Vermont Castings VWDV70NTSCSB Installation And Operating Instructions Manual

VWDV70NTSCSB Direct Vent Gas Fireplace Installation and Operating Instructions
WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly
could result in serious injury, death or property damage.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
– Do not try to light any appliance. – Do not touch any electrical switch; do
not use any phone in your building. – Leave the buildling immediately. – Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions. – If you cannot reach your gas supplier,
call the fi re department.
Installation and service must be performed
by a qualifi ed installer, service agency or the gas supplier.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket,* permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is for use only with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
* Aftermarket: Completion of sale, not for purpose of resale, from
the manufacturer.
CERTIFIED
SAFETY BARRIER
DANGER
HOT GLASS WILL
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot
viewing glass is provided with this appliance and shall
be installed for the protection of children and
other at risk individuals.
20306543
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for
future reference.
20306745 12/14 Rev. 1
VWDV70 Series Gas Fireplace
CONTENTS
Thank you and congratulations on your purchase of a
Vermont Castings Group Fireplace.
PLEASE READ THE INSTALLATION AND OPERATION INSTRUCTIONS BEFORE USING THE APPLIANCE!
IMPORTANT: Read all instructions and warnings carefully before starting installation.
Failure to follow these instructions may result in a possible fi re hazard and will void the warranty.
Important Safety Information ......................................3
Code Approval ......................................................... 4
Product Features ..........................................................5
Product Specifi cations ............................................. 5
High Elevations ........................................................ 5
Gas Pressures ......................................................... 5
Gas Specifi cations & Orifi ce Size ............................ 5
Before You Start ....................................................... 5
Firebox Framing ....................................................... 5
Fireplace & Framing Dimensions................................6
Pre-Installation Information .........................................7
Fireplace Location .................................................... 7
Cold Climate Insulation ............................................ 7
Clearances ....................................................................8
Clearances to Combustibles .................................... 8
Secure Fireplace to Floor or Framing.........................9
Finishing Material ..................................................... 9
Noncombustible Requirements ................................10
Noncombustible Facing Installation ....................... 10
Venting Installation .....................................................12
Installation Precautions .......................................... 12
Installation Planning ............................................... 13
For Horizontal Termination ..................................... 13
For Vertical Termination ......................................... 13
Installing a Vent System in an Outside Chase ....... 13
General Venting – Termination Location ................ 14
Termination Clearances ......................................... 15
How to Use the Vent Graph ................................... 15
Vertical Sidewall Installation ................................... 16
Vertical/Horizontal Termination Confi gurations ...... 17
Below Grade Installation ........................................ 18
Vertical Through-the-Roof Applications ................. 19
Installation for Vertical Termination ........................ 20
Termination Heights for Vents above Flat or
Sloped Roofs ......................................................... 21
Flex Vent Installation .................................................. 22
Fireplace Installation ..................................................24
Check Gas Type..................................................... 24
Install Gas Piping to Fireplace/Burner System ...... 24
Check Gas Pressure .............................................. 26
Electrical Installation..................................................27
Electrical Wiring ..................................................... 27
Junction Box Wiring ............................................... 27
Command Center Wall Installation ......................... 27
Signature Command® System Wiring Diagram ..... 28
Final Installation ......................................................... 29
Glass Frame Removal ........................................... 29
Bulb Replacement .................................................. 29
Porcelain Panels .................................................... 29
Glass & Stone Placement ...................................... 30
Accessory Log Installation ..................................... 31
Safety Barrier Installation Instructions ................... 32
Signature Command® System Operating
Instructions .......................................................... 35
For Your Safety Read Before Lighting ................... 35
Operating Instructions ............................................ 36
To Turn Off Gas to Appliance ................................. 36
Features ................................................................. 37
Battery Installation ................................................. 37
System Confi guration/Setup .................................. 38
Cold Climate Option ............................................... 38
Functions/Operation ............................................... 39
Command Center Operations ................................ 39
Self Diagnostics Chart ........................................... 39
Touch Screen Remote Control Operation ................ 40
Fuel Conversion .........................................................46
Conversion Instructions ......................................... 46
Testing and Burner Assembly ................................ 48
Cleaning and Maintenance ........................................ 49
Burner, Pilot and Control Compartment ................. 49
Pilot Flame ............................................................. 49
Burner .................................................................... 49
Burner Flame ......................................................... 49
Vent System ........................................................... 50
Glass Door ............................................................. 50
Stones .................................................................... 50
Troubleshooting .........................................................51
Signature Command® System ............................... 51
Replacement Parts ..................................................... 52
Firebox Components and Accessories .................. 52
Signature Command System and Engine .............. 53
Glass ...................................................................... 55
Stones .................................................................... 55
Venting Components ..................................................56
Vent Components for 5"x*8" Pipe .......................... 56
Massachusetts Residents Only.................................58
Limited Lifetime Warranty .........................................59
Effi ciencies.................................................. Back Cover
2
20306745
IMPORTANT SAFETY INFORMATION
VWDV70 Series Gas Fireplace
INSTALLER
Please leave these instructions with the appliance.
OWNER
Please retain these instructions for future reference
WARNING
Read this owner’s manual carefully and completely before trying to assemble, operate, or service this
replace.
