based on the following: elastomeric tted pump, ooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

E3 - 3” Bolted Stainless Pump – Metallic Center ELASTOMERIC AND TPE FITTED - DOMED

Flow Rate

Adjustable to ....... 0-252 gpm (954 lpm)

Port Size

Suction .....3" ANSI 150 lbs Class (DIN80)

Discharge...3" ANSI 150 lbs Class (DIN80)

Air Inlet ......................1/2" NPT

...3/4"NPT (Stainless Steel Centers ONLY)

Air Exhaust ................... 1" NPT

Suction Lift

Dry ........................17' (5.2 m)

Wet........................32' (9.8 m)

Max Solid Size (Diameter)

.......................1/2" (12.7 mm)

Max Noise Level .............94 dB(A)

Shipping Weights

Stainless..............245 lbs (111.1 kg)

** Stainless Center add ..........50 lbs. (22.7 kg)

E3 - 3” Bolted Stainless Pump – Metallic Center PTFE FITTED

Flow Rate

Adjustable to ....... 0-186 gpm (704 lpm)

Port Size

Suction .....3" ANSI 150 lbs Class (DIN80)

Discharge...3" ANSI 150 lbs Class (DIN80)

Air Inlet ......................1/2" NPT

...3/4"NPT (Stainless Steel Centers ONLY)

Air Exhaust ................... 1" NPT

Suction Lift

Dry ........................13' (4.0 m)

Wet........................31' (9.4 m)

Max Solid Size (Diameter)

.......................1/2" (12.7 mm)

Max Noise Level .............92 dB(A)

Shipping Weights

Stainless..............245 lbs (111.1 kg)

** Stainless Center add ..........50 lbs. (22.7 kg)

320

280

240

200

160

120

Meters Feet

BAR

140

120

100

Discharge Head in PSI

0 20

100

120

140

40 60 80 100 120 140 160 180 200 220 240 260 280

Capacity in U.S. Gallons Per Minute

120 240 360 480 600 720 840 960

Capacity in Liters Per Minute

Displacement Per Stroke, 1.46 Gal. (5.5 L)

AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI

160

180

SCFM M3/HR

20 34 40 68 60 102 80 136 100 170 120 204 140 238 160 272 180 306

320

280

240

200

160

120

Meters Feet

BAR

140

120

100

Discharge Head in PSI

0 20

100

120

140

160

180

40 60 80 100 120 140 160 180 200

Capacity in U.S. Gallons Per Minute

27018090

Capacity in Liters Per Minute

Capacity Per Stroke, 0.91 Gal. (3.4 L)

AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI

SCFM M3/HR

20 34 40 68 60 102 80 136 100 170 120 204 140 238 160 272 180 306

360 450 540 630 720

NOTE: Performance based on the following: PTFE tted pump, ooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

3 • Model E3 Bolted Metallic

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Dimensional Drawings

11.00 279

9.50

E3 Bolted Metallic

Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).

22.06 560

SUCTION PORT

24.94 634

3" 150# ANSI / DIN FLANGE

1/2" NPT 3/4" NPT Stainless Steel Centers ONLY AIR INLET

32.32 821

16.21 412

3.50 89

1: PUMP SPECS

36.26 921

AIR EXHAUST

1" NPT

14.92 379

SUCTION PORT

3" 150# ANSI / DIN FLANGE

14.13 359

11.00

9.50

279

.60

4.44 113

.50

241

17.00 432

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Model E3 Bolted Metallic • 4

Page 8

Dimensional Drawings

MATERIAL

AIR EXHAUST

SUCTION PORT

1/2" NPT 3/4" NPT Stainless Steel Centers ONLY AIR INLET

E3 Bolted Metallic

Dimensionally Interchangeable with Versa-Matic Clamped Pumps

Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).

1: PUMP SPECS

5 • Model E3 Bolted Metallic

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Dimensional Drawings

MATERIAL

AIR EXHAUST

SUCTION PORT

MADE FROM

1/2" NPT 3/4" NPT Stainless Steel Centers ONLY AIR INLET

E3 Bolted Metallic

Dimensionally Interchangeable with Wilden Clamped Pumps

Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).

1: PUMP SPECS

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Principle of Pump Operation

SAFE AIR EXHAUST DISPOSAL AREA

MUFFLER

Air-Operated Double Diaphragm (AODD) pumps are powered

by compressed air or nitrogen.

