Vermont Castings SDDVTBM, SDDVTEB, SDDVTCSCB, SDDVTCSEB, SDDVTCSBS Homeowner's Installation And Operating Manual

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INSTALLER / CONSUMER
CERT IF IED
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SAFETY INFORMATION
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE.
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY Installation and service must be performed by a qualied installer, service agency or the gas suppler.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier from
your neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
This appliance may be installed in an after market permanently located manufactured (mobile) home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases unless a certied kit is used.
Stardance
®
Direct Vent/Natural Vent Gas Heater
Models:
SDDVT Series: SDDVTCB, SDDVTEB, SDDVTBS, SDDVTBD, SDDVTBM SDDVTC Series: SDDVTCSCB, SDDVTCSEB, SDDVTCSBS, SDDVTCSBD, SDDVTCSBM
Homeowner’s Installation
and Operating Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
30004968 7/13 Rev. 9
Stardance® Direct Vent/Natural Vent Gas Heater
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.
Thank you and congratulations on your purchase of a Vermont Castings stove.
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible re hazard and will void the warranty.
Installation & General Information .............................................................................................................3
Operating Installation Requirements for the Commonwealth of Massachusetts...................................4
Instructions Stove Dimensions ................................................................................................................5
Installation Requirements .....................................................................................................6
Locating the Stove................................................................................................................6
Clearance Requirements......................................................................................................6
Parallel & Corner Installation ................................................................................................7
Wall and Ceiling Clearances ................................................................................................7
Hearth Requirements ...........................................................................................................7
Gas Specications................................................................................................................8
Air Shutter Setting ................................................................................................................8
Gas Inlet and Manifold Pressures ........................................................................................8
Horizontal Termination - Direct Vent ONLY ..........................................................................8
Vertical Termination - Direct Vent ONLY ...............................................................................9
Restrictor Plate Adjustment ..................................................................................................9
Vent Termination Clearances .............................................................................................10
General Venting Information - Termination Location .......................................................... 11
Termination Clearances......................................................................................................12
Venting Requirements - Natural Vent ONLY ......................................................................12
Venting Requirements and Options - Direct Vent ONLY ....................................................13
Assembly Install the Optional Fan ......................................................................................................15
Procedures Venting System Assembly - Direct Vent .............................................................................16
Install Vent Adapter Pipe ....................................................................................................16
Side Wall Termination Assembly ........................................................................................17
Vent Termination Below Grade ...........................................................................................19
Vertical (Through the Roof) Vent Assembly........................................................................19
Selkirk Direct-Temp Metalbestos Direct Vent System ........................................................20
Venting System Assembly - Natural Vent ...........................................................................25
Install the Vent Pipe............................................................................................................26
Install the Log Set...............................................................................................................26
Connect Gas Supply Line...................................................................................................28
Burner Information..............................................................................................................28
Install ON/OFF Switch ........................................................................................................28
Thermostat Connection (Optional) .....................................................................................29
Receiver Installation - (STDDVTCS Series) .......................................................................29
Install the Front Plate .........................................................................................................29
Operation Your First Fire .....................................................................................................................29
Pilot and Burner Information...............................................................................................29
Flame & Temperature Adjustment / Flame Characteristics ................................................30
Lighting and Operating Instructions....................................................................................31
Troubleshooting - SIT NOVA 820 (SDDVT Series) ...........................................................32
Instructions for RCSITEA (SDDVTCS Series) ....................................................................33
Troubleshooting for RCSITEA ............................................................................................36
Fuel Conversion Instructions ..............................................................................................37
Maintenance Annual System Inspection ..................................................................................................40
Logset and Burner/Cleaning and Inspection ......................................................................40
Care of Cast Iron ................................................................................................................40
Cleaning the Glass .............................................................................................................40
Glass Replacement ............................................................................................................40
Gasket Replacement ..........................................................................................................41
Inspect the Vent System Annually ......................................................................................41
Check the Gas Flame Regularly ........................................................................................41
Stove Disassembly .............................................................................................................41
Wiring Diagrams .................................................................................................................42
Replacement Parts ...........................................................................................................................................44
Optional Accessories ..........................................................................................................................................48
Warranty ...........................................................................................................................................51
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30004968
General Information
The Stardance Direct Vent/Natural Vent Room Heater, Model Nos. SDDVTCB, SDDVTEB, SDDVTBS, SDDVTBD, SDDVTBM, SDDVTCSCB, SDDVTCSEB, SDDVTCSBS, SDDVTCSBD, SD­DVTCSBM is a vented gas appliance listed to the ANSI Standard Z21.88-2009 and CSA 2.33-2009 for Vented Room Heaters, and CSA 2.17-M91, Gas-Fired Appliances For Use at High Altitudes.