Any change to this fi replace or its controls can be dangerous.
Improper installation or use of this fi replace can cause serious injury or death from fi re, burns, explosions,
electrical shock and carbon monoxide poisoning.
This fi replace is a vented product. This fi replace must be properly installed by a qualifi ed service person. The glass door must be properly seated and sealed. If this unit is not properly installed by a qualifi ed service person with glass door properly seated and sealed, combustion leakage can occur.
CARBON MONOXIDE POISONING: Early signs of carbon
monoxide poisoning are similar to the fl u with headaches, dizziness and/or nausea. If you have these signs, the fi re- place may not have been installed properly. Get fresh air at once! Have the fi replace inspected and serviced by a qualifi ed service person. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the infl uence of alcohol, and those at high altitudes.
Propane/LP gas and natural gas are both odorless. An odor-making agent is added to each of these gases. The odor helps you detect a gas leak. However, the odor added to these gases can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fi replace.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certifi ed kit is used.
2. For propane/LP fi replace, do not place propane/LP supply tank(s) inside any structure. Locate propane/ LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
3. If you smell gas
shut off gas supply.
do not try to light any appliance.
do not touch any electrical switch; do not use any
phone in your building .
immediately call your gas supplier from a neigh-
bor’s phone. Follow the gas supplier’s instructions.
4. Never install the fi replace
where curtains, furniture, clothing, or other fl am-
mable objects are less than 42" from the front, top, or sides of the fi replace
in high traffi c areas
in windy or drafty areas
5. This fi replace reaches high temperatures. Keep chil- dren and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.
6. Carefully supervise young children when they are in the room with fi replace.
7. Do not modify fi replace under any circumstances. Any parts removed for servicing must be replaced prior to operating fi replace.
8. Turn fi replace off and let cool before servicing, install- ing, or repairing. Only a qualifi ed service person should install, service, or repair the fi replace. Have burner system inspected annually by a qualified service person.
9. You must keep control compartments, burners, and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust. Turn off the gas valve and pilot light before cleaning fi replace.
10. Have venting system inspected annually by a quali­ ed service person. If needed, have venting system
cleaned or repaired. Refer to Cleaning and Mainte- nance, Page 42.
11. Keep the area around your fi replace clear of combus- tible materials, gasoline, and other fl ammable vapor and liquids. Do not run fi replace where these are used or stored. Do not place items such as clothing or dec­orations on or around fi replace.
12. Do not use this fi replace to cook food or burn paper or other objects.
13. Never place anything on top of fi replace.
14. Do not use any solid fuels (wood, coal, paper, card­board, etc.) in this fi replace. Use only the gas type indicated on rating plate.
in a recreational vehicle
.
20306745
3
VWDV70 Series Gas Fireplace
IMPORTANT SAFETY INFORMATION
15. This appliance, when installed, must be electrically grounded in accordance with local codes or in the
absence of local codes, with the National Electrical
Code, ANSI/NFP A 70, or the Canadian Electrical Code, CSA C22.1.
16. Do not obstruct the fl ow of combustion and ventilation air in any way. Provide adequate clearances around air openings into the combustion chamber along with ade­quate accessibility clearance for servicing and proper operation.
17. When the appliance is installed directly on carpeting, tile or other combustible material other than wood fl ooring, you must set appliance on a metal or wood panel or hearth pad extending the full width and depth of the appliance.
18. Do not use fi replace if any part has been exposed to or has been under water. Immediately call a qualifi ed service technician to inspect the appliance and replace any part of the control system and any gas control which as been submerged in water.
19. Do not operate fi replace if any log is broken.
20. Do not use a blower insert, heat exchanger insert, or any other accessory not approved for use with this replace.
21. Do not operate the fi replace with glass door removed, cracked, or broken.
IMPORTANT:
PLEASE READ THE FOLLOWING
CAREFULLY
It is normal for fi replaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.
IMPORTANT:
PLEASE READ THE FOLLOWING
CAREFULLY
It is not unusual for gas fi replace to give off some odor the fi rst time it is burned. This is due to the manufacturing process.
Please ensure that your room is well
ventilated during burn off — open all
windows.
It is recommended that you burn your fi replace for at least ten (10) hours the fi rst time you use it. Place the fan switch in the “OFF” position during this time.
Never connect unit to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
WARNING
CODE APPROV AL
Direct Vent type appliances draw all combustion air from outside of the dwelling through the vent pipe.
These appliances have been tested by CSA and found to comply with the established standards for DIRECT VENT GAS FIREPLACE HEATERS in the USA and Canada as follows:
LISTED VENTED GAS FIREPLACE HEATER
TESTED TO:
ANSI Z21.88-2009 / CSA 2.33-2009 STANDARDS
A manufactured home (USA only) or mobile home OEM
installation must conform with the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/ NCSBCS A225.1, or Standard for Gas Equipped Recre­ational Vehicles and Mobile Housing, CSA Z240.4.
4
20306745
PRODUCT FEATURES
VWDV70 Series Gas Fireplace
PRODUCT SPECIFICATIONS
This appliance has been certifi ed for use with either
natural or propane gas. See appropriate data plates.
