Versa-Matic 2 Elima-Matic Metallic Clamped User Manual

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Page 1

2" Elima-Matic Metallic Clamped – ATEX

with Metallic Center Section

E2 Metallic Pumps

• Aluminum

• Cast Iron

• Stainless Steel

Original Instructions

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY

Service & Operating Manual

Versa-Matic

800 North Main Street, Mansfield, OH 44902 USA • Phone: (419) 526-7296 • www.versamatic.com

VERSA-MATIC

• Warren Rupp, Inc. • A Unit of IDEX Corporation

Page 2

Safety Information

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END

IMPORTANT

Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.

When the pump is used for materials that tend to settle out

or solidify, the pump should be ushed after each use to

prevent damage. In freezing temperatures the pump should be completely drained between uses.

CAUTION

Before pump operation, inspect all fasteners for loosening

caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.

Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.

WARNING Pump not designed, tested or certied to be powered by compressed natural gas. Powering the pump with natural gas will void the warranty.

WARNING

When used for toxic or aggressive uids, the pump should always be ushed clean prior to disassembly.

Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.

Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear protection.

In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust

must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can

result, especially when handling ammable liquids. The pump, piping, valves, containers and other miscellaneous equipment

must be properly grounded.

This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.

Use safe practices when lifting

Grounding the Pump

To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

WARNING

Take action to prevent static sparking.

Fire or explosion can result, especially when handling ammable liquids. The pump, piping, valves, containers or

other miscellaneous equipment must be grounded.

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Table of Contents

SECTION 1: PUMP SPECIFICATIONS ................1

• Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ......8

• Principle of Pump Operation

• Typical Installation Guide

• Troubleshooting

SECTION 3: EXPLODED VIEW .........................11

• Composite Drawings

• Parts List

• Materials Code

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY

SECTION 4: WARRANTY & CERTIFICATES ....15

• Warranty

• EC Declaration of Conformity - Machinery

• EC Declaration of Conformity - ATEX

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Explanation of Pump Nomenclature

Your Serial #: (ll in from pump nameplate) _____________________________________

1: PUMP SPECS

Your Model #:

(ll in from pump nameplate)

__ __ __ __ __ __ __ __ __ __ __ __ __

Model #:

Options (if applicable)

Design Level

Construction Design

Valve Seat Material/Valve Seat O-Ring Material

Valve Ball Material

Diaphragm Series

Diaphragm Material

Non-Wetted Parts

Wetted Parts

Pump Size

Model

Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material E Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel 2 Nitrile (Nitrile) V V-Series 5 1/2" S Stainless Steel P Polypropylene 3 FKM (Fluorocarbon) RE AirVantage 7 3/4" H Alloy C G Groundable Acetal 4 EPDM

1 1" P Polypropylene Z PTFE-coated Aluminum 5 PTFE 4 1-1/4" or 1-1/2" K Kynar J Nickel-plated Aluminum 6 Santoprene XL 2 2" G Groundable Acetal C Cast Iron 7 Hytrel 3 3" B Aluminum (screen mount) Q Epoxy-Coated Aluminum 9 Geolast Y FDA Santoprene

Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction Design Miscellaneous Options R Rugged 1 Neoprene 1 Neoprene 9 Bolted B BSP Tapered Thread D Dome 2 Nitrile 2 Nitrile 0 Clamped CP Center Port X Thermo-Matic 3 (FKM) Fluorocarbon 3 (FKM) Fluorocarbon ATEX ATEX Compliant T Tef-Matic (2-piece) 4 EPDM 4 EPDM Design Level FP Food Processing B Versa-Tuff (1-piece) 5 PTFE 5 PTFE A SP Sanitary Pump F FUSION (one-piece 6 Santoprene XL 6 Santoprene XL C HP High Pressure

integrated plate) 7 Hytrel 7 Hytrel OE Original Elima-Matic 8 Polyurethane 8 Polyurethane F Flap Valve 9 Geolast 9 Geolast HD Horizontal Discharge A Acetal A Aluminum w/ PTFE O-Rings 3A 3-A Certied S Stainless Steel S Stainless Steel w/ PTFE O-Rings UL UL Listed Y FDA Santoprene C Carbon Steel w/ PTFE O-Rings OB Oil Bottle H Alloy C w/ PTFE O-Rings T PTFE Encapsulated Silicone O-Rings Y FDA Santoprene

*More than one option may be specied for a particular pump model.

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Materials

Material Prole:

CAUTION! Operating temperature limitations are as follows:

Conductive Acetal: Tough, impact resistant, ductile. Good abrasion resistance and low friction surface. Generally inert, with good chemical resistance except for strong acids and oxidizing agents.

