Vermont Castings STLDVPNSC, CRLDVPNSC, PFLDVPPSC, CRLDVPPSC, CLLDVPNSC Installation And Operating Instructions Manual

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Page 1

Designer Series Direct Vent Gas Fireplace Installation and Operating Instructions

Models: STLDVP(N/P)SC, PFLDV(N/P)PSC, CRLDVP(N/P)SC, CLLDVP(N/P)SC

WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly

could result in serious injury, death or property damage.

• Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

• WHAT TO DO IF YOU SMELL GAS

– Do not try to light any appliance. – Do not touch any electrical switch; do

not use any phone in your building. – Leave the building immediately. – Immediately call your gas supplier from

a neighbor's phone. Follow the gas

supplier's instructions. – If you cannot reach your gas supplier,

call the ﬁ re department.

• Installation and service must be performed

by a qualiﬁ ed installer, service agency or the gas supplier.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

This appliance may be installed in an aftermarket,* permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is for use only with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

* Aftermarket: Completion of sale, not for purpose of resale, from

the manufacturer.

CERTIFIED

SAFETY BARRIER

DANGER

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from

the hot viewing glass is provided with this

appliance and shall be installed.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for

future reference.

20306750 3/15 Rev. 3

Page 2

Designer Series Direct Vent Gas Fireplace

CONTENTS

Thank you and congratulations on your purchase of an

Vermont Castings Group Fireplace.

PLEASE READ THE INSTALLATION AND OPERATION INSTRUCTIONS BEFORE USING THE APPLIANCE!

IMPORTANT: Read all instructions and warnings carefully before starting installation.

Failure to follow these instructions may result in a possible ﬁ re hazard and will void the warranty.

Important Safety Information .....................................3

Code Approval ..................................................................4

Installation Information ...............................................5

Product Speciﬁ cations ......................................................5

High Elevations ................................................................5

Gas Pressures..................................................................5

Gas Speciﬁ cations & Oriﬁ ce Size .....................................5

Fireplace Dimensions .......................................................6

STLDV Framing................................................................8

CRLDV/CLLDV Framing ..................................................9

PFDV Framing ................................................................10

Before Y ou Start .............................................................11

Items Required for Installation........................................11 ..

Firebox Framing .............................................................11

Fireplace Location ..........................................................12

Clearances .....................................................................13

Venting Installation ....................................................14

Installation Precautions ..................................................14

Optional Top Vent Applications .......................................14

Vent Pipe Clearances .....................................................16

Installation Planning .......................................................17

Horizontal & Vertical Termination ...................................17

Termination Location ......................................................18

Vent Graph .....................................................................19

Rear Wall Vent Installation .............................................20

Horizontal w/Vertical Rise Applications ..........................22

Below Grade Installation ................................................24

Vertical Through-the-Roof Applications ..........................25

Installation for Vertical Termination .................................26

Flex Vent Installation ......................................................28

Fireplace Installation .................................................31

Check Gas Type .............................................................31

Install Gas Piping ...........................................................32

Check Gas Pressure .....................................................33

Electrical Installation.......................................................33

Junction Box Wiring........................................................34

Command Center Wall Installation .................................34

Wall Switch Installation ...................................................34

Signature Command Wiring Diagram.............................35

Optional Fan/Blower Systems .......................................36

Signature Command Single Blower BLOTSTSC ...........36

Automatic Dual Thermostat Blower BLOTBLDV ............37

Automatic Single Thermostat Blower BLOTDL ..............37

Glass Frame Removal....................................................38

Rockwool Placement ......................................................39

Log Placement ...............................................................40

Safety Barrier Installation ...............................................42

Operating Instructions ..............................................43

Safety Information ..........................................................43

Operating Instructions ....................................................44

To Turn Off Gas to Appliance .........................................44

Signature Command System Operation..................45

Cleaning and Maintenance .......................................48

Burner, Pilot and Control Compartment .........................48

Pilot Flame .....................................................................48

Burner Flame..................................................................48

Venting System ..............................................................49

Glass Door .....................................................................49

Logs................................................................................49

Rock Wool .....................................................................49

Troubleshooting ........................................................50

Signature Command System .........................................50

Replacement Parts ....................................................51

Firebox Components ......................................................51

Signature Command System .........................................52

Logs................................................................................54

Brick ...............................................................................54

Venting Components ......................................................56

Massachusetts Residents Only................................60

Warranty .....................................................................61

Efﬁ ciencies.................................................................64

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IMPORTANT SAFETY INFORMATION

Designer Series Direct Vent Gas Fireplace

INSTALLER

Please leave these instructions with the appliance.

OWNER

Please retain these instructions for future reference

• Read this owner’s manual carefully and completely before trying to assemble, operate, or service this

ﬁ replace.

• Any change to this ﬁ replace or its controls can be dangerous.

• Improper installation or use of this ﬁ replace can cause serious injury or death from ﬁ re, burns,

explosions, electrical shock and carbon monoxide poisoning.

WARNING

This ﬁ replace is a vented product. This ﬁ replace must be properly installed by a qualiﬁ ed service person. The glass door must be properly seated and sealed. If this unit is not properly installed by a qualiﬁ ed service person with glass door properly seated and sealed, combustion leakage can occur.

CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning are similar to the ﬂ u with headaches, dizziness and/or nausea. If you have these signs, the ﬁ re- place may not have been installed properly. Get fresh air at once! Have the ﬁ replace inspected and serviced by a qualiﬁ ed service person. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inﬂ uence of alcohol, and those at high altitudes.

Propane/LP gas and natural gas are both odorless. An odor-making agent is added to each of these gases. The odor helps you detect a gas leak. However, the odor added to these gases can fade. Gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this ﬁ replace.

1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certiﬁ ed kit is used.

2. For propane/LP ﬁ replace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. T o prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.

3. If you smell gas

• shut off gas supply.

• do not try to light any appliance.

• do not touch any electrical switch; do not use any

phone in your building .

• immediately call your gas supplier from a neighbor’s

phone. Follow the gas supplier’s instructions.

4. Never install the ﬁ replace

• in a recreational vehicle

• where curtains, furniture, clothing, or other ﬂ am-

mable objects are less than 42" from the front, top, or sides of the ﬁ replace

• in high trafﬁ c areas

• in windy or drafty areas

5. This ﬁ replace reaches high temperatures. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.

6. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a ﬁ replace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

7. Do not modify ﬁ replace under any circumstances. Any parts removed for servicing must be replaced prior to operating ﬁ replace.

8. Turn ﬁ replace off and let cool before servicing, install- ing, or repairing. Only a qualiﬁ ed service person should install, service, or repair the ﬁ replace. Have burner system inspected annually by a qualified service person.

9. You must keep control compartments, burners, and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust. Turn of f the gas valve and pilot light before cleaning ﬁ replace.

10. Have venting system inspected annually by a qualiﬁ ed service person. If needed, have venting system cleaned or repaired. Refer to Cleaning and Maintenance, Page

48.

11. Keep the area around your ﬁ replace clear of combus- tible materials, gasoline, and other ﬂ ammable vapor and liquids. Do not run ﬁ replace where these are used or stored. Do not place items such as clothing or decorations on or around ﬁ replace.

20306750

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Designer Series Direct Vent Gas Fireplace

IMPORTANT SAFETY INFORMATION

12. Do not use this ﬁ replace to cook food or burn paper or other objects.

13. Never place anything on top of ﬁ replace.

14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this ﬁ replace. Use only the gas type indicated on rating plate.

15. This appliance, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical

Code, ANSI/NFP A 70, or the Canadian Electrical Code, CSA C22.1.

16. Do not obstruct the ﬂ ow of combustion and ventilation air in any way. Provide adequate clearances around air openings into the combustion chamber along with adequate accessibility clearance for servicing and proper operation.

17. When the appliance is installed directly on carpeting, tile or other combustible material other than wood ﬂ oor- ing, you must set appliance on a metal or wood panel or hearth pad extending the full width and depth of the appliance.

18. Do not use ﬁ replace if any part has been exposed to or has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and replace any part of the control system and any gas control which as been submerged in water.

19. Do not operate ﬁ replace if any log is broken.

20. Do not use a blower insert, heat exchanger insert, or any other accessory not approved for use with this ﬁ replace.

21. Do not operate the ﬁ replace with glass door removed, cracked, or broken.

CODE APPROV AL

Direct Vent type appliances draw all combustion air from outside of the dwelling through the vent pipe.

These appliances have been tested by CSA and found to comply with the established standards for DIRECT VENT GAS FIREPLACE HEATERS in the USA and Canada as follows:

LISTED VENTED GAS FIREPLACE HEATER

TESTED TO:

ANSI Z21.88-2014 / CSA 2.33-2014 STANDARDS

A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home

Construction and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/ NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.

IMPORTANT:

PLEASE READ THE FOLLOWING CAREFULLY

It is normal for ﬁ replaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.

IMPORTANT:

PLEASE READ THE FOLLOWING CAREFULLY

It is not unusual for gas ﬁ replace to give off some odor the ﬁ rst time it is burned. This is due to the manufacturing process.

Please ensure that your room is well ventilated during burn off — open all windows.

It is recommended that you burn your ﬁ replace for at least ten (10) hours the ﬁ rst time you use it. Place the fan switch in the “OFF” position during this time.

Never connect unit to private (non-utility) gas wells. This gas is commonly known as wellhead gas.

WARNING

DANGER

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from

the hot viewing glass is provided with this

appliance and shall be installed.

20306750

Page 5

INSTALLATION INFORMATION

Designer Series Direct Vent Gas Fireplace

PRODUCT SPECIFICATIONS

•

This appliance has been certiﬁ ed for use with either

natural or propane gas. See appropriate data plates.

• This appliance is not for use with solid fuels.

• The appliance is approved for bedroom or bedsitting

room installations.

• The appliance must be installed in accordance with local

codes if any. If none exist use the current installation code. ANSI Z223.1/NFPA 54 in the USA, CSA B149 in Canada.

• This appliance is mobile home approved.

• The appliance must be properly connected to a venting

system.

• The appliance is not approved for closet or recessed

installations.

HIGH ELEVATIONS

Input ratings are shown in BTU per hour and are certiﬁ ed without deration for elevations up to 4,500 feet (1,370 m) above sea level.

For elevations above 4,500 feet (1,370 m) in USA, installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.

In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370 m).

GAS PRESSURES

Natural Propane (LP) Inlet Minimum 4.5” w.c. 11.0” w.c. Inlet Maximum 10.5” w.c. 13.0” w.c. Manifold Pressure 3.5” w.c. 10.0” w.c.

GAS SPECIFICATIONS & ORIFICE SIZE

Max. Min.

Input Input Oriﬁ ce Model Fuel Controls BTU/h BTU/h Size

PFLDVPNS Nat. SCS 37,000 25,000 #31 PFLDVPPS LP SCS 35,000 27,000 1.8 mm STLDVPNS Nat. SCS 37,000 25,000 #31 STLDVPPS LP SCS 35,000 27,000 1.8 mm CLLDVPNS Nat. SCS 37,000 25,000 #31 CLLDVPPS LP SCS 35,000 27,000 1.8 mm CRLDVPNS Nat. SCS 37,000 25,000 #31 CRLDVPPS LP SCS 35,000 27,000 1.8 mm

Command Center

Figure 1 Designer Controls

20306750

Control Box

Gas Valve

FP2815

Page 6

Designer Series Direct Vent Gas Fireplace

INSTALLATION INFORMATION

FIREPLACE DIMENSIONS

256M”

(654 mm)

(32 mm)

36QE”

(81 mm)

Figure 2 STLDV (See-thru) Fireplace Dimensions

356QE” (903 mm)

156M"

3356QE” (840 mm)

386QE” (979 mm)

496QE” (1259 mm)

Centerline of Flue Outlet

2856M”

(718 mm)

116M”

(298 mm)

34”

(864 mm)

7(6”

(200 mm)

12"

(305 mm)

47(6”

(1216 mm)

41(6”

(1064 mm)

37(6”

(962 mm)

23" (584 mm)

FP2851

7(6”

(200 mm)

156M"

(32 mm)

156”

(29 mm)

36M”

(95 mm)

21” (533 mm)

1856O" (470 mm)

24” (610 mm)

276M” (705 mm)

256M”

(654 mm)

34”

(864 mm)

556”

(130 mm)

Figure 3 CLLDV/CRLDV (Corner) Fireplace Dimensions

356QE” (903 mm)

156M"

(32 mm)

3356QE" (840 mm)

386QE” (979 mm)

Centerline of Flue Outlet

2856M”

(718 mm)

466” (1178 mm)

116M”

(298 mm)

47(6”

(1216 mm)

(1064 mm)

7(6”

(200 mm)

12"

(305 mm)

41(6”

37(6”

(962 mm)

23" (584 mm)

276M” (705 mm)

FP2852

20306750

Page 7

INSTALLATION INFORMATION FIREPLACE DIMENSIONS

Designer Series Direct Vent Gas Fireplace

Centerline of Flue Outlet

116M”

(298 mm)

12"

(305 mm)

7(6”

(200 mm)

21”

(533 mm)

2856M”

(718 mm)

156M"

(32 mm)

1856O”

(470 mm)

(654 mm)

156”

(29 mm)

256M”

34”

(864 mm)

556”

(130 mm)

Figure 4 PFLDV (Peninsula) Fireplace Dimensions

356QE” (903 mm)

156M"

(32 mm)

3356QE” (840 mm)

386QE” (979 mm)

466” (1178 mm)

2856M”

(718 mm)

47(6”

(1216 mm)

41(6”

(1064 mm)

37(6”

(962 mm)

23" (584 mm)

7(6”

(200 mm)

FP2853

20306750

Page 8

Designer Series Direct Vent Gas Fireplace

STLDV FRAMING

23" (1/2" Drywall)

or Adjustable to

226M” (5/8” Drywall)

Noncombustible Material

(102 mm)

Fold Outer Tabs and Nail to Framing Members

4”

Min.

7”

(178 mm)

Min.

8556QE

”

(221 mm)

Min.

INSTALLATION INFORMATION

Remove box and Insulation for Top Vent Conﬁ gurations

486QE”

(1224 mm)

NOTE: Glass centerline is off center from rought framing dimensions.

