Vermont Castings Vcs3507, Vcs3517 Installation Instruction
VCS3507 / VCS3517 ASSEMBLY PROCEDURES
Tools Required: knife or scissors, #2 and #3 Phillips or Robertson (square head) screwdriver,
7/16” and 3/8” wrench or ratchet, hammer, flat head screwdriver.
Step 1: Unpack Carton and Verify Contents
Use a sharp cutting tool to cut the straps on the packaging and then open the carton top. The sleeve
surrounding the barbecue can be removed by lifting it straight up and over the top of the unit. Unpack all
parts and c Next,
protective plastic coverings from the metal parts
ompare all contents to the parts list that accompanies this assembly manual. remove the
. Be careful not to scratch or damage the finish of the metal
parts when removing the protective plastic. Refer to the parts list for fastener detail.
CAUTION:
Some parts may have sharp edges; to avoid injury, wearing gloves during assembly is strongly
recommended
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50004061 11/06 Rev.0 En
VCS3507 / VCS3517 Assembly
Step 2:Attach the Caster Inserts to the Cabinet sides
Parts Required:
(2) Cabinet Sides
(4) Caster Inserts
Insert one (1) Caster Insert into both bottom corners of the
cabinet end and ensure they are fully pushed in and
engaged.
Next: Repeat this step for the opposite Cabinet Side.
Step 3:Attach the Cabinet Sides to the Bottom Panel
Parts Required:
(1) Bottom Panel
(2) Cabinet Sides with Caster Inserts attached
(6) 1/4-20 x 1/2” Bolts
(8) 1/4-20 x 1-1/2” Bolts
(14) 1/4-20 Nuts
Position the Bottom Panel and Cabinet Sides as shown
A.
in Fig. 3a, and align the holes of the Bottom Panel with the
holes in the Cabinet Side.
Insert a 1/4-20 x 1/2” Bolt through each of the side holes
B.
of the Cabinet Sides and tighten using 1/4-20 nuts for each.
(3 bolts per side)
For each bottom corner of the cabinet assembly, insert
C.
two (2) 1/4-20 x 1-1/2” bolts all the way through the end
holes of the Cabinet Side and through the Caster Insert,
then tighten using (1) 1/4-20 nuts for each.
FRONT
B
Fig. 2
FRONT
A
FRONT
Fig. 3a
C
Step 4: Install the Casters
Parts Required:
(4) Casters
Insert the stem of the Caster as far as possible into the
bottom of each Caster Insert. Ensure the Casters are locked
by pushing the locking tabs into the “down” position.
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Fig. 3b
Fig. 4
VCS3507 / VCS3517 Assembly
Step 5: Install the Front Panel
Parts Required:
(1) Front Panel
(4) #10-24 x 1/2” Bolts
(4) #10-24 Lock Nuts
Note:
Before you install the Front Panel, ensure the bottom
panel is positioned so the hole for the LP cylinder is
towards the back and the smaller Knock-Out Hole is to the
right of the cylinder hole.
Note:
Be sure to remove all protective plastic coating from
stainless steel parts.
Align the holes on the side of the front panel with the holes
on the cabinet side, making sure that the lighting
instructions on the frontpanel are right side up. Next, insert
two (2) #10-24 x 1/2” Bolts through the side of the front
panel and cabinet side (Fig. 5b). Ensure the front of the
panel is flush with thefront of the cabinet side and screw on
#10-24 Lock Nuts to secure the front panel in place.
FRONT
FRONT
Fig. 5a
Repeat this step for the opposite side of the panel.
Step 6: Attach U-Clips to Base Ends and Insert Side
Shelf Bolts
Parts Required:
(2) U-Clip Fasteners
(8) 1/4-20 x 1-1/2” Bolts
Place the two (2) U-Clips onto the back of the grill body
A.
as shown in Fig. 6. Be sure the flat side faces out.
B. Partially insert one (1) 1/4-20 x 1-1/2“ Bolt into each of
the four threaded inserts on the side of the Grill Body as
shown in Fig. 6. The bolts should only be threaded about
half-way in.
Fig. 5b
U-Clip
FRONT
Repeat steps 6Aand 6B for the opposite side of the grill.
Fig. 6
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VCS3507 / VCS3517 Assembly
Step 7:Attach the Grill Head to the Cabinet
Parts Required:
(6) 1/4-20 x 1/2” Bolts
(2) #10-24 Bolts
Note:
A.
Two people are recommended to complete this step.
Place the Main Unit on top of the cabinet making sure
the lid is held shut before lifting.
Once the Main Unit is fitted on top of the cabinet, insert
B.
two (2) #10-24 Bolts through the U-clips installed at the
back of the grill head. Securely tighten the bolts.
A
Fig. 7a
Fig. 7b
Insert one (1) 1/4-20 x 1/2” Bolt into each of the three
C.
holes at the top of the Cabinet Sides (3 bolts per side) as
shown in Fig. 7b. Do not tighten these bolts yet; leave them
about 1/2 threaded into the holes.
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C
FRONT
C
B
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