Vermont Castings Vcs4005, Vcs5005, Vsc5010 Installation Instruction

VCS4005, VCS5005/5010 ASSEMBLY PROCEDURES

Tools Required: Knife or scissors, Phillips or Robertson (square) screwdriver.

Model VCS4005 Shown

Step 1: Unpack Carton

Cut the strapping on the package, then lift off the carton cap. Remove the sleeve by lifting it straight
over the top of the Barbecue. Remove and unpack the enclosed parts boxes. Remove any protective
covering from stainless steel parts.

CAUTION:

Some parts have sharp edges - gloves are recommended when handling and assembling parts.

50003329 07/05 Rev. 5

Page 1

VC S 4005, VCS5005/5010 Assembly

Step 2: Install Casters

Materials Required: (4) Casters.

Note: Casters may not be exactly as shown
depending on your model.

Alternately prop up each end of the grill with a
bloc

k of wood or other solid item.
Positio
botto

n the caster pin to the proper opening at the

m of the grill. Push the caster as far as
possible. Installation of the casters can also be done
by rockin
startin

g the caster in a circular motion when

g the pin into the opening.

Step 3A: Install Clip-Fasteners

Materials Required:

10-2

# C

0 lip-Fasteners (4)

e Table Brackets Left Front & Rear

Sid

e Table Bracket Right Front & Rear

Sid

A. Install the four (4) clip-fastners to the side table

bracket

s as shown, one for each side table bracket.

6” - 8”

(152 - 203mm)

Step 3B: Attach Side Table Brackets

Materials Required:

Side Table Bracket Left Front (shown)
Side Table Bracket Left Rear (shown)
Side Table Bracket Right Front
Side Table Bracket Right Rear
1/4-20 x 1-1/2

Loosely attach four (4) bolts to pre-instaled

B.

threade
Sid
tw
down.
Lef
the
fou

p 3C: Attach Condiment Tray

Ste

d inserts. (as per diagram). Attach

e Table Support Bracket Left Front over

o (2) front installed bolts, then push full

Attac

h Side Table Support Bracket

t Rear over two (2) rear installed bolts,

n push full down.

r (4) bolts. Repeat on the other side.

Materials Required:

Condiment Tray Left (shown)

Condiment Tray Right

#8-18 x 1/2" Screw (4)

" Bolt (8)

Do not yet tighten the

Bolts

Bolts

S

l

i

d

h
s

u
P

e

C. Set the condiment tray onto the front

e table support. Insert two (2) screws

sid
fro

m the back side of the side table

support
Securel
Repea

, into the condiment tray.
y tighten the two (2) bolts.

t on the other side.

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Step 4: Attach Shelves

VC S 4005, VCS5005/5010 Assembly

Material

Shel
Shel
Seve

A.

s Required:

f Right VM-S/B (shown)
f Left VM-Solid

n (7) 10-24 x 1/2” Bolt (black)

Attach Shelf Right VM-S/B (shown) by
alignin
outsid
first
Th
gril
Repea

g it over the shelf brackets. Slide the

e of the shelf onto the ends of the brackets

, then snap it into place over the brackets.

e inside lip of the shelf will slide between the

l body and the shelf brackets.

t for the other side for Shelf Left

VM-Solid.

B.

r each shelf bracket, insert and tighten one (1)

Fo
10-24x1/2
shel

r other side shelf.

fo

" bolt into the end, underneath the

f as shown. Repeat for rear shelf bracket and

Then Snap
int

o place

Slide End
On First

Tighten the four (4) shelf bracket bolts to

C.

e the shelf brackets to the grill body.

secur

t for other side.

Repea

D. Secure Shelf Right VM-S/B (shown) to the

e with two (2) 10-24 bolts "A" and "B".

bas
Repea

t on the other side for Shelf Left

VM-Soli

d with one in the "B"(1) 10-24 bolt

location.

B. Insert Bolts

C. Tighten Bolts

Bol

t "A"

Bolt "B"

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