PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF
LIFE.
FOR YOUR SAFETY
Installation and service must
be performed by a qualified
installer, service agency or
the gas supplier.
Vermont Castings, Majestic Products: DVR33
Rear Vented
Direct Vent Gas Fireplace
Model:
DVR33
WHAT TO DO IF YOU SMELL
GAS:
• Do not try to light any
appliance.
• Do not touch any electric
switch; do not use any phone in
your building.
• Immediately call your gas
supplier from your neighbor's
phone. Follow the gas suppliers
instructions.
• If you cannot reach your gas
supplier call the fire
department.
DO NOT STORE
OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS
AND LIQUIDS IN THE VICINITY
OF THIS OR ANY OTHER
APPLIANCE.
This gas appliance should be installed by a qualified installer
in accordance with local building codes and with current CSA-B149.1 Installation codes for Gas Burning Appliances and
Equipment. If the unit is being installed in a mobile home, the
installation should comply with the current CAN/CSA Z 240.4
code. For U.S.A. Installations follow local codes and/or the
current National Fuel Gas Code. ANSI Z223.1.
FOR SAFE INSTALLATION AND OPERATION
PLEASE NOTE THE FOLLOWING:
1. This fireplace gives off high temperatures and
should be located out of high traffic areas and away
from furniture and draperies.
2. Children and adults should be alerted to the hazards
of the high surface temperatures of this fireplace,
and should stay away to avoid burns or ignition of
clothing.
3. Children should be carefully supervised when in the
same room as your fireplace.
4. Under no circumstances should this fireplace be
modified. Parts removed for servicing should be
replaced prior to operating this fireplace again.
5. Installation and any repairs to this fireplace must be
performed by a qualified installer, service agency or
gas supplier. A professional service person should
be contacted to inspect this fireplace annually. Make
it a practice to have all of your gas fireplaces
checked annually. More frequent cleaning may be
required due to excess lint and dust from carpeting,
bedding material, etc.
6. Control compartments, burners and air passages in
this fireplace should be kept clean and free of dust
and lint. Make sure the gas valve and pilot light are
turned off before you attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace
should be checked at least once a year and if
needed your venting system should be cleaned.
8. Keep the area around your fireplace clear of combustible materials, gasoline and other flammable
vapor and liquids. This fireplace should not be used
as a drying rack for clothing, nor should Christmas
stocking or decorations be hung in the area of it.
9. Under no circumstances should any solid fuels
(wood, coal, paper or cardboard etc.) be used in this
fireplace.
10. The flow of combustion and ventilation air must not
be obstructed in any way.
11. When fireplace is installed directly on carpeting, vinyl
tile or any combustible material other than wood, this
fireplace must be installed on a metal or wood panel
extending the full width and depth of the fireplace.
12. This fireplace requires adequate ventilation and
combustion air to operate properly.
13. This fireplace must not be connected to a chimney
flue serving a separate solid fuel burning fireplace.
14. When the fireplace is not in use it is recommended
that the gas valve be left in the OFF position.
Vermont Castings, Majestic Products: DVR33
PROPOSITION 65 WARNING
Fuels used in gas, wood-burning or oil fired appliances,
and the products of combustion of such fuels, contain
chemicals known to the State of California to cause
cancer, birth defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6
This appliance may be installed in an aftermarket,
permanently located, manufactured home, or
mobile home where not prohibited by local codes.
This appliance is only for use with type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases,
unless a certified kit is used.
IMPORTANT: PLEASE READ THE FOLLOWING CAREFULLY
Remove any plastic from trim parts before turning the
fireplace On.
It is normal for fireplaces fabricated of steel to give off some
expansion and/ or contraction noises during the start up or
cool down cycle. Similar noises are found with your furnace
heat exchanger or car engine.
It is not unusual for a Vermont Castings, Majestic Products
gas fireplace to give off some odor the first time it is burned.
This is due to the manufacturing process.
Please open all windows to ensure your room
is well ventilated.
It is recommended that you burn your fireplace for at least
ten (10) hours the first time you use it. If the optional fan kit
has been installed, place the fan switch in the “Off” position
during this time.
