VersaLogic EPM-14 Cougar Reference Manual

Reference Manual
DOC. REV. 8/23/2010
EPM-14 (Cougar)
WWW.VERSALOGIC.COM
12100 SW Tualatin Road
Tualatin, OR 97062-7341
(503) 747-2261
Fax (971) 224-4708
Copyright © 2013 VersaLogic Corp. All rights reserved.
Notice:
Although every effort has been made to ensure this document is error-free, VersaLogic makes no representations or warranties with respect to this product and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose.
VersaLogic reserves the right to revise this product and associated documentation at any time without obligation to notify anyone of such changes.
PC/104 and the PC/104 logo are trademarks of the PC/104 Consortium.
EPM-14 Reference Manual ii
Product Release Notes
Rev 3 Release
Charlie release.
Implemented several manufacturability improvements. See the EPM-14 support page for a list of BIOS and PLD changes.
Rev 2 Release
Beta release.
Rev 1 Release
Pre-production only. No customer shipments.
Support Page
The EPM-14 support page, at http://www.versalogic.com/private/cougarsupport.asp, contains additional information and resources for this product including:
Reference Manual (PDF format) Operating system information and software drivers Data sheets and manufacturers’ links for chips used in this product BIOS information and upgrades Utility routines and benchmark software
This is a private page for EPM-14 users that can be accessed only be entering this address directly. It cannot be reached from the VersaLogic homepage.
EPM-14 Reference Manual iii
Contents
Introduction .....................................................................................................................1
Description.......................................................................................................................... 1
Technical Specifications ..................................................................................................... 2
EPM-14 Block Diagram ..................................................................................................... 3
RoHS-Compliance .............................................................................................................. 4
About RoHS........................................................................................................... 4
Warnings............................................................................................................................. 4
Electrostatic Discharge .......................................................................................... 4
Lithium Battery...................................................................................................... 4
Transient Voltage Suppression (TVS) Devices ..................................................... 5
Technical Support ............................................................................................................... 6
Repair Service........................................................................................................ 6
Configuration and Setup ................................................................................................7
Initial Configuration ........................................................................................................... 7
Basic Setup ......................................................................................................................... 7
CMOS Setup ..................................................................................................................... 10
Operating System Installation........................................................................................... 11
Physical Details.............................................................................................................12
Dimensions and Mounting................................................................................................ 12
Hardware Assembly............................................................................................. 14
Stack Arrangement Example ............................................................................... 14
External Connectors.......................................................................................................... 15
EPM-14 Connectors............................................................................................. 15
EPM-14 Connector Functions and Interface Cables............................................ 17
CBR-5011 Connectors......................................................................................... 18
CBR-5011 Connector Functions.......................................................................... 18
Jumper Blocks................................................................................................................... 19
Jumpers As-Shipped Configuration..................................................................... 19
Jumper Summary ................................................................................................. 20
System Features ...........................................................................................................21
Power Supply.................................................................................................................... 21
Power Connectors................................................................................................ 21
Power Requirements ............................................................................................ 22
Lithium Battery.................................................................................................... 22
CPU................................................................................................................................... 22
System RAM..................................................................................................................... 22
CMOS RAM ..................................................................................................................... 23
Clearing CMOS RAM ......................................................................................... 23
CMOS Setup Defaults ...................................................................................................... 23
Default CMOS RAM Setup Values..................................................................... 23
Saving CMOS Setup Parameters as Custom Defaults ......................................... 23
EPM-14 Reference Manual
iv
Contents
Real Time Clock ............................................................................................................... 24
Setting the Clock.................................................................................................. 24
Interfaces and Connectors...........................................................................................25
Utility I/O Connector J7 ................................................................................................... 25
IDE.................................................................................................................................... 26
Serial Ports........................................................................................................................ 27
COM Port Configuration ..................................................................................... 27