22556QE” (576 mm)

5056QE” (1272 mm)

Figure 5 STLDV (See-thru) Framing

276” (695 mm)

The ﬁ replace must be secured to the ﬂ oor and/or to framing studs as shown in Figure 5 . Use four (4) wood screws or masonry/ concrete screws to secure ﬁ replace to the ﬂ oor. Use four (4) screws to attach ﬁ replace to framing. The side brackets or nailing ﬂ anges are designed to accommodate two wall boards thicknesses, 1/2" or 5/8".

If using 5/8" drywall, remove framing tabs and re-install on 2nd set of holes positioned slightly inwards

If using 5/8" drywall, remove noncombustible supports, rotate 180° and reinstall to achieve 5/8" depth

The area above and on the sides of the ﬁ replace must be a noncombustible material.

Figures 5, 6, 7

NOTE

Never install combustible materials over front face of ﬁ replace.

NOTE

20306750

Page 9

INSTALLATION INFORMATION

CRLDV/CLLDV FRAMING

2756O” (699 mm)

(1/2” Drywall)

Remove box and Insulation for Top Vent Conﬁ gurations

Noncombustible Material

456O”

(114 mm)

Min.

276” (696 mm)

(5/8” Drywall)

Designer Series Direct Vent Gas Fireplace

4656” (1172 mm)

(1/2” Drywall)

46” (1168 mm)

(5/8” Drywall)

556QE”

486QE

(1224 m

If using 5/8" drywall, remove framing tabs and re-install on 2nd set of holes positioned slightly inwards

Fold Outer Tabs and Nail to Framing Members

27(6” (708 mm)

Figure 6 CRLDV and CLLDV (Corner) Framing

7”

(178 mm)

Min.

(221 mm) Min,

466” (1184 mm)

If using 5/8" drywall, remove framing tabs and re-install on 2nd set of holes positioned slightly inwards

If using 5/8" drywall, remove noncombustible supports, rotate 180° and reinstall to achieve 5/8" depth

The ﬁ replace must be secured to the ﬂ oor and/or to framing studs as shown in Figure 6 . Use four (4) wood screws or masonry/ concrete screws to secure ﬁ replace to the ﬂ oor. Use four (4) screws to attach ﬁ replace to framing. The side brackets or nailing ﬂ anges are designed to accommodate two wall boards thicknesses, 1/2" or 5/8".

20306750

The area above and on the sides of the ﬁ replace must be a noncombustible material.

Figures 5, 6, 7

NOTE

Never install combustible materials over front face of ﬁ replace.

NOTE

Page 10

Designer Series Direct Vent Gas Fireplace

STLDV FRAMING

4656” (1172 mm)

(1/2” Drywall)

46” (1168 mm)

(5/8” Drywall)

Remove box and Insulation for Top Vent Conﬁ gurations

7”

(178 mm)

Min.

23” (584 mm)

(1/2” Drywall) or Adjustable to 226M” (578 mm)

(5/8” Drywall)

8556QE”

(221 mm) Min,

INSTALLATION INFORMATION

Noncombustible Material

486QE”

(1224 mm)

If using 5/8" drywall, remove framing tabs and re-install on 2nd set of holes positioned slightly inwards

Fold Outer Tabs and Nail to Framing Members

Figure 7 PFDV (Peninsula) Framing

The ﬁ replace must be secured to the ﬂ oor and/or to framing studs as shown in Figure 7 . Use four (4) wood screws or masonry/ concrete screws to secure ﬁ replace to the ﬂ oor. Use four (4) screws to attach ﬁ replace to framing. The side brackets or nailing ﬂ anges are designed to accommodate two wall boards thicknesses, 1/2" or 5/8".

If using 5/8" drywall, remove noncombustible supports, rotate 180° and reinstall to achieve 5/8" depth

466” (1184 mm)

NOTE: The Vermont Castings Group Model BPWC500 mantel is specially designed to comply with all mantel temperature requirements. Any custom-built mantels must comply with the framing clearances and the use of noncombustibles as shown in Figures 5, 6 and 7.

The area above and on the sides of the ﬁ replace must be a noncombustible material.

Figures 5, 6, 7

NOTE

Never install combustible materials over front face of ﬁ replace.

NOTE

20306750

Page 11

INSTALLATION INFORMATION

Designer Series Direct Vent Gas Fireplace

BEFORE YOU ST ART

Read this homeowner manual thoroughly and follow all instructions carefully. Inspect all contents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, incomplete, or substitute parts. Check your packing list to verify that all listed parts have been received. You should have the following:

• Fireplace (Firebox and Burner System)

• Log Set • Fasteners

• Rock Wool • Restrictor Plate/Disc (2)

• White Toggle Switch • Switch Cover Plate

ITEMS REQUIRED FOR INSTALLATION

• Phillips Screwdriver • Framing Materials

• Hammer • Wall Finishing Materials

• Saw and/or saber saw • Level

• Measuring Tape • Pliers

• Electric Drill and Bits • Square

• Pipe Wrench • Tee Joint

• Noncombustible Panel

• Caulking Material (noncombustible)

• Fireplace Surround Material (noncombustible)

• Piping Complying with Local Codes

• Pipe Sealant Approved for use with Propane/LPG

(Resistant to sulfur compounds)

FIREBOX FRAMING

Firebox framing can be built before or after the appliance is set in place. Construct ﬁ rebox framing following Figure 5, 6 or 7 for your speciﬁ c installation requirements. The framing headers may rest on the top of the ﬁ rebox stand- offs. Do not bring headers below top of standoffs. NOTE: When planning your framing and installation, keep in mind that the gas line and electric power come in on the same end of the ﬁ replace. Refer to Figures 2, 3 & 4 for ﬁ replace dimensions.

The ﬁ rebox may be installed directly on a combustible ﬂ oor or raised on a platform of an appropriate height. When the ﬁ rebox is installed directly on carpeting, tile, or other combustible material, other than wood ﬂ ooring, the ﬁ rebox shall be installed on a metal or wood panel extending the full width and depth of the enclosure.

FINISHING MATERIAL

NOTE: Any remote wiring (i.e. remote control, wall switch,

and optional fan) must be done prior to ﬁ nal ﬁ nishing to avoid costly reconstruction.

Only noncombustible materials (i.e. brick, tile, slate, steel, or other materials with a UL ﬁ re rating of Zero) may be used to cover the black surface of the appliance. A 300°F minimum adhesive may be used to attach facing materials to the black surface. If joints between the ﬁ nished wall and the ﬁ replace surround are sealed, a 300°F minimum sealant material (General Electric RTV103 or equivalent) must be used.

Do not fill spaces around firebox with insulation or other materials. This could cause a ﬁ re.

WARNING

20306750

COLD CLIMATE INSULATION

If you live in a cold climate, seal all cracks around your appliance, and wherever cold air could enter the room, with noncombustible material. It is especially important to insulate

NOTE

the outside chase cavity between the studs and under the ﬂ oor on which the appliance rests, if the ﬂ oor is above ground level.

NOTE: Refer to cold climate pilot information on Page 46

for more information on standing pilot vs. intermittent pilot options.

Page 12

Designer Series Direct Vent Gas Fireplace

INSTALLATION INFORMATION

FIREPLACE LOCATION

Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent conﬁ guration to be used, framing and ﬁ nishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. Consult your local building code agency to ensure compliance with local codes, including permits and inspections.

The following factors should be taken into consideration:

• Clearance to side-wall, ceiling, woodwork, and windows.

Minimum clearances to combustibles must be main-

tained.

• This ﬁ replace may be installed along a wall, across a

corner, or use an exterior chase. Refer to Figure 8 for suggested locations.

• Location should be out of high trafﬁ c areas and away

from furniture and draperies due to heat from appliance.

• Never obstruct the front opening of the ﬁ replace.

• Do not install in the vicinity where gasoline or other

ﬂ ammable liquids may be stored.

• Vent pipe routing. See Venting section found in this

manual for allowable venting conﬁ gurations.

• These units can be installed in a bedroom. See National

Fuel Gas Code ANSI Z233.1/NFPA 54 — (current edition), the Uniform Mechanical Code — (current edition), and Local Building Codes for speciﬁ c installation requirements.

• These units can be installed in a bathroom.

Figure 8 Locate Fireplace

A Flat on wall

** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (X) does not exceed 20’ (610cm). See details in Venting Section.

* When you install your ﬁ replace in (D) Room divider or (E) Flat on wall corner positions (Y), a minimum of 6” (152mm) clearance must be maintained from the perpendicular wall and the front side edge of the ﬁ replace.

B **Island C *Room divider D *Flat on wall corner Y 6” minimum

20306750

Page 13

INSTALLATION INFORMATION

CLEARANCES TO COMBUSTIBLES

Follow these instructions carefully to ensure safe installation. Failure to follow in struc tions exactly can create a fire hazard.

The appliance cannot be installed on a carpet, tile or other combustible material other than wood ﬂ ooring. If installed on

WARNING

carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel ex tend ing full width and depth of the appliance.

Designer Series Direct Vent Gas Fireplace

12”

Noncombustible Material to Top of Standoffs

16”

12”

Top of Fireplace Opening

6”

256O”

10”

Ceiling

Combustible Mantel

72”

(1829 mm)

Min.

6”

(152 mm)

Min.

Figure 9 Ceiling and Side Wall Clearances

(305 mm)

Max. Depth

12"

16"

(406 mm)

Min.

FP2544

Side View

FP2818

Top View

Side of Fireplace Opening

Figure 10 Mantel Clearance

FP2817

Spacer

Stud

Combustible Material Area

1”

”

4”

5”

3”

45°

6”

MANTEL CLEARANCES

NOTE: The combustible area above the facing must

not protrude more than 1/2" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual.

NOTE: Vermont Castings Group Model BPWC500 Mantel is designed to comply with all mantel temperature requirements.

20306750

Never obstruct or modify the air inlet or outlet grilles (louvers). This may create a ﬁ re hazard.

WARNING

Page 14

Designer Series Direct Vent Gas Fireplace

VENTING INSTALLATION

Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury , property damage or loss of life. Operation of improperly installed and maintained

WARNING

venting system could result in serious injury , property damage or loss of life.

INSTALLATION PRECAUTIONS

Consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this ﬁ replace manual and vent kit instructions.

Only a qualiﬁ ed installer/service person should install the venting system. The installer must follow these safety rules:

• Wear gloves and safety glasses for protection.

• Use extreme caution when using ladders or when on

rooftops.

• Be aware of electrical wiring locations in walls and ceil-

ings. The following actions will void the warranty on your venting system:

• Installation of any damaged venting component.

• Unauthorized modiﬁ cation of the venting system.

• Installation of any component part not manufactured or

approved by Vermont Castings Group

• Installation other than permitted by these instructions.

OPTIONAL TOP VENT APPLICATION

The appliance is shipped as a rear vent unit. If the installation layout requires the unit to be a top vent conﬁ guration, the appliance can be converted by following the steps below.

When removing and reﬁ tting the plates and adapter, be sure the associated gaskets are undamaged and reﬁ tted as required.

1. Remove the eight (8) screws securing the ﬂ ue pipe adapter to the ﬁ replace body . Figure 12

2. Set the ﬂ ue pipe adapter aside, complete with the gasket. Do not damage the gaskets as the adapter and gasket must be reﬁ tted.

3. Remove the eight (8) screws securing the ﬂ ue pipe cover to the top of the intake box and remove the cover and gasket. Figure 12

Remove for Top Vent applications

NOTICE

Failure to follow these instructions will void the warranty.

FP2895

Figure 11

20306750

Page 15

VENTING INSTALLATION

Designer Series Direct Vent Gas Fireplace

Screws

Flue Pipe Cover

Flue Pipe Adapter

Figure 12 Remove 16 screws from Flue Pipe Adapter and Flue Pipe Cover

FP2833

4. Remove six (6) screws securing the ﬂ ue pipe to the back of the intake box and remove the pipe and gasket.

Figure 13

5. Replace the ﬂ ue pipe to top of ﬁ rebox. Ensure the gasket is in place and undamaged. Secure with six (6) screws.

Figure 14

6. Place the ﬂ ue pipe cover and gasket removed in Step 3 over the ﬂ ue opening in bottom of the intake box.

7. Reﬁ t the ﬂ ue pipe adapter and gasket to the top of ﬁ re- place. Secure the adapter with six (6) screws removed in Step 1.

After conversion to top vent conﬁ guration, the 5" (127 mm) flue pipe should be concentric with the 8" (203 mm) outer collar within 1/4".

WARNING

Flue Cover

Flue Pipe

Figure 13 Remove Flue Pipe

Flue Pipe

Screws

FP2834

20306750

FP2835

Figure 14 Attach Flue Pipe to Top Vent Conﬁ guration

Page 16

Designer Series Direct Vent Gas Fireplace

VENTING INSTALLATION

This ﬁ replace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use

WARNING

common vent systems.

*3"

**1”

(1305 mm)

Flue Pipe

**1"

Centerline

516”

to Floor

Horizontal sections of this vent system require a minimum of 3" clearances to combustibles at the top of the ﬂ ue and 1" clearance at the sides and bottom until the ﬂ ue penetrates the outside wall. A minimum 1" clearance all around the ﬂ ue is acceptable at this point of penetration. Unless the vertical run is 7

⁄2' or higher from ﬂ oor of

ﬁ replace, the clearance for horizontal run

is 1" on all sides.

WARNING

Vertical sections of this vent system require a minimum of 2" clearance to combustibles at the top of the unit directly above the stand-off. A minimum of 1" clearance all around the ﬂ ue is acceptable thereafter.

37(6”

*3"

**1”

**1"

(962 mm) Flue Pipe

Centerline

to Floor

Figure 15 Combustible Clearances for Vent Pipe with Minimum Rise

FP2819

* A minimum of 3" clearance to the top is required along horizontal length until ﬂ ue pipe penetrates outside wall.

** A minimum 1" clearance to combustibles permitted all around ﬂ ue at outside wall

20306750

Page 17

VENTING INSTALLATION INSTALLATION PLANNING

There are two basic types of direct-vent installation:

• Horizontal Termination

• Vertical Termination

It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness.

FOR HORIZONTAL TERMINATION

Select the amount of vertical rise desired. All horizontal run of venting must have 1/4" rise for every 12" of run towards the termination below 71⁄2' of vertical rise from ﬂ oor of ﬁ re- place. With 71⁄2 feet or more of vertical rise from the ﬂ oor of the ﬁ replace, the horizontal run may be level. NEVER run vent piping down.

