Versa-Matic 2 Elima-Matic Bolted Metallic User Manual

2" Elima-Matic Bolted Metallic – ATEX

with Metallic Center Section

E2 Metallic Pumps

• Stainless Steel

Original Instructions

E2

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY

Service & Operating Manual

Versa-Matic

800 North Main Street, Mansfield, OH 44902 USA • Phone: [phone] • www.versamatic.com

VERSA-MATIC

®

• Warren Rupp, Inc. • A Unit of IDEX Corporation

© Copyright 2014 Warren Rupp, Inc. All rights reserved

Safety Information

IMPORTANT

Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.

When the pump is used for materials that tend to settle out

or solidify, the pump should be ushed after each use to

prevent damage. In freezing temperatures the pump should be
completely drained between uses.

CAUTION

Before pump operation, inspect all fasteners for loosening

caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.

Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light
for extended periods of time.

WARNING
Pump not designed, tested or certied to be powered by
compressed natural gas. Powering the pump with natural
gas will void the warranty.

WARNING

When used for toxic or aggressive uids, the pump should
always be ushed clean prior to disassembly.

Before maintenance or repair, shut off the compressed air line,
bleed the pressure, and disconnect the air line from the pump.

Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear
protection.

In the event of diaphragm rupture, pumped material may enter
the air end of the pump, and be discharged into the atmosphere.
If pumping a product that is hazardous or toxic, the air exhaust

must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can

result, especially when handling ammable liquids. The pump,
piping, valves, containers and other miscellaneous equipment

must be properly grounded.

This pump is pressurized internally with air pressure during
operation. Make certain that all fasteners are in good condition
and are reinstalled properly during reassembly.

kg

Use safe practices when lifting

Grounding the Pump

To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

WARNING

Take action to prevent static sparking.

Fire or explosion can result, especially
when handling ammable liquids. The
pump, piping, valves, containers or

other miscellaneous equipment must
be grounded.

ww w. ve rs am ati c. co m

e2mdlCsmATEXMB-rev0614

Table of Contents

SECTION 1: PUMP SPECIFICATIONS ................1

• Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ......7

• Principle of Pump Operation

• Typical Installation Guide

• Troubleshooting

SECTION 3: EXPLODED VIEW .........................10

• Composite Drawings

• Parts List

• Materials Code

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY

SECTION 4: WARRANTY & CERTIFICATES ....14

• Warranty

• EC Declaration of Conformity - Machinery

• EC Declaration of Conformity - ATEX

e2mdlCsmATEXMB-rev0614

ww w. ve rs am ati c. co m

Explanation of Pump Nomenclature

Your Serial #: (ll in from pump nameplate) _____________________________________

1: PUMP SPECS

Your Model #:

(ll in from pump
nameplate)

__ __ __ __ __ __ __ __ __ __ __ __ __

Model #:

Options (if applicable)

Design Level

Construction Design

Valve Seat Material/Valve Seat O-Ring Material

Valve Ball Material

Diaphragm Series

Diaphragm Material

Non-Wetted Parts

Wetted Parts

Pump Size

Model

Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material
E Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene
U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel 2 Nitrile (Nitrile)
V V-Series 5 1/2" S Stainless Steel P Polypropylene 3 FKM (Fluorocarbon)
RE AirVantage 7 3/4" H Alloy C G Groundable Acetal 4 EPDM

1 1" P Polypropylene Z PTFE-coated Aluminum 5 PTFE
4 1-1/4" or 1-1/2" K Kynar J Nickel-plated Aluminum 6 Santoprene XL
2 2" G Groundable Acetal C Cast Iron 7 Hytrel
3 3" B Aluminum (screen mount) Q Epoxy-Coated Aluminum 9 Geolast
Y FDA Santoprene

Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction Design Miscellaneous Options
R Rugged 1 Neoprene 1 Neoprene 9 Bolted B BSP Tapered Thread
D Dome 2 Nitrile 2 Nitrile 0 Clamped CP Center Port
X Thermo-Matic 3 (FKM) Fluorocarbon 3 (FKM) Fluorocarbon ATEX ATEX Compliant
T Tef-Matic (2-piece) 4 EPDM 4 EPDM Design Level FP Food Processing
B Versa-Tuff (1-piece) 5 PTFE 5 PTFE A SP Sanitary Pump
F FUSION (one-piece 6 Santoprene XL 6 Santoprene XL C HP High Pressure

integrated plate) 7 Hytrel 7 Hytrel OE Original Elima-Matic
8 Polyurethane 8 Polyurethane F Flap Valve
9 Geolast 9 Geolast HD Horizontal Discharge
A Acetal A Aluminum w/ PTFE O-Rings 3A 3-A Certied
S Stainless Steel S Stainless Steel w/ PTFE O-Rings UL UL Listed
Y FDA Santoprene C Carbon Steel w/ PTFE O-Rings OB Oil Bottle
H Alloy C w/ PTFE O-Rings
T PTFE Encapsulated Silicone O-Rings
Y FDA Santoprene

*More than one option may be specied for a particular pump model.

1 • Model E2 Metallic Bolted

ww w. ve rs am ati c. co m

e2mdlCsmATEXMB-rev0614

Materials

Material Prole:

CAUTION! Operating temperature limitations are as follows:

Conductive Acetal: Tough, impact resistant, ductile. Good
abrasion resistance and low friction surface. Generally inert, with
good chemical resistance except for strong acids and oxidizing
agents.

EPDM: Shows very good water and chemical resistance. Has
poor resistance to oils and solvents, but is fair in ketones and
alcohols.

FKM: (Fluorocarbon) Shows good resistance to a wide range
of oils and sovents; especially all aliphatic, aromatic and
halogenated hydrocarbons, acids, animal and vegetable oils.
Hot water or hot aqueous solutions (over 70°F) will attack FKM.

Hytrel®: Good on acids, bases, amines and glycols at room
temperatures only.

Neoprene: All purpose. Resistance to vegetable oils. Generally
not affected by moderate chemicals, fats, greases and many
oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons.

Nitrile: General purpose, oil-resistant. Shows good solvent, oil,

water and hydraulic uid resistance. Should not be used with

highly polar solvents like acetone and MEK, ozone, chlorinated
hydrocarbons and nitro hydrocarbons.

Nylon: 6/6 High strength and toughness over a wide
temperature range. Moderate to good resistance to fuels, oils
and chemicals.

Operating

Temperatures:

Max. Min.

190°F

88°C

280°F
138°C

350°F
177°C

220°F
104°C

200°F

93°C

190°F

88°C

180°F

82°C

-20°F

-29°C

-40°F

-40°C

-40°F

-40°C

-20°F

-29°C

-10°F

-23°C

-10°F

-23°C

32°F

0°C

Polypropylene: A thermoplastic polymer. Moderate tensile

and ex strength. Resists stong acids and alkali. Attacked by

chlorine, fuming nitric acid and other strong oxidizing agents.

PVDF: (Polyvinylidene Fluoride) A durable uoroplastic with

excellent chemical resistance. Excellent for UV applications.
High tensile strength and impact resistance.

Santoprene®: Injection molded thermoplastic elastomer with

no fabric layer. Long mechanical ex life. Excellent abrasion

resistance.

UHMW PE: A thermoplastic that is highly resistant to a broad
range of chemicals. Exhibits outstanding abrasion and impact
resistance, along with environmental stress-cracking resistance.

Urethane: Shows good resistance to abrasives. Has poor
resistance to most solvents and oils.

Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.
Very few chemicals are known to chemically react with PTFE;

molten alkali metals, turbulent liquid or gaseous uorine and
a few uoro-chemicals such as chlorine triuoride or oxygen
diuoride which readily liberate free uorine at elevated

temperatures.

Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.

180°F

82°C

250°F
121°C

275°F
135°C

180°F

82°C

150°F

66°C

220°F
104°C

32°F

0°C

0°F

-18°C

-40°F

-40°C

-35°F

-37°C

32°F

0°C

-35°F

-37°C

Metals:

Alloy C: Equal to ASTM494 CW-12M-1 specication for nickel and nickel alloy.

Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion

resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.

For specic applications, always consult the Chemical Resistance Chart.

1: PUMP SPECS

AFTERMARKET PARTS

RIGHT PART, RIGHT NOW

Pumper Parts is your single source for parts that

t Air-Operated Double Diaphragm (AODD) pumps

• Wilden

• ARO

• Yamada

Designed to perform equal to or greater
than original equipment manufacture.