EPDM: Shows very good water and chemical resistance. Has poor resistance to oils and solvents, but is fair in ketones and alcohols.

FKM: (Fluorocarbon) Shows good resistance to a wide range of oils and sovents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hot water or hot aqueous solutions (over 70°F) will attack FKM.

Hytrel®: Good on acids, bases, amines and glycols at room temperatures only.

Neoprene: All purpose. Resistance to vegetable oils. Generally not affected by moderate chemicals, fats, greases and many oils and solvents. Generally attacked by strong oxidizing acids, ketones, esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons.

Nitrile: General purpose, oil-resistant. Shows good solvent, oil,

water and hydraulic uid resistance. Should not be used with

highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.

Nylon: 6/6 High strength and toughness over a wide temperature range. Moderate to good resistance to fuels, oils and chemicals.

Operating

Temperatures:

Max. Min.

190°F

88°C

280°F 138°C

350°F 177°C

220°F 104°C

200°F

93°C

190°F

88°C

180°F

82°C

-20°F

-29°C

-40°F

-40°C

-40°F

-40°C

-20°F

-29°C

-10°F

-23°C

-10°F

-23°C

32°F

0°C

Polypropylene: A thermoplastic polymer. Moderate tensile

and ex strength. Resists stong acids and alkali. Attacked by

chlorine, fuming nitric acid and other strong oxidizing agents.

PVDF: (Polyvinylidene Fluoride) A durable uoroplastic with

excellent chemical resistance. Excellent for UV applications. High tensile strength and impact resistance.

Santoprene®: Injection molded thermoplastic elastomer with

no fabric layer. Long mechanical ex life. Excellent abrasion

resistance.

UHMW PE: A thermoplastic that is highly resistant to a broad range of chemicals. Exhibits outstanding abrasion and impact resistance, along with environmental stress-cracking resistance.

Urethane: Shows good resistance to abrasives. Has poor resistance to most solvents and oils.

Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. Very few chemicals are known to chemically react with PTFE;

molten alkali metals, turbulent liquid or gaseous uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free uorine at elevated

temperatures.

Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.

180°F

82°C

250°F 121°C

275°F 135°C

180°F

82°C

150°F

66°C

220°F 104°C

32°F

0°C

0°F

-18°C

-40°F

-40°C

-35°F

-37°C

32°F

0°C

-35°F

-37°C

Metals:

Alloy C: Equal to ASTM494 CW-12M-1 specication for nickel and nickel alloy.

Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion

resistant iron chromium, iron chromium nickel and nickel based alloy castings for general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.

For specic applications, always consult the Chemical Resistance Chart.

1: PUMP SPECS

AFTERMARKET PARTS

RIGHT PART, RIGHT NOW

Pumper Parts is your single source for parts that

t Air-Operated Double Diaphragm (AODD) pumps

• Wilden

• ARO

• Yamada

Designed to perform equal to or greater than original equipment manufacture.

Pumper Parts and its products are not affiliated with any of the original equipment manufacturers referenced herein. All original equipment manufacturers’ names, colors, pictures, descriptions and part numbers are used for identification purposes only. Pumper Parts® is a registered trade name of IDEX Corporation. All other trademarks, registered trademarks and product names are the property of their respective owners. Yamada® is a registered trademark of Yamada Corporation. ARO® is a registered trade name of Ingersoll-Rand Company. Wilden® is a registered trade name of Wilden Pump and Engineering Company, a Dover Resources Company.

Phone: (419) 526-7296

info@pum perparts.com

www.pumperparts.com

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Model E2 Metallic Clamped • 2

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Performance

E2 - 2” Clamped Pump – Metallic Center ELASTOMERIC AND TPE FITTED - RUGGED

Flow Rate

Adjustable to ....... 0-185 gpm (700 lpm)

Port Size

Suction ....................... 2" NPT

Discharge.....................2" NPT

Air Inlet ......................1/2" NPT

Air Exhaust ................... 1" NPT

Suction Lift

Dry ........................17' (5.2 m)

Wet........................32' (9.8 m)

Max Solid Size (Diameter)

........................1/4" (6.4 mm)

1: PUMP SPECS

Max Noise Level .............96 dB(A)

Shipping Weights

Aluminum ...............65 lbs (29.5 kg)

Cast Iron...............113 lbs (51.3 kg)

Stainless...............106 lbs (48.1 kg)