Y ou may use up to three 90° elbows in this vent conﬁ gura- tion. Refer to Vertical/Horizontal T ermination Conﬁ gurations on Page 21.

Horizontal venting which incorporates the twist lock pipe must be installed on a level plane without an inclining or declining slope.

FOR VERTICAL TERMINATION

Measure the distance from the ﬁ replace ﬂ oor to the ceil- ing. Add the ceiling thickness, the vertical rise in an attic or second story , and allow for sufﬁ cient vent height above the roof line.

NOTE: You may use two 45° elbows in place of a 90° elbow. You must follow rise to run ratios when using 45° elbows. The appliance is approved for use with three 90° elbows maximum or a combination of 90° and 45° elbows up to a maximum of 270°.

Designer Series Direct Vent Gas Fireplace

Never run the vent pipe down. This may cause excessive temperatures which could cause a ﬁ re.

WARNING

For two-story applications, ﬁ restops are required at each ﬂ oor level. If an offset is needed in the attic, additional pipe

and elbows will be required. Y ou may use a chase with a vent termination with exposed

pipe on the exterior of the house. See Installing Vent System in a Chase below. If pipe is enclosed in chase, it is not exposed.

It is very important that the venting system maintain its balance between the combustion air intake and the ﬂ ue gas exhaust. Certain limitations apply to vent conﬁ gurations

and must be strictly followed.

INSTALLING A VENT SYSTEM IN AN OUTSIDE CHASE

A chase is a vertical boxlike structure built to enclose venting that runs along the outside of a building. A chase

is required for such venting.

When installing in a chase, you should insulate the chase as you would the outside walls of your home. This is especially important in cold climates. Insulation should be considered a combustible

NOTICE

material. Maintain proper clearances to all combustible materials.

Always maintain minimum clearances around vent systems. The minimum clearances to combustibles for horizontal vent pipe are 3" at the top* and 1" at the sides and bottom of the vent system until the pipe penetrates the nearest vertical wall (1" required). A 1" minimum clearance all around the pipe must be maintained at outside wall and on vertical runs. Do not pack the open air spaces with insulation or other materials. This could

WARNING

cause high temperatures and may present a ﬁ re hazard. *Unless the vertical run is 7

⁄

feet or higher from ﬂ oor of ﬁ replace, the clearance for the horizontal run is 1" on all sides.

20306750

Treatment of ﬁ restops and construction of the chase may vary from building type to building type. These instructions are not substitutes for the requirements of local

NOTICE

building codes. You must follow all local building codes.

Page 18

Designer Series Direct Vent Gas Fireplace

VENT TERMINATION AIR SUPPLY INLET

AREA WHERE TERMINAL IS NOT PERMITTED

Fixed

Closed

Operable

Fixed

Closed

INSIDE

CORNER DETAIL

CFM145a

TERMINATION LOCATION

Termination Locations

VENTING INSTALLATION

A = Clearance above grade, veranda, porch,

CANADIAN INSTALLATIONS

12" (30cm) 12" (30cm)

US INSTALLATIONS

deck or balcony

B = Clearance to window or door that may be

opened

C = Clearance to permanently closed window 12" (305mm) recommended to prevent

D = Vertical clearance to ventilated sofﬁ t locat-

6" (15cm) for appliances <10,000 BTU/h (3kW) 12" (30cm) for appliances >10,000 BTU/h (3kW) and <100,000 BTU/h (30kW) 36" (91cm) for appliances >100,000 BTU/h (30kW)

6" (15cm) for appliances <10,000 BTU/h (3kW) 9" (23cm) for appliances >10,000 BTU/h (3kW) and <50,000 BTU/h (15kW) 12" (30cm) for appliances >50,000 BTU/h (15kW)

12" (305mm) recommended to prevent win-

window condensation

dow condensation

18" (458mm) 18" (458mm) ed above the terminal within a horizontal distance of 2' (610 mm) from the center line of the terminal

E = Clearance to unventilated sofﬁ t 12" (305mm) 12" (305mm) F = Clearance to outside corner see next page see next page G = Clearance to inside corner see next page see next page H = Clearance to each inside of center line

extended above meter/regulator assembly

3' (91cm) within a height of 15' (5m) above

the meter/regulator assembly

3' (91cm) within a height of 15' (5m) above

the meter/regulator assembly I = Clearance to service regulator vent outlet 3' (91cm) 3' (91cm) J = Clearance to non-mechanical air supply

inlet to building or the combustion air inlet to any other appliance

6" (15cm) for appliances <10,000 BTU/h (3kW) 12" (30cm) for appliances >10,000 BTU/h (3kW) and <100,000 BTU/h (30kW) 36" (91cm) for appliances >100,000 BTU/h (30kW)

6" (15cm) for appliances <10,000 BTU/h

(3kW)

9" (23cm) for appliances >10,000 BTU/h

(3kW) and <50,000 BTU/h (15kW)

12" (30cm) for appliances >50,000 BTU/h

(15kW) K = Clearance to mechanical air supply inlet 6' (1.83m) 3' (91cm) above if within 10' (3m) horizontally L = Clearance above paved sidewalk or

7' (2.13m)

†

7' (2.13m)

†

paved driveway located on public property

M = Clearance under veranda, porch, deck or

12" (30cm)

‡

12" (30cm)

‡

balcony

1 In accordance with the current CSA-B149 Installation Codes 2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel

Gas Codes

† A vent shall not terminate directly above a sidewalk or paved

driveway which is located between two single family dwellings and serves both dwellings

‡ Only permitted if veranda, porch, deck or balcony is fully open on a

minimum 2 sides beneath the ﬂ oor.

NOTE: 1. Local codes or regulations may require different

2. The special venting system used on Direct Vent

3. Vermont Castings Group assumes no responsibility for

clearances. Fireplaces are certiﬁ ed as part of the appliance, with

clearances tested and approved by the listing agency. the improper performance of the appliance when the venting

system does not meet these requirements.

20306750

Page 19

VENTING INSTALLATION

Termination Clearances

Termination clearances for buildings with combustible and noncombustible exteriors.

Inside Corner

G =

Combustible 6" (152 mm)

Noncombustible

2" (51 mm)

Outside Corner

Designer Series Direct Vent Gas Fireplace

Alcove Applications*

F =

Combustible 6" (152 mm)

Noncombustible 2" (51 mm)

Balcony - with no side wall

Figure 17 Termination Clearances

*NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions speciﬁ ed for vinyl or non-vinyl siding and sofﬁ ts. 1. There must be a 3’ (914 mm) minimum between termination caps. 2. All mechanical air intakes within 10’ (1 m) of a termination cap must be a minimum of 3’ (914 mm) below the termination cap. 3. All gravity air intakes within 3’ (914 mm) of a termination cap must be a minimum of 1’ (305 mm) below the termination cap.

M =

Combustible & Noncombustible 12" (305 mm)

HOW TO USE THE VENT GRAPH

The Vent Graph should be read in conjunction with the following vent installation instructions to determine the relationship between the vertical and horizontal dimensions of the vent system.

1. Determine the height of the center of the horizontal vent pipe exiting through the outer wall. Using this dimension on the Sidewall Vent Graph below , locate the point intersecting with the slanted graph line.

2. From the point of this intersection, draw a vertical line to the bottom of the graph.

3. Select the indicated dimension, and position the ﬁ re- place in accordance with same.

Example: If the vertical dimension from the ﬂ oor of the

ﬁ replace is 11' (3.4 m) the horizontal run to the face of the outer wall must not exceed 16' (4.9 m).

Sidewall Vent Graph showing the relationship between vertical and horizontal dimensions for a Direct Vent ﬂ ue system.

Balcony - with perpendicular side wall

Combustible & Noncombustible

M = 12" (305 mm) P = 6” (152 mm)

323⁄4" to Center of Horizontal Pipe

E = Min. 2” (51 mm) for

non-vinyl sidewalls Min. 12” (305 mm) for vinyl sidewalls

O = 8’ (2.4 m) Min.

No.

of Caps DMin. CMax. 1 3’ (914 mm) 2 x DActual 2 6’ (1.8 m) 1 x DActual 3 9’ (2.7 m) 2/3 x DActual 4 12’ (3.7 m) 1/2 x DActual

DMin. = # of Termination caps x 3 CMax. = (2 / # termination caps) x DActual

40 38 36 34 32 30

Dimensions in

Feet

28 26 24 22 20 18 16

eg: A

14 12 10

8 6 4 2

2 4 6 8 10 12 14 16 18 20

584-15

Vertical Dimension From the Floor of Unit to the Center of the

Horizontal Vent Pipe

Horizontal dimension from the ﬁ nished outside wall

Figure 18 -

to the center of the pipe on the ﬁ replace

Rear Wall Venting Graph

20306750

Page 20

Designer Series Direct Vent Gas Fireplace

VENTING INSTALLATION

REAR WALL VENT INSTALLATION (5" x 8" VENTING ONLY)

When installed as a rear vent unit, this appliance may be vented directly to a termination located on the rear wall behind the appliance. Only an Vermont Castings Group brand termination is allowed for this application.

• The maximum horizontal distance between the rear

of the appliance and the termination is 20" (508 mm).

Figure 19

Maximum

20"

(508 mm)

Top View Flat Installation

Figure 19 Rear Vent Application Maximum Horizontal Distance

• Only one 45 degree elbow is allowed in these installa-

tions.

1. Rigid vent pipes and ﬁ ttings have special twist-lock connections. Assemble the desired combination of pipe and elbows to the appliance adapter.

Twist-Lock Procedure: The female ends of the pipes

and ﬁ ttings have three (3) locking lugs (indentations). These lugs will slide straight into matching slots on the male end of adjacent pipes and ﬁ ttings. Push the pipe sections together and twist one section clockwise approximately one-quarter turn until the sections are fully locked. Figure 20

NOTE: Seal-

ant is not required to assemble fireplace venting. Do not use silicone sealant at the inner ﬂ ue exhaust connections.

Female Locking Lugs

NOTE: Horizontal runs of vent must be supported every three feet (914 mm). Use wall straps for this purpose.

Male Slots

Figure 20 Rigid Vent Pipe Connections

2. Refer to venting and termination instructions for further instructions.

3. Locate and cut the vent opening in the wall. For combustible walls ﬁ rst frame in opening.

Combustible Interior Walls: Cut a 12

/2" x 101/2" hole

through the interior wall.

Combustible Exterior Walls: Cut a 101/2" x 101/2"

square hole through the exterior wall frame. Figure 21

Noncombustible Walls: Hole opening should be 81/2"

(216 mm) in diameter.

4. The center of the hole should align with the center line of the horizontal rigid vent pipe end. Allow 1/4" minimum rise per foot. Figure 21

Vent Opening for Combustible Walls

101⁄2”

(267 mm) Min.

101⁄2”

(267 mm)

Min.

Fireplace Hearth

Opening for Noncombustible Wall

81⁄2”

(216 mm)

Figure 21 - Locate vent opening on wall

Fireplace Hearth

Framing Detail

FP2293

5. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word "UP" on the vent cap facing up. Insure proper clearance of 1" to combustibles is maintained. Attach the vent cap with four (4) wood screws supplied. Figure 22

NOTE: Replace the wood screws with appropriate

fasteners for stucco, brick, concrete or other types of siding.

For vinyl siding, stucco or wood exterior, use vinyl

siding standoffs between vent cap and exterior wall for Duravent or Selkirk Terminations only . The vinyl siding standoff prevents excessive heat from melting the vinyl siding material. NOTE: Vermont Castings Group Termination does not require standoff. Bolt the vent cap to the standoff or wall. Apply non-hardening mastic around outside edge of the standoff instead of the vent cap assembly . Use wood screws provided to attach the standoff. Figure 23

20306750

Page 21

VENTING INSTALLATION

HOT

Vent Cap

Designer Series Direct Vent Gas Fireplace

Inerior Wall

Surface Vent Cap (Horizontal Termination)

Firestop

Apply Mastic to all Four Sides

Figure 22 Install Horizontal Termination

Cut Vinyl Siding Away to Fit Standoff

Apply Mastic to all Four Sides

FP1956

Figure 23 Install Duravent/Selkirk Vinyl Siding Standoff and Termination

Nut

Wood Screw

Standoff #1250 or 5DT-VS (Not required for Vermont Castings Group termination)

HOT

Bolt

6. Slide the stop over the vent pipe before connecting the horizontal run to the vent cap. Figure 24

7. Carefully move the fireplace with vent assembly attached toward the wall and insert the vent pipe into the horizontal termination. The pipe overlap should

be a minimum of 1

/4". Apply silicone to the outer pipe connection. Fasten all vent connections with screws provided.

8. Slide the wall thimble against the interior wall surface and attach with screws. Figure 24

Termination

FP1957

Screw

Figure 24 Install Firestop on Horizontal Vent Pipe

Do not recess vent termination into any wall. This will cause a ﬁ re hazard.

WARNING

All rear vent through-the-wall applications must use Vermont Castings Group-designed 5 x 8 square termination. No other manu-

facturer's termination is permitted in this

NOTICE

application.

For more information, follow instructions provided with terminations.

NOTICE

Horizontal Vent Pipe

20306750

Page 22

Designer Series Direct Vent Gas Fireplace

VENTING INSTALLATION

When installing the appliance as a rear vent unit, the 90° or 45° transition elbow attached directly to the rear of the unit is NOT INCLUDED in the following criteria and calculations and, unless speciﬁ cally mentioned, should be ignored when

WARNING

calculating venting layouts.

HORIZONTAL WITH VERTICAL RISE (THROUGH-THE-WALL) TERMINATION CONFIGURATIONS

Since it is very important that the venting system maintain its balance between the combustion air intake and the ﬂ ue gas exhaust , certain li mitations as to vent conﬁ gurations a pply an d must be s tric tly adhered to.

The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the various dimensions allowable. Figure 18

Minimum clearance between vent pipes and combustible materials is 3" on top and 1" from bottom and sides unless otherwise noted (Exception: Outside wall with ﬁ restop: 1" all around pipes are allowed). If the vertical run is 7.5 feet or more, from the ﬂ oor of the ﬁ replace, the clearance is 1" on all sides of the horizontal run.