This appliance is not for use with solid fuels.
The appliance is approved for bedroom or bedsitting
room installations.
The appliance must be installed in accordance with local
codes if any. If none exist use the current installation code. ANSI Z223.1/NFPA 54 in the USA, CSA B149 in Canada.
This appliance is mobile home approved.
The appliance must be properly connected to a
venting system.
The appliance is not approved for closet or recessed
installations.
Control Board
Gas Control Valve
A/C Module
Figure 1 ­VWDV70 Fireplace Features
FP2938
Side View
HIGH ELEVATIONS
Input ratings are shown in BTU per hour and are certifi ed without derating for elevations up to 4,500 feet (1,370 m) above sea level.
For elevations above 4,500 feet (1,370 m) in USA, installation must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local authori­ties having jurisdiction for installation at elevations above 4,500 feet (1,370 m).
GAS PRESSURES
Natural Propane (LP)
Inlet Minimum 4.5" w.c. 11.0" w.c.
Inlet Maximum 10.5" w.c. 13.0" w.c.
Manifold Pressure 3.5" w.c. 10.0" w.c.
GAS SPECIFICATIONS & ORIFICE SIZE
Max. Min.
Input Input Orifi ce Sizes Model Fuel Btu/hr Btu/hr Left Middle Right
VWDV70 Nat. 51,000 32,500 #44 #43 #45 VWDV70 LP 43,000 32,000 1.25 mm 1.20 mm #56
BEFORE YOU ST ART
Read this homeowner manual thoroughly and follow all instructions carefully. Inspect all contents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, incomplete, or substitute parts. Check your packing list to verify that all listed parts have been received. You should have the following:
Fireplace (Firebox and Burner System)
Refl ective Decorative Glass Conversion Kit
Stone Set Wall Switch Kit
ITEMS REQUIRED FOR INSTALLATION
Phillips Screwdriver Framing Materials
Hammer Wall Finishing Materials
Saw and/or saber saw Level
Measuring Tape Pliers
Electric Drill and Bits Square
Pipe Wrench Tee Joint
Caulking Material (noncombustible)
Fireplace Surround Material (noncombustible)
Piping Complying with Local Codes
Pipe Sealant Approved for use with Propane/LPG
(Resistant to sulfur compounds)
Noncombustible fi nishing material or dura-rock*
* Only used if desired to cover painted face other than using tiles or marble. If tiles or marble are used around the face, the noncombustible material is not needed.
FIREBOX FRAMING
Firebox framing can be built before or after the appliance
is set in place. Refer to Figure 2 for fi replace and framing
dimensions. The framing headers may rest on the top of the rebox standoffs. Do not bring headers below top of stand-
offs. NOTE: When planning your framing and installation,
keep in mind that both the gas line and electricity should come in on the right side of the fi rebox (as you are facing the front of the fi replace).
The fi rebox may be installed directly on a combustible fl oor or raised on a platform of an appropriate height. When the fi rebox is installed directly on carpeting, tile, or other combustible material, other than wood fl ooring, the fi rebox shall be installed on a metal or wood panel extending the full width and depth of the enclosure.
20306745
5
VWDV70 Series Gas Fireplace
FIREPLACE AND FRAMING DIMENSIONS
Rough Opening Height
4856O”
(1232 mm)
Rough Opening Depth
236"
(594 mm)
4856M"
(1226 mm)
(276 mm)
2356”
(587 mm)
316”
(803 mm)
(451 mm)
10(6”
176M”
456QE” (1151 mm)
*9156” (2315 mm) Rough Opening Width
6956O" (1765 mm) 726M” (1848 mm)
816” (2067 mm)
906” (2302 mm)
906QE” (2294 mm)
(1029 mm)
1456O”
(368 mm)
*NOTE: Critical dimension. Do not exceed
this dimension for mounting noncombusti­ble wall board. Refer to Page 10.
66QE
(167 mm)
4056O”
16M
(45 mm)
176"
(440 mm)
66QE
(167 mm)
2356”
(587 mm)
63(6” (1622 mm)
906QE” (2294 mm)
6M” (3245 mm)
127
Figure 2 ­Fireplace and Framing Dimensions
Do not fill spaces around firebox with insulation or other materials. This could cause a fi re.
WARNING
Unfold standoffs into upright position and fasten into place using #8 screws provided, three (3) screws per standoff.
Figure 3
Figure 3
FP2931
Unit framing is to be rectangular front to back. Failure to do so will cause fi re and damage to property.
WARNING
6
20306745
PRE-INSTALLATION INFORMATION
VWDV70 Series Gas Fireplace
FIREPLACE LOCATION
Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent confi guration to be used, framing and fi nishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. Consult your local building code agency to ensure compliance with local codes, including permits and inspections.
The following factors should be taken into consideration:
Clearance to side-wall, ceiling, woodwork, and windows.
Minimum clearances to combustibles must be main-
tained.
This fi replace may be installed along a wall, across a
corner, or use an exterior chase. See Figure 4 for sug-
gested locations.
Location should be out of high traffi c areas and away
from furniture and draperies due to heat from appliance.
Never obstruct the front opening of the fi replace.
