2
l Check the temperature of the heating block before inserting a capillary tube
of solid sample.
l The heating block can remain hot for a short period of time after use, even
when off.
l Use the Melt Station in a well-ventilated room.
l The Melt Station is not designed for liquids or wet environments.
l The Melt Station is not designed or intended for use with samples that could
explode or ignite by heat, friction, or spark.
l While some routine maintenance can be performed on the Melt Station,
these tasks should be performed only by qualified personnel.
l Do not use the Melt Station if any malfunction is suspected.
l Do not modify or install additional parts to the Melt Station.
l Unplug the Melt Station before storing.
Safety Automatic Shut Off
An important safety feature of the Melt Station is the Automatic Shut Off. After
you turn the control knob to heating, an internal timer starts a 60-minute
countdown. After 60 minutes have elapsed, the Melt Station will automatically
turn off the heating element and the yellow LED will come on. To reset the
Melt Station, simply turn the control knob to the cooling position or the Off
position.
Specifications
Dimensions Base–13 cm × 15 cm × 1.5 cm, Body–9 cm × 9 cm ×
24 cm
Melt Station weight 1.0 kg (2.2 lbs.)
Melt Station + AC adapter weight: 1.2 kg (2.6 lbs.)
Range Ambient to 260°C
Temperature sensor Class A, Platinum Resistance Temperature Detector
(RTD)
Resolution 0.10°C
Accuracy ±0.31 + 0.0006T, where T is the temperature in
Celsius
Typical ±0.4°C (<200°C); ± 0.5 deg C (>200°C)
Calibration Factory calibrated
Power 24VDC to unit,universal AC adapter 100–
240 VAC 50–60 Hz input
Power consumption 40W max., < 0.5A @ 110V
Safety shut down Heating block is automatically powered down after
approximately sixty minutes of heating
1. Turn off the Melt Station and allow it to cool to room temperature. Unplug
the power cord from the device.
2. Place the Melt Station unit on its back side so the capillary tube slots are as
close to horizontal as possible. This will make it easier to safely remove the
glass shards.
3. Remove the two threaded screws holding the lens panel in place. Set the
screws and the viewing lens aside.
4. Use a 3/32 inch hex key to remove the two screws holding the metal spring
fingers in place. Set the screws and spring fingers aside. Use the same hex
key to loosen the screw holding the glass window in place. Slide the glass
window up to remove it, and set it aside. Caution: The edges of the glass
may be sharp.
5. Use an appropriate tool to carefully remove the broken capillary tube from
its slot and deposit it in a glass waste container. If the capillary tube is loose
in the slot, you can very carefully tip the Melt Station over to slide the tube
into a waste container.
6. Replace the glass window, metal fingers, and viewing lens. Carefully tighten
the screws to be snug rather than extremely tight. Remember that you may
want to remove these pieces again in the future.
Safety
The Melt Station is designed for use in an academic laboratory. Its intended
purpose is to determine the melting temperature of a solid substance in the
temperature range between ambient and 260°C. The safety guidelines listed
below must be followed strictly during the operation of this device. Failure to
comply with these guidelines violates the standards of safety set forth in this
document and the standards expected as good laboratory practice.
l Always wear safety goggles or safety glasses when using the Melt Station.
l Do not use the Melt Station for any purpose other than its intended use,
which is to measure the melting point of a solid substance.
l Use the Melt Station under the supervision of a qualified chemistry
instructor.
l Place the Melt Station on a clean, level surface.
l Make sure the Melt Station is a safe distance from solvents, containers of
liquid or gaseous substances, and sources of water.
l Do not use the Melt Station with flammable liquids or gases.
l Do not allow the device to become wet. If it does, disconnect power to the
device immediately and allow it to thoroughly dry.
l Do not leave the device unattended while heating; monitor temperature at
all times.
l Turn off the Melt Station immediately after all testing is completed.
l Do not alter or remove the protective metal walls that surround the heating
block of the Melt Station.
l The Melt Station is designed to operate in an upright position.
l Do not touch the heating block while it is hot.