The installation of the Stardance Direct Vent/Natural Vent Room Heater must conform with local codes, or in the absence of lo­cal codes, with National Fuel Gas Code, ANSI Z223.1/NFPA 54 — latest edition and CSA B-149.1 Installation Code. (EXCEP­TION: Do not derate this appliance for altitude. Maintain the manifold pressure at 3.5” w.c. for Natural Gas and 10.0” w.c. for LP gas at maximum input.)
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certied kit is used.
Installation and replacement of gas piping, gas utilization equipment or accessories, and repair and servicing of equipment shall be performed only by a qualied agency, preferably NFI or WETT (Canada) certied. The term “quali­ed agency” means any individual, rm, corporation, or company that either in person or through a representative is engaged in and is responsible for (a) installation or re­placement of gas piping, or (b), the connection, installation, repair, or servicing of equipment, who is experienced in such work, familiar with all precautions required, and has complied with all the requirements of the authority having jurisdiction.
The Stardance Direct Vent/Natural Vent Room Heater should be inspected before use and at least annually by a qualied service agency. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.
The Stardance Direct Vent/Natural Vent Room Heater and its individual shut-off valve must be disconnected from the gas sup­ply piping during any pressure testing of that system at test pres­sures in excess of 1/2 psig (3.5 kPa).
The Stardance Direct Vent/Natural Vent Room Heater must be isolated from the gas supply piping system by closing its indi­vidual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig.
‘Direct Vent’ describes a sealed combustion system in which in­coming outside air for combustion and outgoing exhaust enter and exit through two separate concentric passages within the same sealed vent system. The system does not use room air to support combustion. The Direct Vent system permits the gas ap­pliance to be vented directly to the outside atmosphere through the side of the house or vertically through the roof. Conventional venting systems (Natural Vent) take air from the room for com­bustion and vent the exhaust vertically through the roof to the atmosphere.
This appliance is approved for bedroom installations in the U.S. and Canada.
This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.
WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death.
Stardance® Direct Vent/Natural Vent Gas Heater
The Stardance Direct Vent/Natural Vent Room Heater, when in­stalled, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electri­cal Code ANSI/NFPA 70, (latest edition), or of the current Cana­dian Electrical Code C22.1.
Due to high temperatures this appliance should be located out of trafc and away from furniture and draperies.
WARNING: This appliance is hot while in operation. Keep children, clothing, and furniture away. Contact may cause burns or ignition of combustible materials.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young chil­dren and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a replace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other ammable materials should not be placed on or near the appliance.
Any safety screen, glass or guard removed for servicing an appliance must be replaced prior to operating the appli­ance.
The appliance area must be kept clear and free from com­bustible materials, gasoline, and other ammable vapors and liquids.
The ow of combustion and ventilation air must not be ob­structed. The installation must include adequate accessibil­ity and clearance for servicing and proper operation.
WARNING: Do not operate the Room Heater with the glass panel removed, cracked or broken. Replacement of the pan­el should be done by a licensed or qualied service person.
Do not use this appliance if any part has been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Do not burn wood, trash or any other material for which this appliance was not designed. This appliance is designed to burn either natural gas or propane only.
This gas appliance must not be connected to a chimney ue serving a separate solid-fuel burning appliance.
CAUTION: Label all wires prior to disconnection when ser­vicing controls. Wiring errors can cause improper and dan­gerous operation.
Verify proper operation after servicing.
* Aftermarket: Completion of sale, nor for purpose of resale, from the manufacturer.
Proposition 65 Warning: Fuels used in gas, woodburning or oil red appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6
30004968
3
Stardance® Direct Vent/Natural Vent Gas Heater
Installation Requirements
Requirements for the Commonwealth of Massachusetts
All gas tting and installation of this heater shall only be done by a licensed gas tter or licensed plumber.
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and ANSI/UL 2034 listed and IAS certied.
Signage
A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size,
“GAS VENT DIRECTLY BELOW, KEEP CLEAR OF ALL OBSTRUCTIONS”.
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
Detailed instructions for the installation of the venting
system design or the venting system components; and
A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ue gases, but identies “special venting systems”, the following requirements shall be satised by the manufacturer:
The referenced “special venting system” instructions
shall be included with the appliance or equipment installation instructions; and
The “special venting systems” shall be Product
Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
4
30004968
266M"
(680 mm)
2556O"
(648 mm)
1456O"
(355 mm)
3"
(76 mm)
C
L
Supply Inlet
9"
(229 mm)
C
L
7" Outer Dia. (178 mm)
Flue Collar
L
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Supply Inlet
SDDVT Models
8"
(203 mm)
7" Outer Dia. (178 mm)
Flue Collar
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Supply Inlet
SDDVTC Models
76M
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86M"
(222 mm)
2(6
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126
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2(6
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Stardance® Direct Vent/Natural Vent Gas Heater
Stardance Direct Vent / Natural Vent Dimensions
Fig. 1 Stardance dimensions.
