Versa-Matic E1 Service & Operating Manual

Page 1
1" Elima-Matic Bolted Metal – UL Listed
with Metallic Center Sections
E1 Metallic Pumps
• Aluminum
• Stainless Steel
Original Instructions
E1
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY
Service & Operating Manual
Versa-Matic
800 North Main Street, Mansfield, OH 44902 USA • Phone: (419) 526-7296 • www.versamatic.com
®
• Warren Rupp, Inc. • A Unit of IDEX Corporation
© Copyright 2017 Warren Rupp, Inc. All rights reserved
Page 2
Safety Information
IMPORTANT
Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.
When the pump is used for materials that tend to settle out
or solidify, the pump should be ushed after each use to
prevent damage. In freezing temperatures the pump should be completely drained between uses.
CAUTION
Before pump operation, inspect all fasteners for loosening
caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.
Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.
WARNING Pump not designed, tested or certied to be powered by compressed natural gas. Powering the pump with natural gas will void the warranty.
WARNING
When used for toxic or aggressive uids, the pump should always be ushed clean prior to disassembly.
Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.
Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.
Airborne particles and loud noise hazards. Wear eye and ear protection.
In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust
must be piped to an appropriate area for safe containment.
Take action to prevent static sparking. Fire or explosion can
result, especially when handling ammable liquids. The pump, piping, valves, containers and other miscellaneous equipment
must be properly grounded.
This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.
WARNING The use of non-OEM replacement parts will void (or negate)
agency certications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot
ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.
Grounding ATEX Pumps
ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in accordance with local electrical codes. Pumps equipped with electrically conductive diaphragms are suitable for
the transfer of conductive or non-conductive uids of any explosion group. When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area, as dened in EN 13463-1: 2009 section 6.7.5 table 9, the following protection methods must be applied:
• Equipment is always used to transfer electrically conductive uids or
• Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running
For further guidance on ATEX applications, please consult the factory.
kg
Use safe practices when lifting
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Table of Contents
SECTION 1: PUMP SPECIFICATIONS ................1
• Nomenclature
• Performance
• Materials
• Dimensional Drawings
SECTION 2: INSTALLATION & OPERATION ......5
• Principle of Pump Operation
• Typical Installation Guide
• Troubleshooting
SECTION 3: EXPLODED VIEW ...........................8
• Composite Drawings
• Parts List
• Materials Code
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY
SECTION 4: WARRANTY & CERTIFICATES ....10
• Warranty
• CE Declaration of Conformity - Machinery
• ATEX Declaration of Conformity
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Explanation of Pump Nomenclature
VERSA-MATIC® MODEL IDENTIFICATION CODES
Your Serial #: (ll in from pump nameplate) _____________________________________
1: PUMP SPECS
Your Model #:
(ll in from pump nameplate)
__ __ __ __ __ __ __ __ __ __ __ __ __
Model #:
X X X X X X X X X X
Construction Design
Valve Seat Material/Valve Seat O-ring Material
Valve Ball Material
Diaphragm Series
Diaphragm Material
Non-Wetted Parts
Wetted Parts
Pump Size
-
X X X
Options (if applicable)
Revision Level
Model
Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material E Elima-Matic 1 1" A Aluminum A Aluminum 2 Nitrile
S Stainless Steel 5 PTFE 7 Hytrel
Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction Design Design Revision Level R Rugged 2 Nitrile 2 Nitrile 9 Bolted C T PTFE Overlay F FUSION (one-piece 7 Hytrel
integrated plate) A Aluminum w/ PTFE O-Rings T PTFE Encapsulated Silicone O-Rings
Options: UL UL ATEX ATEX
(2-piece)
5 PTFE 5 PTFE
1 • Model E1 Metallic Bolted
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Materials
Material Prole:
CAUTION! Operating temperature limitations are as follows:
Hytrel®: Good on acids, bases, amines and glycols at room temperatures only.
Nitrile: General purpose, oil-resistant. Shows good solvent, oil,
water and hydraulic uid resistance. Should not be used with
highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.
Virgin PTFE: Chemically inert, virtually impervious. Very few chemicals are known to chemically react with PTFE; molten
alkali metals, turbulent liquid or gaseous uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free uorine at elevated
temperatures.
Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.
Operating
Temperatures:
Max. Min.
220°F
104°C
190°F
88°C
220°F 104°C
-20°F
-29°C
-10°F
-23°C
-35°F
-37°C
Metals:
Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion
resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.