Pumper Parts and its products are not affiliated with any of the original equipment manufacturers referenced herein. All original equipment manufacturers’ names, colors, pictures, descriptions and part numbers are used for identification
purposes only. Pumper Parts® is a registered trade name of IDEX Corporation. All other trademarks, registered trademarks and product names are the property of their respective owners. Yamada® is a registered trademark of
Yamada Corporation. ARO® is a registered trade name of Ingersoll-Rand Company. Wilden® is a registered trade name of Wilden Pump and Engineering Company, a Dover Resources Company.

®

®

®

Phone: [phone]

info@pum perparts.com

www.pumperparts.com

e2mdlCsmATEXMB-rev0614

ww w. ve rs am ati c. co m

Model E2 Metallic Bolted • 2

Performance

Capacity Per Stroke, 0.33 Gal. (1.25 L)

3.39

10.03

20.06

25.01

17.72

2" 150# ANSI / DIN
DISCHARGE FLANGE

2" 150# ANSI / DIN
SUCTION FLANGE

1/2" NPT

AIR INLET

1" NPT

AIR EXHAUST

28.01

2.70

.38

12.03

R

.28

11.00

11.50

10.00

13.50

2.00

BOTTOM VIEW

E2 - 2” Bolted Stainless Pump – Metallic Center
ELASTOMERIC AND TPE FITTED

Flow Rate

Adjustable to ....... 0-160 gpm (606 lpm)

Port Size

Suction .......2" ANSI Flange (DIN Compatible)

Discharge.....2" ANSI Flange (DIN Compatible)

Air Inlet ......................1/2" NPT

Air Exhaust ................... 1" NPT

Suction Lift

Dry ........................14' (4.3 m)

Wet........................30' (9.1 m)

Max Solid Size (Diameter)

1: PUMP SPECS

..........................1/4" (6 mm)

Max Noise Level .............94 dB(A)

Shipping Weights

Stainless...............114 lbs (51.7 kg)

320

90

280

80

240

70

200

60

50

160

40

120

30

80

20

40

10

0

0

Meters Feet

10

140

9

120

8

7

100

6

80

5

60

4

Discharge Head in PSI

3

40

2

20

1

0

BAR

10

20

0

0 20

40

60

80

100

40 60 80 100 120 140 160

Displacement Per Stroke, 0.49 Gal. (1.85 L)

AIR CONSUMPTION IN SCFM
AIR PRESSURE IN PSI

SCFM M3/HR

10 17
20 34
40 68
60 102

120

80 136
100 170
120 204

Capacity in U.S. Gallons Per Minute

80 160 240 320 400 480 560

0

Capacity in Liters Per Minute

NOTE: Performance based on the following: elastomeric tted pump, ooded suction, water at ambient conditions. The use of
other materials and varying hydraulic conditions may result in deviations in excess of 5%.

640

E2 - 2” Bolted Stainless Pump – Metallic Center
PTFE FITTED

Flow Rate

Adjustable to ....... 0-157 gpm (594 lpm)

Port Size

Suction .......2" ANSI Flange

(DIN Compatible)

Discharge.....2" ANSI Flange (DIN Compatible)

Air Inlet ......................1/2" NPT

Air Exhaust ................... 1" NPT

Suction Lift

Dry ........................12' (3.7 m)

Wet........................30' (9.1 m)

Max Solid Size (Diameter)

..........................1/4" (6 mm)

Max Noise Level ............100 dB(A)

Shipping Weights

Stainless...............114 lbs (51.7 kg)

90

80

70

60

50

40

30

20

10

0

Meters Feet

NOTE: Performance based on the following: PTFE tted pump, ooded suction, water at ambient conditions. The use of other
materials and varying hydraulic conditions may result in deviations in excess of 5%.

10

320

280

240

200

160

120

80

40

0

BAR

140

9

120

8

7

6

5

4

3

2

1

0

100

80

60

Discharge Head in PSI

40

20

0

0 20

0

10

20

40

60

80

100

120

AIR CONSUMPTION IN SCFM
AIR PRESSURE IN PSI

40 60 80 100 120 140 160

Capacity in U.S. Gallons Per Minute

80 160 240 320 400 480 560

Capacity in Liters Per Minute

SCFM M3/HR

10 17
20 34
40 68
60 102
80 136
100 170
120 204

640

3 • Model E2 Metallic Bolted

ww w. ve rs am ati c. co m

e2mdlCsmATEXMB-rev0614