The Stardance stove is shipped from the factory as a Direct Vent Gas Heater. This heater may be converted into a Natural Vent unit in the eld. If a Natural Vent heater is desired, the Vermont Castings Z31B00 FSDHAG Draft Hood must be directly installed to the top of the unit according to the installation instructions. The Draft Hood Adapter is available in
Attention
the 7FSDHASK stove kit or as a separate item.
When the Stardance stove is converted to Natural Vent, it uses 4” vent pipe. For aesthetic purposes the Vermont Castings Group direct vent system may be used up to the ceiling.
30004968
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Stardance® Direct Vent/Natural Vent Gas Heater
Installation Requirements
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. (EXCEPTION: Do not derate this appliance for altitude. Maintain the mani­fold pressure at 3.5 inches w.c. for Natural Gas, and 10 inches w.c. for Propane).
In Canada, installation must be in accordance with the cur­rent CSA B-149.1 Installation Codes and/or local codes.
The installation should be done by a qualied service person who is familiar with the building codes and installation techniques appropriate for your area to accomplish a safe and effective installation.
Your dealer or your local gas supplier will be able to refer a qualied service person.
WARNING: Due to high temperatures, the HEATER should be located out of trafc and away from furniture and draperies.
The surface of the Heater Is hot when it is in use. Young children should be watched carefully when they are in the same room when the Heater is in use, and they should be taught to avoid the hot surface. Keep any objects that can burn well away from the Heater, and observe the recommended clearances that follow.
ST207
Fig. 2 Possible stove locations.
Clearance Requirements
Minimum Clearances to Combustible
Materials
Measure side clearances as shown in Figures 3 and 4 from the outer edge of the cast iron stove top. Measure rear clearances from the outermost surface of the steel rear skirt.
The Stardance heater is approved for installation into an alcove constructed of combustible materials to the dimen­sions and clearances shown on the next page.
The same clearances apply in a standard parallel instal­lation.
Locating the Stove
In choosing a location for the stove, consider:
• The location of outside walls;
• Where additional heat is needed:
• Where family members gather most often;
• The vent system requirements.
NOTE: We do not recommend the use of wallpaper next to this stove. Over time, radiant heat may cause the wall­paper to shrink, or may adversely affect the binders in the wallpaper adhesive.
6
Warning:
• Always maintain required clearances (air
spaces) to nearby combustibles to prevent re hazard. Do not ll air spaces with insula­tion. All venting components must maintain a 1” (25 mm) clearance to combustible materials. Maintain a 6” (150 mm) clearance when using a single wall pipe.
• The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a sepa­rate solid fuel or gas-burning appliance. Each direct vent appliance must use its own separate vent system. Common vents are prohibited.
• Refer to the manufacturer’s instructions includ­ed with the venting system for complete instal­lation procedures.
30004968
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Stardance® Direct Vent/Natural Vent Gas Heater
Parallel Installation: Minimum Clearance
and Flue Centerline, Direct Vent and
Natural Vent
ST128b
Stove Clearances: A: 4” (102 mm) B: 4” (102 mm) Pipe Centerlines: C: 15Z\x” (395 mm) D: 9” (229 mm)
Fig. 3 Parallel installation, minimum back and side clear­ances, and ue centerlines.
Wall Centerline from Floor
Direct Vent Only
Effective Minimum Wall Thimble 56” (1480 mm)
(Vermont Castings Group Pipe) Centerline 52” (1378 mm) (DuraVent Pipe)
Fig. 5 Minimum wall thimble centerline.
Wall and Ceiling Clearances
ST131b
Corner Installation:
Minimum Clearance and Flue Centerline,
Direct Vent and Natural Vent
ST101b
A: Rear Wall 4” (102 mm) B: Min. Clearance 45Z\v” (1154 mm)* C: Min. Alcove Height 72” (1830 mm)
Fig. 4 Corner installation, minimum corner clearance and ue centerline.
Stove Clearance: A: 4” (102 mm) Pipe Centerline: B: 14Z\x” (370 mm)
ST129b
30004968
D: Max. Alcove Depth 48” (1220 mm) Sidewall Clearance 4” (102 mm)
Fig. 6 Dimensions and clearances to ceiling or alcove.
Hearth Requirements
The Stardance Heater must be installed on rigid ooring. When the heater is installed directly on any combustible surface other than wood ooring, a metal or wood panel extending the full width and depth of the unit must be used as the hearth. There are no other hearth require­ments.
7
20
19
18
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Vertical Run (in feet)
(Measured from the appliance flue collar to the top of the vent pipe.)
Horizontal Run (in feet)
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
ST134a FDV28 Horizontal vent run 12/3/99 djt areas modified 1/11/00 djt
Stardance® Direct Vent/Natural Vent Gas Heater
Gas Specications
Max. Min.
Input Input Model Fuel Gas Control BTU/h BTU/h
SDDVT Series Nat Millivolt Manual 28,000 20,000 SDDVT Series Prop Millivolt Manual 28,000 20,000 SDDVTCS Series Nat Millivolt Hi/Lo 28,000 20,000 SDDVTCS Series Prop Millivolt Hi/Lo 28,000 20,000
Air Shutter Setting
Minimum rear injector air inlet openings.