For specic applications, always consult the Chemical Resistance Chart.
1: PUMP SPECS
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Model E1 Metallic Bolted • 2
Page 6
Performance
E1 1" Bolted Metal Rubber and TPE Fitted
Flow Rate
Adjustable to ........ 0-35 gpm (132 lpm)
Port Size
Suction ............1" Female NPT (BSP)
Discharge..........1" Female NPT (BSP)
Air Inlet ......................3/8" NPT
Air Exhaust ..................1/2" NPT
Suction Lift
Dry ........................15' (4.6 m)
Wet........................25' (7.6 m)
Max Solid Size (Diameter)
1: PUMP SPECS
........................1/8" (3.2 mm)
Max Noise Level .............91 dB(A)
Shipping Weights
Aluminum ................31 lbs (14 kg)
Stainless Steel ...........36 lbs (16.3 kg)
Caution: Do not exceed 50 psig (3.4 bar air supply pressure!)
35
110
100
30
90
25
80
70
20
60
50
15
40
10
30
20
5
10
0
0
Meters Feet
50
45
3
40
35
2
30
25
20
1
15
Discharge Head in PSI
10
5
0
BAR
0
0
0 20 40 60 80 100 120 140
Note: For E1 pumps tted with PTFE overlay diaphragms, reduce water discharge gures by 20% and suction lift to 10' (3 m) dry/ 20' (6 m) wet.
Displacement Per Stroke,
5
10
15
AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI
.10 Gal. (0.38 L)
SCFM M3/HR
5 8.5 10 17 15 25.5 20 34
20
5 10 15 20 25 30 35 40
Capacity in U.S. Gallons Per Minute
Capacity in Liters Per Minute
The UL Listed Pump
The E1-UL pump model had been tested by Underwriters Laboratories, Inc. and is in compliance with the safety specications for air-operated pumps for use in the transfer of ammable liquids. This pump has been rated for use in pumping the following liquids:
Waste oil Diesel Fuel Aviation Fuel
Nos. 2 through 6 oil Kerosene Ethyl and Methyl Alcohol
Motor oil Gasoline (including alcohol blends) Ethylene Glycol Gear oil Automatic Transmission Fluid Water
Maximum rated air inlet pressure: 50 PSI Maximum rated discharge pressure: 50 PSI
3 • Model E1 Metallic Bolted
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Dimensional Drawings
SUCTION PORT
C
D
1.5840
8.06
205
9.08 231
14.54 369
1/2" NPT AIR EXHAUST
1" NPT / BSP TAPERED DISCHARGE PORT
10.75 273
A
1" NPT / BSP TAPERED
SUCTION PORT
3/8" NPT AIR INLET
C
D
1.5840
8.06
205
9.08 231
14.54 369
1/2" NPT AIR EXHAUST
1" NPT / BSP TAPERED DISCHARGE PORT
8.25
E1 Metallic Bolted
Dimensions in inches (mm dimensions in brackets)
The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.
10.75 273
3/8" NPT AIR INLET
14.54
B
369
205
8.06
9.08 231
1.5840 1" NPT / BSP TAPERED DISCHARGE PORT
1/2" NPT AIR EXHAUST
C
D
1: PUMP SPECS
A
1" NPT / BSP TAPERED
210
4.82 122
.4411
4.00 102
ALUMINUM
A
B
C
D
1.52 [39] 1.65 [42]
11.78 [299] 11.90 [302]
13.57 [345] 13.73 [349]
8.27 [218] 8.35 [212]
STAINLESS STEEL
ALLOY "C"
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Model E1 Metallic Bolted • 4
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Principle of Pump Operation
SAFE AIR EXHAUST DISPOSAL AREA
MUFFLER
Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen.
2: INSTAL & OP
Discharge
Stroke
Air Line
Discharged
Fluid
Suction
Stroke
The main directional (air) control valve compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm the exhausting air is directed through the air valve assembly(s) to an exhaust port
.
As inner chamber pressure pressure together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions
are controlled by the check valves (ball or ap)
The pump primes as a result of the suction stroke. The suction stroke lowers the chamber pressure the chamber volume. This results in a pressure differential necessary for atmospheric pressure through the suction piping and across the suction side check
valve and into the outer uid chamber
Suction (side) stroking also initiates the reciprocating (shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke. The diaphragm’s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve. Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.