Do not install in the vicinity where gasoline or other
ammable liquids may be stored.
Vent pipe routing. See Venting section found in this
manual for allowable venting confi gurations.
E
Y
A
C
B
X
These units can be installed in a bedroom. Refer to
the National Fuel Gas Code ANSI Z233.1/NFPA 54 — (current edition), the Uniform Mechanical Code — (current edition), and Local Building Codes for specifi c installation requirements.
These units can be installed in a bathroom.
COLD CLIMATE OPTION
Your fi replace is equipped with an intermittent pilot ignition (IPI) control. An IPI control with a standing pilot option provides the dual benefi t of an economical and environ- mentally responsible product and one which lights easily even in the coldest climates. When in intermittent pilot mode (as it comes from the factory), your pilot remains unlit until needed, saving you fuel. Standing pilot mode, by comparison, is characterized by a continuously burning pilot. The benefi t of a pilot which lights only when needed is fuel savings. However, with no pilot burning in your replace, units operating in colder climates may experience delayed start up or lock out. Because colder air is heavier than milder air and there is no pilot burning to maintain a warm stable temperature in your fi rebox, establishing a draft to aid ignition becomes diffi cult. This is perfectly normal but can be somewhat frustrating. To remedy this issue, your fi replace has been designed with a cold cli- mate pilot option, which, when active, maintains a warmer temperature inside your fi rebox to make ignition faster and more effi cient. Operating your appliance in cold climate (aka standing) pilot mode will prohibit the need for multiple ignition attempts and will prevent the system from delaying start up or locking out.
D
Y
F
B
A Flat on Wall B Cross Corner C Island** D Room Divider* E Flat on Wall Corner* F Chase Installation Y 4" Minimum
** Island (C) and room divider (D) installation is possible as long
as the horizontal portion of vent system (X) does not exceed
20'. Refer to Installing Horizontal Termination Con guration on Page 13.
* When you install your fi replace in (D) room divider or (E) fl at
on wall corner positions (Y), a minimum of 6" clearance must be maintained from perpendicular wall and front of fi replace.
Figure 4 ­Possible Fireplace Locations
20306745
To activate cold climate mode:
1. Holding the ON button the Command Center while turning on the master switch. This action will toggle between the standing (cold climate) pilot and intermit­tent pilot.
2. After performing the above operation, a confi rmation beep will sound (one beep for standing pilot) or two beeps (for intermittent pilot).
COLD CLIMATE INSULATION
If you live in a cold climate, seal all cracks around your appliance, and wherever cold air could enter the room, with noncombustible material. It is especially important to insulate
NOTE
the outside chase cavity between the studs and under the fl oor on which the appliance rests, if the fl oor is above ground level.
NOTE: Refer to cold climate pilot information on Page 38
for more information on standing pilot vs. intermittent pilot options.
7
VWDV70 Series Gas Fireplace
CLEARANCES TO COMBUSTIBLES
Follow these instructions carefully to ensure safe installation. Failure to follow in struc tions exactly can create a fi re hazard.
The appliance cannot be installed on a carpet, tile or other combustible material other than wood fl ooring. If installed on carpet or vinyl ooring, the appliance shall be installed on
WARNING
a metal, wood or noncombustible material panel ex tend ing full width and depth of the appliance.
CLEARANCES
12“ (305 mm) Max. Depth
956O
(241 mm)
FP2928
Figure 5 ­Ceiling and Sidewall Clearances
NOTE: Refer to mantel installation instructions on Page 11.
30” (762 mm) Min. to Ceiling
12” Min. From Opening
Side of Fireplace Opening
(305 mm)
Top of Fireplace Opening
FP2930
Top View
Wall
12” (305 mm)
12”
Side View
1
256O
3
5
6
Stud
Noncombustible Material (Supplied)
Standoff
FP2929
156O
356O”
456O”
45°
8
Figure 6 ­Mantel clearances
20306745
SECURE FIREPLACE TO FLOOR OR FRAMING
The fi replace must be secured to the fl oor and/or to framing studs as shown in Figure 7. Use two (2) wood screws or
masonry/ concrete screws to secure fi replace to the fl oor. Use four (4) screws to attach fi replace to framing. The side nailing fl anges are 1/2" or 5/8" to accommodate different wall thickness.
VWDV70 Series Gas Fireplace
Fireplace may be installed on top of fram­ing or platform constructed of combustible materials which do not protrude beyond
NOTE
the face.
Noncombustible Material Supplied Must be used to create Four (4) Sides
Never install combustible materials over front face of fi replace or in noncombustible zone shown below.
NOTE
Noncombustible Material (Supplied)
Framing Members
Nailing Flanges
Noncombustible Material
Figure 7 ­Secure Fireplace to Framing Studs
FINISHING MATERIAL
NOTE: Any wiring must be done prior to nal nishing to
avoid costly reconstruction.
Only noncombustible materials (i.e. brick, tile, slate, steel, or other materials with a UL fi re rating of Zero) may be used to cover up the black face up to the fi replace glass door opening. It is permissible to bring combustible wall board to the top of the standoffs on the top and the sides of the unit. A 300°F minimum adhesive may be used to attach facing materials to noncombustible surface.