** Stainless Center add ..........31 lbs. (68.3 kg)

280

240

200

160

120

Meters Feet

140

BAR

120

100

Discharge Head in PSI

0 20

0 75 150 225 300 375 450 525 600 675 750

100

120

40 60 80 100 120 140 160 180 200

Capacity in U.S. Gallons Per Minute

Capacity in Liters Per Minute

Displacement Per Stroke, 0.60 Gal. (2.3 L)

AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI

SCFM M3/HR

10 17 20 34 40 51 60 102

140

80 136 100 170 120 204

NOTE: Performance based on the following: elastomeric tted pump, ooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

E2 - 2” Clamped Pump – Metallic Center ELASTOMERIC AND TPE FITTED - DOMED

Flow Rate

Adjustable to ....... 0-167 gpm (632 lpm)

Port Size

Suction ....................... 2" NPT

Discharge.....................2" NPT

Air Inlet ......................1/2" NPT

Air Exhaust ................... 1" NPT

Suction Lift

Dry ........................18' (5.5 m)

Wet........................31' (9.5 m)

Max Solid Size (Diameter)

........................1/4" (6.4 mm)

Max Noise Level .............97 dB(A)

Shipping Weights

Aluminum ...............65 lbs (29.5 kg)

Cast Iron...............113 lbs (51.3 kg)

Stainless...............106 lbs (48.1 kg)

** Stainless Center add ..........31 lbs. (68.3 kg)

E2 - 2” Clamped Pump – Metallic Center PTFE FITTED

Flow Rate

Adjustable to ....... 0-153 gpm (579 lpm)

Port Size

Suction ....................... 2" NPT

Discharge.....................2" NPT

Air Inlet ......................1/2" NPT

Air Exhaust ................... 1" NPT

Suction Lift

Dry ........................12' (3.7 m)

Wet........................31' (9.5 m)

Max Solid Size (Diameter)

........................1/4" (6.4 mm)

Max Noise Level ............102 dB(A)

Shipping Weights

Aluminum ...............65 lbs (29.5 kg)

Cast Iron...............113 lbs (51.3 kg)

Stainless...............106 lbs (48.1 kg)

** Stainless Center add ..........31 lbs. (68.3 kg)

280

240

200

160

120

Meters Feet

140

0 20

100

120

140

40 60 80 100 120 140 160 180

Capacity in U.S. Gallons Per Minute

75 150 225 300 375 450 525 600

Capacity in Liters Per Minute

120

100

Discharge Head in PSI

BAR

Capacity Per Stroke, 0.60 Gal. (2.3 L)

AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI

SCFM M3/HR

10 17 20 34 40 51 60 102 80 136 100 170 120 204

675

280

240

200

160

120

Meters Feet

140

BAR

120

100

Discharge Head in PSI

0 20

75 150 225 300 375 450 525 600

100

120

140

40 60 80 100 120 140 160 180

Capacity in U.S. Gallons Per Minute

Capacity in Liters Per Minute

Capacity Per Stroke, 0.35 Gal. (1.3 L)

AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI

SCFM M3/HR

10 17 20 34 40 51 60 102 80 136 100 170 120 204

675

NOTE: Performance based on the following: PTFE tted pump, ooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

3 • Model E2 Metallic Clamped

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Dimensional Drawings

10.03

254.76

E2 Metallic Clamped

Dimensions in inches (mm dimensions in brackets)

The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.

2" NPT / BSP TAPERED

DISCHARGE PORT

3/8" NPT AIR INLET

2.47

62.77

13.59

345.19

1: PUMP SPECS

19.73

501.14

9.70

246.27

2.03

51.56

.25

6.35

1" NPT

AIR EXHAUST

2" NPT / BSP TAPERED

10.11

256.67

SUCTION PORT

25.05

636.34

26.69

678.01

.41

10.41

2.50

63.50

10.03

254.76

e2mdlCsmATEXC-rev0514

2.33

59.17

12.43

315.84

16.38

415.93

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9.00

228.60

Model E2 Metallic Clamped • 4

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Dimensional Drawings

E2 Metallic Clamped - Base Mount Aluminum

Dimensions in inches (mm dimensions in brackets)

The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.

1: PUMP SPECS

25.09 [637.29]

19.77 [502.16]

9.73 [247.14]

1/2" NPT AIR INLET

16.38 [416.05]

2" NPT / BSP TAPERED DISCHARGE PORT

1" NPT

AIR EXHAUST

26.73 [678.94]

13.59 [345.19]

2.50 [63.5]

5 • Model E2 Metallic Clamped

15.65 [397.51]

11.02 [279.91]

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Dimensional Drawings

E2 Metallic Clamped - Cast Iron

Dimensions in inches (mm dimensions in brackets)

The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.

