Verona WALL HUNG GAS BOILER User Manual

A
INSTRUCTIONS
Riva HEAT ONLY
WALL HUNG GAS BOILER FOR
CENTRAL HEATING SUPPLY
Please Read Instructions Carefully
Save for Future Reference
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids
in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
If you can not reach your gas supplier call the fire department.
— Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
Manufactured by:
Biasi S.p.A.
Verona, Italy
Quincy Hydronic Technologies, Inc.
80 Rochester AVE. Suite # 12
Distributed By:
Portsmouth, NH 03801
Phone: 603-334-6400
Fax: 603-334-6401
BOILER INSTALLATION, OPERATION
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Dear Customer:
Thank you for buying a Biasi Riva Heating Only Boiler System.
The Riva Heating Only is a high efficiency, non-condensing, wall mounted gas boiler which provides central heat supply water.
We realize that it is not possible to answer all questions about the Riva boiler system in this manual. Reading this installation manual does not make the reader an expert in all aspects of installation and operation, and does not replace the need for a qualified, licensed heating contractor. We urge you to contact your installing contractor or distributor if you are in question about any aspect of your boiler's performance. Our main concern is that you are satisfied with your boiler and its performance. We require that your contractor complete efficiency tests using instruments.
The external controls and accessories listed in this manual (excluding those supplied inside the boiler) are intended to serve as guidelines rather than specific recommendations. We realize that other makes and models of such devices are available and can be used as successfully as those we specify. The installing contractor is the best judge of a system's specific requirements, as well as the local availability of certain makes and models of controls and accessories. The preceding does not apply, however, to the equipment that comes with every boiler, such as the overheat control and pressure relief
valves. The installation of the specific devices supplied with every boiler is
absolutely necessary to the safe operation of the boiler and protection of the heating system.
All BIASI wall hung boilers are built in accordance with the ASME boiler and pressure vessel code, and bear the "H" stamp. The Entire range of applications for the Riva boiler has been tested to standard CSA 4.9 and is CSA compliant.
This Riva Heating Only boiler has a 2 year warranty, a copy of which is provided with the boiler. Please be sure to return the warranty registration card as the warranty will be void without your boiler's serial numbers (located on the ratings label affixed to the boiler), date of installation and the name of your installer being on record in our files.
Thank you for purchasing our Riva Heating Only boiler. If you have questions or comments, please don't hesitate to contact us immediately. Our goal is 100% customer satisfaction.
QHT inc.
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Table of Contents
Section Title Section Number Page Number
Warnings - 6-7
Important Information - 8
General Information 1 9
Technical Information (M130.30CR) 2 9-10
Parts List 3 11
Internal Piping and Parts List 4 12
Electric Diagrams 5 13
Installation Location 6 14
Exhaust Pipe Location 7 15
Mounting Bracket 8 16
Venting 9 17-20
Restrictor Sizing 9.1 17
Fitting the Flue System 9.2 17
Choice of Flue 9.3 18-20
Pipe Connections 10 21
Gas Pipe Connections 11 22
Electrical Connections/Wiring 12 23-25
Power Connection 12.1 23
Connection to the Electricity Supply 12.2 23
Room Thermostat Connection 12.3 24
Relay Panel Control Connection 12.4 24
Zone Valve Microswitch Connection 12.5 25
Circulator Sizing 13 26
Circ. Cap. as a Function of Flow Rate 13.1 26
Expansion Vessel 13.2 26
Piping 14 27-29
Primary-Secondary Piping 14.1 27
Primary-Secondary with Zone Valves 14.2 28
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Table of Contents
Section Title Section Number Page Number
Manifold Piping with Zone Valves or Circ. 14.3 29
Commissioning 15 30-35
Initial Filling of the System 15.1 30
Lightning the Boiler 15.2 30
Checking the Gas Pres. at the Burner 15.3 31
Adjustment of the Gas Pressure 15.4 32
Checking the Ignition Device 15.5 32
Checking the Burner Ignition 15.6 33
Adjustment of the Useful c.h. Output 15.7 33
Labels Placement 15.8 34
Checking the Flue System and Comb. 15.9 35
Instructing the User 15.10 35
Gas Conversion 16 36
Annual Maintenance 17 37-38
Warnings 17.1 37
Dismantelling the External Panels 17.2 37
Emptying the C.h. System 17.3 37
Cleaning the Primary Heat Exch. 17.4 37
Checking the Pressuris. in C.h. Vess. 17.5 38
Cleanig the Burner 17.6 38
Checking the Flue 17.7 38
Visual Inspection of Appliance 17.8 38
Gas Pressures and Soundness 17.9 38
Installer Notes 18 39
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Boiler is certified as an indoor appliance. Do not install boiler outdoors or locate where it will be exposed to freezing temperatures.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Caution: Do not store or use flammable materials, chemicals or flammable liquids, especially gasoline, in the vicinity of this heating appliance.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
If you can not reach your gas supplier call the fire department.