20306745
FP2932
IMPORTANT
If the unit is being installed in a bare painted wall without finishing materials (i.e. brick, tile, slate, marble, etc.), a Vermont Cast­ing accessory face MUST be used (VWD­V70CSS, VWDV70BT, VWDV70IA, etc.). The supplied noncombustible board shown in Figure 6 MUST be used for ALL installations.
9
VWDV70 Series Gas Fireplace
NONCOMBUSTIBLE REQUIREMENTS
NONCOMBUSTIBLE FACING INSTALLATION
CAUTION: The noncombustible wall board supplied with
this unit can be damaged if dropped or struck. Handle with care.
1. Using drywall screws secure noncombustible board to framing and top nailing strip. Attach every 6" (152 mm).
Figures 8 & 9
IMPORTANT: To avoid cracking the board, pre-drill
holes prior to securing to unit/framing.
2. Wipe any debris or dust from the noncombustible board and drywall.
3. It is highly recommended to prime the facing using a quality primer prior to taping and mudding. This will ensure proper adhesion of both the tape and mud. The supplied board is very porous.
10”
(254 mm)
4. Tape the seams using a mesh type tape.
5. Mud seams as normal. We recommend using a product called Durabond high strength compound for the fi rst coat. This product can be purchased at any hardware store. Follow manufacturer's recommendations for curing the mud.
NOTE: Depending upon the fi nal fi nishing method, use a
minimum rated 300 degree sealant, drywall compound or thin set to seal the side and top joints.
6. Prime wall for a second time for proper adhesion of paint.
*Do Not Exceed This Dimension
*9156” (2315 mm)
Header
Framing
(838 mm)
506QE”
(1284 mm)
176QE”
(446 mm)
Figure 8
33”
656M
(159 mm)
656M
(159 mm)
2356QE”
(608 mm)
3(6” (98 mm)
76M” (197 mm)
92” (2337 mm)
Wall Board
Outline of Face
FP2939
10
20306745
NONCOMBUSTIBLE REQUIREMENTS
VWDV70 Series Gas Fireplace
NOTE: Use this illustration as a guide when attaching the noncombustible boards to the structural framing. Use the #8
x 3/4" self-tapping screws provided.
#8 x 3/4" Self-tapping Screws (supplied)
Figure 9
2" (51 mm)
from edge
1 1/2" (38 mm)
from edge
9"
9" (229 mm)
Spacing
If a mantel will be installed and the attachment points fall upon the noncombustible surface above the glass frame opening, a suitable structure must be added in order to support the weight of the mantel. A framework of metal studs as shown in
Figure 10 is suggested. The two (2) front stand-offs on top of the unit will need to be removed.
Metal Framing
Maintain 161⁄2" (419 mm) to Combustible Framing
Figure 10
20306745
FP2941
11
VWDV70 Series Gas Fireplace
VENTING INSTALLATION
Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury , property damage or loss of life. Operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life.
WARNING
INSTALLATION PRECAUTIONS
Consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. The approved 5 x 8 venting components are Duravent and Selkirk products
listed on Page 49. UL1777 flexible venting is also
approved for use on these models. Before installing vent kit, the installer must read this fi replace manual and vent kit instructions.
Only a qualifi ed installer/service person should install vent- ing system. The installer must follow these safety rules:
Wear gloves and safety glasses for protection.
Use extreme caution when using ladders or when
on rooftops.
Be aware of electrical wiring locations in
walls and ceilings.
The following actions will void the war­ranty on your venting system:
**3”
(76 mm)
36" (914 mm) Vertical Rise Required Before Horizontal Run
*1” (25 mm)
84" (2134 mm) Minimum, Base of Fireplace to Centerline of Vent Pipe
Installation of any damaged venting
component.
Unauthorized modification of the
venting system.
Installation of any component part
not manufactured or approved by Vermont Castings Group.
Installation other than permitted by
these instructions.
Failure to follow these instructions will void the warranty.
NOTICE
This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system.
WARNING
Do not use common vent systems.
12
Figure 11 ­Combustible Clearances for Vent Pipe
* A minimum 3" clearance to combustibles permitted all around fl ue at outside wall. ** A minimum of 3" clearance is required above the pipe along horizontal run until terminated through the wall.
FP2933
Horizontal sections of this vent system require a minimum of 3" clearance to combustibles on top of horizontal run until terminated through the wall and 1" on all sides. Vertical sections of this vent system
WARNING
require 1" clearance around all sides.
20306745
VENTING INSTALLATION
VWDV70 Series Gas Fireplace
INSTALLATION PLANNING
There are two basic types of direct-vent installation:
Horizontal Termination
Vertical Termination
It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness.
FOR HORIZONTAL TERMINATION
Select the amount of vertical rise desired. All horizontal run of venting must have 1/4" rise for every 12" of run towards the termination below 71⁄2" feet of vertical rise from the fl oor of the fi replace. With 71⁄2" feet or more vertical rise from the fl oor of the fi replace, the horizontal run may run level. NEVER run vent piping down.
You may use up to three 90° elbows in this vent confi gura- tion. Refer to Vertical/Horizontal Termination Confi gurations
on Page 15.