9.20 [233.68]

1/2" NPT AIR INLET

16.38 [416.05]

2" NPT / BSP TAPERED DISCHARGE PORT

1" NPT

AIR EXHAUST

19.23 [488.44]

24.55 [623.57]

26.19 [665.23]

13.59 [345.19]

2.50 [63.5]

1: PUMP SPECS

10.00 [254]

2.53 [64.26]

.40

[10.16]

2" NPT / BSP TAPERED

SUCTION PORT

10.00 [254]

.28

9.00 [228.6]

2.60

12.60 [320.04]

[66.04]

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BOTTOM VIEW

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Model E2 Metallic Clamped • 6

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Dimensional Drawings

10.00 [254]

E2 Metallic Clamped - Stainless

Dimensions in inches (mm dimensions in brackets)

The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.

15.87 [403.1]

2" NPT / BSP TAPERED DISCHARGE PORT

24.72 [627.89]

1: PUMP SPECS

19.45 [494.03]

1/2" NPT

AIR INLET

26.22 [665.99]

13.59 [345.19]

2.50 [63.5]

10.00 [254]

9.42 [239.27]

1.72 [43.69]

10.00 [254]

.28

1" NPT

AIR EXHAUST

2" NPT / BSP TAPERED SUCTION PORT

9.00 [228.6]

.38 [9.65]

BOTTOM VIEW

7 • Model E2 Metallic Clamped

12.25 [311.15]

2.25 [57.15]

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Principle of Pump Operation

SAFE AIR EXHAUST DISPOSAL AREA

MUFFLER

Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen.

Discharge

Stroke

Air Line

Discharged

Fluid

Suction

Stroke

The main directional (air) control valve compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm the exhausting air is directed through the air valve assembly(s) to an exhaust port

④

As inner chamber pressure pressure together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions

are controlled by the check valves (ball or ap)

The pump primes as a result of the suction stroke. The suction stroke lowers the chamber pressure the chamber volume. This results in a pressure differential necessary for atmospheric pressure through the suction piping and across the suction side check

valve and into the outer uid chamber

Suction (side) stroking also initiates the reciprocating (shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke. The diaphragm’s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve. Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.

(P2), the rod

from behind the opposite diaphragm

③

(P1) exceeds liquid chamber

connected diaphragms shift

⑤

distributes

①

. At the same time,

②

orientation.

⑥

(P3) increasing

(P4) to push the uid

⑦

2: INSTAL & OP

e2mdlCsmATEXC-rev0514

Primed

Fluid

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SUBMERGED ILLUSTRATION

MUFFLER

LIQUID LEVEL

SUCTION

LINE

Pump can be submerged if the pump materials of construction are compatible with the liquid being pumped. The air exhaust must be piped above the liquid level. When the pumped product

source is at a higher level than the pump (ooded suction

condition), pipe the exhaust higher than the product source to prevent siphoning spills.

1" DIAMETER AIR EXHAUST PIPING

Model E2 Metallic Clamped • 8

Page 12

Recommended Installation Guide

Available Accessories:

1. Surge Suppressor

2. Filter/Regulator

3. Air Dryer

Unregulated Air

Supply to Surge

Suppressor

Surge Suppressor

Pressure Gauge

Shut-Off Valve

2: INSTAL & OP

Note: Surge Suppressor and Piping must be supported after

the exible connection.

(Optional Piped Exhaust)

Flexible Connector

Vacuum

Gauge

Suction

Shut-Off Valve

Drain Port

Muffler

Pipe Connection

(Style Optional)

Flexible Connector

Pipe Connection (Style Optional)

Drain Port

Flexible Connector

Discharge

Filter Regulator P/N: 020.V107.000

Air Dryer

Note: Pipe weight should not be supported by pump connections.

CAUTION

Check Valve

Shut-Off Valve

Air Inlet

The air exhaust should be piped to an area for safe disposition of the product being

pumped, in the event of

a diaphragm failure.

Installation And Start-Up

Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of ttings to a minimum. Do not reduce the suction line

diameter.

Air Supply

Connect the pump air inlet to an air supply with sufcient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to

insure air supply pressure does not exceed recommended limits.

Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air consumption.

Air Line Moisture Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can be reduced by using a point-of-use air dryer.

Air Inlet And Priming

To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air ow as desired. If opening the valve increases cycling rate, but does not increase the rate of ow, cavitation has occurred. The valve should be closed slightly to obtain the most efcient air ow to pump ow ratio.

