Vermont Castings LSTF36, LPF36, LRF36, LLF36, 36STFL Installation Instructions Manual

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Thermostatic Blower Installation Instructions Model: BLOTDL
Before You Start
This instruction sheet is ONLY for models listed below. Carefully inspect the contents for shipping damage. If any parts are missing or damaged, immediately inform the dealer from whom you purchased the part.
Models: LSTF36, LPF36, LRF36, LLF36, 36STFL, 36PFL, 36RFL, 36LFL, (ST, CL, CR, PF)LDV
Kit Contents:
(1) Blower Assembly (4) Screws #14 x 3/4 (2) Screws #8 x 1/2 (1) Power Cord (1) Speed Control (1) Speed Control Mounting Bracket (2) Wire Ties (1) Gasket (2) High Temperature Wire (4) Rubber Grommets (1) Thermostatic Sensor (Large screw-in style) (1) Thermostatic Sensor (Small snap-in style) Tools Required: Phillips screwdriver, Small jeweler’s style screwdriver
Before installing the blower, turn off the replace and allow to cool. Only a qualied service person should service and repair the replace. A qualied service person should connect and disconnect the replace to gas supply. Follow all local codes.
WARNING
Electrical Grounding Instructions:
This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a prop­erly grounded three prong receptacle.
WARNING
Electrical connections should only be performed by a qualied licensed electrician. Main power supply must be turned off before connecting fans to the main electrical power supply or performing service.
CAUTION
IMPORTANT: Always check local building codes. This
installation must comply with local regulations as well as the National Electric Code.
Installation Instructions
Wiring
1. Before installing the blower, wire the receptacle into an electrical circuit. This should be done before framing the replace. Wire with minimum 60° C wire in accordance with prevailing codes.
2. Remove the external junction box cover by removing the screw from the left side of the outside rebox wall. Junction box was installed at the factory.
3. The junction box cover has a factory installed “romex” style strain relief connector. After connecting the wires, route the wire leads through this connector. Refer to the wiring diagram in Figure 1.
Junction Box
Figure 1 Junction Box Wiring Diagram
120V AC 60Hz
Factory Supplied
Not Supplied
79D0009 1/13 Rev. 3
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Installation Instructions - (LF,FL)
NOTE: The blower can be installed through the end access panel at time of replace installation before framing.
1. Disconnect gas line and remove burner and logs.
2. Remove brick wall(s) and hearth oor. Figure 3
3. Remove blower access/mounting plate. Figure 3
4. Mount the blower to the mounting plate by using the four (4) rub­ber grommets between the blower and plate. Attach with four (4) #14 x 3/4 screws. Figure 5. NOTE: The blower may be mounted on either side of unit according to which side the air is to be discharged.
Install Thermal Sensor
NOTE: There are two (2) thermal sensors packed with this kit. Be
sure to install the correct sensor. Figure 6
1. Remove the thermal sensor plate located inside at top of re­place on the air channel. Figure 4
2. Route the two (2) thermal sensor wires down through the air channel to the bottom blower compartment of the unit. Align the thermal sensor and attach to the sensor mounting plate with screws provided. After the sensor is mounted reinstall the mounting plate with the screws previously removed. Figure 4
Attach Speed Control
1. Slide the speed control knob through slot from under the blower compartment. Align mounting holes in side panel to mounting bracket. Use two (2) #8 x 1/2 screws to attach. Figure 5
2. Connect wiring according to the wiring diagram. Figure 2
WARNING: It is important to wire tie the loose wires and arrange
the wiring harness neatly so the wires cannot come in contact with blower fan blades.
3. Plug power cord into junction box.
4. Reinstall blower access panel/mounting plate with blowers in­stalled.
5. Reinstall brick, burner and logs in reverse order of removal.
6. To operate blower, turn replace ON. Turn the knob on the speed control clockwise. The blower should be operating at the highest speed within 10 min­utes. Continue to turn the knob until it reaches the desired speed. If the low speed is set too low, it can be adjusted. Figure 6
KT1353
Figure 2 ­Brick Removal
2
Speed Control
Figure 3 ­Speed Control Installation
Blower
Blower Access / Mounting Plate
KT1354
79D0009
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BLACKBLACKWHITE
GREEN
BLACK BLACK
WHITE
Receptacle
Junction
Box
120VAC
Speed Control
Thermal Sensor Plate
Figure 4 ­Thermal Sensor Installation
Thermal Sensor
KT1355
79D0009
Figure 5 ­Blower Wiring Diagram
Adjustment Screw
KT506
Figure 6 ­Location of Low Speed Setting Adjustment Screw
FP2675
3
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Installation Instructions - LDV (ST, CL, CR, PF)
NOTE: At the time of replace installation (before fram-
ing), the blowers can be installed through the end access panel. Figure 7
1. Remove the lower access panel by pulling up and
away from unit.
2. Remove the glass frame by releasing the three (3)
latches below the rebox opening. Lift glass frame up and away from unit.
3. Remove logs and grate.
4. Remove wall brick panels if installed and metal false
hearth oor.
5. Remove the four (4) screws, one in each corner of the
end cover panel at the end closest to the pilot. Figure
7
area and mount the speed control by rst removing the knob, wall bracket and nut. Slide the control stem through the hole and secure with the nut and replace the knob. Figure 8
Figure 8 ­Speed Control
10. Install Thermal Sensor: NOTE: There are two (2) thermal sensors packed in
this kit. Be sure to install the correct sensor. Figure 9
The sensor holding clip is located behind the square
plate on the end wall closest to the pilot. There is one on each side. Choose the one on the same side as the speed control. Remove the two (2) outer screws hold­ing the plate and remove from wall. Replace gasket if needed with new gasket provided. Slide the thermal sensor into the clip until it snaps in place. Make sure the terminals on the thermal sensor are perpendicular to the clip. Figure 9. Route the two (2) sensor wires down through the blower air channel to the lower ac­cess area. Reattach the sensor plate to wall.
Figure 7
6. Remove the blower mounting bracket from under the
oor of replace by removing the two (2) screws in the oor for each bracket. Figure 7
7. Mount the blower to the mounting bracket with the #14
x 3/4 screws provided. Figure 7. NOTE: The blower may be mounted on either side of unit according to which side the air is to be discharge.
8. Slide the blower mounting brackets with blower in-
stalled through the access door or before framing in the replace, through the end access panel. Reas­semble blower mounting bracket with the screws re­moved.
9. Attach the Speed Control: Bend one of the mount-
ing tabs up 90° on the oor of the replace access
4
Clip
Thermal Sensor
Figure 9 ­Thermal Sensor Installation
11. Connect wiring according to the wiring diagram shown in Figure 5.
WARNING: It is important to wire tie loose wires and ar­range the wiring harness neatly so the wires cannot come in contact with blower fan blades.
12. Plug the power cord to the junction box.
13. Reinstall end cover wall, false hearth oor, rebrick, grate, logs and glass in reverse order of removal.
14. To operate the blower, turn replace ON. Turn the knob on the speed control clockwise. The blower should be operating at the highest speed within 10 minutes. Continue to turn the knob until it reaches the desired speed. If the low setting is set too low, it can be adjusted. Figure 6
Vermont Castings Group
149 Cleveland Drive • Paris, Kentucky 40361
www.vermontcastingsgroup.com
79D0009
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