FOR VERTICAL TERMINATION
Measure the distance from the fi replace fl oor to the ceil- ing. Add the ceiling thickness, the vertical rise in an attic or second story, and allow for suffi cient vent height above the roof line.
NOTE: You may use two 45° elbows in place of a 90° elbow.
You must follow rise to run ratios when using 45° elbows. The appliance is approved for use with three 90° elbows maximum or a combination of 90° and 45° elbows up to
a maximum of 270°.
Never run the vent pipe level down. This may cause excessive temperatures which could cause a fi re.
WARNING
For two-story applications, restops are required at each oor level. If an offset is needed in the attic, additional pipe
and elbows will be required.
You may use a chase with a vent termination with exposed pipe on the exterior of the house.
Refer to Installing A Vent System in an Outside Chase
below. If pipe is enclosed in chase, it is not exposed.
It is very important that the venting system maintain its balance between the combustion air intake and the fl ue gas exhaust. Certain limitations apply to vent confi gurations and must be strictly followed.
INSTALLING A VENT SYSTEM IN AN OUTSIDE CHASE
A chase is a vertical boxlike structure built to enclose venting that runs along the outside of a building. A chase is required for such venting.
When installing in a chase, you should insulate the chase as you would the outside walls of your home. This is especially important in cold climates. Insulation should be considered a combustible
NOTICE
material. Maintain proper clearances to all combustible materials.
Treatment of fi restops and construction of the chase may vary from building type to building type. These instructions are not substitutes for the requirements of local
NOTICE
building codes. You must follow all local building codes.
20306745
Top Vent Vertical Side wall: Horizontal sections of this vent system require a minimum of 3" (76 mm) clearances to combustibles at the top of the fl ue and 1" (25 mm) clearance at the sides and bottom until the ue penetrates the outside wall. A minimum 1" clearance all around the fl ue
WARNING
is acceptable at this point of penetration. If vertical rise is 71/2 feet (2.3 m) or higher when top venting, the clearance to combustibles is 1" on all sides of the horizontal run.
13
VWDV70 Series Gas Fireplace
V
X
X
X
D
E
B
B
B
C
B
M
B
A
J
K
F
L
VENT TERMINATION AIR SUPPLY INLET
AREA WHERE TERMINAL IS NOT PERMITTED
H
I
Fixed
Closed
Operable
Operable
Fixed
Closed
B
INSIDE
CORNER DETAIL
A
G
CFM145a
V
V
V
V
V
V
V
V
GENERAL VENTING INFORMATION - TERMINATION LOCATION
Figure 12 – Termination Locations
VENTING INSTALLATION
A = Clearance above grade, veranda, porch,
CANADIAN INSTALLATIONS
1
12" (30cm) 12" (30cm)
US INSTALLATIONS
2
deck or balcony
B = Clearance to window or door that may be
opened
C = Clearance to permanently closed window 12" (305mm) recommended to prevent
D = Vertical clearance to ventilated soffi t
6" (15cm) for appliances <10,000 BTU/h (3kW) 12" (30cm) for appliances >10,000 BTU/h (3kW) and <100,000 BTU/h (30kW) 36" (91cm) for appliances >100,000 BTU/h (30kW)
6" (15cm) for appliances <10,000 BTU/h (3kW) 9" (23cm) for appliances >10,000 BTU/h (3kW) and <50,000 BTU/h (15kW) 12" (30cm) for appliances >50,000 BTU/h (15kW)
12" (305mm) recommended to prevent
window condensation
window condensation
18" (458mm) 18" (458mm) located above the terminal within a hor­izontal distance of 2' (610 mm) from the center line of the terminal
E = Clearance to unventilated soffi t 12" (305mm) 12" (305mm)
F = Clearance to outside corner see next page see next page
G = Clearance to inside corner see next page see next page
H = Clearance to each inside of center line
extended above meter/regulator assembly
3' (91cm) within a height of 15' (5m) above
the meter/regulator assembly
3' (91cm) within a height of 15' (5m) above the meter/regulator assembly
I = Clearance to service regulator vent outlet 3' (91cm) 3' (91cm)
J = Clearance to non-mechanical air supply
inlet to building or the combustion air inlet to any other appliance
6" (15cm) for appliances <10,000 BTU/h
(3kW)
12" (30cm) for appliances >10,000 BTU/h
(3kW) and <100,000 BTU/h (30kW)
36" (91cm) for appliances >100,000 BTU/h
(30kW)
6" (15cm) for appliances <10,000 BTU/h (3kW) 9" (23cm) for appliances >10,000 BTU/h (3kW) and <50,000 BTU/h (15kW) 12" (30cm) for appliances >50,000 BTU/h (15kW)
K = Clearance to mechanical air supply inlet 6' (1.83m) 3' (91cm) above if within 10' (3m) horizontally
L = Clearance above paved sidewalk or
7' (2.13m)
7' (2.13m)
paved driveway located on public property
M = Clearance under veranda, porch, deck or
12" (30cm)
12" (30cm)
balcony
1 In accordance with the current CSA-B149 Installation Codes 2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel
Gas Codes
† A vent shall not terminate directly above a sidewalk or paved
driveway which is located between two single family dwellings and serves both dwellings
‡ Only permitted if veranda, porch, deck or balcony is fully open on a
minimum 2 sides beneath the fl oor.