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Symptom: Potential Cause(s): Recommendation(s):

Pump Cycles Once

Pump Will Not Operate / Cycle

Pump Cycles and Will Not Prime or No Flow

Pump Cycles Running Sluggish/Stalling, Flow Unsatisfactory

Product Leaking Through Exhaust

Premature Diaphragm Failure

Unbalanced Cycling

Deadhead (system pressure meets or exceeds air supply pressure).

Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.

Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.

Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.

Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).

Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.

Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.

Deadhead (system pressure meets or exceeds air supply pressure).

Blocked air exhaust mufer. Remove mufer screen, clean or de-ice, and re-install.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or ush any obstructions.

Cavitation on suction side. Check suction condition (move pump closer to product).

Check valve obstructed. Valve ball(s) not seating properly or sticking.

Valve ball(s) missing (pushed into chamber or manifold).

Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.

Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.

Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.

Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.

Icing. Remove mufer screen, de-ice, and re-install. Install a point of use air drier.

Clogged manifolds. Clean manifolds to allow proper air ow

Deadhead (system pressure meets or exceeds air supply pressure).

Cavitation on suction side. Check suction (move pump closer to product).

Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.

Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.

Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the uid by fast cycling.

Undersized suction line. Meet or exceed pump connections.

Restrictive or undersized air line. Install a larger air line and connection.

Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.

Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.

Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.

Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.

Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility

Cavitation. Enlarge pipe diameter on suction side of pump.

Excessive ooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.

Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations

Incorrect diaphragm plates or plates on backwards, installed incorrectly or worn.

Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.

Undersized suction line. Meet or exceed pump connections.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.

Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.

Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.

Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow. (Does not apply to high pressure 2:1 units).

Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket. Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. Use heavier valve ball material.

Worn valve ball or valve seat. Worn ngers in valve ball cage (replace part). Check Chemical Resistance Guide for compatibility.

Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow. (Does not apply to high pressure 2:1 units).

with products, cleaners, temperature limitations and lubrication.

Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.

and lubrication.

Check Operating Manual to check for correct part and installation. Ensure outer plates have not been worn to a sharp edge.

2: INSTAL & OP

For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388

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Page 14

Composite Repair Parts Drawing - Elastomeric and TPE Fitted

VERSA-DOME DIAPHRAGM ASSEMBLY

SCREEN MOUNT ASSEMBLY

METALLIC SEAT OPTION

Torque Setting: 480 in-lbs.(54.2 N-m) 600 in-lbs (67.8 N-m)

For XL Material ONLY

Torque Setting: 275 in-lbs. (31.1 N-m)

Torque Setting: 60 in-lbs. (6.78 N-m)

VERSA-DOME DIAPHRAGM ASSEMBLY

SCREEN MOUNT ASSEMBLY

Torque Setting: 60 in-lbs. (6.78 N-m)

SCREEN MOUNT ASSEMBLY

Torque Setting: 60 in-lbs. (6.78 N-m)

METALLIC SEAT OPTION

3: EXP VIEW

11 • Model E2 Metallic Clamped

VERSA-DOME DIAPHRAGM ASSEMBLY

SCREEN MOUNT ASSEMBLY

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Composite Repair Parts List - Elastomeric and TPE Fitted

Air Valve Assembly

Item # Qty. Description

1 1 Valve Body (includes items 2-11) 031.V002.156 031.V002.110 031.V002.332 031.V002.309 2 1 Valve Body 095.V001.156 095.V001.110 095.V001.332 095.V001.309 3 1 Valve Body Gasket P24-202 4 1 Valve Sleeve 755.V006.148 5 6 O-ring 560.206.360 6 1 Valve Spool Assembly (Includes items 7) 775.V001.000 7 6 Glyde Ring Assembly P34-204F 8 1 Air Valve Screen P24-210 P34-210 P24-210 P24-210

9 2 End Cap Gasket P24-205 10 2 End Cap P34-300 SP34-300 P34-300TC 11 13 Mounting Screws (8 included on item 1) S1001

Item # Qty. Description

12 1 Center Block Assembly (Includes item 14) P24-400DC ASY SP24-400 P24-401NP P24-401TC 13 2 Bearing Sleeve P31-403 14 2 Main Shaft O-Ring P24-403 15 2 Air Chamber 196.V002.157 196.V002.110 196.V002.332 196.V002.309 16 2 Air Chamber Gasket 360.V001.360 P24-109A 360.V001.360 17 8 Bolt P24-110 SP24-110 18 1 Pilot Sleeve Assembly (include item 19) 755.V002.000 19 6 O-ring 560.101.358 20 1 Retaining Ring 675.037.080 21 1 Pilot Spool Assembly (Includes item 22) 775.V002.000 22 8 O-ring 560.023.358 23 1 Mufer 560.033.000