When vent termination exits through foundations less than 20" below siding outcrop, the vent pipe must be ﬂ ush with the siding.

It is best to locate the ﬁ replace in such a way that minimizes the number of offsets and horizontal vent length.

The horizontal vent run refers to the tot al length of vent pipe from the ﬂ ue collar of the ﬁ replace (or the top of the Transition Elbow) to the face of the ﬁ nished outside wall or the mounting ﬂ ange of the termination.

3 x 90° Elbows

Figure 25 Maximum Three (3) 90° Elbows Per Installation

Figure 26 Maximum Horizontal Run with No Rise

3 x 90° Elbows

FP1176

36"

(914 mm)

Max.

FP1177

90°

• The maximum number of 90° elbows per side wall

installation is three (3). Figure 25

• If a 90° elbow is ﬁ tted directly on the top of the ﬁ replace,

the maximum horizontal vent run before the termination or a vertical rise is 36” (914 mm). Figure 26

• If a 90° elbow is used in the horizontal vent run (level

height maintained) the horizontal vent length is reduced by 36". Figure 23. This does not apply if the 90° elbows are used to increase or redirect a vertical rise. Figure

Example: According to the vent graph (Page 19) the maximum horizontal vent length in a system with a 7.5' vertical rise is 20’ (6 m) and if a 90° elbow is required in the horizontal vent it must be reduced to 17' (5.2 m).

In Figures 27 and 28 dimension A plus B must not be greater than 17' (5.2 m).

Figure 27 Horizontal Run Reduction

7’6”

FP2837

20306750

Page 23

VENTING INSTALLATION

10'

7'6"

Figure 28 Maximum Vent Run with Elbows

Horizontal 90° Elbow =

3' Reduction

A + B = 17' Maximum

FP2838

Designer Series Direct Vent Gas Fireplace

HORIZONTAL WITH VERTICAL RISE (THROUGH-THE-WALL) APPLICATIONS

1. Locate and cut the vent opening in the wall. For

combustible walls ﬁ rst frame in opening.

Combustible Interior Walls: Cut a 121⁄2"H x 101⁄2" W

hole through the interior wall.

Combustible Exterior Walls: Cut a 101⁄2"H x 101⁄2"W

square hole through the exterior wall frame. Figure 25

Noncombustible Walls: Hole opening should be 81⁄2"

(216 mm) in diameter.

2. The center of the hole should line up with the center line of the horizontal rigid vent pipe end. Allow 1/4" minimum rise per foot. Figure 30

Vent Opening for Combustible Walls

10Z\x”

(267 mm) Min.

101⁄2”

(267 mm)

Min.

•

The maximum number of 45° elbows permitted per side

wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.

• For each 45° elbow installed in the horizontal run, the

length of the horizontal run MUST be reduced by 18" (457 mm). This does not apply if the 45° elbows are installed on the vertical part of the vent system.

• The maximum number of elbow degrees in a system is

270°. Figure 24

1 2 3 4

1 + 2 + 3 + 4 = 270°

1 2 3 4

Fireplace Hearth

Opening for Noncombustible Wall

8Z\x”

(216 mm)

Figure 30 - Locate vent opening on wall

Fireplace Hearth

Framing Detail

FP2293

You may use a reducer from 5" x 8" to 4" x 6

⁄

" or 4" x 7" for horizontal with vertical rise applications. ONLY use framing instructions below when using 4" x 65⁄8" or 4" x 7" venting.

If the reducer is installed at the rear of the unit, you must immediately follow with a 90 elbow for a vertical rise before continuing

WARNING

with any horizontal run. There is a minimum total height of 7 feet from the ﬁ replace ﬂ oor to the last section of pipe before horizontal run. Refer to graph on Page 19.

Figure 29 Maximum Elbow Usage

20306750

FP2307

NOTE: #1222DA reducer must be used when 4 x 65⁄8" venting is preferred. #7TDVP58 reducer must be used with 4" x 7" venting is preferred. Reducer must be installed directly onto unit at the ﬁ repalce collar before vertical rise.

Page 24

Designer Series Direct Vent Gas Fireplace

VENTING INSTALLATION

1. Locate and cut the vent opening in the wall. For combustible walls ﬁ rst frame in opening.

Combustible Interior Walls: Cut a 111⁄2"H x 91⁄2" W

hole through the interior wall.

Combustible Exterior Walls: Cut a 9

⁄2"H x 91⁄2"W

square hole through the exterior wall frame. Figure 31

Noncombustible Walls: Hole opening should be 71⁄2"

(190 mm) in diameter.

2. The center of the hole should line up with the center line of the horizontal rigid vent pipe end. Allow 1/4" minimum rise per foot. Figure 31

Vent Opening for Combustible Walls

91⁄2”

(241 mm) Min.

91⁄2”

(241 mm)

Min.

Fireplace Hearth

Opening for Noncombustible Wall

Framing Detail

1. Establish vent hole through the wall.

Remove soil to a depth of approximately 16" below base of snorkel. Install drain pipe. Install window well (not supplied). Reﬁ ll hole with 12" of coarse gravel leaving a clearance of approximately 4" below snorkel. Figure 32

3. Install vent system.

4. Ensure a watertight seal is made around the vent pipe coming through the wall.

5. Apply high temperature sealant caulking (supplied) around the 5" and 8" snorkel collars.

6. Slide the snorkel into the vent pipes and secure to the wall.

7. Level the soil so as to maintain a 4" clearance below snorkel. Figure 32

Screws

Firestop

Minimum 4" Clearance

Ground

24"

Minimum

Window Well

Gravel

71⁄2”

(190 mm)

Figure 31 - Locate vent opening on wall

Fireplace Hearth

FP2293

BELOW GRADE INSTALLATIONS

When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178 mm) below grade level. The 7" (178 mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.

Ensure that sidewall venting clearances are observed. If venting system is installed below ground, we recommend a window well with adequate and proper drainage to be installed around the termination area.

If installing a snorkel, a minimum 24" vertical rise is necessary. The maximum horizontal run with the 24” vertical pipe is 36". This measurement is taken from the collar of the ﬁ replace (or transition elbow) to the face of the exterior wall. Refer to the Sidewall Venting Graph for extended horizontal run if the vertical exceeds 24".

Figure 32 - Below Grade Installation

If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel.

Foundation Recess

Fasten brackets to wall first, then secure to snorkel with self drilling #8 x 1/2 sheet metal

Watertight Seal Around Pipe

screws. It will be necessary to extend vent pipes out as far as the protruding wall face. Figure

Figure 33 Snorkel Installation,

Recessed Foundation

Drain

Foundation Wall

FP1965

Snorkel

Wall Screws

Sheet Metal Screws

FP1966

20306750

Page 25

VENTING INSTALLATION VERTICAL THROUGH-THE-ROOF

APPLICATIONS

A restrictor disc must be installed on vertical terminations that are higher than 12' (366 cm).

NOTICE

Install restrictor disc as shown in Figure 34 for vertically vented applications.

Up to two (2) restrictor discs may be needed for 40' installation.

The two (2) restrictor discs suppled will work for most installations. If a third disc is needed order Part No. 56D3027.

Y ou may use a reducer to 4" x 65⁄8" or 4" x 7" in vertically vented applications. If a reducer is used, only one restrictor may be used.

Restrictor Disc

Designer Series Direct Vent Gas Fireplace

10'

Maximum

40' Maximum Height 8' Minimum Height

Support Straps Every 3'

Fireplace Collar

Figure 34 Install Restrictor Disc into Fireplace Collar

FP2839

This gas ﬁ replace has been approved for,

• Vertical installations up to 40' (12 m) in height. Up to

a 10' (3 m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows.

Figure 35

NOTE: Horizontal sections of this vent system require a minimum of 3" clearances to combustibles at the top of the ﬂ ue and 1" clearance at the sides and bottom until the ﬂ ue penetrates the outside wall. A minimum 1" clearance all around the ﬂ ue is acceptable at this point of penetration. Unless the vertical run is 71⁄2 feet or higher form ﬂ oor of ﬁ replace, the clearance for the horizontal run is 1" on all sides.

Vertical sections of this vent system require a minimum of 1" clearance to combustibles on all sides of the pipe.

10'

Maximum

40' Maximum Height 8' Minimum Height

Support Straps Every 3'

FP2308

Figure 35 Support Straps for Horizontal Runs

Example: Maximum horizontal length No elbows = 10’ (3 m)

1x45° elbows = 8.5’ (2.6 m) 2x45° elbows = 7’ (2.1 m)

• A minimum of an 8' (2.5 m) vertical rise is required.

• Two sets of 45°elbows offsets may be used within the

vertical sections. From 0 to a maximum of 8' (2.5 m) of vent pipe can be used between elbows. Figure 27

• The maximum angular variation allowed in the system

is 270°. Figure 27

• For the minimum height of the vent above the highest

point of penetration through the roof refer to Page 27, Figure 40.

• Up to two 45° elbows may be used within the horizontal

run. For each 45° elbow used on the horizontal plane, the maximum horizontal length must be reduced by 18" (457 mm).

20306750

Page 26

Designer Series Direct Vent Gas Fireplace

1 2 3 4

1 2

Example: Elbow 1 = 90° Elbow 2 = 45° Elbow 3 = 45° Elbow 4 = 90° Total Angular Variation = 270°

3 4

VENTING INSTALLATION

Roof Flashing

Wall Strap

45° Elbows

FP1669

Ceiling Firstop

Figure 37 Offset with Wall Strap and 45° Elbows

Figure 36 Maximum Elbow Usage

INSTALLATION FOR VERTICAL TERMINATION

1. Determine the route your vertical venting will take. If ceiling joist, roof rafters or other framing will obstruct the venting system, consider an offset. Refer to Figure 32 to avoid cutting load bearing members.

NOTE: Pay special attention to these installation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, etc. Do not pack air spaces with insulation. Also note maximum vertical rise of the venting system and any maximum horizontal offset limitations. Offsets must fall within the parameters shown on Page 19, Figure 18.

2. Set ﬁ replace in desired location. Drop a plumb line down from the ceiling to the position of the ﬂ ue exit. Mark the center point where the vent will penetrate the ceiling. Drill a small locating hole at this point.

Drop a plumb line from the inside of the roof to the locat-

ing hole in the ceiling. Mark the center point where the vent will penetrate the roof. Drill a small locating hole at this point.

FLAT CEILING INSTALLATION

1. Cut a 10 the locating hole as a center point The opening should

be framed to 10 dimensions as shown in Figure 39 using framing lumber the same size as the ceiling joist. If the area above the ceiling is an insulated ceiling or a room, nail ﬁ restop from the top side. This prevents loose insulation from falling into the required clearance space. Figure 39. Otherwise, install ﬁ restop below the framed hole. The ﬁ restop should be installed with no less than three (3) nails per side. Figure 38 or 39.

2. Assemble the desired lengths of pipe and elbows necessary to reach from the burner system ﬂ ue up through the ﬁ restop. Be sure pipe and elbow connections are fully twist-locked. Page 20, Figure 20.

3. Cut a hole in the roof using the locating hole as a center point. (Cover any exposed open vent pipes before

cutting hole in roof). The 10 hole must be measured on the horizontal. Actual length may be larger depending on the pitch of the roof. There must be a 1" minimum clearance from the vent pipe to combustible materials. (Insulation should be considered a combustible material). Frame the opening as shown on Page 20, Figure 21.

4. Connect a section of pipe and extend up through the hole.

⁄

" (267 mm) square hole in the ceiling using

⁄

" x 10

⁄

" (267 x 267 mm) inside

⁄

" x 10

⁄

" (267 x 267 mm)

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Page 27

VENTING INSTALLATION

Designer Series Direct Vent Gas Fireplace

Nails

Firestop

Figure 38 If Area Above is a Room, Install Firestop above Framed Hole as Shown

NOTE: If the vent pipe passes through any occupied areas above the ﬁ rst ﬂ oor, including storage spaces and closets, you must enclose pipe. You may frame and sheetrock the enclosure with standard construction material. Make sure to meet the minimum allowable clearances to combustibles. Do not ﬁ ll any of the required clearance spaces with insulation.

Horizontal Overhang

2 ft. Min.

Termination Vent

Storm Collar

Flashing

2 ft. Min.

Lowest Discharge Opening

Vertical Wall

FP1971

FP1970

Nails

Figure 39 If Area Above is Not a Room, Install Firestop above Framed Hole as Shown

Firestop

NOTE: If an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. Refer to Page 26, Figure 37. Whenever possible, use 45° elbows instead of 90° elbows. The 45° elbow offers less restriction to the ﬂ ow of the ﬂ ue gases and intake air.

5. Place the ﬂ ashing over the pipe section(s) extending through the roof. Secure the base of the ﬂ ashing to the roof and framing with rooﬁ ng nails. Be sure rooﬁ ng material overlaps the top edge of the ﬂ ashing. There must be a 1" clearance from the vent pipe to combustible materials.

6. Continue to add pipe sections until the height of the vent cap meets the minimum requirements below.

NOTE: You must increase vent height for steep roof pitches. Nearby trees, adjoining roof lines, steep pitched roofs, and other similar factors may cause poor draft or down-drafting in high winds. Increasing the vent height may solve this problem.

Concentric Vent Pipe

Figure 40 Minimum Chimney Clearance

Roof Pitch H (feet) Flat to 6/12 1.0 Over 6/12 to 7/12 1.25 Over 7/12 to 8/12 1.5 Over 8/12 to 9/12 2.0 Over 9/12 to 10/12 2.5 Over 10/12 to 11/12 3.25 Over 11/12 to 12/12 4.0

*H - Minimum height from roof to lowest discharge opening of vent

1" Minimum Clearances to Combustibles

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Page 28

Designer Series Direct Vent Gas Fireplace

VENTING INSTALLATION

FLEX VENT INSTALLATION

1. Flexible UL1777 listed venting may be used in any venting application where rigid direct vent components can be used. All restrictions, clearances and allow-

ances that pertain to the rigid piping apply to the

ﬂ exible venting. Flex kits may not be modiﬁ ed. Flex kits may be added to the end of a vent run made of rigid vent sections using pipe manufacturer's approved ﬂ ex to pipe adapters. This may occur only if doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio requirements or clearance considerations detailed in this manual.