2: INSTAL & OP

The main directional (air) control valve

compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm the exhausting air is directed through the air valve assembly(s) to an exhaust port

④

As inner chamber pressure pressure together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions

are controlled by the check valves (ball or ap)

The pump primes as a result of the suction stroke. The suction stroke lowers the chamber pressure

the chamber volume. This results in a pressure differential necessary for atmospheric pressure

through the suction piping and across the suction side check valve and into the outer uid chamber

Suction (side) stroking also initiates the reciprocating (shifting, stroking or cycling) action of the pump. The suction

diaphragm’s movement is mechanically pulled through its

stroke. The diaphragm’s inner plate makes contact with an

actuator plunger aligned to shift the pilot signaling valve. Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.

(P2), the rod

from behind the opposite diaphragm

③

(P1) exceeds liquid chamber

connected diaphragms shift

⑤

distributes

①

. At the same time,

②

orientation.

⑥

(P3) increasing

(P4) to push the uid

⑦

7 • Model E3 Bolted Metallic

SUBMERGED ILLUSTRATION

MUFFLER

LIQUID LEVEL

SUCTION

LINE

Pump can be submerged if the pump materials of construction are compatible with the liquid being pumped. The air exhaust must be piped above the liquid level. When the pumped product

source is at a higher level than the pump (ooded suction condition), pipe the exhaust higher than the product source to

prevent siphoning spills.

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1" DIAMETER AIR EXHAUST PIPING

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Recommended Installation Guide

Available Accessories:

1. Surge Suppressor

2. Filter/Regulator

3. Air Dryer

Unregulated Air

Supply to Surge

Suppressor

Surge Suppressor

Pressure Gauge

Shut-Off Valve

Note: Surge Suppressor and Piping must be supported after

the exible connection.

(Optional Piped Exhaust)

Flexible Connector

Vacuum

Gauge

Suction

Shut-Off Valve

Drain Port

Muffler

Pipe Connection

(Style Optional)

Flexible Connector

Drain Port

Discharge

Check Valve

Shut-Off Valve

Air Inlet

Filter Regulator

Air Dryer

2: INSTAL & OP

CAUTION

The air exhaust should be piped to an area for safe disposition of the product being

pumped, in the event of

a diaphragm failure.

Installation And Start-Up

Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of ttings to a minimum. Do not reduce the suction line

diameter.

Air Supply

Connect the pump air inlet to an air supply with sufcient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to

insure air supply pressure does not exceed recommended limits.

Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator

set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air

consumption.

Air Line Moisture Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can be reduced by using a point-of-use air dryer.

Air Inlet And Priming

To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air ow as desired. If opening the valve increases cycling rate, but does not increase the rate of ow, cavitation has occurred. The valve should be closed slightly to obtain the most efcient air ow to pump ow ratio.

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Model E3 Bolted Metallic • 8

Page 12

Troubleshooting Guide

Symptom: Potential Cause(s): Recommendation(s):

Pump Cycles Once

Pump Will Not Operate / Cycle

Pump Cycles and Will Not Prime or No Flow

Pump Cycles Running

2: INSTAL & OP

Sluggish/Stalling, Flow Unsatisfactory

Product Leaking Through Exhaust

Premature Diaphragm Failure

Unbalanced Cycling

Deadhead (system pressure meets or exceeds air supply pressure).

Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.

Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.

Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.

Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).

Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.

Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.

Deadhead (system pressure meets or exceeds air supply pressure).

Blocked air exhaust mufer. Remove mufer screen, clean or de-ice, and re-install.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or ush any obstructions.

Cavitation on suction side. Check suction condition (move pump closer to product).

Check valve obstructed. Valve ball(s) not seating properly or sticking.

Valve ball(s) missing (pushed into chamber or manifold).

Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.

Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.

Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.

Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.

Icing. Remove mufer screen, de-ice, and re-install. Install a point of use air drier.

Clogged manifolds. Clean manifolds to allow proper air ow

Deadhead (system pressure meets or exceeds air supply pressure).

Cavitation on suction side. Check suction (move pump closer to product).

Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.

Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.

Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the uid by fast cycling.

Undersized suction line. Meet or exceed pump connections.

Restrictive or undersized air line. Install a larger air line and connection.

Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.

Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.

Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.

Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.

Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility

Cavitation. Enlarge pipe diameter on suction side of pump.

Excessive ooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.

Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations

Incorrect diaphragm plates or plates on backwards,

installed incorrectly or worn.

Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.

Undersized suction line. Meet or exceed pump connections.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.

Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.

Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.

Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow. (Does not apply to high pressure 2:1 units).

Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.

Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. Use heavier valve ball material.

Worn valve ball or valve seat. Worn ngers in valve ball cage (replace part). Check Chemical Resistance Guide for compatibility.

Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow. (Does not apply to high pressure 2:1 units).

with products, cleaners, temperature limitations and lubrication.

Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.

and lubrication.

Check Operating Manual to check for correct part and installation. Ensure outer plates have not been

worn to a sharp edge.

For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388

9 • Model E3 Bolted Metallic

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Composite Repair Parts Drawing - Elastomeric and TPE Fitted

DROP IN MANIFOLDS

DOME DIAPHRAGM ASSEMBLY

DROP IN MANIFOLDS

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Model E3 Bolted Metallic • 10

3: EXP VIEW

Page 14

Composite Repair Parts List - Elastomeric and TPE Fitted

Item # Qty. Description Aluminum Part Number Stainless Steel Part Number

1 1 Valve Body (includes items 2-11) 031.V003.156 031.V003.110 2 1 Valve Body 095.V001.156 095.V001.110

3 1 Valve Body Gasket P24-202 4 1 Valve Sleeve 755.V005.148 5 6 O-ring 560.206.360 6 1 Valve Spool Assembly (Includes items 7) 775.V001.000 7 6 Glyde Ring Assembly P34-204F 8 1 Air Valve Screen P24-210 P34-210 9 2 End Cap Gasket P24-205

10 2 End Cap P34-300 11 13 Mounting Screws (8 included on item 1) S1001

Item # Qty. Description Aluminum Part Number Stainless Steel Part Number

12 1 Center Block Assembly (Includes item 13 & 14) P34-400DC ASY SP34-400 13 2 Bearing Sleeve P34-404 14 2 Main Shaft O-Ring P34-403 15 2 Air Chamber 196.V008.157 196.V006.110 16 2 Air Chamber Gasket P79-109 P24-109A 17 8 Bolt P24-110 18 1 Pilot Sleeve Assembly (include item 19) 755.V002.000 19 6 O-ring 560.101.358

20 1 Retaining Ring 675.037.080 21 1 Pilot Spool Assembly (Includes item 22) 775.V006.000 22 8 O-ring 560.023.358 23 1 Mufer 530.033.000

Item # Qty. Description

24 1 Main Shaft P34-103 25 2 Diaphragm (See Below Material Chart) V305xx V306xx 26 2 Outer Diaphragm Plate SV302B SVB307 27 2 Inner Diaphragm Plate V302CDC V307B 28 12 Bolt V302G N/A 29 12 Washer V302GA N/A 30 2 Bumper Washer P34-501 31 2 Back-Up Washer V302E 32 4 Valve Seat (See Below Material Chart) V456xx 33 4 Valve seat O-Ring (See Note 1) SV456TES-1 34 4 Valve seat O-Ring (See Note 1) SV456TES-2 35 4 Valve Ball (See Below Material Chart) V455xx

Item # Qty. Description Part Number

36 2 Water Chamber SV350FB 37 36 Bolt SV387A

3: EXP VIEW

38 36 Nut SV387C 39 36 Washer SV387B

Neoprene V305N V306N V455N V456N

Santoprene V305TPEXL N/A V455TPEXL V456TPEXL

Stainless Steel N/A N/A N/A SV456 (see note 1)

2 Discharge Manifold SV351FB 1 Discharge Drop in Manifold 518.V002.110 1 Discharge Drop in Manifold (BSP) 518.V002.110 E 1 Suction Manifold SV352FFB 1 Suction Drop in Manifold 518.V003.110 1 Suction Drop in Manifold (BSP) 518.V003.110 E 1 Suction WD Drop in Manifold 518.V003.110 W 1 Suction WD Drop in Manifold (BSP) 518.V003.110 WE

Material Versa-Rugged Diaphragm P/N Versa-Dome Diaphragm P/N "Ball P/N" Seat P/N

Nitrile V305BN V306BN V455BN V456BN

FKM V305VT V306VT V455VT V456VT

EPDM V305ND V306ND V455ND V456ND

PTFE N/A N/A V455TF V456TF

Hytrel V305TPEFG N/A V455TPEFG V456TPEFG

Geolast V305G N/A N/A N/A

Air Valve Assembly

Center Section Assembly

Diaphragm Assembly / Elastomers

Part Number

Versa-Rugged Versa-Dome

Wet End Assembly

Elastomer Material Specications

Notes:

1.) These O-Rings are only needed with the stainless steel valve seat SV456

11 • Model E3 Bolted Metallic

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Composite Repair Parts Drawing - PTFE Fitted

METAL SEAT ASSEMBLY

DISCHARGE END SUCTION END

DROP IN MANIFOLDS

METAL SEAT ASSEMBLY

DISCHARGE END SUCTION END

PTFE BONDED DIAPHRAGM ASSEMBLY

DROP IN MANIFOLDS

DISCHARGE END SUCTION END

METAL SEAT ASSEMBLY

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Model E3 Bolted Metallic • 12