Diaphragm Assembly / Elastomers

Item # Qty. Description

24 1 Main Shaft P24-103 25 2 Diaphragm (See Below Material Chart) V224xx V225xx 26 2 O-ring V221D N/A 27 2 Inner Diaphragm Plate (See Note 2 Below) V221B,SV221B, V221BNP, V221BTC V226B, SV226B,V226BNP,V226BTC 28 2 Bumper Washer P24-501 29 2 Outer Diaphragm Plate (See Note 1 Below) VB221, WVB221, SVB221, HVB221 VB226,SVB226, HVB226 30 4 Valve Seat (See Below Material Chart) V240xx 31 4 Valve Seat O-Ring (See Below Material Chart) See Note 4 32 4 Valve Ball (See Below Material Chart) V241xx

Item # Qty. Description

33 1 Water Chamber V235 WV235 SV235 HV235 34 2 Large Clamp Assembly V230 SV230 35 1 Discharge Manifold V236 WV236 SV236 HV236

1 Discharge Manifold (BSP Option) V236BSP WV236BSP SV236BSP HV236BSP

36 1 Suction Manifold (Footed Option) V237F WV237F SV237F HV237F

1 Suction Manifold (BSP Footed Option) V237FBSP WV237FBSP SV237FBSP HV237FBSP 37 1 Suction Manifold (Screen Mount Option) V237 N/A N/A N/A 38 1 Screen (Screen Mount Only) V238 N/A N/A N/A 39 3 Bolt (Screen Mount Only) V238A N/A N/A N/A 40 1 Hook Up Cover (Screen Mount Only) V242 N/A N/A N/A 41 4 Small Clamp Assembly V239 SV239

Elastomer Material Specications

Material Versa-Rugged Diaphragm P/N

Neoprene V224N V225N V241N V240N N/A

Nitrile V224BN V225BN V241BN V240BN N/A

FKM V224VT V225VT V241VT V240VT N/A

EPDM V224ND V225ND V241ND V240ND N/A

PTFE N/A N/A V241TF V240TF V240T

Santoprene V224TPEXL V225TPEXL V241TPEXL V240TPEXL N/A

Hytrel V224TPEFG V225TPEFG V241TPEFG V240TPEFG N/A

Geolast V224G N/A V241G V240G N/A

Aluminum N/A N/A N/A V240A (See Note 3) N/A

Carbon Steel N/A N/A N/A V240CS (See Note 3) N/A

Stainless Steel N/A N/A V241SS SV240 (See Note 3) N/A

Hastelloy N/A N/A N/A HV240 (See Note 3) N/A

Notes:

1.) The outer diaphragm plate material is to match the water chamber material (Cast Iron dome tted pumps are to use SVB226 outer diaphragm plate)

2.) The inner diaphragm plate material is to match the air chamber material

3.) This metallic seat material is to match the water chamber material. In addition to this seat, (4) o-rings are needed. (Ref Note 4)

4.) These (4) o-rings are only used with metallic tted seats.

5.) (4) V240T seat o-rings are used with metallic seats only.

6.) V=Aluminum, SV=Stainless Steel, WV=Cast Iron, H =Hastelloy, TC=PTFE Coated, NP=Nickel Plated

Aluminum Stainless Steel Nickel Plated PTFE Coated

Center Section Assembly

Aluminum Stainless Steel Nickel Plated PTFE Coated

Versa-Rugged Versa-Dome

Wet End Assembly

Aluminum Cast Iron Stainless Steel Hastelloy

Versa-Dome

Diaphragm P/N

"Ball P/N"

Part Number

Seat P/N Seat O-Ring

3: EXP VIEW

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Composite Repair Parts Drawing - PTFE Fitted

SCREEN MOUNT ASSEMBLY

FUSION DIAPHRAGM ASSEMBLY

METAL SEAT OPTION

Torque Setting: 480 in-lbs.(54.2 N-m) 600 in-lbs (67.8 N-m)

For XL Material ONLY

Torque Setting: 275 in-lbs. (31.1 N-m)

Torque Setting: 60 in-lbs. (6.78 N-m)

SCREEN MOUNT ASSEMBLY

FUSION DIAPHRAGM ASSEMBLY

Torque Setting: 60 in-lbs. (6.78 N-m)

SCREEN MOUNT ASSEMBLY

Torque Setting: 60 in-lbs. (6.78 N-m)