Locating Your Fireplace
E
Y
D
Y
F
Fig. 1 Locating Your Gas Fireplace
A) Flat on wallB) Cross cornerC) Island
D) Room divider
Notes (Fig. 1):
When you install your Vermont Castings, Majestic Products fireplace in
*
(D) Room divider or (E) Flat on wall corner positions, a minimum of (Y),
6 in. (153 mm) clearance must be maintained from the perpendicular
wall and the front side edge of the fireplace.
Island (C) and Room Divider (D) installation is possible if the horizontal
**
portion of the vent system (X) does not exceed 20 ft. (610 cm). See
details in Venting Section.
*/**
A
C
X
B
X
B
LU584-R
**
E) Flat on wall corner*F) Chase installation
Y) 6 in. minimum
10004920
3
Vermont Castings, Majestic Products: DVR33
Fireplace Dimensions
Rough
Opening
Depth
C
L
S
E
4" Dia.
7" Dia.
(102mm)
(178mm)
L
¹⁄₂"
(13mm)
N
L
M
G
Rough
Opening
Height
B
Electrical
Access
-
U
2"
(52mm)
Fig. 2 Fireplace specifications and framing dimensions.
Appliance Dimensions
A33”838 mm
B28
C16
D31”787 mm
E22
F11
G14
H24
I 5”127 mm
J7
K8
R31”787 mm
S16
T19
U8”208 mm
Concentric sections of DV Vent1” (25 mm)
Non-concentric sections of DV Vent
Sides and bottom1” (25 mm)
Top2” (50 mm)
Mantels
The height that a combustible mantel is fitted above
the fireplace is dependent on the depth of the mantel.
This also applies to the distance between the mantel
leg (if so fitted) and the fireplace. Refer to Fig. 4a and
Fig. 4b, and the Mantel Charts below for the correct
mounting height and widths.
The distances and reference points are not affected by
the fitting of a bay window front trim kit.
Noncombustible mantels and legs may be installed at
any height and width around the appliance.
To prevent discoloration, use only heat-resistant paint
or lacquer to finish the mantel.
V 10" (254 mm) A 17" (432 mm)
W 8" (203 mm) B 15" (381 mm)
X 6" (152 mm) C 13" (330 mm)
Y 4" (101 mm) D 11" (279 mm)
Z 2" ( 50 mm ) E 9" (229 mm)
Fig. 4a Combustible mantel leg minimum installation
10004920
Hearth
A hearth is not mandatory, but is recommended for
aesthetic purposes. We recommend using a
noncombustible hearth which projects out 12”
(305 mm) or more from the front of the fireplace.
Cold climate installation recommendation:
When installing this unit against a
noninsulated exterior wall or chase,
it is mandatory that the outer walls be
insulated to conform to applicable
insulation codes.
CFM174
5
Vermont Castings, Majestic Products: DVR33
Framing and Finishing
Check fireplace to make sure it is
levelled and properly positioned.
1. Choose the unit location.
2. Place the unit into position and secure it to the floor
with 1.5” (38 mm) screws, or nails. The holes to
secure the unit to floor are located just behind the
access door grille on the left and right side of the
unit.
3. Frame in the fireplace with a header across the top.
It is important to allow for the finished wall face
when setting the depth of the frame.
4. Attach the fireplace to the frame using the adjustable
frame drywall strips (located behind the access
door for shipping). Preset the depth to suit the
facing material of the wall. The strips are adjustable
to 1/2” (13 mm), 5/8” (16 mm), or 3/4” (19 mm).
(Fig. 5)
5. Screw through the slotted holes in the drywall strip
and into predrilled holes in fireplace side. Measure
from face of fireplace to the face of the drywall strip to
confirm the final depth.
Final Finishing
Noncombustible materials such as brick or tile may be
extended over the edges of the face of the appliance.
DO NOT cover the window frame assembly, any
vent, louvre assembly top or louvre assembly
bottom.
If a Trim Kit is going to be installed on the fireplace, the
brick or tile will have to be installed flush with the edges
of the appliance.