ARNING
DANGER
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Any appliance that burns natural gas, propane gas, fuel oil, wood or coal is capable of producing carbon monoxide (CO). Carbon Monoxide (CO) is a gas which is odorless, colorless and tasteless but is very toxic. CO is lighter than air and thus may travel throughout the building.
Symptoms of CO poisoning include the following:
The symptoms of CO poisoning are often confused with those of influenza, and the highest incidence of poisoning occurs at the onset of cold weather or during flu season. A victim may not experience any symptoms, only one symptom, or a few symptoms.
Suspect the presence of carbon monoxide if symptoms tend to disappear when you leave your home.
The following signs may indicate the presence of carbon monoxide:
• Hot gasses from appliance, venting system pipes or chimney, escaping into the living space.
• Flames coming out around the appliance.
• Yellow colored flames in the appliance
If any of the symptoms of CO occur, or if any of the signs of carbon monoxide are
present, VACATE THE PREMISES IMMEDIATELY AND CONTACT A QUALIFIED
HEATING SERVICE COMPANY OR THE GAS COMPANY OR THE FIRE DEPARTMENT.
ONLY QUALIFIED, LICENSED SERVICE CONTRACTORS SHOULD PERFORM WORK ON YOUR BIASI RIVA HEAT ONLY BOILER.
BRIEF EXPOSURE TO HIGH CONCENTRATIONS OF CO, OR
PROLONGED EXPOSURE TO LESSER AMOUNTS OF CO MAY
RESULT IN CARBON MONOXIDE POISONING. EXPOSURE CAN BE
FATAL AND EXPOSURE TO HIGH CONCENTRATIONS MAY RESULT
IN THE SUDDEN ONSET OF SYMPTOMS INCLUDING
dizziness vision problems shortness of breath
headache loss of muscle control unclear thinking nausea weakness unconsciousness
ARNING
UNCONSCIOUSNESS.
• Stale or smelly air.
• The presence of soot or carbon in or around the appliance.
• Very high unexplained humidity inside the building.
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IMPORTANT INFORMATION
Please read this page carefully.
ALL BOILERS MUST BE INSTALLED IN ACCORDANCE WITH NATIONAL, STATE AND LOCAL PLUMBING, HEATING AND ELECTRICAL CODES AND ORDINANCES, AS WELL AS THE REGULATIONS OF THE SERVING ELECTRICAL, WATER AND GAS UTILITIES.
All systems should be designed by competent contractors, and only persons knowledgeable in the layout and installation of heating systems should attempt the installation of any boiler. It is the responsibility of the installing contractor to see that all controls are correctly installed and operating properly when the installation is completed.
This boiler is intended for use, only with propane or natural gas. All flammable liquids (especially gasoline), chemicals, rags, paper, wood scraps, debris, etc., should be kept away from the boiler at all times. Keep the boiler area clean and free of all fire hazards.
Please read the literature and warranties supplied by the manufacturers of the various accessory equipment. This equipment is warranted by the respective manufacturers, not by Quincy Hydronic Technologies, Inc. Each piece of equipment must be installed and used according to the recommendations of the manufacturer.
Codes and Regulations:
Installation of the boiler and related equipment must conform to national, state and
local regulating agencies and codes applicable to the installation of the equipment. In the absence of local requirements, the following codes apply:
The above codes are available from:
National Fire Protection Association (NFPA) Battery March Park Quincy, Massachusetts, 02269 http://www.nfpa.org
A. ANSI/NFPA - #70 National Electric Code B. ANSI/NFPA - #211 Chimneys and Vents C. ANSI/NFPA - #Z223.1 National Fuel Gas Code C. ANSI/NFPA - Domestic Gas Conversion Burner D. CAN/CGA - B149 Installation Codes E. ANSI/ASME - CSD-1
CSA International 8501 E. Pleasant Valley Road Cleveland, OH 44134-5575 http://www.csa-international.org
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1. General Information
The Riva Heat Only is a high efficiency, non-condensing, wall mounted gas boiler which provides central heat. The boiler features a gas valve which modulates the energy input from 44,000 BTU/h to 108,000 BTU/h. The boiler is shipped fully assembled with the components listed on page 11. All units are pressure and combustion tested at the factory prior to shipping.