FUSION DIAPHRAGM ASSEMBLY

METAL SEAT OPTION

SCREEN MOUNT ASSEMBLY

3: EXP VIEW

13 • Model E2 Metallic Clamped

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Composite Repair Parts List - PTFE Fitted

Air Valve Assembly

Item # Qty. Description

9 2 End Cap Gasket P24-205 10 2 End Cap P34-300 SP34-300 P34-300TC 11 13 Mounting Screws (8 included on item 1) S1001

Item # Qty. Description

12 1 Center Block Assembly (Includes item 13 & 14) P24-400DC ASY SP24-400 P24-401NP P24-401TC 13 2 Bearing Sleeve P31-403 14 2 Main Shaft O-Ring P24-403 15 2 Air Chamber 196.V002.157 196.V002.110 196.V002.332 196.V002.309 16 2 Air Chamber Gasket 360.V001.465 17 8 Bolt P24-110 SP24-110 18 1 Pilot Sleeve Assembly (include item 19) 755.V002.000 19 6 O-ring 560.101.358 20 1 Retaining Ring 675.037.080 21 1 Pilot Spool Assembly (Includes item 22) 775.V002.000 22 8 O-ring 560.023.358 23 1 Mufer 560.033.000

Diaphragm Assembly / Elastomers

Item # Qty. Description

24 1 Main Shaft P24-102 P24-103F 25 2 Main Shaft Stud V221F N/A 26 2 Diaphragm V224TF V224F 27 2 Back-Up Diaphragm (See Note 4 Below) V224TFB, V224TFB-1 N/A 28 2 Inner Diaphragm Plate 29 2* Bumper Washer P24-501* (See note 6) 30 2 Outer Diaphragm Plate (See Note 1 Below) V221TO,SV221TO, HV221TO N/A 31 4 Valve Seat (See Below Material Chart) V240xx 32 4 Valve Seat O-Ring (See Below Material Chart) V240T (See Note 3) 33 4 Valve Ball (See Below Material Chart) V241xx

Item # Qty. Description

34 1 Water Chamber V235 WV235 SV235 HV235 35 2 Large Clamp Assembly V230 SV230 36 1 Discharge Manifold V236 WV236 SV236 HV236

1 Discharge Manifold (BSP Option) V236BSP WV236BSP SV236BSP HV236BSP

37 1 Suction Manifold (Footed Option) V237F WV237F SV237F HV237F

1 Suction Manifold (BSP Footed Option) V237FBSP WV237FBSP SV237FBSP HV237FBSP 38 1 Suction Manifold (Screen Mount Option) V237 N/A N/A N/A 39 1 Screen (Screen Mount Only) V238 N/A N/A N/A 40 3 Bolt (Screen Mount Only) V238A N/A N/A N/A 41 1 Hook Up Cover (Screen Mount Only) V242 N/A N/A N/A 42 4 Small Clamp Assembly V239 SV239

Elastomer Material Specications

Material "Ball P/N" Seat P/N

PTFE V241TF V240TF

Aluminum N/A V240A (See Note 2 Below)

Carbon Steel N/A V240CS (See Note 2 Below)

Stainless Steel V241SS SV240 (See Note 2 Below)

Hastelloy N/A HV240 (See Note 2 Below)

Notes:

1.) The outer diaphragm plate material is to match the water chamber material (Cast Iron Uses SV221TO)

2.) This metallic seat material is to match the water chamber material. In addition to this seat, (4) o-rings are needed. (Ref Note 3)

3.) These (4) o-rings are only used with metallic tted seats.

4.) Only Cast Iron uses back-up diaphragm p/n V224TFB-1

5.) V=Aluminum, SV=Stainless Steel, WV=Cast Iron, H =Hastelloy, TC=PTFE Coated, NP=Nickel Plated

6.) On pumps tted with stainless steel center sections - increase quantity to 4

Aluminum Stainless Steel Nickel Plated PTFE Coated

Center Section Assembly

Aluminum Stainless Steel Nickel Plated PTFE Coated

PTFE Two-Piece Fusion

V221TI, SV221TI* (See note 6), V221TINP, V221TITC

Wet End Assembly

Aluminum Cast Iron Stainless Steel Hastelloy

Part Number

N/A

Part Number

3: EXP VIEW

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Page 18

Written Warranty

5 - YEAR Limited Product Warranty

Quality System ISO9001 Certied • Environmental Management Systems ISO14001 Certied

Versa-Matic warrants to the original end-use purchaser that no product sold by

Versa-Matic that bears a Versa-Matic brand shall fail under normal use and service due to a defect in material

or workmanship within ve years from the date of shipment from Versa-Matic’s factory.