Gas Specifications
Max.Min.
InputInput
ModelFuelGas ControlBTU/hBTU/h
DVR33RNNatMillivolt20,00014,000
DVR33RPPropMillivolt20,00015,000
DVR33ENNa t24 V Hi/Lo20,00014,000
DVR33EPPr op24 V Hi/Lo20,00015,000
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to
4,500 feet (1,370 m) above sea level.
For elevations above 4,500 feet (1,370 m) in USA,
installations must be in accordance with the
current ANSI Z223.1 and/or local codes having
jurisdiction.
In Canada, please consult provincial and/or local
authorities having jurisdiction for installations at
elevations above 4,500 feet (1,370 m).
6
10004920
Vermont Castings, Majestic Products: DVR33
Gas Line Installation
When purging the gas lines, the front
glass must be removed.
The gas pipeline can be brought in through the side of
the fireplace as well as the bottom. Knockouts are
provided on the bottom behind the valve to allow for the
gas pipe installation and testing of any gas connection.
It is most convenient to bring the gas line in from the
rear right side of the valve as this allows fan installation
or removal without disconnecting the gas line.
The gas line connection can be made with properly
tinned 3/8” copper tubing, 3/8” rigid pipe or an approved flex connector. Since some municipalities have
additional local codes, it is always best to consult your
local authority and the CSA-B149.1 installation codes.
For USA installations consult the current National Fuel
Gas Code, ANSI Z223.1.
1/2" GAS SUPPLY
1/2" NPTx 1/2" FLARE SHUT-OFF VALVE
3/8" FLEX LINE
(FROM VALVE)
Remote ON/OFF Switch Installation
Do not wire the remote ON/OFF wall
switch for this gas appliance into a 120 V
power supply .
1. Thread the wiring through the electrical knockout
located on either side of the unit. Take care not to
cut the wire or insulation on metal edges. Ensure the
wire is secured and protected from possible damage. Run one end of the gas control valve and the
other end to the conveniently located wall switch.
2. Attach the wire to the ON/OFF switch and install the
switch into the receptacle box. Attach the cover plate
to the switch.
3. Connect the wire to the gas control valve (Fig. 7).
Remote
ON/OFF
Switch
TPTH
TP
TH
FP297a
Fig. 6 Typical gas supply installation.
Always check for gas leaks with a mild
soap and water solution applied with a
brush no larger than 1” (25 mm). Never
apply soap and water solution with a
spray bottle. Do not use an open flame
for leak testing.
Do not subject the fireplace valve to test
pressures exceeding 1/2 p.s.i. Isolate, or
disconnect this and any other gas
appliance control from the gas line when
pressure testing.
The gas control is equipped with a captured screw type
pressure test point; therefore, it is not necessary to
provide a 1/8" test point up stream of the control.
When using copper or flex connector use only approved fittings. Always provide a union when using
black iron pipe so that the gas line can be easily
disconnected for burner or fan servicing (Fig. 6). See
the gas specification for pressure details and ratings.
W584-9
Fig. 7 Remote switch wiring diagram for RN or RP models.
Alternate Switch Location
The remote switch can be installed on either side of the
access door. Mount the switch to the bracket provided
and screw the bracket to either side of the frame, using
the prepunched holes (Fig. 8).
CFM104
Fig. 8 Alternate switch location.
10004920
7
Vermont Castings, Majestic Products: DVR33
EB-1 Electrical Box
The fireplace, when installed, must be
electrically connected and grounded in
accordance with local codes or, in the
absence of local codes, with the current
CSA C22.1 Canadian Electrical Code
For USA installations, follow the local
codes and the national electrical code
ANSI/NFPA No. 70.
It is strongly suggested that EB-1
Electrical Junction Box wiring be carried
out by a licensed electrician.
Ensure that the power to the supply line
has been disconnected before
commencing this procedure.
The EB-1 electrical junction box has been supplied
standard with this model to allow for easy installation of
an optional fan kit.
To connect the EB-1 box to the house electrical supply
follow the steps below.