Model Natural Gas LP Direct Vent 1/2” Open 1/2” Open Natural Vent 1/2” Open 1/2” Open
Weight: Fully assembled; 202 lbs.
Gas Inlet and Manifold Pressures
Natural LP (Propane) Inlet Minimum 5.5” w.c. 11.0” w.c. Inlet Maximum 14.0” w.c. 14.0” w.c. Manifold Pressure 3.5” w.c. 10” w.c.
Stardance Direct Vent / Natural Vent
Certied to:
ANSI Z21.88-2009 / CSA 2.33-2009
Vented Gas Fireplace Heaters
The installation of your Vermont Castings stove must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/ NFPA 54 - latest edition, or CSA B149.1 Installation code. (EXCEPTION: Do not derate this appliance for altitude up to 4,500 feet (1,370m). Maintain the mani­fold pressure at 3.5” w.c. for Natural Gas and 10.0” w.c. for LP Gas.
Input ratings are shown in BTU per hour and are cer­tied without deration for elevations up to 4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA, in­stallations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local au­thorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).
WARNING: Improper installation, adjustment, alter­ation, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assis­tance or additional information consult a qualied installer, service agency, or the gas supplier.
8
High Elevations
Horizontal Termination -
Direct Vent ONLY
The vent must rise vertically a minimum of 24” (610 mm) off the top of the unit, before the rst elbow. The horizontal run may extend up to 20’ (6 m) and include a vertical rise of up to 40’ (12 m). (Fig. 7) Horizontal termination must also meet the criteria shown in Figures 9 through 11.
• Approved vent systems must terminate above and in­cluding the heavy line in Figure 7.
• Two 45° elbows may be substituted for each single 90° elbow.
• With a rise between 2’ - 5’, one 90° or two 45° elbows may be used.
May use up to
three 90° Elbows
One 90°
Elbow
Fig. 7 Horizontal vent termination window.
Unacceptable
Venting Congureation
ST134a
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Vertical Run (in feet)
(Measure from the appliance flue collar to the top of the vent pipe.)
Horizontal Run (in feet)
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ST132b FDV28 Vertical vent run 1/08
Stardance® Direct Vent/Natural Vent Gas Heater
Vertical Termination - Direct Vent ONLY
A vertical vent system must terminate no less than 8’ (2.44 m) and no more than 40’ (12 m) above the appliance ue collar. A restrictor plate (supplied) must be used where specied in all vertically terminated vent systems. (Fig. 8)
NOTE: The restrictor plate supplied with the vertical termination should be discarded. Adjust the restrictor plate according to recommendations in Figure 10. A
vertically terminated vent system must also conform to the following criteria:
• No more than three 90° elbows may be used.
• Two 45° elbows may be substituted for one 90° elbow. No more than six elbows may be used.
• Vent must rise a minimum of 2 feet before offset is used.
• Termination height must conform to roof clearance as specied in Figure 9.
All Vertical Termina­tions in this area Require use of the Restrictor Plate*
Fig. 8 Vertical vent termination window. *The restrictor Plate is used on Direct Vent Installations Only.
30004968
Vertical Terminations
must be within this
area
No Restrictor
Plate
Unacceptable Venting
Conguration
Restrictor Plate Adjustment
for Extended Pipe Runs
The Stardance stove is shipped with a restrictor plate in the Parts Bag. Adjustments can be made by loosening the adjustment screw to allow the restrictor plate to slide up or down. (Fig. 9) A guide for usage is shown in Figure 10.
NOTE: Some installations may require some adjustment by the installer for optimum ame appearance. Optimum ame appearance is a ame that is not subject to tall, dirty yellow ames producing soot or ames lifting off of the ember bed ports.
Restrictor Plate Adjustment
1. Remove the logs if installed.
2. Remove the adjustment screw in the back wall of the rebox.
3. Install restrictor plate as shown in Figure 9 with angle on plate on the top right side. Secure with adjustment screw.
4. Adjust restrictor according to examples in Figure 10.
5. Install logs following log installation instructions.
Restrictor Plate
ST936
Fig. 9 SDDVT/SDDVTCS restrictor plate.
Examples for Extended Run/Restrictor Plate Settings
1. Vertical 40’ (12 m) - restrictor plate lowered completely down
2. Vertical 20’ (6 m), 90° elbow, 8’ (2.4 m ) horizontal ­restrictor plate lowered completely down
3. Vertical 10’ (3 m), 90° elbow, 2’ (305 mm) horizontal ­restrictor plate lowered completely down
Figure 10
ST132b
9
Stardance® Direct Vent/Natural Vent Gas Heater
Vent Termination Clearances
When planning the installation, consider the location of the vent terminal and clearances. Some of the most com­mon clearances to keep in mind are shown in Figure 11.