Serial Port Connectors ......................................................................................... 27
COM3 RS-422/485 Line Driver Control ............................................................. 28
USB................................................................................................................................... 29
CompactFlash ................................................................................................................... 30
Programmable LED .......................................................................................................... 31
External Speaker ............................................................................................................... 31
Push-Button Reset............................................................................................................. 31
Video Interface ................................................................................................................. 32
Configuration....................................................................................................... 32
Video BIOS Selection.......................................................................................... 32
SVGA Output Connector..................................................................................... 32
LVDS Flat Panel Display Connector................................................................... 33
Compatible LVDS Panel Displays....................................................................... 34
Console Redirection............................................................................................. 34
Ethernet Interface.............................................................................................................. 35
BIOS Configuration............................................................................................. 35
Status LED........................................................................................................... 35
Ethernet Connector .............................................................................................. 35
CPU Temperature Monitor ............................................................................................... 36
PC/104 Expansion Bus .....................................................................................................36
PC/104 I/O Support ............................................................................................. 36
PC/104 Memory Support..................................................................................... 36
IRQ Support......................................................................................................... 36
DMA Support ...................................................................................................... 36
System Resources and Maps.......................................................................................37
Memory Map .................................................................................................................... 37
I/O Map............................................................................................................................. 37
Interrupt Configuration ..................................................................................................... 38
Special Registers ..........................................................................................................39
Special Control Register ................................................................................................... 39
PLD Revision and Type Register ..................................................................................... 39
Jumper and Status Register............................................................................................... 40
Appendix A – References.............................................................................................41
EPM-14 Reference Manual v
Description
The EPM-14 is a feature-packed single board computer designed for OEM control projects requiring fast processing and designed-in reliability and longevity (product lifespan). Its features include:
AMD LX 800 microcontroller
with CS5536 companion chip
256 MB system RAM, soldered
on
CompactFlash site 10/100 Ethernet interface (dual) Flat Panel Display support MMX™ + 3DNow!™ graphics PC/104-Plus expansion site IDE controller, one channel,
ATA-5, UDMA33
Introduction
TVS devices on user I/O connections
(require connection to earth ground)
Three COM ports (two RS-232, one
RS-422/485)
Watchdog timer Vcc sensing reset circuit (all rails
monitored, interrupt on fault)
PC/104-Plus compliant footprint Field upgradeable BIOS with OEM
enhancements
Friction latch I/O connectors
1
Four USB 2.0/1.1 ports
The EPM-14 is compatible with popular operating systems such as Windows and Linux.
Most I/O ports are included on-board. Additional I/O expansion is available through the high-
speed PCI-based PC/104-Plus expansion site (which supports both PC/104 and PC/104-Plus
expansion modules).
The EPM-14 features high reliability design and construction, including friction latch I/O connectors. It also features a watchdog timer, voltage sensing reset circuits and self-resetting fuses on the 5V supply to user I/O, speaker, programmable LED, LVDS, and all USB ports.
All EPM-14 boards are subjected to functional testing and are backed by a limited two-year warranty. Careful parts sourcing and US-based technical support ensure the highest possible quality, reliability, service and product longevity for this exceptional SBC.
Customizing available
EPM-14 Reference Manual
1
Technical Specifications
Specifications are typical at 25°C with 5.0V supply unless otherwise noted.
Board Size:
4.250" x 3.775" (PC/104 compliant)
Storage Temperature: -40° C to 85° C Free Air Operating Temperature:
-40° C to +85° C EPM-14h
Power Requirements: (with 256 MB RAM,
keyboard and mouse, running Windows XP)
EPM-14h – AMD CPU +5.0V ± 5% @ 0.90A
(4.5W) typ. +3.3V or ±12V may be required by some expansion modules
System Reset:
Vcc sensing, resets when the 3.3V power rail varies by more than +/- 10% of it’s optimal value. Watchdog timeout
DRAM Interface:
256 MB soldered on PC2700 compatible, DDR 333 MHz RAM
Video Interface:
Up to 1600 x 1200 (32 bits) Standard analog output MMX™ + 3DNow!™ graphics LVDS output for TFT FPDs
IDE Interface:
One channel, 44-pin keyed 2mm header. Supports up to and including UDMA33. Supports up to two IDE devices (hard drives, CD-ROM, CompactFlash, etc.).
Ethernet Interface:
Two Intel 82551ER based Fast Ethernet
10/100 Controllers
Introduction
COM1–2 Interface:
RS-232, 16C550 compatible, 115k baud max.
COM3 Interface:
RS-422/RS-485, 16C550 compatible, 460k baud max.
USB:
Four ports USB 2.0/1.1 protocol.
Counter/Timers:
Internal companion chip (CS5536) timers only.
BIOS:
General Software Embedded BIOS© with OEM enhancements Field-upgradeable with Flash BIOS Upgrade Utility
Bus Speed:
CPU Bus: 800 MHz (Celeron equiv.), 500 MHz actual DRAM: PC2700 compatible, DDR 333 MHz PC/104-Plus (PCI): 33 MHz PC/104 (ISA): 8 MHz
Compatibility:
PC/104 – full compliance Embedded-PCI (PC/104-Plus) – full compliance, 3.3V signaling
Weight:
EPM-14h – 0.102 kg (0.226 lbs)
Generated Frequencies:
32KHz, 8.25MHz, 14.318MHz, 33MHz, 48MHz, 66MHz, 166.5MHz
Specifications are subject to change without notice.