5" x 8" Flex Vent Pipe

2. The ﬂ ex adapter starter kit (DVFF8A/8) is used to attach ﬂ ex venting to the appliance starting collar. It includes

5" inner and 8" outer adapter rings. Figure 41

• The inner and outer adapter rings are required to

start all ﬂ ex runs.

• Never install damaged or torn ﬂ exible venting.

• Over tightening clamps may rip, tear, or otherwise

damage ﬂ exible venting.

• The adapter kit does not include individual pipe sec-

tions which may be purchased separately . (UL1777 listed type venting only.)

3. Start the ﬂ exible vent as follows: A. Installing the inner ﬂ ex adapter and pipe. Figure

UL1777 Flex Vent

⁄4" Flexible

Pipe and Adapter Outer

DVFF8A/8 Inner Adapter Outer Adapter

Appliance Starting Collar

Figure 41 Typical 5" x 8" Appliance Connection

equidistant just

Flex vent pipe spacers: Refer to manufacturer’s speciﬁ cations for correct positioning of the spacer springs to maintain proper distance

NOTE

between inside and outside pipe.

Screws

(3 places,

above gear

clamp)

1. Insert the long side of the 5" inner ring into exhaust pipe, gently tap to seat into place, and secure with screws.

2. Slide the small gear clamp over the inner ﬂ exible vent pipe, and push out of the way.

3. Pull and extend the inner ﬂ exible vent.

4. Slide the inner vent onto the adapter collar, for a

⁄

minimum 1

" overlap.

5. Locate the clamp at approximately 3/4" from the ﬂ ex end and tighten.

6. Secure the clamped inner section with three selftapping screws, drilled equidistant, just above the clamp perimeter.

B. Installing the outer ﬂ ex pipe. Figure 41

1. Firmly insert the 8" outer adapter ring into the outer appliance starting collar and secure with screws.

2. Slide the large gear clamp over the outer ﬂ exible vent pipe, and push out of the way.

3. Pull and extend the outer ﬂ exible vent.

4. Slide the outer vent onto the appliance collar outer adapter for a minimum 1

⁄

" overlap.

5. Locate the clamp at approximately 3/4" from the ﬂ ex end and tighten.

6. Secure the clamped outer section with three selftapping screws, drilled equidistant, just above the clamp perimeter.

C. Routing UL1777 ﬂ ex pipe.

1. Always maintain the required clearance when routing the ﬂ ex vent assembly.

2. Install ﬁ restop spacers, Figure 43, when penetrat- ing ceiling, attic spaces, or walls.

3. Do not allow the ﬂ exible vent to bend in radius tighter than 5" (127 mm). Figure 42

4. Horizontal runs of ﬂ exible vent shall be supported at maximum 2 foot intervals;

UL1777 Flex Vent

vertical runs, five feet intervals. Metal strapping, properly secured, is

5° Radius

an acceptable means to support the ﬂ exible vent.

Figure 42 Minimum Radius for Flex Vent Section

5. Flexible vent spacers are to be installed at intervals prescribed by the ﬂ exible vent manufacturer; and in such a way as to maintain concentric inner and outer vent spacing.

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Page 29

VENTING INSTALLATION

Designer Series Direct Vent Gas Fireplace

D. Attaching ﬂ exible venting to vertical termination

assemblies.

1. When using Duravent pipe, an Vermont Castings Group ﬂ ex-to-pipe adapter and/or rigid pipe section(s) is required to connect the ﬂ exible vent assembly to the vertical termination by using three self-penetrating screws.

2. Review Figure 44 and corresponding instruc- tions for proper overlap, clamp and screw placement.

3. Three each self-penetrating screws are drilled opposite one another and below the gear clamp.

4. Use only listed and approved terminations and accessories, installed per the installation instructions and Figure 43.

Termination Cap

Flashing

Rigid Pipe Length

Flex to Pipe Adapter

Storm Collar

Roof Support

E. Installing ﬂ exible venting to horizontal termination

assemblies.

1. Connect the 5" ﬂ exible vent to the horizontal termination as in Figure 45.

2. Connect the 8" ﬂ exible vent to the termination ring as in Figure 45.

3. Review Figure 45 for proper overlap and clamp placement.

4. Three each self-penetrating screws are drilled opposite one another and below the gear lamp.

5. Use only listed an approved terminations and accessories, installed per the termination instructions and Figure 45.

Rigid Pipe Length

Screws (3 Places equidistant just above gear clamp)

Gear Clamp

Flex to Pipe Adapter

Gear Clamp

13⁄4" Flexible Pipe and Adapter Outer Collar Overlap

UL1777 Flex Vent

Firestop

DVFF8A/8 5" x 8" to 5" x 8" Flex Adapter

UL1777 Flex PIpe

FP1974

Figure 43 Typical Vertical Flex Vent Installation

20306750

Figure 44 Typical Pipe Connection

Screws (3 Places equidistant just above gear clamp)

UL1777 Flex Vent

Figure 45 Typical Horizontal Flex Vent Installation

Gear Clamp

Vermont Castings Group Horizontal Vent Termination

⁄4" Flexible Pipe and

Collar Overlap

Page 30

Designer Series Direct Vent Gas Fireplace

VENTING INSTALLATION

4" x 7" Flex Pipe

If you prefer to use 4" x 7" ﬂ ex pipe, you must install model 7TDVP58 reducer (5" x 8" to 4" x 7") onto the ﬁ replace collar. Then follow the the assembly guidelines for 5" x 8" ﬂ ex venting.

UL1777 Flex Vent

⁄4" Flexible

Pipe and Adapter Outer

5" x 8" to 4" x 7" Adapter (7TDVP58)

Figure 46 Typical 4" x 7" Appliance Connection

FP1972a

Gear Clamp

Appliance Starting Collar

Screws (3 places, equidistant just above gear clamp)

Termination Cap

Flashing

Rigid Pipe Length

Flex to Pipe Adapter (DVFFA/8)

Firestop

7TDVP58 5" x 8" to 4" x 7" Reducer

Storm Collar

Roof Support

UL1777 Flex PIpe

FP1974

Figure 47 Typical Vertical Flex Vent Installation

Screws (3 Places equidistant just above gear clamp)

UL1777 Flex Vent

4" x 7" Rigid Pipe Length

Flex to Pipe Adapter (DVFFA/8)

Gear Clamp

13⁄4" Flexible Pipe and Adapter Outer Collar Overlap

Gear Clamp

UL1777 Flex Vent

Figure 48 Typical Pipe Connection

Vermont Castings Group Horizontal Vent Termination

⁄4" Flexible Pipe and

Gear Clamp

Collar Overlap

Figure 49 Typical Horizontal Flex Vent Installation

20306750

Page 31

FIREPLACE INSTALLATION CHECK GAS TYPE

Use proper gas type for the ﬁ replace you are installing. If you have conﬂ icting gas type, do not install ﬁ replace. See dealer where you purchased the ﬁ replace for proper

ﬁ replace according to your gas type.

INSTALLING GAS PIPING TO FIREPLACE LOCATION

A qualiﬁ ed installer or service person must connect appliance to gas supply . Follow all local codes.

WARNING

INSTALLATION ITEMS NEEDED

Before installing ﬁ replace and burner system, make sure you have the items listed below.

• External regulator • Tee joint

• Piping (check local codes) • Pipe wrench

• Sealant (resistant to propane/LP gas) (supplied by installer)

• Test gauge connection*

• Sediment trap (recommended)

• Equipment shutoff valve*

• approved ﬂ exible gas line with gas connector (if allowed by local codes — not provided)

* A CSA design-certiﬁ ed equipment shutoff valve with

1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the CSA design-certiﬁ ed equip- ment shutoff valve from your dealer.

For propane/LP connections only , the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 13 inches of water. If you do not reduce incoming gas pressure, burner system regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 50. Pointing the vent down protects it from freezing rain or sleet.

For propane/LP units, never connect ﬁ replace directly to the propane/LP supply . This burner system requires an external regulator (not supplied). Install the external regulator between the burner system and

CAUTION

propane/LP supply.

Designer Series Direct Vent Gas Fireplace

100 gal. (min)

External Regulator

Figure 50 External Regulator with Vent Pointing Down (Propane/LP Only)

Propane/LP Supply Tank

Vent Pointing Down

FP1977

Use only new black iron or steel pipe. Internally tinned copper or copper tubing can be used per National Fuel Code, Section

2.6.3, providing gas meets hydrogen sulﬁ de limits, and where permitted by local codes. Gas piping system must be sized to provide minimum inlet pressure (listed on data plate)

CAUTION

at the maximum ﬂ ow rate (BTU/hr). Undue pressure loss will occur if the pipe is too small.

External regulators may be necessary for natural gas. One- or two-pound systems will damage this appliance and may cause ﬁ re hazard.

WARNING

When using copper or ﬂ ex connectors use only ﬁ ttings approved for gas connections. The gas control inlet is 3/8" NPT.

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Page 32

Designer Series Direct Vent Gas Fireplace

FIREPLACE INSTALLATION

GAS SUPPLY LINE INSTALLATION

Only persons licensed to work with gas piping may make the necessary gas connections to this appliance.

WARNING

NOTE : The gas line connection may be made using 1/2"

rigid tubing or an approved ﬂ ex connector. Since some municipalities have additional local codes it is always best to consult your local authorities and the current edition of the National Fuel Gas Code ANSI.Z223.1, NFPA54. In Canada CSA-B149 (1 or 2) Installation Code.

A listed manual shutof f valve must be installed upstream of the appliance. Union tee and plugged 1/8" NPT pressure tapping point should be installed upstream of the appliance. Figure 51

IMPORTANT: Install main gas valve (equipment shutoff valve) in an accessible location. The main gas valve is for turning on or shutting off the gas to the ﬁ replace.

Check your building codes for any special requirements for locating equipment shutoff valve to ﬁ replaces.

Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged burner system valves.

A manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1/8" NPT pressure tapping point should be installed upstream of the

CAUTION

appliance. Figure 51

We recommend that you install a sediment trap/drip leg in supply line as shown in Figure 51. Locate sediment trap/drip leg where it is within reach for cleaning. Install in piping system between fuel supply and burner system. Locate sediment trap/drip leg where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into the burner system gas controls. If sediment trap/drip leg is not installed or is installed wrong, burner system may not run properly.

Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.

CAUTION

Approved Flexible Gas Line

Sediment Trap/Drip Leg

Figure 51 Gas Connection

CSA Design-Certiﬁ ed Equipment Shutoff Valve with 1/8" NPT Tap*

Tee Joint

Pipe Nipple

3" Minimum

Cap

Natural Gas

From Gas Meter

(4.0" w.c. to 10.5" w.c. Pressure)

Propane/LP

From External Regulator

(11" w.c. to 13" w.c. Pressure)

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Page 33

FIREPLACE INSTALLATION

Designer Series Direct Vent Gas Fireplace

CHECK GAS PRESSURE

1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the ﬁ replace, STOP! Do not install the appliance. Contact your dealer immediately.

2. T o ease installation, a 24" (610 mm) ﬂ ex line with manual shut-off valve has been provided with on this appliance. Install and attach 1/2" gas line onto shut-off valve.

3. After completing gas line connection, purge air from gas line and test all gas joints from the gas meter to the ﬁ replace for leaks. Use a solution of 50/50 water and soap solution or a gas sniffer.

4. To check gas pressures at valve, turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point. Turn unit to high. Figure 52. After taking pressure reading, be sure and turn captured screw clockwise ﬁ rmly to reseal. Do not over torque. Check test points for gas leaks.

ELECTRICAL WIRING

General

1. This ﬁ replace is equipped with the Signature Control valve which operates on 6 volts. The 6 volt DC adapter plugs into the ﬁ replace junction box A/C power supply. Four (4) “AA” batteries are used for back up during power outages.

2. The Signature Command System can also be operated without A/C power . The system can run on four (4) “AA” batteries for approximately six (6) months under normal use.

3. A/C power must be used to power the A/C module, blowers, lights and AUX accessories if used with this ﬁ replace.

Optional Accessory Requirements

1. This ﬁ replace may be used with a wall switch, wall mounted thermostat and/or Signature Command wireless controls.

2. The command center control may be mounted on the wall with the use of the SCSWEK 15ft. wall mount extension kit.

Pressure Inlet

Pressure Outlet

Figure 52 Signature Command Valve

Pilot Adjustment Screw

Do not use open ﬂ ame to check for gas leaks.

WARNING

Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. All wiring shall be in compliance with all local, city and state codes. The appliance, when installed, must be electrically grounded in accordance with

WARNING

local codes or in the absence of local codes, with the National Electrical Code ANSI/NFP A 70 (latest edition) and Canadian Electrical Code, CSA C22.1.

FP1909a

20306750

Label all wires before disconnecting when servicing controls. Wiring errors can cause improper and dangerous operation.

CAUTION

Page 34

Designer Series Direct Vent Gas Fireplace

JUNCTION BOX WIRING

1. This should be done before framing the ﬁ replace. Wire the receptacle into an electrical circuit. Wire with minimum 60° C wire in accordance with prevailing codes.

2. Remove the external junction box cover by removing the screw from the side of the outside ﬁ rebox wall. Junction box was installed at the factory.

3. The junction box cover has a factory installed “romex” style strain relief connector. After connecting the wires, route the wire leads through this connector. Refer to the wiring diagram in Figure 53.

FIREPLACE INSTALLATION

120V AC

60Hz

Factory Supplied Not Supplied

Junction Box

Figure 53 Junction Box Wiring Diagram

COMMAND CENTER WALL INSTALLATION

The command center may be mounted on the wall with the use of the SCSWEK Kit (15ft. cable, junction box, wall cover).

Mount the junction box provided at the desired location on the wall. Do not extend beyond the 15 ft. wire cable provided. If a longer distance is required, the 15 ft. may be extended up to 30 ft. maximum by using two (2) SCSWEK cables plugged together.

Route the wire from junction box to lower control area at bottom of ﬁ replace. Unplug the 12" cable from the com- mand center. Attach the connector to the pins from wire by pushing in to connector making sure to follow the color code on connector. Plug the 15 ft. extension cable into the 2 ft. cable. Remove command center from the ﬁ replace and plug the other end of the extension cable into the command center. Snap on wall cover provided and screw to junction box.