Important: All vent clearances must be maintained. Check your vent termination clearances against Fig­ures 11 through 13.
The vent should be placed so that people cannot be burned by accidentally touching the vent surfaces when the stove is operating.
The vent termination should be located where it cannot be damaged by such things as automobile doors, lawn mow­ers or snowblowers and it should be located away from areas where it could become blocked by snow, etc.
Some considerations are:
• Obstructions or impediments to venting.
• Nearby combustible materials that could come into contact with combustion exhaust gases.
• Other nearby openings {within 12” (305 mm)} through which exhaust gas could reenter the building.
• All vegetation within 3’ (76 mm) that may interfere with the draft.
Other factors that inuence where the installation will be sited include the location of outside walls, where addi­tional heat may be desired in the home, where the family members gather most regularly, and perhaps most impor­tantly, the distance limitations of the venting system.
Your stove is approved to be vented either through the side wall, or vertical through the roof.
• Vermont Castings Group does not require any opening for inspection of vent pipe.
• Only Vermont Castings Group and DuraVent venting components specically approved and labelled for this stove may be used.
• Minimum clearances between vent pipes and combus­tible materials is one (1”) inch (25 mm), except where stated otherwise.
• Venting terminals shall not be recessed into a wall or siding.
• Horizontal venting must be installed on a level plane without an inclining or declining slope.
There must not be any obstruction such as bushes, gar­den sheds, fences, decks or utility buildings within 24” from the front of the termination hood.
Do not locate termination hood where excessive snow or ice build up may occur. Be sure to check vent termina­tion area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
Location of Vent Termination
It is imperative the vent termination be located observing the minimum clearances as shown on this page.
IMPORTANT Direct Vent Only
• The horizontal termination must not be recessed into the exterior wall or siding.
• Horizontal vent runs must be level toward the vent termination.
• Clearances around the vent termination must be maintained.
• For installations using DuraVent pipe, parallel instal­lations with minimum wall clearance have restrict­ed access for connecting the Horizontal Vent Cap straps to the vent pipe. See the maker’s instructions for recommended installation procedures.
10
30004968
V
X
X
X
D
E
B
B
B
C
B
M
B
A
J
K
F
L
VENT TERMINATION AIR SUPPLY INLET
AREA WHERE TERMINAL IS NOT PERMITTED
H
I
Fixed
Closed
Operable
Operable
Fixed
Closed
B
INSIDE
CORNER DETAIL
A
G
CFM145a
V
V
V
V
V
V
V
V
N
Stardance® Direct Vent/Natural Vent Gas Heater
General Venting Information - Termination Location
Canadian Installations1 US Installations
A = Clearance above grade, veranda, porch, 12” (30cm) 12” (30cm) deck, or balcony
B = Clearance to window or door that may be 6” (15cm) for appliances 6” (15cm) for appliances opened < 10,000Btuh (3kW), 12” (30cm) < 10,000 Btuh (3kW), 9” for appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000 < 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for appliances > 50,000 Btuh (15kW)
C = Clearance to permanently closed window 12” (305mm) recommended to 12” (305mm) recommended to prevent window condensation prevent window condensation
D = Vertical clearance to ventilated soft located above the terminal within a horizontal 18” (458mm) 18” (458mm) distance of 2’ (610mm) from the center line of the terminal
E = Clearance to unventilated soft 12” (305mm) 12” (305mm) F = Clearance to outside corner see next page see next page G = Clearance to inside corner (see next page) see next page see next page H = Clearance to each inside of center line 3’ (91cm) within a height of 15’ (5m) 3’ (91cm) within a height of 15’
extended above meter/regulator assembly above the meter/regulator assembly (5m) above the meter/regulator assy
I = Clearance to service regulator vent outlet 3’ (91cm) 3’ (91cm) J = Clearance to nonmechanical air supply inlet 6” (15cm) for appliances < 10,000 6” (15cm) for appliances
to building or the combustion air inlet to any Btuh (3kW), 12” (30cm) for < 10,000 Btuh (3kW), 9” other appliances appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000 < 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for appliances > 50,000 Btuh (15kW)
K = Clearance to a mechanical air supply inlet 6’ (1.83m) 3’ (91cm) above if within 10 feet (3m) horizontally
L = Clearance above paved sidewalk or paved 7’ (2.13m)† 7’ (2.13m)† driveway located on public property
M = Clearance under veranda, porch, deck or 12” (30cm)* 12” (30cm)* balcony
N = Any other obstruction within a horizontal distance of 18” (450mm).
1 In accordance with the current CSA-B149 Installation Codes 2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes † A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings * only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the oor: NOTE: 1. Local codes or regulations may require different clearances.
2. The special venting system used on Direct Vent units are certied as part of the appliance, with clearances tested and approved by the listing agency.
3. Vermont Castings Group assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.
Fig. 11 Vent termination clearances.
