Vermont Castings VCT323SSN/P Assembly Procedures

VCT323SSN/P Assembly Procedures
Tools Required: Knife or scissors, #2 & #3 Phillips screwdriver, 7/16” & 11/32” wrench or ratchet. Refer to
the parts list for hardware details. The use of a manual screwdriver is strongly recommended. A power drill may cause damage to the unit or stripping of the protective coating.
CAUTION: This grill is intended ONLY to be used as a cart model, this grill cannot be built into an enclosure.
CAUTION: The assembly of this grill requires two (2) people.
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or moving the grill is recommended. Protective eyewear and long sleeves are also strongly recom­mended.
NOTE: Remove the protective plastic coating from the stainless steel, failure to do so will void the warranty.
30006291 3/13 Rev. 2 En
VCT323SSN/P Assembly
Step 1: Unpack Carton and Verify Contents
Use a sharp cutting tool to remove the packaging. Remove layers of reinforced cardboard. Be careful not to scratch or damage the nish of the metal parts when removing the sleeves and protective plastic. Open grill lid and remove the parts. Unpack all parts and compare all contents to the parts list. Refer to the parts list for fastener detail.
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly is strongly recommended.
Carton Contents
C.I. Cart Base Cart Bottom Panel Back Panel Cart Right Side Cart Left Side Cart Door Grease Shield
Inside Grill
Cooking Grates (2) Heat Plates (3) Grease Tray Grease Cup Grease Cup Holder Swivel Caster (1) Swivel Caster w/Brake (1) Stationary Wheels (2) Cart Mounting Brackets (2) Upper Cart Brace Cylinder Retainer Left Side Shelf Right Side Shelf Shelf Spacer (2) Shelf Support Brackets (4) Manual Bag w/Hardware, Match Holder
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or moving the grill is recommended.
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Step 2: Attach Cart Sides, Bottom and Base
VCT323SSN/P Assembly
Parts Required:
(1) C.I. Cart Base (1) Cart Bottom Panel (1) Cart Left Side (1) Cart Right Side (4) 1/4-20 x 3/4” Hex Head Bolts (1201381) (4) 1/4-20 Hex Nuts (30005406) (4) 1/4 Washer (1202471)
Figure 1
Assemble as shown - nger tight.
Figure 1
Left Side
B448
Washer
Right Side
Detail ‘A’
Hex Nut
Detail ‘A’ ­Four (4) Corners
Bottom Panel
C.I. Cart Base
Hex Head bolts
Step 3: Attach Back Panel
Parts Required:
(1) Back Panel (8) #10-24 x 1/2” Screws (50000337) (8) #10-14 Lock Nuts (50000182)
Figure 2
Assemble as shown and tighten fasteners.
Figure 2
Back Panel
Screws
Detail ‘A’
Lock Nuts
Detail ‘A’
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or moving the grill is recommended.
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B453
3
VCT323SSN/P Assembly
Step 4: Attach Upper Cart Brace and Tank Retainer
Parts Required:
(1) Upper Cart Brace (4) #10-24 x 1/2” Screws (50000337) (4) #10-24 Lock Nuts (50000182) (1) Tank Retainer
Figure 3
Assemble as shown and tighten screws.
Left Side Panel
Screws
Upper Cart Brace
Retainer Clip
LP Tank Retainer
Figure 3
Lock Nuts
Rear View
B454
Front View
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or moving the grill is recommended.
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Step 5: Attach Door and Complete Cart
Parts Required:
(1) Door (1) Door Handle (2) #10-24 x 1/2” Screws (with handle) (4) #10-24 x 1/2” Screws (50000337)
Figure 4
Assemble as shown and tighten fasteners. Completely tighten fasteners from Step 2.
VCT323SSN/P Assembly
Detail ‘B’
Detail ‘B’
Detail ‘A’ ­Four Places
Figure 4
B455
Handle
Detail ‘A’
Door
Screws
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or moving the grill is recommended.
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VCT323SSN/P Assembly
Step 6: Attach Casters to Cart Base
Parts Required:
(1) Upper Cart Assembly (2) Stationary Wheels (1) Swivel Caster (1) Swivel Caster w/Brake (8) 1/4-20 x 1/2” Screws (30005405)
Figure 5
Assemble as shown and tighten fasteners.
Figure 5
B456
Swivel Caster
Step 7: Attach Cart Mounting Brackets
Parts Required:
(2) Cart Mounting Brackets (8) #10-24 x 1/2” Screws (50000337) (8) #10-24 Lock Nuts (50000182)
Figure 6
Assemble as shown and tighten fasteners.
Figure 6
Screws
Stationary Wheels
Swivel Caster w/Brake
Cart Mounting Brackets
Lock Nuts
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or moving the grill is recommended.
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B457
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