WALL SWITCH INSTALLATION

The wall switch wire connection is located off the 2 ft. wire harness from the control box to the command center. Fig- ure 54. The connection is labeled “Wall Switch”. Unplug the male and female connectors and connect the two (2) low voltage wires provided. Run wire to desired location on wall. Up to 50 ft. of 18 ga. wire may be used if necessary. Attach wires to wall switch. Mount the wall switch in to junction box and screw on cover.

Do not connect wall switch to 110 V circuit.

WARNING

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Page 35

FIREPLACE INSTALLATION

Designer Series Direct Vent Gas Fireplace

To Junction Box in Fireplace

Optional

White

Light

{

White Black

Optional

Aux.

{

Black

White Black

Green

Optional

{

Blower

Input 300 Watt Max. Each

Optional A/C Module Replaces 6V Adapter When Used

6V AC Adapter

NOTE: Wall switch wires must be connected together if a wall switch is not being used.

Gas In

Plug in

Connector

Optional

AC Module

Connector Pin

To Control Board

Control Board

Conversion NG/LP

Plug-in Connector Stepper Motor to

Ground

Plug-in Connector Control Board to Solenoid

Control Board

DC Power/Green

RF Receiver ON/OFF Button

Black / Thermopile Red / Thermopile

Sensor

Ignitor / Sparker

Plug-in Connector Control Board to Command Center

OFF/LO

LED

ON/HI

Master Switch

Command Center

Gas Out

Pilot

Optional

Wall Switch

Figure 54 Signature Command Wiring Diagram

Electrical connections should only be performed by a qualiﬁ ed, licensed electrician. Main power supply must be turned off before connecting fans to the main electrical power

CAUTION

supply or performing service.

20306750

Pilot Gas Tubing

Valve

Page 36

Designer Series Direct Vent Gas Fireplace

FIREPLACE INSTALLATION

Electrical Grounding Instructions: This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong

WARNING

receptacle.

Electrical connections should only be performed by a qualiﬁ ed licensed electrician. Main power supply must be turned off before connecting the fan to the main electrical power supply or performing service.

WARNING

The black and white wires on the AC box wiring harness are marked ‘Blower’, ‘Light’ and ‘Aux’. It is important to use the wires marked ‘Blower’ or the control will not work

NOTE

correctly.

BLOTSTSC SIGNATURE COMMAND SINGLE BLOWER

To Junction Box In Fireplace

Blower (300w Max)

BLACK

Light

WHITE

Optional AUX

{

WHITE BLACK

BLACK WHITE

GREEN

Connector Pin To Contro l Box

AC Module

Blower (300w Max)

Figure 55 BLOTSTSC Blower Wiring Diagram (shown with 2 blower kits)

The BLOTSDVSC Blower Kit requires the SCSACM A/C Module and the TSFSC remote to install and operate this kit. Refer to blower instructions for installation.

NOTE: If two (2) blowers are required with the Signature Command System SCSACM & TSFSC remote, two (2) BLOTSTSC Kits must be purchased.

Control Board

FP2708

20306750

Page 37

FIREPLACE INSTALLATION

Designer Series Direct Vent Gas Fireplace

BLOTBLDV AUTOMATIC DUAL THERMOSTAT BLOWER

Receptacle

Junction

Box

120VAC

BLACK

GREEN

BLACKWHITE

Speed Control

Figure 56 BLOTBLDV Blower Wiring Diagram

Before installing the blower, wire the receptacle into an electrical circuit. This should be done before framing the ﬁ replace. Wire with minimum 60° C wire in accordance with prevailing codes.

BLOTDL AUTOMATIC SINGLE THERMOSTAT BLOWER

Receptacle

Junction

Box

BLACKBLACKWHITE

FP2685

120VAC

BLACK

GREEN

BLACKWHITE

Speed Control

Figure 57 BLOTDL Blower Wiring Diagram

20306750

BLACKBLACKWHITE

Page 38

Designer Series Direct Vent Gas Fireplace

GLASS FRAME REMOVAL

FIREPLACE INSTALLATION

NOTE: Y ou must ﬁ rst remove the safety barrier before you

remove the glass frame. To remove the barrier, simply lift up and pull out until the slots on the screen are clear of their corresponding tabs on the ﬁ rebox. Then proceed to remove the glass frame by following the steps below.

1. Remove access panel by lifting up and out.

2. Release two clamps on bottom of ﬁ replace. Figure 58

3. Tilt glass frame out and lift glass frame up until it clears three tabs on top of ﬁ replace.

4. Set glass frame aside.

Each clamp has a quick spring force. When reinstalling clamps, keep ﬁ ngers clear.

CAUTION

DANGER

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from

the hot viewing glass is provided with this

appliance and shall be installed.

Glass Frame

Figure 58 Remove Screen Barrier and Glass Frame

Safety Barrier

Access Panel

20306750

Page 39

ROCK WOOL PLACEMENT

Place rock wool evenly in dime-sized pieces over the burner ports. Do not place embers over the burner slots. T o better enable the gas to permeate the rock wool, apply the rock wool in light, dime size ﬂ uffy pieces.

Designer Series Direct Vent Gas FireplaceFIREPLACE INSTALLATION

Rock Wool Areas

Pin used with Contemporary Stone Kit

Log Placement Pins

Figure 59 Rockwool placement

Do not use the entire bag of rock wool to cover the burner. This could cause the ﬂ ame to burn poorly and may lead to sooting.

WARNING

20306750

Page 40

Designer Series Direct Vent Gas Fireplace

FIREPLACE INSTALLATION

LOG PLACEMENT

1. Hold log #1 with the rounded end opposite the pilot. NOTE: Log #1 is designed to not be symmetrical. Place log #1 aligning the two (2) pins provided making sure to ﬁ t the notches in the bottom of the log over the sides of the grate so that it sits ﬁ rmly in place. The log will rest on the grate bar about 1/4" over the top of the burner surface. Figure 60

Log #1

Figure 60

2. Place log #2 so the fat end of the log rests on the 2nd tine of the grate (opposite the pilot) and the thin, right end of the log sits on top of the key provided on the end of log #1 closest to the pilot. Figure 61

Log #2

3. Position log #3 on the key provided on the rounded end of log #1. The other end sits on the "false-bottom hearth" (the sheet metal surrounding the burner and supporting the grate), just outside of the grate. The base of the log should be about 1" from the end of log #2. Figure 62

Log #3

FalseBottom Hearth

Figure 62

4. On the remaining key on the top of log #1 (in the center), place log #4 with the charred area of the log facing down and toward the nearest glass. The other end of the log rests on the second tine from the end closest to the pilot. Figure 63

Figure 61

Figure 63

LG968

Log #4

20306750

Page 41

FIREPLACE INSTALLATION

5. Place log #5 on the key provided on log #4. Rest the other end of the log on the "false-bottom hearth" just outside of the grate. It should be almost touching the end of log #1. Figure 64

Log #5

Figure 64

Designer Series Direct Vent Gas Fireplace

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Page 42

Designer Series Direct Vent Gas Fireplace

CERTIFIED

FIREPLACE INSTALLATION

SAFETY BARRIER

SAFETY BARRIER INSTALLATION INSTRUCTIONS

NOTE: A barrier designed to reduce the risk of burns

from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance.* Any safety screen, guard, or barrier removed for servicing the appliance must be replaced prior to operating the appliance.

* See parts list for model number.

WARNING: The safety screen barrier must be installed after the glass front is in place. It is NOT a replacement for the glass and the unit must NOT be operated without the glass in place.

Small Safety Barrier

DANGER

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from

the hot viewing glass is provided with this

appliance and shall be installed.

Install the Large Screen

Figure 65

1. Remove screen from packaging.

2. Align the three (3) slots in the top of the screen with the three (3) tabs on top of the ﬁ rebox. These are the tabs on which the glass frame hangs. Slide the screen down onto the tabs.

3. Allow bottom of frame to swing down and attach to magnets which hold it in place.

Install the Small Screen (PFLDV, CRLDV, CLLDV)

Figure 65

1. Remove screen from packaging.

2. Remove the three (3) screws at the bottom of the glass frame.

3. Align the three (3) slots in the top of the screen with the three (3) tabs on top of the ﬁ rebox. These are the tabs on which the glass frame hangs. Slide the screen down onto the tabs.

4. Allow bottom of frame to swing down and attach to magnets which hold it in place.

Figure 65

Large Safety Barrier

NOTICE: It is the responsibility of the installer to ensure the barrier is afﬁ xed to the ﬁ replace at the time of instal- lation.

20306750

Page 43

OPERATING INSTRUCTIONS

Designer Series Direct Vent Gas Fireplace

FOR YOUR SAFETY READ BEFORE LIGHTING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of lie.

WARNING

A. This appliance is equipped with an ignition device which automatically lights the pilot. Refer

to the instructions.

B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to

the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

WHAT TO DO IF YOU SMELL GAS:

• Do not attempt to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

C. Use only your ﬁ nger to push in the master switch. Never use tools. If the switch will not func-

tion by hand, do not try to repair it. Call a qualiﬁ ed service technician. Force or attempted repair may result in a ﬁ re or explosion.

D. Do not use this appliance if any part of it has been under water. Immediately call a qualiﬁ ed

service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.

20306750

Page 44

Designer Series Direct Vent Gas Fireplace

OPERATING INSTRUCTIONS

1. STOP! Read the safety information above.

2. This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand.

3. With ﬁ ve (5) minutes to clear out any gas. Then smell for gas, including near the ﬂ oor. If you smell gas, STOP! Follow "B" in the safety information on page 43. If you do not smell gas, go to next step.

4. Press the master switch to the "ON" (-) position. Within eight (8) seconds it will beep once. This indicates the system is ready.

5. Press "ON " button. Sparker will spark and pilot ﬂ ame will light.

6. Once pilot ﬂ ame is established, the main burner ﬂ ame will light automatically.

7. If the pilot will not stay lit after several tries, turn the master switch to "OFF" and call your service technician or gas supplier.

OFF

Command Center

Master Switch

TO TURN OFF GAS TO APPLIANCE

1. Turn master switch to "OFF".

2. Turn off all electrical power to the appliance if service is to be performed.

20306750

Page 45

SIGNATURE COMMAND SYSTEM OPERATION

Designer Series Direct Vent Gas Fireplace

FEATURES

Command Center

• Easy Access Function Operation and System Conﬁ gura-

tion

• Operation Conﬁ rmation/Fault Diagnostic Indications (LED/

Buzzer)

• ON/OFF/HI/Med/Low Operation

• Optional Wall Mounting

Control Board

• Electronic Ignition

• Pilot Lockout safety feature

• Electric Power Regeneration from Thermopile to save bat-

tery

• 6-hour Automatic Shut Down Option

• Convenient NG/LP Gas Type Conversion

• Standing Pilot/Intermittent pilot Conversion

• Previous settings Restoration Ability (Memory Off)

• Uninterrupted Operation During Power Outage (Automatic

Battery Backup)

• ON/OFF RF Remote Receiver

• Optional Transmitter Learn Capability

AC Module Board (Optional, requires TSFSC Remote)

RF Receiver ON/OFF

NG/LP Conversion

Control Board

OFF

LED

Master Switch

Command Center

Figure 65 Signature Command System Components

Battery Door

To Thermopile

To Sensor

To Command Center

To Stepper Motor

To Valve

To Sparker

• Easy Snap-on Design

• Embedded Compact 120 VAC Adapter with Auto Battery Back up Feature

• Remote Controlled 3-step Blower, Lighting, and On/Off Auxiliary AC Outputs

Transmitter (Optional)

TSFSC TSTSC TSMSC RTSC RMSC Three Flame Height Settings X X X X X Low battery Indication for Transmitter X X X X X Child Proof Lock-out X X X X X LCD Backlight X X X X X Security Codes 16 X X X X X Countdown 6 hr Timer X X X -- -Standard Thermostatic Control Mode X X -- X -Smart Mode® Thermostat (Auto Flame & Blower Modulation) X X -- -- -Three Brightness Settings for Lights X -- -- -- -Three Speed Control for Blower X -- -- -- -On/Off Auxiliary X -- -- -- -Programmable Timer to turn blower on and off X -- -- -- --

BATTERY INSTALLATION

The Command Center uses four (4) "AA" batteries as back up for power outages. The system can operate for approximately six (6) months on battery power.

To Install Batteries (not included):

1. Press down the battery door tabs and pull out to remove battery door.

2. Install the batteries as indicated on Command Center.

3. Close battery door by snapping in place.

4. When the four (4) batteries are installed the system will operate without power.

5. The batteries should be replaced when the LED indicates low battery or at least once a year.

20306750

Page 46

Designer Series Direct Vent Gas Fireplace

SIGNATURE COMMAND SYSTEM OPERATION

SYSTEM CONFIGURATION/SETUP

All System conﬁ guration/setup is done on the Command Center.

NOTE: When using On/Off wall switch, the switch must be in the ON position to perform all conﬁ guration set ups at the command center.

COLD CLIMATE OPTION

Choose the Mode That Best Suits Your Needs The Signature Command System is designed to operate

in either Standing Pilot or Intermittent Pilot mode.

• The Standing Pilot Mode is best for colder climates

when the pilot must remain on continuously to prevent condensation and ensure reliable operation.

• The Intermittent Pilot Mode is ideal for maximum efﬁ -

ciency , igniting the pilot only when needed to start your ﬁ replace, lowering fuel consumption and reducing your carbon footprint.

Either mode beneﬁ ts from the instantaneous battery back- up, so you never have to worry about a power outage.

NOTE: The Signature Command System comes standard in the Intermittent Pilot mode, so you must follow the instructions below to switch to Standing Pilot Mode if needed.

Intermittent/Standing Pilot Setup (Default intermit-

tent)

1. Holding the ON button on the Command Center while turning on the master switch will toggle between standing pilot and intermittent pilot.

2. After the above operation, one beep (for standing pilot) or two beeps (for intermittent pilot) will be given as conﬁ rmation.

Six-hour Safety Shutdown Option (Default ON)

1. The system comes preset from the factory with a six (6) hour shutdown from its last command of operation. This is done to prevent the ﬁ replace from continuing to operate if unattended. You may disable this feature if you wish.

NOTE: By disabling this feature, your ﬁ replace may con-

tinue to operate unattended.