(P2), the rod
from behind the opposite diaphragm
(P1) exceeds liquid chamber
connected diaphragms shift
distributes
. At the same time,
orientation.
(P3) increasing
(P4) to push the uid
.
5 • Model E1 Metallic Bolted
Primed
Fluid
SUBMERGED ILLUSTRATION
MUFFLER
LIQUID LEVEL
SUCTION
LINE
Pump can be submerged if the pump materials of construction are compatible with the liquid being pumped. The air exhaust must be piped above the liquid level. When the pumped product
source is at a higher level than the pump (ooded suction
condition), pipe the exhaust higher than the product source to prevent siphoning spills.
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1" DIAMETER AIR EXHAUST PIPING
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Recommended Installation Guide
Available Accessories:
1. Surge Suppressor
2. Filter/Regulator
3. Air Dryer
Unregulated Air
Supply to Surge
Suppressor
1
Surge Suppressor
Pressure Gauge
Shut-Off Valve
Note: Surge Suppressor and Piping must be supported after
the exible connection.
(Optional Piped Exhaust)
Flexible Connector
Vacuum
Gauge
Suction
Shut-Off Valve
Drain Port
Muffler
Pipe Connection
(Style Optional)
Flexible Connector
Drain Port
Discharge
Check Valve
Shut-Off Valve
2
Air Inlet
3
Filter Regulator
Air Dryer
2: INSTAL & OP
CAUTION
The air exhaust should be piped to an area for safe disposition of the product being
pumped, in the event of
a diaphragm failure.
Installation And Start-Up
Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of ttings to a minimum. Do not reduce the suction line
diameter.
Air Supply
Connect the pump air inlet to an air supply with sufcient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.
Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air
consumption.
Air Line Moisture Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can be reduced by using a point-of-use air dryer.
Air Inlet And Priming
To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air ow as desired. If opening the valve increases cycling rate, but does not increase the rate of ow, cavitation has occurred. The valve should be closed slightly to obtain the most efcient air ow to pump ow ratio.
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Model E1 Metallic Bolted • 6
Page 10
Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once
Pump Will Not Operate / Cycle
Pump Cycles and Will Not Prime or No Flow
Pump Cycles Running
2: INSTAL & OP
Sluggish/Stalling, Flow Unsatisfactory
Product Leaking Through Exhaust
Premature Diaphragm Failure
Unbalanced Cycling
Deadhead (system pressure meets or exceeds air supply pressure).
Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).
Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead (system pressure meets or exceeds air supply pressure).
Blocked air exhaust mufer. Remove mufer screen, clean or de-ice, and re-install.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or ush any obstructions.
Cavitation on suction side. Check suction condition (move pump closer to product).
Check valve obstructed. Valve ball(s) not seating properly or sticking.
Valve ball(s) missing (pushed into chamber or manifold).
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Icing. Remove mufer screen, de-ice, and re-install. Install a point of use air drier.
Clogged manifolds. Clean manifolds to allow proper air ow
Deadhead (system pressure meets or exceeds air supply pressure).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.
Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the uid by fast cycling.
Undersized suction line. Meet or exceed pump connections.
Restrictive or undersized air line. Install a larger air line and connection.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
Cavitation. Enlarge pipe diameter on suction side of pump.
Excessive ooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
Incorrect diaphragm plates or plates on backwards, installed incorrectly or worn.
Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Undersized suction line. Meet or exceed pump connections.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow. (Does not apply to high pressure 2:1 units).
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow. (Does not apply to high pressure 2:1 units).
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket. Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. Use heavier valve ball material.
Worn valve ball or valve seat. Worn ngers in valve ball cage (replace part). Check Chemical Resistance Guide for compatibility.
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow. (Does not apply to high pressure 2:1 units).
with products, cleaners, temperature limitations and lubrication.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
and lubrication.
Check Operating Manual to check for correct part and installation. Ensure outer plates have not been worn to a sharp edge.
For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388
7 • Model E1 Metallic Bolted
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Page 11
Composite Repair Parts Drawing
1
2
3
4
7
8
9
10
11
17
31
33
29
Torque Setting: 120 in-lbs. 180 in-lbs. Stainless
Torque Setting: 40 in-lbs.
FUSION DIAPHRAGM ASSEMBLY
20
20
19
19
29
33
Torque Setting: 300 in-lbs.