30004968
2
11
Venting Runs
Horizontal Run (in feet)
Vertical Run (in feet)
(Measured from top of the unit before any elbow)
A: Vertical installations up to 36 feet (12m) in height. Up to an 18 ft. horizontal vent run can be installed within the vent system using a maximum of two 90-degree elbows or four 45-degree elbows.
B: Vertical installations up to 36 feet (12m) in height. Up to a 24 ft. horizontal vent run can be installed within the vent system using a maximum of two 45-degree elbows. (Ratio = 2/3, Hor./Vert.)
= Acceptable venting configuration
= Unacceptable venting configuration
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A
B
NOTE: When venting staight vertical, without any elbow, a minimum of 8 ft. vertical is required off the top of the stove.
Outside Corner
Inside Corner
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
G =
Combustible 6" (152 mm)
Noncombustible 2" (51 mm)
F =
Combustible 6" (152 mm)
Noncombustible 2" (51 mm)
G
Balcony - with no side wall
M =
Combustible & Noncombustible 12" (305 mm)
M
Balcony - with perpendicular side wall
M = 12" (305 mm) P = 6” (152 mm)
M
F
Alcove Applications*
C
D
C
E
V
V
Combustible & Noncombustible
E = Min. 2” (51 mm) for
non-vinyl sidewalls Min. 12” (305 mm) for vinyl sidewalls
O = 8’ (2.4 m) Min.
O
P
V
V
V
Stardance® Direct Vent/Natural Vent Gas Heater
*NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specied for vinyl or non-vinyl siding and softs. 1. There must be a 3’ (914 mm) minimum between termination caps. 2. All mechanical air intakes within 10’ (1 m) of a termination cap must be a minimum of 3’ (914 mm) below the termination cap. 3. All gravity air intakes within 3’ (914 mm) of a termination cap must be a minimum of 1’ (305 mm) below the termination cap.
Fig. 12 Termination clearances.
No.
of Caps D 1 3’ (914 mm) 2 x D 2 6’ (1.8 m) 1 x D 3 9’ (2.7 m) 2/3 x D 4 12’ (3.7 m) 1/2 x D
D
= # of Termination caps x 3
Min.
C
= (2 / # termination caps) x D
Max.
C
Min.
Max.
Actual
Actual
Actual
Actual
Actual
584-15
Venting Requirements - Natural Vent Only
Fig. 13 Vent termination window - Natural Vent ONLY.
12
NOTE: When using the FSDHAG, the restrictor plate supplied with the stove is not used.
30004968
Stardance® Direct Vent/Natural Vent Gas Heater
Venting Requirements and Options -
Direct Vent ONLY
Approved Vent System Components
The Stardance Heater must be vented to the outdoors through an adjacent exterior wall or through the roof. The venting system must be comprised of the appropriate listed venting components specied on this page. These parts are available from DuraVent Corporation, Selkirk Corporation or your Vermont Castings Dealer.
See Figure 4 for dimensions relevant to the standard min­imum-vent kits.
DuraVent Components
www.duravent.com Phone: 1-800-835-4429, Fax: 1-707-446-4740
Minimum Horizontal Vent Kit 2792
Starter Pipe Assembly (incl. inner & outer sections) 2768* 90° Elbow, Blk. 46DVA-E90B* 45° Elbow, Gal. 46DVA-E45 6” Straight, Blk. 46DVA-06B* 9” Straight, Blk. 46DVA-09B 11” - 14⁵\₈” Adjustable Straight Section 46DVA-08AB 12” Straight 46DVA-12 24” Straight 46DVA-24B* 36” Straight 46DVA-36B 48” Straight 46DVA-48 Horizontal Vent Cap 46DVA-HC* Wall Plate 46DVA-DC Vinyl Siding Shield 46DVA-VSS Snorkel Termination - 14” 46DVA-SNK14 Snorkel Termination - 36” 46DVA-SNK30 Wall Strap 46DVA-WS Cathedral Ceiling Support Box 46DVA-CS Storm Collar 46DVA-SC Firestop Spacer 46DVA-FS Flashing 0/12 - 6/12 46DVA-F6 Flashing 6/12 - 12/12 46DVA-F12 Steel Chimney Conversion Kit Kit A (6⁵\₈” - 8⁵\₈”) 46DVA-KCA Kit B (6⁵\₈” - 10Z\x”) 46DVA-KCB Kit C (6⁵\₈” - 13”) 46DVA-KCC Masonry Chimney Conversion Kit 46DVA-KMC Vertical Termination Cap (High Wind) 46DVA-VCH
Vertical Termination Cap (Low Prole) 46DVA-VC
*Included in Minimum Horizontal Vent Kit #2792
All DuraVent Straight vent pipe sections have a net length 1Z\x” (37mm) less than the nominal dimension; i.e., a 6” (152mm) Straight pipe section has an effective length of 4Z\x” (115mm).