2. When the master switch is in the ON position (“-”), pressing the ON button and the OFF button on the Command Center simultaneously will toggle between enabling and disabling the six-hour shutdown option.

3. After the above operation, one beep (for enabling the six-hour shutdown option) or two beeps (for disabling the six-hour shutdown option) will be given as conﬁ rma- tion.

Remote Transmitter Learn Function (Default OFF)

1. The RF receiver button located on the Control Board must be in the on position before the learn function can begin. Use paper clip to depress button. One beep for RF receiver ON or two beeps for RF receiver OFF will be given as conﬁ rmation. Refer to Figure 57 for location.

2. After the RF receiver is on, holding the OFF button on the Command Center while turning on the master switch will activate the learn function for the transmitter.

3. After the above operation, two beeps will be given and the green LED on the Command Center will ﬂ ash for 10 seconds.

4. During the 10 seconds, press the OFF button on a transmitter to learn. Another two beeps will be given to conﬁ rm a successful learning. Refer to transmitter instructions for remote operations.

Shutting Off the Standing Pilot (Temporary Shut Off)

To shut off the standing pilot for service or summer shut down, press and hold the ON button on the Command Center for 3 seconds when the master switch is in the ON position (“-”) and the main burner is off.

Note: Pilot will resume the next time system is turned on.

Key Combinations for System Settings

NOTE: When On/Off wall switch is used, it must be in the

On position to perform all system setups.

Function Operation Default Setting

Intermittent/Standing Hold the ON s button while turning on the master switch Intermittent Pilot Setup (Beep once for standing pilot, twice for intermittent pilot) Pilot Standing Pilot Temp. Hold the ON s button 3 seconds (when the master switch Shutoff on the main burner is off) RF Remote Receiver Push the RF receiver On/Off button on the control board RF OFF

On/Off Beep once for ON and beep twice for OFF Learn Remote Hold the OFF t button while turning on the master switch Transmitter (Beep twice then press any handheld remote button) 6-hour safety Press the ON s button and OFF t button simultaneously ON shutdown setup (Beep once for ON, twice for OFF)

20306750

Page 47

SIGNATURE COMMAND SYSTEM OPERATION

Designer Series Direct Vent Gas Fireplace

FUNCTIONS/OPERATION

Turning on the ﬁ replace

1. Turn on the master switch and wait for a beep.

2. Press the ON button on the Command Center or turn on wall switch. Pilot will light and burner will come on High setting or last memory setting (See Turning Off Fireplace below). For memory feature.

Pilot Safety Lockout Function

1. If the pilot doesn’t light after sparking for 30 seconds, pilot trial lockout happens. The LED on the Command Center ﬂ ashes Green once every 2 seconds, until re- set.

2. If the pilot ﬂ ame is lost during normal operation, the system will try three (3) times to relight after three (3) failures, ﬂ ame loss lockout happens. The LED on the Command Center ﬂ ashes Red-Green once every 2 seconds, until reset.

3. Turning the master switch on the Command Center to the off position, then ON again will reset the system.

Flame Height Control

1. Press the ON button (on the Command Center) once to turn on the main burner with maximum ﬂ ame height.

2. Press the OFF button to decrease ﬂ ame height. The ﬁ rst two presses will decrease the ﬂ ame height to medium and low.

3. The third press on OFF will turn off the main burner. In standing pilot conﬁ guration, the pilot will stay; in inter- mittent pilot conﬁ guration, the pilot will be shut off.

Turning the Fireplace Off

There are three ways to turn the ﬁ replace off.

1. Flip the master switch to the off (“O”) position. (This will turn the entire system OFF.)

2. Press the OFF button to Medium, Low, then Off.

3. Hold the OFF button anytime for three seconds or by turning off the wall switch. These two commands of OFF are (Memory Off) the system will remember all last settings before turning off. The next time the ﬁ replace is turned on, all settings will resume. To reset, change to the desired settings and shut off by using the Memory Off commands and the system will be reset to those

new settings.

Command Center Operations:

The following functions are available on the Command Center.

Function Operation Power Up Flip the master switch to the ON ("–") position to power up the system Fireplace ON Press the ON s button on the Command Center or turn on wall switch to turn the ﬁ replace on Fireplace OFF Flip the master switch to the OFF ("o") position OR press the OFF t button 3

times OR for Memory Off, hold the OFF t button 3 seconds, or turn off wall switch Flame Height Up Press the ON s button once to turn on the ﬁ replace with maximum ﬂ ame height Flame Height Down Press the OFF t button to lower the ﬂ ame height to Medium and Low

Self Diagnostics Chart:

The Command Center has a self-diagnostic LED enabling you to troubleshoot problems and potentially avoid a service call. Please refer to the charts below for indicator reference.

Fault LED Indication

Conversion Cover Missing One RED (1 time) Spark Fail Two RED (1 time) No Sensor Signal Three RED (1 time) Pilot Lockout - trial One GREEN, every 2 sec. (until manual reset) Pilot Lockout - ﬂ ame loss One RED-GREEN, every 2 sec. (until manual reset) Low Battery One RED, every 10s (continuously) No or Low Thermopile Power Two RED, every 10s (continuously) Learning GREEN Flashes, every 1 sec. (for 10 sec.) AC Power On GREEN solid

Pressure Switch Failure One RED every 2 sec. (until manual reset) Power Vent Only

20306750

Page 48

Designer Series Direct Vent Gas Fireplace

CLEANING AND MAINTENANCE

Turn off gas before servicing ﬁ replace. It is recommended that a qualiﬁ ed service technician perform these check-ups at the beginning of each heating season

WARNING

BURNER, PILOT AND CONTROL COMPARTMENT

Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year. Make sure the burner porting, pilot air opening and burner air opening are free of obstructions at all times.

PILOT FLAME

The ﬂ ames from the pilot should be visually checked as soon as the heater is installed and periodically during normal operation. The pilot ﬂ ame must always be pres- ent when the ﬁ replace is in operation. Figure 66. The pilot ﬂ ame has four distinct ﬂ ames, one engulﬁ ng the thermopile, one engulﬁ ng the sensor, and the other two reaching to the main burners.

Sensor

Thermopile

FP2453

Figure 66 Pilot Flame

BURNER

Inspect area around the injector. Remove any lint or foreign material with a brush or vacuum.

BURNER FLAME

The ﬂ ames from the burner should be visually checked as soon as the heater is installed and periodically during normal operation. In normal operation, at full rate, and after operating for about 15 to 30 minutes, the ﬂ ame should be yellow and slightly taller than the rear log. Figure 67

If the ﬂ ame is blue and only in the center, turn off unit and let cool. After unit is cool, remove logs and check to make sure the back holes in the burner are not covered with rock wool. If the back holes are clear, add more rock wool to the center of the burner. Replace logs.

NOTE: The type of installation, vent system conﬁ guration, and wind effects may cause the ﬂ ame patterns to vary.

Figure 67 Burner Flame Appearance

20306750

Page 49

CLEANING AND MAINTENANCE

Designer Series Direct Vent Gas Fireplace

VENT SYSTEM

The ﬁ replace and venting system should be inspected before initial use and at least annually by a qualiﬁ ed ﬁ eld service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airﬂ ow. Inspect entire venting system to ensure proper function.

GLASS DOOR

Thoroughly clean the inside of the glass door after using the ﬁ replace for ten hours. Periodically clean the glass door as necessary.

When cleaning the glass, remember:

• Do not remove the glass when hot. Allow glass to

cool before removal.

• NEVER use abrasive materials.

• Keep children and pets a safe distance away.

• Never operate the ﬁ replace without the glass door

properly secured.

• Never operate the ﬁ replace if the glass is broken.

• Replace any glass that is chipped, cracked, or broken.

Replacement glass door assemblies MUST be supplied by the ﬁ replace manufacturer – No substitute materi-

als may be used.

• Handle glass door with care to avoid striking or scratch-

ing it on hard objects.

To clean glass door, follow “Glass Removal” procedure outlined in the Final Installation section. Film deposit on the inside of the glass should be cleaned off using a nontoxic, non-corrosive, non-abrasive, mild-cleaning solution. Simply apply an adequate amount to the glass and wipe off with a damp cloth. After all maintenance has been completed, re-install glass door.

LOGS

Leave logs installed in the ﬁ replace for cleaning. Vacuum surface of the logs with a brush attachment. If logs must be removed for cleaning, handle carefully by holding gently at each end. Gloves are recommended to prevent skin irritation from ceramic ﬁ bers. If skin becomes irritated, wash gently with soap and water. Vacuum surface of logs with brush attachment or brush logs with a soft bristle brush (i.e. clean, dry paintbrush). To place logs back in the ﬁ re- place, see “Log Placement” found in the Final Installation section.

NOTE: Do not use ﬂ uids to clean ceramic ﬁ ber logs.

ROCK WOOL

Replace or add rock wool as required following installation instructions in the Final Installation section of this manual.

20306750

Page 50

Designer Series Direct Vent Gas Fireplace

SIGNATURE COMMAND SYSTEM

TROUBLESHOOTING

OPERATION

Install batteries and/or plug in the AC board

Flip the master switch (rocker switch) to the ON position

After the beep

Press the ON button on the Command Center

FAULT

No beep in about 8 seconds

No beep or no sound from the valve indicating pilot solenoid open

No sparking on the pilot

Make sure Command Center and the control board are connected by a 2 feet or 15 feet cable

Check NG/LP conversion cap and control board connections

Check pilot connections

DIAGNOSIS

Using battery?

Check valve connections

Check grounding

Battery polarity wrong?

Battery voltage low?

AC plug is plugged to AC mains?

The 5-pin connector on the AC board broken or bent?

LED on the Command Center does not show solid green?

Check power supply (go through )

Go through

ACTION

Re-install batteries

Change batteries

Plug the AC plug to AC mains

Repair or replace the AC Board

Replace the AC Board

Replace the Control Board or Command Center

Sparking is happening elsewhere (under the pilot), re-install/replace the pilot

Sparking doesn’t continue

Pilot doesn’t light

Main burner doesn’t light

The Control Board is having interference from the surrounding metal (Ground)

Check gas supply

Go through

The sensor on the pilot is not in the flame (pilot flame too small)?

Re-install the Control Board, move it around or change the Control Board

Sparking is not in the

path of gas flow, adjust sparker position or replace the pilot

Adjust sensor position or replace the pilot

20306750

Page 51

REPLACEMENT PARTS

Designer Series Direct Vent Gas Fireplace

FIREBOX COMPONENTS

Item Description

1. Glass Frame Assembly 2 2 1 20302401

2. Access Panel 2 2 1 20302126

3. Glass Frame Assembly, Short -- 1 1 20302151

4. Access Panel, Short -- 1 1 20302127

5. Grate 1 1 1 20301124

6. Large Safety Barrier Assembly 2 2 1 36CSBDL

7. Small Safety Barrier Assemby -- 1 1 36CSBDS Junction Box Assembly (not shown) 1 1 1 26D2128

Qty.

CR/CL

Qty.

Designer

LDV Part No.

20306750

Page 52

Designer Series Direct Vent Gas Fireplace

SIGNATURE COMMAND SYSTEM

REPLACEMENT PARTS

20306750

Page 53

REPLACEMENT PARTS

Designer Series Direct Vent Gas Fireplace

SIGNATURE COMMAND SYSTEM

Item Description Qty. Designer Natural Designer LP

1. Burner Assy 1 20302188 20302188

2. Venturi Gasket 1 45D0032

3. Venturi Assy 1 69D1119

4. Injector 1 70D0064 20H3153

5. Tube, Union to Venturi 1 20302009 20302009

6. Fitting Brass - Union 5/16 Compression 1 37D0713 37D0713

7. Tube, Elbow to Union 1 20302008 20302008

8. Fitting, 5/16 x 3/8 Brass Male 1 11V0313 11V0313

9. Valve SCS 1 80D0001

10. Bolt M5-.8 x 8 mm 1 20H0108 20H0108

11. Flexline, 18" w/ Shutoff Valve 1 69D0030 69D0030

12. Pilot SCS 1 80D0006

13. Grommet 1 73D0189 73D0189

14. Sealant 1 28D0149 28D0149

15. Control Board SCS 1 80D0018 80D0019

16. Command Center SCS 1 80D0005 80D0005

17. Wire, CC/CB 24" SCS 1 80D0008 80D0008

18. Wire, Valve/control Board SCS 1 80D0010 80D0010

Accessories

SCS Blower Kit (1 blower) 1 BLOTSTSC A/C Module SCS (Opt. blower, lights, & aux. control) 1 SCSACM Blower T-Stat w/speed control (1 blower) 1 BLOTDL SCS Wall Extension Kit (15' Wire, Rough-in Box, Wall Cover) 1 SCSWEK Blower T-Stat w/speed control (2 blowers) 1 BLOTBLDV

NOTE: TSFSC must be used with SCS A/C Module to control lights, blower & aux.