21
26
27
PTFE 2-PEICE DIAPHRAGM ASSEMBLY
20
23
25
24
22 19
Torque Setting: 300 in-lbs.
31
PTFE 2-PEICE DIAPHRAGM ASSEMBLY
21
23
22 19
22
1
7
9
17
15
10
18
19
13
14
16
11
12
10
8
Torque Setting: 120 in-lbs. 180 in-lbs. Stainless
Torque Setting: 40 in-lbs.
4
2
3
10
30
30
32
33
6
5
3: EXP VIEW
28
Torque Setting: 180 in-lbs.
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29
20
Torque Setting: 120 in-lbs. 180 in-lbs. Stainless
Model E1 Metallic Bolted • 8
Page 12
Composite Repair Parts List
Air Valve Assembly
Item # Qty. Description Part Number
- 1 Air Valve Assembly (includes items 1-10) 031.V006.156 1 1 Valve Body P98-102UB 2 1 Valve Spool Assembly (Includes items 3&4) P98-105UB ASY
3 1 Large Valve Spool U-Cup P98-105B 4 1 Small Valve Spool U-Cup P98-105A 5 2 Metal End Cap P98-300 6 2 End Cap Gasket (for metal) P98-110
7 1 CT Air Diverter P98-105CT 8 1 Air Diverter Plate P98-106 9 1 Air Valve Gasket P98-111UB
10 12 Mounting Screws S1001
Center Section Assembly
Item # Qty. Description Part Number
11 1 Center Section 114.V001.157 12 1 Pilot Spool ASY (includes item 13) 775.V005.000
13 7 Pilot Spool O-Rings 560.023.360 14 1 Pilot Valve Sleeve ASY (includes item 15) 755.V004.000 15 6 Pilot Valve Sleeve O-Rings 560.101.360 16 2 Shaft/Pilot Retainer 670.V002.554
10 4 Retainer Screw S1001 17 1 Mufer VTM-4A
Diaphragm Assembly / Elastomers
Item # Qty. Description
18 2 Main Shaft O-Ring P50-403 19 1 Main Shaft 685.V001.120 P50-108
20 2 Diaphragm V183BN-1 V183TF-1 V183F 21 2 Back-Up Diaphragm N/A V183TB N/A 22 2 Inner Diaphragm Plate V181C V181C N/A
23 2 Outer Diaphragm Plate (See Note 1 Below) V81B SV181TO N/A 24 4 Valve Seat O-Ring V90BN SV190TF 25 4 Valve Ball V191BN V191TF
Wet End Assembly
Item # Qty. Description
26 4 Valve Seat V90A SV190 27 2 Water Chamber V85 SV185 28 16 Water Chamber Bolt V189A SV189D
29 16 Water Chamber Washer V189C SV189C 30 16 Water Chamber Nut V185B SV185B
3: EXP VIEW
31 1 Discharge Manifold V86 SV186 32 1 Suction Manifold V87 SV187 33 8 Manifold Bolt V187A SV187A 29 8 Manifold Washer V189C SV189C 30 8 Manifold Nut V185B SV185B
Part Number
TPE/RUBBER PTFE 2-Piece PTFE Fusion
Part Number
Aluminum Stainless Steel
9 • Model E1 Metallic Bolted
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Page 13
5 - YEAR Limited Product Warranty
Quality System ISO9001 Certied • Environmental Management Systems ISO14001 Certied
Versa-Matic warrants to the original end-use purchaser that no product sold by Versa-Matic that bears a Versa-Matic brand shall fail under
normal use and service due to a defect in material or workmanship within ve years from the date of shipment from Versa-Matic’s factory.
The use of non-OEM replacement parts will void (or negate) agency certications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food
Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.