~ See complete warranty at http://www.versamatic.com/pdfs/VM%20Product%20Warranty.pdf ~

DECLARATION OF CONFORMITY

DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN

MANUFACTURED BY:

FABRIQUE PAR: FABRICADA POR: HERGESTELLT VON: FABBRICATO DA: VERVAARDIGD DOOR: TILLVERKAD AV: FABRIKANT: VALMISTAJA: PRODUSENT: FABRICANTE:

DICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING • DEKLARATION OM ÖVERENSSTÄMMELSE

EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING

DECLARAÇAO DE CONFORMIDADE

VERSA-MATIC

Warren Rupp, Inc. A Unit of IDEX Corporation 800 North Main Street P.O. Box 1568 Mansfield, OH 44901-1568 USA

Tel: 419-526-7296 Fax: 419-526-7289

PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15, RE SERIES AND U2 SERIES

This product complies with the following European Community Directives:

Ce produit est conforme aux directives de la Communauté européenne suivantes: Este producto cumple con las siguientes Directrices de la Comunidad Europea: Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft: Questo prodotto è conforme alle seguenti direttive CEE: Dir produkt voldoet aan de volgende EG-richtlijnen: Denna produkt överensstämmer med följande EU direktiv: Versa-Matic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive: Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet: Dette produkt oppfyller kravene til følgende EC Direktiver: Este produto está de acordo com as seguintes Directivas comunitárias:

2006/42/EC

on Machinery, according

to Annex VIII

This product has used the following harmonized standards to verify conformance: EN809:1998+

Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité: Este producto cumple con las siquientes directrices de la comunidad europa: Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt: Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´: De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen: För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse: Harmoniserede standarder, der er benyttet: Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja: Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder: Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:

AUTHORIZED / APPROVED BY:

4: WARRANTY

Approuve par: Aprobado por: Genehmigt von: approvato da: Goedgekeurd door: Underskrift: Valtuutettuna: Bemyndiget av: Autorizado Por:

04/19/2012 REV 07 VMQR 044FM

15 • Model E2 Metallic Clamped

Dave Roseberry Engineering Manager

A1:2009

DATE: August 10, 2011

FECHA: DATUM: DATA: DATO: PÄIVÄYS:

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Page 19

EC DECLARATION OF CONFORMITY

in accordance with ANNEX VIII of Directive 94/9/EC - Equipment for use in Potentially Explosive Atmospheres

Date of Issue: 10 May 2014

Technical File No.: 203104000-1410/MER

Quality System Registration No: ISO 9001-2000

Directive: 94/9/EC 23 March 1994 Annex VIII

Conforming Apparatus: Air-Operated Metal Double Diaphragm Pumps for Use In Potentially Explosive Atmospheres

Hazardous Location Applied: 1. II 3/2GD c T5*

T5 ﬂ uids up to 95° C

* When pumping non-conductive ﬂ uids the internal surfaces that contact the ﬂ uid are restricted to Ex II 3GD c T5. The external

surfaces of the pump are still Ex II 2GD c T5.

2. I M2 c

ﬂ uids up to 95° C

Pumps marked with equipment Category II 3/2 G (internal 3 G / external 2 G), 2D, when used with

non-conductive ﬂ uids. The pumps are Category II 2 G when used for conductive ﬂ uids.

Manufacture: Warren Rupp, Inc., A Unit of IDEX Corporation 800 North Main Street, P.O. Box 1568

Mans eld, OH 44901-1568

USA.

On File With: DEKRA Certi cation B.V. (0344)

Meander 1051 6825 MJ Arnhem The Netherlands

Harmonized Standards Applied: EN 13463-1:2009 Non-Electrical Equipment Potentially Explosive Atmospheres-Part 1 Basic Methods and Requirements EN 13463-5:2011 Non-Electrical Equipment for Potentially Explosive Atmospheres-Part 5 Protection by Constructional Safety

Equipments: 1. Elima-Matic Series metal pumps for II 3/2GD c T5

2. Elima-Matic Series Cast Iron or Stainless Steel pumps with Stainless Steel air center sections for I M2 c

We hereby certify that the equipment described above conforms with the protection requirements of Council Directive 94/9/EC of 23 March 1994 Annex VIII on the approximation of the laws of the Member States Concerning Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres

DATE/OF REVISION/TITLE: Dave Roseberry 29 May 2014 Engineering Manager

VM_DofC_ATEX_Metallic_V_rev0514