EPM-14 Reference Manual 2
EPM-14 Block Diagram
Introduction
DDRAM
J8
44-pin IDE
J5
CompactFlash
AMD
LX 800
CPU
PCI, 3.3V
System Control
AMD
CS5536
I/O Companion
Video
TTL to LVDS
Ethernet
10/100
Ethernet
10/100
Speaker,
LED, Reset
USB 2.0
(4 Ports)
J4
Analog CRT
CBR-1201
J12
LVDS
CBR-2010 or
CBR-2011
J2
RJ45
J3
RJ45
J1
PC/104+ (PCI)
BIOS
LPC Bus
SMSC
LPC47N217
Super I/O
(2)
ISA Bridge
1 RS-422/485
Figure 1. EPM-14 Block Diagram
CPLD
2 RS-232,
J9
PC/104 (ISA)
J7
2mm 50-pin
to CBR-5011
Board
EPM-14 Reference Manual 3
RoHS-Compliance
The EPM-14 is RoHS-compliant.
A
BOUT ROHS
In 2003, the European Union issued Directive 2002/95/EC regarding the Restriction of the use of certain Hazardous Substances (RoHS) in electrical and electronic equipment.
The RoHS directive requires producers of electrical and electronic equipment to reduce to acceptable levels the presence of six environmentally sensitive substances: lead, mercury, cadmium, hexavalent chromium, and the presence of polybrominated biphenyls (PBB) and polybrominated diphenyl ethers (PBDE) flame retardants, in certain electrical and electronic products sold in the European Union (EU) beginning July 1, 2006.
VersaLogic Corporation is committed to supporting customers with high-quality products and services meeting the European Union’s RoHS directive.
Warnings
Introduction
ELECTROSTATIC DISCHARGE
Electrostatic discharge (ESD) can damage boards, disk drives and other components. The circuit board must only be handled at an ESD workstation. If an approved station is not available, some measure of protection can be provided by wearing a grounded antistatic wrist strap. Keep all plastic away from the board, and do not slide the board over any surface.
After removing the board from its protective wrapper, place the board on a grounded, static-free surface, component side up. Use an antistatic foam pad if available.
The board should also be protected inside a closed metallic anti-static envelope during shipment or storage.
Note The exterior coating on some metallic antistatic bags is sufficiently conductive to
cause excessive battery drain if the bag comes in contact with the bottom-side of the EPM-14.
ITHIUM BATTERY
L
To prevent shorting, premature failure or damage to the lithium battery, do not place the board on a conductive surface such as metal, black conductive foam or the outside surface of a metalized ESD protective pouch. The lithium battery may explode if mistreated. Do not recharge, disassemble or dispose of in fire. Dispose of depleted batteries promptly.
EPM-14 Reference Manual 4
Introduction
TRANSIENT VOLTAGE SUPPRESSION (TVS) DEVICES
The EPM-14 circuitry is protected from spike and surge damage by on-board transient voltage suppression (TVS) devices on the user I/O signals. Figure 2 shows a typical example of TVS circuitry.
In order for the TVS devices to function properly, they must be connected to earth ground. This connection is made at the board’s upper right mounting hole, as shown in Figure 3. All other m
ounting holes are floating. Use m
etal standoffs or a grounding strap to connect the
lower right mounting hole to the enclosure chassis, which should be connected to earth ground.
User I/O Signal User I/O Signal
User I/O Signal User I/O Signal
TVS Devices
Earth Ground
Figure 2. Schematic Showing Typical TVS Circuitry
Only the upper right mounting hole connects to the TVS devices. This hole must be connected to earth for TVS
EPM-14 Cougar
EPM-14 Reference Manual 5
Figure 3. Attaching the EPM-14 to Earth Ground
Technical Support
If you are unable to solve a problem with this manual please visit the EPM-14 Product Support web page listed below. If you have further questions, contact VersaLogic technical support at (503) 747-2261
Support@VersaLogic.com
EPAIR SERVICE
R
If your product requires service, you must obtain a Returned Material Authorization (RMA) number by calling (503) 747-2261. VersaLogic’s standard turn-around tim working days
. VersaLogic technical support engineers are also available via e-mail at
http://www.versalogic.com/private/cougarsupport.asp
after the product is received.
Introduction
.