~ See complete warranty at http://www.versamatic.com/pdfs/VM%20Product%20Warranty.pdf ~
DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN
MANUFACTURED BY:
FABRIQUE PAR: FABRICADA POR: HERGESTELLT VON: FABBRICATO DA: VERVAARDIGD DOOR: TILLVERKAD AV: FABRIKANT: VALMISTAJA: PRODUSENT: FABRICANTE:
DICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING • DEKLARATION OM ÖVERENSSTÄMMELSE
EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING
DECLARAÇAO DE CONFORMIDADE
VERSA-MATIC
Warren Rupp, Inc. A Unit of IDEX Corporation 800 North Main Street P.O. Box 1568 Mansfield, OH 44901-1568 USA
Tel: 419-526-7296 Fax: 419-526-7289
®
PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15, RE SERIES AND U2 SERIES
This product complies with the following European Community Directives:
Ce produit est conforme aux directives de la Communauté européenne suivantes: Este producto cumple con las siguientes Directrices de la Comunidad Europea: Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft: Questo prodotto è conforme alle seguenti direttive CEE: Dir produkt voldoet aan de volgende EG-richtlijnen: Denna produkt överensstämmer med följande EU direktiv: Versa-Matic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive: Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet: Dette produkt oppfyller kravene til følgende EC Direktiver: Este produto está de acordo com as seguintes Directivas comunitárias:
2006/42/EC
on Machinery, according
to Annex VIII
This product has used the following harmonized standards to verify conformance: EN809:1998+
Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité: Este producto cumple con las siquientes directrices de la comunidad europa: Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt: Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´: De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen: För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse: Harmoniserede standarder, der er benyttet: Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja: Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder: Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:
AUTHORIZED / APPROVED BY:
Approuve par: Aprobado por: Genehmigt von: approvato da: Goedgekeurd door: Underskrift: Valtuutettuna: Bemyndiget av: Autorizado Por:
06/14/2017 REV 08 VMQR 044FM
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Dave Roseberry Director of Engineering
Authorized Representative: IDEX Pump Technologies R79 Shannon Industrial Estate, Shannon, Co. Clare Ireland Attn: Barry McMahon
A1:2009
DATE: February 27, 2017
FECHA: DATUM: DATA: DATO: PÄIVÄYS:
Model E1 Metallic Bolted • 10
Page 14
EC / EU DECLARATION OF CONFORMITY
The objective of the declaration described is in conformity with the relevant Union harmonisation legislation:
Directive94/9/EC(untilApril19,2016)andDirective2014/34/EU(fromApril20,2016).
Date of Issue: 10 May 2014
Technical File No.: 203104000-1410/MER
Quality System Registration No: ISO 9001-2000
Conforming Apparatus: Air-Operated Metal
Double Diaphragm Pumps for Use In Potentially Explosive Atmospheres
Hazardous Location Applied: Elima-Matic metallic pumps
1. I M2 c
2. II 2G c T5
3. II 2D c T100°C
Elima-Matic non-metallic pumps
4. II 2G c T6
5. II 2D c T85°C
Manufacturer: Warren Rupp, Inc., A Unit of IDEX Corporation
800 North Main Street, P.O. Box 1568
Manseld,OH44901-1568
USA.
OnFileWith: DEKRACerticationB.V.(0344)
Meander 1051 6825 MJ Arnhem The Netherlands
Harmonized Standards Applied: EN 13463-1:2009 Non-Electrical Equipment
Potentially Explosive Atmospheres-Part 1 Basic Methods and Requirements EN 13463-5:2011 Non-Electrical Equipment for Potentially Explosive Atmospheres-Part 5 Protection by Constructional Safety
Equipment: 1. Elima-Matic Series metal pumps
2. Elima-Matic Series non-metallic pumps
We hereby certify that the equipment described above conforms with the protection requirements of Council Directive 94/9/ECof23March1994AnnexVIIIontheapproximationofthelawsoftheMemberStatesConcerningEquipment and Protective Systems Intended for use in Potentially Explosive Atmospheres
DATE/OFREVISION/TITLE: DaveRoseberry
07 April 2016 Director of Engineering
VM_DofC_ATEX_MetallicAndNon-Metallic_V_rev0517
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SUPPLEMENT SHEET FOR SERVICE MANUAL - e1mdlCsmATEXUL
PUMP MODEL - 1" Elima-Matic Bolted Metal - UL Listed w - Metallic Center Section
UNIT PARTS BEING REMOVED
Item # Part Number Description Qty.
12 775.V005.000 PILOT SPOOL 1
14 755.V004.000 PILOT SLEEVE 1
16 670.V002.554 RETAINER 2
24 V181C INNER PLATE (PTFE FITTED PUMPS ONLY) 2
PARTS BEING REPLACED WITH
Item # Part Number Description Qty.
E101B RETAINER 2
P24-106P PILOT SPACER 5
P24-107 PILOT VALVE O-RING 6
P24-108 JAM NUT 2
P50-112 PILOT SHAFT 1
V181TI INNER PLATE (PTFE FITTED PUMPS ONLY) 2
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Model E1 Metallic Bolted • 12
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