14
NOTE: 1. Local codes or regulations may require different
2. The special venting system used on Direct Vent
3. Vermont Castings Group assumes no responsibility for
clearances.
Fireplaces are certifi ed as part of the appliance, with clearances tested and approved by the listing agency.
the improper performance of the appliance when the venting system does not meet these requirements.
20306745
VENTING INSTALLATION TERMINATION CLEARANCES
Termination clearances for buildings with combustible and non-combustible exteriors.
Inside Corner
G
V
G =
Combustible 6" (152 mm)
Noncombustible 2" (51 mm)
Outside Corner
V
F
F =
Combustible 6" (152 mm)
Noncombustible 2" (51 mm)
Alcove Applications*
VWDV70 Series Gas Fireplace
D
C
O
C
V
E
Balcony - with no side wall
Balcony -
with perpendicular side wall
E = Min. 2” (51 mm) for
non-vinyl sidewalls Min. 12” (305 mm) for vinyl sidewalls
O = 8’ (2.4 m) Min.
M
V
M
V
P
M =
Combustible & Noncombustible 12" (305 mm)
*NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specifi ed for vinyl or non-vinyl siding and soffi ts. 1. There must be a 3’ (914 mm) minimum between termination caps. 2. All mechanical air intakes within 10’ (1 m) of a termination cap must be a minimum of 3’ (914 mm) below the termination cap. 3. All gravity air intakes within 3’ (914 mm) of a termination cap must be a minimum of 1’ (305 mm) below the termination cap.
Combustible & Noncombustible
M = 12" (305 mm) P = 6” (152 mm)
No. of
Caps DMIN.CMAX.
1 3' (914 mm) 2 x D
2 6' (1.8 m) 1 x DACTUAL
3 9' (2.7 m) 2/3 x DACTUAL 4 12' (3.7 m) 1/2 x DACTUAL
DMin. = Number of Termination caps x 3 CMax. = (2 / Number termination caps) x DActual
ACTUAL
Figure 13 ­Termination Clearances
40 38
HOW TO USE THE VENT GRAPH
The Vent Graph should be read in conjunction with the following vent installation instructions to determine the relationship between the vertical and horizontal dimensions of the vent system.
1. Determine the height of the center of the horizontal vent pipe exiting through the outer wall. Using this dimension on the Sidewall Vent Graph below, locate the point intersecting with the slanted graph line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. Select the indicated dimension, and position the fi re- place in accordance with same.
Example: If the vertical dimension from the base of the
replace is 11' (3.4 m) the horizontal run to the face of the outer wall must not exceed 16' (4.9 m).
Sidewall Vent Graph showing the relationship between vertical and horizontal dimensions for a Direct Vent fl ue system.
36 34 32 30 28 26 24
Dimensions in Feet
22 20
84" (2134 mm) From Floor to Center
18 16 14 12 10
8 6 4 2
Horizontal dimension from the fi nished outside wall
to the center of the pipe on the fi replace
Figure 14 ­Rear Wall Venting Graph
Vent run must not be in shaded area
eg: A
2 4 6 8 10 12 14 16 18 20
Vertical Dimension from the Base of Unit
to the Center of the Horizontal Vent Pipe
20306745
15
VWDV70 Series Gas Fireplace
VERTICAL SIDEWALL INSTALLATION
Step 1
Locate vent opening on the wall. It may be necessary to rst position the fi replace and measure to obtain hole lo- cation. Depending on whether the wall is combustible or
noncombustible, cut opening to size. Figure 15 (For com-
bustible walls fi rst frame in opening.)
1
Combustible Walls: Cut a 10
mm) hole through the exterior wall and frame as shown.
Figure 15
Noncombustible Walls: Hole opening must be 8
mm) in diameter.
Vent Opening for Combustible Walls
101⁄2"
(267 mm) Min.
101⁄2"
(267 mm)
Min.
2"H x 101⁄2"W (267 x 267
1
2" (216
VENTING INSTALLATION
X
FP1181
Figure 16 ­Vertical Height Requirement
X
Fireplace Hearth Framing Detail
Opening for Noncombustible Wall
81⁄2"
(216 mm)
FP2293
Figure 15 - Locate vent opening on wall
Fireplace Hearth
Step 2
Secure fi restop to the inside frame, center in the 101⁄2" x
1
2" vent opening.
10
Step 3
Place fi replace into position. Measure the vertical height (X) required from the base of the fl ue collars to the center
of the wall opening. Figure 16
Step 4
Using appropriate length of pipe section(s) attach to fi re- place with three (3) screws. Follow with the installation of the elbow.
Step 5
Measure the horizontal length requirement fi guring a 11⁄4" (32 mm) overlap, i.e. from the elbow to the outside wall
cap. Figure 17
FP1182
Figure 17 ­Horizontal Length Requirement
Step 6
Use appropriate length of pipe sections — telescopic or xed — and install.
Sealing vent pipe and fi restop gaps with high tem- perature sealant will restrict cold air being drawn in around fi replace.
