![](/html/e9/e9be/e9be9758b1e80c73c82d159fda4bfcc7347a54a32ca77da58d5e4c93e9934f1b/bg1.png)
VCS3507BI / VCS5007BI ASSEMBLY PROCEDURES
Tools Required: knife or scissors, Phillips or Robertson (square head) screwdriver.
Model VCS5007BI
Shown
PART KIT
Rotisserie Spit Rod (VCS5007BI)
Rotisserie Kit
(VCS5007BI)
Griddle Plate
Cook Grates
Step 1: Unpack Carton and Verify Contents
Use a sharp cutting tool to cut the straps on the packaging and then lift off the carton top. The sleeve
surrounding the barbecue can be removed by lifting it straight up and over the top of the unit. Next,
remove the protective plastic coverings from the metal parts
. Be careful not to scratch or damage the
finish of the metal parts when removing the protective plastic. Compare all contents to the parts list that
accompanies this assembly manual. Refer to the parts list for fastener detail.
CAUTION:
Some parts may have sharp edges; to avoid injury, wearing gloves during assembly is
strongly recommended
Page 1
50004063 11/06 Rev.0 En
![](/html/e9/e9be/e9be9758b1e80c73c82d159fda4bfcc7347a54a32ca77da58d5e4c93e9934f1b/bg2.png)
VCS3507BI / VCS5007BI Assembly
VCS3507BI / VCS5007BI FRAMING DIMENSIONS
Ref.
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
B
Fig. 2
VCS3507BI
23-3/4"
4"
2" Dia.
[50.8mm]
2 1/8"
3"
2-1/2" Min.
2-1/2" Min.
9"
31-3/8"
12"
18"
10"
18-3/4"
4" Min.
[101.6mm]
4" Min.
[101.6mm]
O
A
D
C
E
Non-Combustible Clearances
[603.3mm]
[101.6mm]
[54.0mm]
[76.2mm]
[63.5mm]
[63.5mm]
[228.6mm]
[796.9mm]
[304.8mm]
[457.2mm]
[254.0mm]
[476.3mm]
2-1/2" Min.
2-1/2" Min.
G
I
VCS5007BI
23-3/4"
2" Dia.
43-3/8"
18-3/4"
4" Min.
4" Min.
[603.3mm]
4"
[101.6mm]
[50.8mm]
2 1/8"
[54.0mm]
3"
[76.2mm]
[63.5mm]
[63.5mm]
9"
[228.6mm]
[1101.7mm]
12"
[304.8mm]
18"
[457.2mm]
10"
[254.0mm]
[476.3mm]
[101.6mm]
[101.6mm]
H
F
J
L
K
M
N
Combustible Clearances
With ZC Insulated Jacket
VCS3507BI
23-3/4"
2" Dia.
2-1/2" Min.
2-1/2" Min.
31-3/8"
18-3/4"
4" Min.
4" Min.
[603.3mm]
3"
[76.2mm]
[50.8mm]
2 1/8"
[54.0mm]
3"
[76.2mm]
[63.5mm]
[63.5mm]
10"
[254.0mm]
[796.9mm]
12"
[304.8mm]
18"
[457.2mm]
10"
[254.0mm]
[476.3mm]
[101.6mm]
[101.6mm]
VCS5007BI
23-3/4"
2" Dia.
2-1/2" Min.
2-1/2" Min.
43-3/8"
18-3/4"
4" Min.
4" Min.
[603.3mm]
3"
[76.2mm]
[50.8mm]
2 1/8"
[54.0mm]
3"
[76.2mm]
[63.5mm]
[63.5mm]
10"
[254.0mm]
[1101.7mm]
12"
[304.8mm]
18"
[457.2mm]
10"
[254.0mm]
[476.3mm]
[101.6mm]
[101.6mm]
Note: Ensure that your grill enclosure has been constructed according to the exact specifications shown in Fig.
2. If the enclosure is constructed of wood or other similar combustible materials, the use of the insulated jacket
Model VCS3500IJ or 50 is required.
VCS 00IJ
If you have an L.P. model with a 20lb cylinder stored in the enclosure, ensure that there at least two air
ventilation openings of 10sq inches 180 degrees apart and they are level with the cylinder valve. Another two
openings with the same dimensions and distance are required to be level with the base of the cylinder. For other
requirements, see section 1.7 of ANSI Z21.58-2005/CGA 1.62005 American National Standard/ Canadian Gas
Association Standard for outdoor cooking gas appliances.
Page 2
![](/html/e9/e9be/e9be9758b1e80c73c82d159fda4bfcc7347a54a32ca77da58d5e4c93e9934f1b/bg3.png)
VCS3507BI / VCS5007BI Assembly
Step 3: Assemble Fascia Brackets
Parts Required:
(1) Main Grill Unit
(1) Left Fascia Bracket
(1) Right Fascia Bracket
(4) #10 x 1/2” Bolts
(4) #10 Lock Nuts
Prop up the front of the Grill Unit on a 2” or 3” block of wood or some other similar item. Remove the two (2)
1/4”-20 x 3/8” bolts located at the top-right corner on the left and right side of the base assembly and loosen the
two (2) front 1/4”-20 x 3/8” bolts as shown in the adjacent diagram.
Next: Attach the Right Fascia Bracket to the grill base by aligning the holes over the loosened bolts and gently
pushing down on the Fascia until the bolts settle into the grooves.
Note:
Ensure the bottom of the flanges on the Left and Right Fascia Brackets slides between the flange of the
bottom cover and the console.
Then secure the rear of the Brackets to the Grill Unit using the 1/4”-20 x 3/8” bolt you initially removed. Secure
the Brackets to the lower-front of the Grill Body by inserting two (2) #10 x 1/2” Bolts and two (2) #10 nuts as
shown in the adjacent diagram.
1/4-20 x 3/8” Bolt
(already assembled)
Fig. 3
#10 Bolts
1/4-20 x 3/8” Bolt
(remove half way
from base assembly)
Page 3