Vermont Castings Vcs4007, Vcs4017, Vcs4037, Vcs4027, Vcs5007 Installation Instruction

VCS4007 / VCS4017 / VCS4027 / VCS4037
VCS5007 / VCS5017 / 27 37

VCS50 / VCS50

ASSEMBLY PROCEDURES

Tools Required: knife or scissors, Phillips or Robertson (square head) screwdriver..

Model VCS4007

Shown

Step 1: Unpack Carton and Verify Contents

Use a sharp cutting tool to cut the straps on the packaging and then lift off the carton top. The sleeve
surrounding the barbecue can be removed by lifting it straight up and over the top of the unit.
all contents to the parts list that accompanies this assembly manual. remove the protective plastic
coverings from the metal parts
removing the protective plastic. Refer to the parts list for fastener detail.

CAUTION:

strongly recommended

Some parts may have sharp edges; to avoid injury, wearing gloves during assembly is

. Be careful not to scratch or damage the finish of the metal parts when

Page 1

Next,

50004062 11/06 Rev.0 En

Compare

VCS4007 / VCS4017 / VCS4027 / VCS4037 / VCS5007 / VCS5017 / 27 37 AssemblyVCS50 / VCS50

Step 2: Install the Casters

Parts Required:

Note:

Casters (wheels) may differ from those shown in

(4) Casters, (1) Block (not included)

the illustration depending on the model you purchased.

Select a side to begin installing the casters. Place a block
of wood, a telephone book or anything else available ­approximately 6 inches thick -under the side to support
the weight of the barbecue. Next, insert the pin on the top
of the caster into their respective holes located on the
bottom, near the front and rear corners. If you have any
difficulty snapping them into place, try rocking the
castors in a circular motion. When both casters are in
place, repeat the same procedure on the opposite side.

Step 3: Install U-Clip Fasteners

Parts Required:

(4) #10-20 U-Clip Fasteners
(1) Left Side Shelf Support, (1) Left Side Shelf
(1) Right Side Shelf Support, (1) Right Side Shelf

6” - 8”

(152 - 203mm)

Fig. 2

Install the one (1) U-Clip fastener to each of the Side
Shelf Supports as shown in Fig. 3a. One (1) U-Clip
should be placed on each bracket, with the flat side
down.

Install the one (1) U-Clip fastener to each of the Side
Shelves as shown in Fig. 3b. One (1) U-Clip should be
placed on the under side of each shelf, at the front
outside corner, with the flat side out.

FRONT

Fig. 3a

Fig. 3b

Page 2

VCS4007 / VCS4017 / VCS4027 / VCS4037 / VCS5007 / VCS5017 / 27 37 AssemblyVCS50 / VCS50

Step 4: Install the Side Shelf Supports

Parts Required:

(1) Left Side Shelf Support
(1) Left Condiment Tray
(1) Right Side Shelf Support
(1) Right Condiment Tray
(8) 1/4-20 x 1-1/2“ Bolts

Note:

Only the right side assembly is shown in Fig. 4a
and Fig. 4b. To install Left Side Support and Condiment
Tray, repeat this step for the left side.

On the right side of the barbecue there are four threaded
inserts, screw a bolt half way into each of the four
threaded inserts. You will notice the bottom slot of the
support has a 'Y' shaped slot and a 'keyhole' shaped hole
above it. Take the Right Side Shelf Support and slide the
top screw into the 'keyhole' and the bottom screw into the
opening of the 'Y' shaped slot. Now take the Right
Condiment Tray and align its holes over the two front
bolts and gently push down until the bolts settle into the
grooves of the tray.

Slide

Push

Bolts

Bolts

Fig. 4a

Next: Gently push down on the support until the screw
settles into the top of the groove. Do not fully tighten the
support screws at this point.

Step 5: Attach Shelves

Parts Required:

(1) Right Shelf - S/B (Shown)
(1) Left Shelf - Solid

Place the Right Shelf - S/B (shown) on top of the
supports making sure the holes are aligned and then snap
into place on the supports. The inside lip of the shelf will
slide between the grill shell and the shelf supports.

Fig. 4b

Then Snap
Into Place

Slide End
On First

Fig. 5

Page 3