EPM-14 Support Website
e for repairs is five
Please provide the following information:
Your name, the name of your company and your phone number The name of a technician or engineer that can be contact if any questions arise. Quantity of items being returned The model and serial number (barcode) of each item A detailed description of the problem Steps you have taken to resolve or recreate the problem The return shipping address
Warranty Repair All parts and labor charges are covered, including return shipping
charges for UPS Ground delivery to United States addresses.
Non-warranty Repair All non-warranty repairs are subject to diagnosis and labor charges,
parts charges and return shipping fees. Please specify the shipping method you prefer and provide a purchase order number for invoicing
the repair.
Note Please mark the RMA number clearly on the outside of the box before
returning. Failure to do so can delay the processing of your return.
EPM-14 Reference Manual 6
Initial Configuration
The following components are recommended for a typical development system.
EPM-14 single board computer ATX power supply with motherboard and drive connectors SVGA video monitor Keyboard with USB connector Mouse with USB connector IDE hard drive IDE CD-ROM drive
The following VersaLogic cables are recommended.
Video adapter cable (CBR-1201) Utility I/O cable and board assembly (CBR-5011) IDE data cable (CBR-4406); may also require 2mm to 0.1” adapter (CBR-4405) Power adapter cable (CBR-1008)
You will also need a Windows (or other OS) installation CD.
Basic Setup
Configuration and Setup
2
The following steps outline the procedure for setting up a typical development system. The EPM-14 should be handled at an ESD workstation or while wearing a grounded antistatic wrist strap.
Before you begin, unpack the EPM-14 and accessories. Verify that you received all the items you ordered. Inspect the system visually for any damage that may have occurred in shipping. Contact Support@VersaLogic.com immediately if any items are damaged or missing.
Gather all the peripheral devices you plan to attach to the EPM-14 and their interface and power cables.
It is recommended that you attach standoffs to the board (see Hardware Assembly) to stabilize the
a
board and m
Figure 4 shows a typical start-up configuration.
ke it easier to work with.
EPM-14 Reference Manual
7
J10
CBR–1201
Configuration and Setup
EPM-14
“Cougar”
CBR–1008
ATX
Power Supply
Analog SVGA
CBR-5011
J4
J7
J8
CBR–4406
Figure 4. Typical Start-up Configuration
J2
J1
CD-ROM
Drive
Hard
Drive
USB Keyboard
USB Mouse
OS Installation CD-ROM
1. Attach Cables and Peripherals
Plug the video adapter cable CBR-1201 into socket J4. Attach the video monitor interface
cable to the video adapter.
Plug the breakout board/cable CBR-5011 into socket J7. Plug the keyboard and mouse
into any USB ports at J2 on the breakout board.
Plug the hard drive data cable CBR-4406 into socket J8. Attach a hard drive and CD-
ROM drive to the connectors on the cable. If the hard drive is 3.5”, use the 2mm to 0.1” adapter CBR-4405 to attach the IDE cable.
Attach an ATX power cable to any 3.5” drive (hard drive or CD-ROM drive). Set the hard drive jumper for master device operation and the CD-ROM drive jumper for
slave device operation.
EPM-14 Reference Manual 8
Configuration and Setup
2. Attach Power
Plug the power adapter cable CBR-1008 into connector J10. Attach the motherboard
connector of the ATX power supply to the adapter.
3. Review Configuration
Before you power up the system, double check all the connections. Make sure all cables
are oriented correctly and that adequate power will be supplied to the EPM-14 and peripheral devices.
4. Power On
Turn on the ATX power supply and the video monitor. If the system is correctly
configured, a video signal should be present.
5. Change CMOS Setup Settings
Enter CMOS Setup by pressing Delete during the early boot cycle. Select Basic Configuration and set or verify the following settings (see CMOS Setup for
p
a com
lete list of default settings):
DRIVE ASSIGNMENT ORDER | Drive C: Ide 0/Pri Master
ATA DRV ASSIGNMENT | Ide 0: 3 = AUTOCONFIG, LBA ATA DRV ASSIGNMENT | Ide 1: 5 = IDE CDROM
BOOT ORDER | Boot 1st: CDROM BOOT ORDER | Boot 2nd: Drive C:
Before saving the CMOS Setup settings, insert the Windows (or other OS) installation
disk in the CD-ROM drive so it will be accessed when the system reboots.
Press ESC and write the new parameters to CMOS RAM. The system will reboot.
6. Install Operating System
Install the operating system according to the instructions provided by the OS
manufacturer. (See Operating System Installation.)
Note If y
ou intend to operate the EPM-14 under Windows XP or Windows XP bedded, be sure to use Service Pack 2 (SP2) for full support of the latest
Em CS5536 I/O hub and its USB 2.0 features.
EPM-14 Reference Manual 9
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