Selkirk Corporation Vent Components
www.selkirkcorp.com 1301 W. President George Bush Highway Ste. 330 Richardson, TX 75080 Phone: 1-800-992-8368, Fax: 1-877-393-4145
Appliance Adapter 4DT-AAV 90° Elbow, Blk. 4DT-EL90B 45° Elbow, Blk. 4DT-EL45B 6” Straight, Blk. 4DT-06B 9” Straight, Blk. 4DT-09B 4” - 10” Adjustable Straight Section Blk. 4DT-AJ12B 12” Straight, Blk. 4DT-12B 18” Straight, Blk. 4DT-18B 24” Straight, Blk. 4DT-24B 36” Straight, Blk. 4DT-36B 48” Straight, Blk. 4DT-48B Horizontal Termination 4DT-HC Wall Thimble 4DT-WT Vinyl Siding Standoff 4DT-VS Snorkel Termination - 14” 4DT-ST14 Snorkel Termination - 36” 4DT-ST36 Wall Support Band 4DT-WS/B Cathedral Ceiling Support Box 4DT-CCS Storm Collar 4DT-SC Firestop Spacer 4DT-FS Flashing 0/12 - 6/12 4DT-AF6 Flashing 6/12 - 12/12 4DT-AF12 Steel Chimney Horizontal Kit A 4DT-HKA Horizontal Kit B 4DT-HKB Vertical Kit 4DT-VKC Masonry Chimney Kit 4DT-MCK Vertical Termination Cap 4DT-VC
30004968
NOTE: Direct vent pipe may be used on the Natural Vent system from the top of the draft hood adapter to the ceil­ing.
13
Stardance® Direct Vent/Natural Vent Gas Heater
Vermont Castings Group Vent Components
The following kits are available to meet the needs of most installations. All pipe has a 7” outer diameter and includes a 4” diameter inner section. A (CG) designation indicates the part is nished in Charcoal Gray paint. Consult your dealer about other vent parts that may be appropriate to complete the installation.
Min. Through the Wall Vent Kit 7TFSSK
(1) 90-Degree Elbow (CG) (1) 24” Straight pipe (CG) (1) 24” - 42” Adjustable Straight Pipe (1) Side Wall Termination (1) Firestop (1) Zero-clearance sleeve (1) Hardware package (1) Finishing plate (CG) (1) Finishing collar (CG) (4) Charcoal Gray ue pipe rings
Starter Kit for Below Grade Installation 7TDVSKS
(1) Snorkel Termination (7TDVSNORK)
Vertical Termination Kit, 1/12-6/12 Pitch 7TDVSKVA
(1) Combination Horizontal Offset / Roof Support (1) Vertical Termination (1) Storm Collar (1) 1/12-6/12 Flashing (1) Finishing Plate (CG) (1) Finishing Collar (CG) (1) Polished Brass Flue Pipe Ring (1) Hardware Package
Vertical Termination Kit, 7/12-12/12 Pitch 7TDVSKVB
(1) 7/12 - 12/12 Flashing and all of the other Vertical Termination parts.
Vertical Termination, Flat Roof 7DVSKVF
(1) Flat Flashing and all of the other Vertical Termination parts.
Twist Lock 12” Straight Pipe (CG) 7TFSDVP12
(1) 12” Non-adjustable Pipe
Twist Lock 12”-18” Straight Pipe (CG) 7TFSDVP1218
(1) 12” - 18” Adjustable Pipe
Twist Lock 24” Straight Pipe (CG) 7TFSDVP24
(1) 24” Non-adjustable Pipe
Twist Lock 48” Straight Pipe (CG) 7TFSDVP48
(1) 48” Nonadjustable Pipe
Twist Lock 45-Degree Elbow (CG) 7TFSDVT45
for vertical offsets (1) 45-degree Elbow
Draft Hood Adapter FSDHAG NV Stove Kit 7FSSK
(1) 7” Diameter Polished Brass Trim Ring (1) 48” Nonadjustable Pipe (CG) (1) 24” Nonadjustable Pipe (CG) (1) Finishing Plate (1) Finishing Collar (CG) (1) 90 Degree Elbow (CG)
Stove Kit 7FSDHASK
Includes all parts in the 7FSSK plus the Draft Hood Adapter FS­DHAG
Combination Offset/Roof Support 7DVCS Attic Insulation Shield 7DVAIS 7” Charcoal Gray Pipe Rings, (4) 7FSDRG 7” Polished Brass Pipe Rings (4) 7FSDRP Wall Thimble 942G
14
NOTE: Direct vent pipe may be used on the Natural Vent system from the top of the draft hood adapter to the ceil­ing.
30004968
Stardance® Direct Vent/Natural Vent Gas Heater
Install the Optional Fan - SDDVT Series
If you are installing the optional convection Fan Kit #2767 (FK26), continue here. If you are not installing a Fan Kit, go to Page 16, Venting System Assembly.