Key Features:
• Wall mountable - saving valuable floor
space.
• Several flue options available
• Electronic spark ignition
• Safety flow switch - positioned on the
main circuit, which monitors the flow and protects the main heat exchanger from thermal shock should there be a lack of water in the system.
• Frost protection - contains an integral
frost protection system to prevent frost damage which can occur in areas susceptible to very cold weather conditions.
2. Technical Information (M130.30CR)
GENERAL
Height in
Width in
Depth in
Weight lb
27.7
15.7
12.8
79.4
• Boiler operation recognition system ­should the boiler not be used for longer than 24 hours, it then performs a controlled system test to ensuring the motorized components within the boiler do not become inoperable due to lack of use.
• Gas valve modulation - the gas input modulates based off central heating temperature to within ± 2 ºF
• Diagnostic information system equipped with three LED diagnostic lights for quick error assessment.
CENTRAL HEATING
Maximum working temp. °F
Temp. Regulation range* °F
Maximum pressure psi
Minimum pressure psi
Max head loss (at 4.4 GPM) ft
*At the minimum useful output
185
100-176
30.0
4.35
10
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2.Technical Information Cont.
ENERGY CAPACITY
Nominal heat input
(0/2000ft)
Nominal heat input
(2000/4500ft)
Minimum heat input MBH 49.5
Maximum useful output
(0/2000ft)
Maximum useful output
(2000/4500ft)
Minimum useful output MBH 37.0
MBH 122.8
MBH 116.7
MBH 100.7
MBH 95.9
INJECTORS No. Size
Natural 14 130
Propane 14 89
GAS FLOW RATE
Gas Min Max
Natural ft³/h 48.7 121.1
Propane lb/h 2.23 5.55
ELECTRICAL
Voltage V 120
GAS SUPPLY PRESSURE
Gas Normal Min Max
Natural inwc 7.0 3.5 10.5
Propane inwc 11.0 8.0 12.0
GAS PRESSURE AT BURNER
Gas Min Max Ignition
Natural inwc 0.8 5.3 2.4
Propane inwc 1.4 9.0 5.2
FLUE DESIGN
Minimum Venturi pressure inwc 0.64
Flue pipe diameter
Coaxial in
Twin split pipes in 3.25/3.25
Nominal heat flow rate
(0/2000ft)
Nominal heat flow rate
(2000/4500ft)
Min Exhaust temperature °F 262
Max Exhaust temperature °F 324
MBH 122.8
MBH 116.7
2.25/4
3.25/5
Frequency Hz 60
Current A < 1.6
Power consumption W 176
FLUE GAS FIGURES
Gas Min Max
CO2 2.5% 7.2%
O2 16.5% 8.1%
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3. Parts List
Primary Components:
12
11
9
8
7 6
5
15
4
16
18
20
1 Pump 2 Pump vent plug 3 Automatic air purger valve 4 Modulation gas valve 5 Flame-detecting electrode 6 Ignition electrodes 7 Burner 8 Combustion chamber 9 Primary heat exchanger 10 Fan 11 Air pressure switch 12 Air switch pres. Test points 13 Safety thermostat 14 Modulation operator 15 Gas valve outlet pres. Test point 16 Gas valve inlet pres. Test point
10
19
3
14
1
2
13
26
17 Central heating expansion vessel 18 Central heating temp. Probe NTC 19 Central heating pressure relief valve 20 Primary circuit flow switch 21 Main circuit drain cock 22 By-pass valve 23 Venturi device 24 Flue outlet pipe 25 Air Intake Pipe 26 Control panel 27 Safety thermostat probe 28 Pressure reducing automatic fill valve 29 Backflow preventer 30 Gas supply line cock 31 Water supply inlet cock
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4. Internal Piping & Parts List
23
10
25
24
11
7
6
5
15
14
4
16
9
17
19
21
27
3
1
18
20
22
30
28
29
31
Note: Pressure Relief Valve (#19) should be piped to a drain or to the floor as lose as
possible to a drain.
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