Step 7
Guide the vent terminations 5" and 8" collard into their respective vent pipes. Double check that the vent pipes overlap the collars by a minimum 11⁄4" (32 mm). Secure the termination to the wall with screws provided and caulk around the wall plate to weatherproof. As an alternative to screwing the termination directly to the wall, you may also use expanding plugs or an approved exterior construction adhesive.
Always install horizontal venting on a level plane.
16
Support horizontal pipes every 36" (914 mm) with metal pipe straps.
20306745
VENTING INSTALLATION
VWDV70 Series Gas Fireplace
VERTICAL/HORIZONTAL TERMINATION CONFIGURATIONS
Since it is very important that the venting system maintain its balance between the combustion air intake and the fl ue gas exhaust, certain limitations as to vent confi gurations apply and must be strictly adhered to.
The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the
various dimensions allowable. Figure 14 NOTE: Horizontal and vertical sections of this vent system
require a minimum of 3" (76 mm) clearance to combustibles on all sides.
When vent exits through foundations less than 20" below outcrop, the termination must be fl ush up with outcropped wall above.
It is best to locate the fi replace in such a way that minimizes the number of offsets and horizontal vent length.
The horizontal vent run refers to the total length of vent pipe from the fl ue collar of the fi replace (or the top of the Transition Elbow) to the face of the fi nished outside wall.
The maximum number of 90° elbows per side wall
installation is three (3). Figure 18
A minimum of 36" (914 mm) is required before a 90°
elbow. Figure 19
36"
(914 mm)
Max.
FP1177
Figure 19 ­Maximum Horizontal Run with No Rise
In Figures 20 and 21 dimension A plus B must not be
greater than 17' (5.2 m).
For each 45° elbow installed in the horizontal run, the
length of the horizontal run MUST be reduced by 18" (457 mm). This does not apply if the 45° elbows are installed on the vertical part of the vent system.
The maximum number of elbow degrees in a system is
270°. Figure 21
90° Elbow = 3' Reduction
3 x 90° Elbows
36" (914 mm) Min.
FP1176
Figure 18 ­Maximum Three (3) 90° Elbows Per Installation
If a 90° elbow is used in the horizontal vent run (level
height maintained) the horizontal vent length is reduced
by 36". Refer to Figures 20 and 21. This does not apply if
the 90° elbows are used to increase or redirect a vertical
rise. Figure 20
Example: According to the vent graph (Page 15) the max­imum horizontal vent length in a system with a 10' vertical rise is 171⁄2' (5.3 m) and if a 90° elbow is required in the horizontal vent it must be reduced to 141⁄2' (4.4 m).
A
Figure 20 ­Horizontal Run Reduction
10’
B
10'
(3 m)
FP2934
20306745
17
VWDV70 Series Gas Fireplace
VENTING INSTALLATION
Example: Elbow 1 = 90°
Elbow 2 = 45° Elbow 3 = 45° Elbow 4 = 90° Total Angular Variation = 270°
1 2 3 4
36" (914 mm) Minimum
Figure 21 ­Maximum Elbow Usage
FP1180
BELOW GRADE INSTALLATIONS
When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is rec­ommended. It allows installation depth down to 7" (178 mm) below grade level. The 7" (178 mm) is measured from the center of the horizontal vent pipe as it penetrates
through the wall.
Ensure that sidewall venting clearances are observed. If venting system is installed below ground, we recom­mend a window well with adequate and proper drainage to be installed around the termination area.
If installing a snorkel, a minimum 36" (914 mm) vertical rise is necessary. The maximum horizontal run with the 36” (914 mm) vertical pipe is 36". This measurement is taken from the collar of the fi replace (or transition elbow) to the face of the exterior wall. See the Sidewall Venting Graph for extended horizontal run if the vertical exceeds 12".
1. Establish vent hole through the wall.
2. Remove soil to a depth of approximately 16" (406 mm) below base of snorkel. Install drain pipe. Install window well (not supplied). Refi ll hole with 12" (305 mm) of coarse gravel leaving a clearance of approximately 4"
(102 mm) below snorkel. Figure 22
3. Install vent system.
4. Ensure a watertight seal is made around the vent pipe coming through the wall.
5. Apply high temperature sealant caulking (supplied) around the 5" and 8" snorkel collars.
6. Slide the snorkel into the vent pipes and secure to the wall.
7. Level the soil so as to maintain a 4" clearance below
snorkel. Figure 19
Screws
Firestop
Minimum 4" Clearance
Ground
Window
36" (914 mm) Minimum
Drain
Foundation Wall
FP2134
Figure 22 - Below Grade Installation
Well
Gravel
If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fasten brackets to wall fi rst, then secure to snorkel with self drilling #8 x 1⁄2" sheet metal screws. It will be necessary to extend
vent pipes out as far as the protruding wall face. Figure 23
Snorkel
Foundation Recess
Wall Screws
Watertight Seal Around Pipe
Figure 23 ­Snorkel Installation, Recessed Foundation
Sheet Metal Screws
Do not back fi ll around snorkel.
A clearance of at least 4" must be
maintained between the snorkel and the soil.
WARNING
18
20306745
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