1. The fan kit includes a Blower Assembly and a Rheostat Assembly, connected by a cable. (Fig. 14) The Blower Assembly mounts to the bottom rear of the stove, and the Rheostat mounts to the valve bracket to the left of the valve. The assembly includes a ‘snapstat’ which automatically turns the fan On (or Off) above (or be­low) approximately 109°. The Rheostat also provides a range of fan speed settings from Off (which overrides the snapstat function) to High. Unpack and inspect the Blower assembly. Conrm the fan spins freely.
WARNING
This appliance is equipped with a three-prong (ground­ed) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
Snapstat Bracket
Snapstat/
Not Used on Stardance
Extension Assembly
Rheostat Assembly
Insert the rheostat through the hole in the back of
the left side of the valve bracket, aligning the locator pin with the smaller hole in that bracket.
Thread the retaining nut onto the shaft of the rheo-
stat, tightening with a wrench. Do not overtighten.
Attach the control knob to the rheostat shaft.
Use the wire tie to secure the fan and rheostat wire
harnesses together.
Rear Skirt
Sheet Metal Screws
Rear Skirt Insert
Fig. 15 Remove rear skirt insert.
Star Washer
Sheet Metal Screws
2
Phillips Pan Head Bolts
1
ST313
Snapstat
1/4” - 20 Hex Bolt
Blower Assembly
ST473a
Fig. 14 Fan kit components.
2. Remove the rear skirt insert panel at the bottom of the Rear Skirt (Fig. 15) and fasten the blower assembly to the rebox back with the two Phillips pan-head bolts originally installed in the rebox back. (‘1’, Fig. 16)
3. Attach the snapstat assembly to the snapstat bracket with two sheet-metal screws. (‘2’, Fig. 16) Attach the snapstat bracket to the stove with a hex-head bolt passing through the bracket and into the stove base. (‘3’, Fig. 16)
4. The rheostat control switch attaches to the left side of the valve bracket at the front of the stove. (Fig. 17)
Remove retaining nut from shaft of rheostat. (if pre-
installed)
Star Washer
3
NOTE: Shown without shell for clarication
Fig. 16 Attach the fan assembly and the snapstat.
Rheostat Retaining Collar
Rheostat Knob
Fig. 17 Attach the fan rheostat.
Snapstat Bracket
ST314
ST347a
30004968
15
CEMENT
CEMENT
Stardance® Direct Vent/Natural Vent Gas Heater
Venting System Assemlby - Direct Vent
General Information
The Stardance is approved for installation only with the vent components listed on Pages 13 & 14. Follow the vent component instructions exactly.
For U.S. installations: The venting system must conform with local codes and/or the current National Fuel Gas Code, ANSI Z223.1/NFPA 54.
For Canadian installations: The venting system must conform to the current CSA B149.1 installation code.
Install the Vent Adapter Pipe
(Vermont Castings Group Vent Components)
1. Attach Inner Starter Pipe, (found in the parts bag), to the next section of inner pipe.
• Run a bead of sealant about 1/2” from the upper end of the Inner starter pipe and join the two sections together.
• Drill three pilot holes into the Inner Starter and se­cure the assembly with three sheet metal screws. (Fig.
18)
First Section of Vent Pipe
#8 x 1/2” Sheet Metal Screws
3” Inner Starter PIpe
ST211
Fig. 18 Connect the inner starter with the next section of inner vent pipe.
2. Dry t the Inner Pipe assembly to the stove for the purpose of determining the center line of the pipe on the wall.
• Side Wall Terminations: Dry t the outer elbow with
the vertical outer vent and conrm the centerline align­ment with the wall thimble opening.
3. Attach the Inner Vent Assembly to the stove.
• Run a bead of sealant around the bottom end of the starter pipe and attach the assembly to the stove using three 1/4-20 x 3/8” Phillips screws provided in the parts bag. (Fig. 19)
4. Install the Outer Adapter Pipe. Apply a 1/4” bead of cement around the inside wall of the pipe, about 1” from the end. Insert the pipe over the stove ue collar, keeping the vertical seam oriented to the back of the stove. Also, be sure to align holes on the pipe with the holes on the ue collar of the rebox. Fasten the pipe to the holes in the ue collar with the #12 x 1/2” sheet metal screws provided. (Fig. 20)
ST212a
Fig. 19 Attach inner assembly to ue collar.
ST213
Fig. 20 Fasten outer pipe with #12 x 1/2” sheet metal screw.
Install the Vent Adapter Pipe
(DuraVent Components)
1. Discard the inner starter pipe shipped with the stove.
Using the starter pipe assembly listed on Page 7, slide the inner section out to allow access.
• Run a bead of sealant around the bottom end of the starter pipe and attach the assembly to the stove using three 1/4-20 x 3/8” Phillips screws provided in the parts bag. (Fig. 21)
2. Install the Outer Adapter Pipe. Apply a 1/4” bead of cement around the outside surface, about one inch from the crimped end. (Fig. 22) Orient the vertical seam to the rear, and insert the crimped end of the outer pipe into the ue collar. Fasten with three sheet metal screws provided.
16
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