3: EXP VIEW

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Composite Repair Parts List - PTFE Fitted

Item # Qty. Description Aluminum Part Number Stainless Steel Part Number

1 1 Valve Body (includes items 2-11) 031.V003.156 031.V003.110 2 1 Valve Body 095.V001.156 095.V001.110

10 2 End Cap P34-300 11 13 Mounting Screws (8 included on item 1) S1001

Item # Qty. Description Aluminum Part Number Stainless Steel Part Number

12 1 Center Block Assembly (Includes item 13) P34-400DC ASY SP34-400 13 2 Bearing Sleeve P34-404 14 2 Main Shaft O-Ring P34-403 15 2 Air Chamber 196.V008.157 196.V006.110 16 2 Air Chamber Gasket P79-109 P24-109A 17 8 Bolt P24-110 18 1 Pilot Sleeve Assembly (include item 19) 755.V002.000 19 6 O-ring 560.101.358

20 1 Retaining Ring 675.037.080 21 1 Pilot Spool Assembly (Includes item 22) 775.V006.000 22 8 O-ring 560.023.358 23 1 Mufer 530.033.000

Item # Qty. Description

24 1 Main Shaft P34-103 25 2 Diaphragm V305TF-FB V305TX 26 2 Back Up Diaphragm V305TFB N/A 27 2 Outer Diaphragm Plate SV302TO 28 2 Inner Diaphragm Plate SV302TI 29 2 Bumper Washer P34-501 30 2 Back-Up Washer V302E 31 4 Valve Seat (See Below Material Chart) V456TF (See Note 1) 32 4 Valve seat O-Ring (See Note 2) SV456TES-1 33 4 Valve seat O-Ring (See Note 2) SV456TES-2 34 4 Valve Ball (See Below Material Chart) V455TF

Item # Qty. Description Part Number

35 2 Water Chamber SV350FB 36 36 Bolt SV387A 37 36 Nut SV387C

3: EXP VIEW

38 36 Washer SV387B

41 1 Foot Bracket(for SV352FB only)-Not Shown SP55-390

1 Discharge Manifold SV351FB 1 Discharge Drop in Manifold 518.V002.110 1 Discharge Drop in Manifold(BSP) 518.V002.110 E 1 Suction Manifold SV352FFB 1 Suction Drop in Manifold 518.V003.110 1 Suction Drop in Manifold (BSP) 518.V003.110 E 1 Suction WD Drop in Manifold 518.V003.110 W 1 Suction WD Drop in Manifold (BSP) 518.V003.110 WE

Air Valve Assembly

Center Section Assembly

Diaphragm Assembly / Elastomers

Part Number

PTFE Two Piece PTFE Bonded

Wet End Assembly

Notes:

1.) (4) SV456 valve seats can be used as an alternative to the PTFE seats.

2.) These O-Rings are only needed with the stainless steel valve seat SV456

13 • Model E3 Bolted Metallic

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5 - YEAR Limited Product Warranty

Quality System ISO9001 Certied • Environmental Management Systems ISO14001 Certied

Versa-Matic warrants to the original end-use purchaser that no product sold by Versa-Matic that bears a Versa-Matic brand shall fail under

normal use and service due to a defect in material or workmanship within ve years from the date of shipment from Versa-Matic’s factory.

The use of non-OEM replacement parts will void (or negate) agency certications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food

Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.

~ See complete warranty at http://www.versamatic.com/pdfs/VM%20Product%20Warranty.pdf ~

DECLARATION OF CONFORMITY

DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN

MANUFACTURED BY:

FABRIQUE PAR: FABRICADA POR: HERGESTELLT VON: FABBRICATO DA: VERVAARDIGD DOOR: TILLVERKAD AV: FABRIKANT: VALMISTAJA: PRODUSENT: FABRICANTE:

DICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING • DEKLARATION OM ÖVERENSSTÄMMELSE

EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING

DECLARAÇAO DE CONFORMIDADE

VERSA-MATIC

Warren Rupp, Inc. A Unit of IDEX Corporation 800 North Main Street P.O. Box 1568 Mansfield, OH 44901-1568 USA

Tel: 419-526-7296 Fax: 419-526-7289

PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15, RE SERIES AND U2 SERIES

This product complies with the following European Community Directives:

Ce produit est conforme aux directives de la Communauté européenne suivantes: Este producto cumple con las siguientes Directrices de la Comunidad Europea: Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft: Questo prodotto è conforme alle seguenti direttive CEE: Dir produkt voldoet aan de volgende EG-richtlijnen: Denna produkt överensstämmer med följande EU direktiv: Versa-Matic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive: Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet: Dette produkt oppfyller kravene til følgende EC Direktiver: Este produto está de acordo com as seguintes Directivas comunitárias:

2006/42/EC

on Machinery, according

to Annex VIII

This product has used the following harmonized standards to verify conformance: EN809:1998+

Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité: Este producto cumple con las siquientes directrices de la comunidad europa: Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt: Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´: De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen: För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse: Harmoniserede standarder, der er benyttet: Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja: Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder: Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:

AUTHORIZED / APPROVED BY:

Approuve par: Aprobado por: Genehmigt von: approvato da: Goedgekeurd door: Underskrift: Valtuutettuna: Bemyndiget av: Autorizado Por:

04/19/2012 REV 07 VMQR 044FM

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Dave Roseberry Engineering Manager

Dave Roseberry

Authorised Representative: IDEX Pump Technologies R79 Shannon Industrial Estate, Shannon, Co. Clare Ireland

A1:2009

DATE: August 10, 2011

FECHA: DATUM: DATA: DATO: PÄIVÄYS:

Model E3 Bolted Metallic • 14

Page 18

EC / EU DECLARATION OF CONFORMITY

The objective of the declaration described is in conformity with the relevant Union harmonisation legislation:

Directive94/9/EC(untilApril19,2016)andDirective2014/34/EU(fromApril20,2016).

Date of Issue: 10 May 2014

Technical File No.: 203104000-1410/MER

Quality System Registration No: ISO 9001-2000

Conforming Apparatus: Air-Operated Metal Double Diaphragm Pumps for Use In Potentially Explosive Atmospheres

Hazardous Location Applied: Elima-Matic metallic pumps

1. I M2 c

2. II 2G c T5

3. II 2D c T100°C

Elima-Matic non-metallic pumps

4. II 2G c T6

5. II 2D c T85°C

Manufacturer: Warren Rupp, Inc., A Unit of IDEX Corporation 800 North Main Street, P.O. Box 1568

 Manseld,OH44901-1568

USA.

OnFileWith: DEKRACerticationB.V.(0344)

Meander 1051 6825 MJ Arnhem The Netherlands

Harmonized Standards Applied: EN 13463-1:2009 Non-Electrical Equipment Potentially Explosive Atmospheres-Part 1 Basic Methods and Requirements EN 13463-5:2011 Non-Electrical Equipment for Potentially Explosive Atmospheres-Part 5 Protection by Constructional Safety

Equipment: 1. Elima-Matic Series metal pumps

2. Elima-Matic Series non-metallic pumps

We hereby certify that the equipment described above conforms with the protection requirements of Council Directive 94/9/ECof23March1994AnnexVIIIontheapproximationofthelawsoftheMemberStatesConcerningEquipment and Protective Systems Intended for use in Potentially Explosive Atmospheres

DATE/OFREVISION/TITLE: DaveRoseberry

07 April 2016 Director of Engineering

VM_DofC_ATEX_MetallicAndNon-Metallic_V_rev0416

Page 19

SUPPLEMENT SHEET FOR SERVICE MANUAL - e3mdlCsmATEXMB

PUMP MODEL - 3" Elima-Matic Bolted Metallic with Metallic Center Section

UNIT PARTS BEING REMOVED

Item # Part Number Description Qty.

"196.V008.156

18 755.V002.000 PILOT SLEEVE 1

20 675.037.080 RETAINING RING 1

21 775.V006.000 PILOT SPOOL 1

Item # Part Number Description Qty.

196.V008.110

196.V008.332

196.V008.309"

"P34-111

SP34-111

P34-111NP

P34-111TC"

P24-106 PILOT VALVE RING 5

P24-107 PILOT VALVE O-RING 6

P24-108 JAM NUT 2

P34-104 PILOT SHAFT 1

"P34-105

SP34-105"

"AIR CHAMBER (ALUMINUM)

AIR CHAMBER (STAINLESS)

AIR CHAMBER (NICKEL PLATED)

AIR CHAMBER (PTFE COATED)"

PARTS BEING REPLACED WITH

"AIR CHAMBER (ALUMINUM)

AIR CHAMBER (STAINLESS)

AIR CHAMBER (NICKEL PLATED)

AIR CHAMBER (PTFE COATED)"

"THREADED BUSHING (BRASS)

THREADED BUSHING (STAINLESS)"

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Model E3 Bolted Metallic • 16