Fuel Conversion Kits - Signature Command System Natural Gas to LP

STLDVCKPS

LP to Natural Gas

STLDVCKNS

20306750

Page 54

Designer Series Direct Vent Gas Fireplace

REPLACEMENT PARTS

LOGS

Item Description Qty. Designer LDV

1. Log #1 1 20302432

2. Log #2 1 20302433

3. Log #3 1 20302434

4. Log #4 1 20302435

5. Log #5 1 20302436

BRICK

Traditional Brick

Ref. Description Cottage Red Olde English Vintage Brown

1. End Wall, Traditional 20302517 -- --

2. Long Wall, Traditional 20302518 -- --

3. End Wall, Herringbone -- 20302519 20302521

4. Long Wall, Herringbone -- 20302520 20302522

Herringbone Brick

20306750

Page 55

REPLACEMENT PARTS VENT COMPONENTS

Designer Series Direct Vent Gas Fireplace

HOT

20306750

Page 56

Designer Series Direct Vent Gas Fireplace

VENT COMPONENTS FOR 4" X 65⁄8"

REPLACEMENT PARTS

Current

Duravent

Qty./

Item

Box Description

1 1 Thru-roof Flexible Pipe Termination Kit with ﬂ ex adapter

24" rigid pipe, roof support 4" x 6

1 1 Horizontal Square Termination Cap with built-in

vinyl siding standoff, heat deﬂ ector and ﬁ restop 1 1 Square Horizontal Termination Cap 46DVA-HC 985 4DT-HC 1 1 Round Horizontal Termination Cap 46DVS-HRCS -- -1 1 Sconce Termination Cap (aluminum) 46DVA-HSC -- -2 1 Low-Proﬁ le Vertical Termination Cap 46DVA-VC 980 Note 3 6 6" Pipe Length (galvanized) 46DVA-06 908 4DT-06 3 6 9" Pipe Length (galvanized) 46DVA-09 907 4DT-09 3 6 12" Pipe Length (galvanized) 46DVA-12 906 4DT-1 3 6 24" Pipe Length (galvanized) 46DVA-24 904 4DT-4 3 6 36" Pipe Length (galvanized) 46DVA-36 903 4DT-36 3 6 48" Pipe Length (galvanized) 46DVA-48 902 4DT-48 468 4 6 16" Pipe Extension (galvanized) 46DVA-16A -- 4DT-AJ14 5 6 45° Elbow (galvanized) 46DVA-E45 945 4DT-EL45 6 6 90° Elbow (galvanized) 46DVA-E90 990 4DT-EL90 7 6 Adjustable Roof Flashing 0/12 - 6/12 46DVA-F6 943 4DT-AF6 8 6 Storm Collar 46DVA-SC 953 4DT-SC 9 6 1" Firestop 46DVA-FS 963 4DT-FS 9 6 3" Firestop FS3 -- -10 1 Vinyl Siding Standoff 46DVA-VSS 950 4DT-VS 11 1 Restrictor Disk 45D0551 45D0551 --

⁄2" Pipe Extension (galvanized) 46DVA-08A -- 4DT-AJ

1 Attic Insulation Shield 46DVA-IS -- -6 Steep Roof Flashing 7/12 - 12/12 46DVA-F12 943S -8 Horizontal Termination with 1" ﬁ restop BHRT/8 -- -- 8 Flex Adapter Starter DVFA/8 -- --

⁄8" and termination cap

or VCG

Part No.

TRFK -- --

BHRTK BHRTK --

Old

Duravent

or VCG

Part No.

Selkirk

Part No.

NOTE: This termination is not recommended for use with the

Designer Series Fireplaces.

20306750

Page 57

VENTING COMPONENTS

VENT COMPONENTS FOR 5" X 8"

Designer Series Direct Vent Gas Fireplace

Current

Duravent

Qty./

Item

1 1 Horizontal Termination Cap w/Built-in Vinyl Siding

1 1 Horizontal Termination Cap Built-In Vinyl Siding Stand-

1 8 Horizontal Termination w/ 1" Firestop BHR58T/8 1 1 Horizontal High Wind Termination Cap 58DVA-HC 1285 5DT-HC -1 1 Horizontal Temination Cap 5DHT 2 1 V ertical Termination 58DV A-VC 1280 Note Note 3 4 6" Pipe Length 58DVA-06 1208 5DT-06 5D6 3 4 9" Pipe Length 58DVA-09 1207 5DT-09 3 4 12" Pipe Length 58DVA-12 1206 5DT-12 5D12 3 4 24" Pipe Length 58DVA-24 1204 5DT-24 5D24 3 4 36" Pipe Length 58DVA-36 1203 5DT-36 5D36 3 4 48" Pipe Length 58DVA-48 1202 5DT-48 5D48 4 4 81/2" Pipe Extension 58DVA-08A -- 5DT-AJ 4 4 16" Pipe Extension 58DVA-16A -- -5 4 45° Elbow 58DVA-E45 1245 5DT-EL45 5D456 5 4 45° Swivel Elbow -- -- 5DT-EL45 6 4 90° Elbow 58DVA-E90 1290 5DT-EL90S 5D906 6 4 90° Swivel Elbow -- 1290G 5DT-EL90S 7 6 Flashing, 0/12 to 6/12 Roof Pitch 58DVA-F6 1243 5DT-AF6 5DF 7 Steep Roof Flashing 58DVA-F12 1243S -8 6 Storm Collar 58DVA-SC 1253 5DT-SC 5DSC 9 4 Firestop 58DVA-FS 1263 5DT-FS 5DFS 9 3" Firestop FS38 FS38 -10 1 Vinyl Siding Standoff 58DVA-VSS 1250 5DT-VS 5DVS 11 Attic Insulation Shield (not shown) 58DVA-IS -- -12 8 Flex Adapter Starter (not shown) DVFF8A/8 -- -13 1 Reducer - 5 x 8 to 4 x 65/8 (not shown) 1222DA 1222DA --

Box Description

Standoff Heat Deﬂ ector, Firestop, and Adjustable Pipe 11" to 14

off, Heat Deﬂ ector, Firestop, 90° Elbow and Adjustable Pipe 11" to 14

off, Heat Deﬂ ector, Firestop, Flexible Pipe 2-" to 48", Adapter

⁄8"

or VCG

Part No.

-- BHR58TK9 -- --

-- BHS58TK -- --

Old

Duravent

or VCG

Part No.

BHSF58TK

Selkirk

Part No.

Metal-Fab

Part No.

NOTE: This termination is not recommended for use with the

Designer Series Fireplaces.

For more information about, or instructions for, the venting components referenced above, please contact the component manufacturer: Selkirk Corporation: www. selkirkcorp.com or 800-992-8368

Duravent: www. duravent.com or 800-835-4429 Metal-Fab, Inc.: www.metal-fabinc.com or 316-943-2351

20306750

Page 58

Designer Series Direct Vent Gas Fireplace

584F

VENTING COMPONENTS

HORIZONTAL VENTING - 4" x 7"

Description Model Number Horizontal Vent Termination Kits Rear Vent Hot Touch Termination Kit w/ 10" to 16" 7TBRHTK

Adjustable Termination Pipe, Firestop, and Hot Touch Termination w/ Siding Shield

Up and Out Side Wall Termination Kit w/ 10" to 16" 7TDVSCTK Adjustable Termination Pipe, 90° Elbow, Firestop, and Cool Touch Termination w/ Siding Shield

Rear Vent Cool Touch Termination w/ Siding Shield for 7TRVCT/8 Straight-out Applications and Firestop - 8 pack

Rear Vent Hot Touch Termination w/ Siding Shield for 7TRVHT/8 Straight-out Applications and Firestop - 8 pack

Termination Guard for 7" T.L. Rear Vent Hot Touch 7TRVTG Terminations 97TRVT/7TSVKT)

Snorkel Termination 7TDVSNORK 7" T.L. DVRTSB Termination Screen Guard 7TBSG Up and Out Starter Kit w/ 40" Flex Pipe, Firestop, Cool 7FDVSCTK

Touch Termination w/ Siding Shield, and 2 ea. Clamp Bands

Twist Lock Pipe 20" Termination Pipe - 8 pack 7TDVP20/8 10" - 16" Adjustable Termination Pipe - 4 pack 7TDVPA/4 12" - 18" Adjustable Vent Length 7TDVP1218 35" - 64" Adjustable Vent Length 7TDVP3564 8" Vent Pipe - 4 pack 7TDVP8/4 12" Vent Pipe - 4 pack 7TDVP12/4 24" Vent Pipe - 4 pack 7TDVP24/4 36" Vent Pipe 7TDVP36 36" Vent Pipe - 30 pack 7TDVP36/30 48" Vent Pipe 7TDVP48 48" Vent Pipe - 30 pack 7TDVP48/30 5" x 8" to 4" x 7" Adapter 7TDVP58 Flex Adapter Starter Kit DVFFA/8 Twist Lock Elbows 45° Elbow for Vertical/Horizontal Offset 7TDV45 45° Elbow for Vertical Offsets - 8 pack 7TDV45/8 90° Elbow for Vertical/Horizontal Offset 7TDV90 90° Elbow for Vertical/Horizontal Offset - 8 pack 7TDV90/8

Shields and Supports 1" Firestop 7DV1FS 3" Firestop 7DV3FS 1" Attic Insulation Shield 7DV1AIS Combination Horizontal Offset/Roof Support 7DVCS

20306750

Page 59

VENTING COMPONENTS

584F

Designer Series Direct Vent Gas Fireplace

VERTICAL VENTING - 4" x 7"

Description Model Number Vertical Vent Termination Kits Vertical Vent Termination w/ Storm Collar 7TDVSKV

(ﬂ ashing NOT included) Vertical Vent Termination w/ Storm Collar - 8 pack 7TDVSKV/8

(ﬂ ashing NOT included) Vertical Vent Termination w/ 1/12 - 6/12 Flashing, Storm 7TDVSKVA*

Collar and Ceiling Support Kit Vertical Vent Termination w/ 6/12 - 12/12 Flashing, 7TDVSKVB*

Storm Collar and Ceiling Support Kit Vertical Vent Termination w/ Flat Flashing, Storm Collar 7TDVSKVF*

and Ceiling Support Kit

Twist Lock Pipe 20" Rigid Pipe - single pack 7TDVP20 30" Flex Pipe - single pack 7FDVP30 12" - 18" Adjustable Vent Length 7TDVP1218 35" - 64" Adjustable Vent Length 7TDVP3564 8" Vent Pipe - 4 pack 7TDVP8/4 12" Vent Pipe - 4 pack 7TDVP12/4 24" Vent Pipe - 4 pack 7TDVP24/4 36" Vent Pipe 7TDVP36 36" Vent Pipe - 30 pack 7TDVP36/30 48" Vent Pipe 7TDVP48 48" Vent Pipe - 30 pack 7TDVP48/30 5" x 8" to 4" x 7" Adapter 7TDVP58 Flex Adapter Starter Kit DVFFA/8 Twist Lock Elbows 45° Elbow for Vertical/Horizontal Offset 7TDV45 45° Elbow for Vertical Offsets - 8 pack 7TDV45/8 90° Elbow for Vertical/Horizontal Offset 7TDV90 90° Elbow for Vertical/Horizontal Offset - 8 pack 7TDV90/8

Shields and Supports 1" Firestop 7DV1FS 1" Attic Insulation Shield 7DV1AIS Combination Horizontal Offset/Roof Support 7DVCS

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MASSACHUSETTS RESIDENTS ONLY Please read and follow these special requirements

NOTE REGARDING VENTED PRODUCTS

This product must be installed by a licensed plumber or gas ﬁ tter when installed within the Commonwealth of Massachusetts.

Any residence with a direct vent product must have a carbon monoxide (CO) detector installed in the residence.

Installation of the ﬁ replace or vented gas log in the State of Massachusetts requires the damper to be permanently removed or welded in the fully open position.

In addition, a naturally vented gas log may not be installed in a bedroom or bathroom in the State of Massachusetts.

Flex line installation must not exceed 36 inches and must have a T shutoff valve.

NOTE REGARDING VENT FREE PRODUCTS

This product must be installed by a licensed plumber or gas ﬁ tter when installed within the Commonwealth of Massachusetts.

In addition, vent free products may not be installed in a bedroom or bathroom regardless of size or type in the State of Massachusetts.

Flex line installation must not exceed 36 inches and must have a T shutoff valve.

CARBON MONOXIDE DETECTOR REQUIREMENTS

(2) Revise 10.8.3 by adding the following additional requirements:

(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above ﬁ nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisﬁ ed:

1. Installation of carbon monoxide detectors. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas ﬁ tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the ﬂ oor level where the gas equipment is to be installed. In addition, the installing plumber or gas ﬁ tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualiﬁ ed licensed professionals for the installation of hard wired carbon monoxide detectors

a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent ﬂ oor level.

b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

2. Approved Carbon Monoxide Detectors. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certiﬁ ed.

3. Signage. A metal or plastic identiﬁ cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”

4. Inspection. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

(b) Exemptions: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

(c) Manufacturer requirements — Gas Equipment Venting System Provided. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) Manufacturer requirements — Gas Equipment Venting System Not Provided. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ﬂ ue gases, but identiﬁ es “special venting systems,” the following requirements shall be satisﬁ ed by the manufacturer:

1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and

2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design

VENTING COMPONENTS

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LIMITED LIFETIME WARRANTY POLICY

LIFETIME WARRANTY

The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber and Heat Exchanger.

FIVE YEAR WARRANTY

The following components are warranted ﬁ ve (5) years to the original owner, subject of proof of purchase: Ceramic Fiber Logs.

BASIC WARRANTY

Vermont Castings Group warrants the components and materials in your gas appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the components manufactured by Vermont Castings Group in the appliance are found to be defective in materials or workmanship, Vermont Castings Group will, at its option, replace or repair the defective components at no charge to the original owner. Vermont Castings Group will also pay for reasonable labor costs incurred in replacing or repairing such components for a period of two years from date of installation. Any products presented for warranty repair must be accompanied by a dated proof of purchase.

This Limited Lifetime Warranty will be void if the appliance in not installed by a qualiﬁ ed installer in accor- dance with the installation instructions. The Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance, and does not extend to (1) ﬁ rebox/burner assembly damage by accident, neglect, misuse, abuse, alterations, negligence of others, including the installation thereof by unqualiﬁ ed installers, (2) the costs of removal, re-installation or transportation of defective parts on the appliance, or (3) incidental or consequential damage. All service work must be performed by an authorized service representative.

This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchantability of ﬁ tness for purpose and of all other obligations or liabilities. Vermont Castings Group does not assume for it any other obligations or liabilities in connection with sale or use of the appliance. It states that do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect damage, those limitations of exclusions may not apply to you. You may also have additional rights not covered in the Limited Lifetime Warranty.

Vermont Castings Group reserves the right to investigate any and all the claims against the Limited Lifetime Warranty and decide upon method of settlement.

IF WARRANTY SERVICE IS NEEDED:

1. Contact your supplier. Make sure you have your warranty, your sales receipt and the model/ serial number of your Vermont Castings Group product.

2. DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.

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Designer Series Direct Vent Gas Fireplace

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Based on CSA P.4.1-09

EFFICIENCY RATINGS

ENERGUIDE RATINGS

FIREPLACE EFFICIENCY

MODEL

Natural Gas 69.7 67.0

Liquid Propane (LP) 79.4 68.3

PERCENTAGE

(AFUE PERCENTAGE)

D.O.E.

149 Cleveland Drive • Paris, Kentucky 40361

www.vermontcastingsgroup.com

Vermont Castings STLDVPNSC, CRLDVPNSC, PFLDVPPSC, CRLDVPPSC, CLLDVPNSC Installation And Operating Instructions Manual

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