1. Unscrew the retaining screw from the EB-1 base
plate (Fig. 9), and remove the EB-1 assembly from
the fireplace.
2. Remove the front cover of the EB-1 box.
3
Remove the plug socket assembly from the
4. Feed the supply line in from the outside through the
cable clamp (Fig. 9).
5. Connect black wire of the power supply line to the
brass screw (polarized) of the socket assembly.
6. Connect the white wire of the power line to the
chrome screw of the socket assembly.
7. Connect the ground wire of the supply line to the
green screw of the socket assembly.
8. Refit the socket assembly back into the electrical
box and replace the cover plate. Secure the cable
with the clamp on the outside of the unit to prevent
strain on the connections.
9. The EB-1 electrical junction box is now ready to
supply power to the FK-12 or FK-24 fan kits, if so
fitted.
EB-1
box.
Inside
Electrical Box
Retaining Screw
Front of Unit
Outside
Front of Unit
FP580
Fig. 9 EB-1 receptacle.
8
10004920
Electronic Gas Control Valve
This appliance may be fitted with a Honeywell
Ignition Module.
To install the remote On/Off starter switch on
electronic ignition units (Fig. 10):
1. Thread the wiring through the holes on the side
panels of the appliance. Take care not to cut the
wire or insulation on metal edges. Route the wire
to a conveniently located receptacle box.
2. Attach the wire to the On/Off switch and install
the switch into the receptacle box.
3. Connect the White wire from the wall switch to the
Black wire from the transformer, using an approved
wire nut. Connect the Black wire from the wall
switch to the Black wire running from the #6
position of the ignition module, also using an
approved wire nut.
Vermont Castings, Majestic Products: DVR33
PILOT
HONEYWELL IGNITION MODULE
GREEN
LO
HI
NOVA SIT 822 VALVE
24V
BLUE
MV MV/VP PV GRD 24V SENSE SPARK
1 2 3 4 5 6 8 9
RED
ORANGE
ORANGE
WHITE
General Venting Information
Your fireplace is approved to be vented either through
the side wall, or vertically through the roof.
• Only venting components specifically approved
and labeled for this fireplace may be used.
• Venting terminals shall not be recessed into a wall or
siding.
• Horizontal venting must be installed on a level plane
without any incline or decline.
There must not be any obstruction such as bushes,
garden sheds, fences, decks or utility buildings within
24" from the front of the termination hood.
POWER CORD
W/FEMALE SPADE
120 VAC RTN
WHITE
BLACK
GREEN
120 VAC HOT
40VA TRANSFORMER
24 VAC HOT
BLACK
YELLOW
24 VAC RET
BLACK
OFF
WALL SWITCH
WHITE
BLACK
WHITE
10004083-Fig1
Fig. 10 Honeywell Ignition Module.
Do not locate termination hood where excessive snow
or ice build up may occur. Be sure to check vent
termination area after snow falls, and clear to prevent
accidental blockage of venting system. When using
snow blowers, make sure snow is not directed towards
vent termination area.
Location of Vent Termination
It is imperative to observe minimum
clearances (shown on the following
page) when locating vent terminations.
10004920
9
Vermont Castings, Majestic Products: DVR33
General Venting Information–Termination Location
INSIDE
CORNER DETAIL
G
V
D
E
V
A
H
N
N
B
V
L
VENT TERMINATION AIR SUPPLY INLET
V
A = Clearance above grade, veranda, porch,
deck or balcony
C
V
F
V
B
Fixed
Fixed
Closed
Closed
Operable
B
V
Operable
B
X
B
V
Fixed
Closed
V
A
B
X
J
AREA WHERE TERMINAL IS NOT PERMITTED
Canadian Installations
G
V
M
I
K
V
G
X
V
A
CFM145a
1
US Installations
2
12 in. (30 cm)12 in. (30 cm)
B = Clearance to window/door that may be opened 6 in. (15 cm) for appliances <10,000 Btuh 6 in. (15 cm) for appliances <10,000 Btuh
(3 kW); 12 in (30 cm) for appliances(3 kW); 9 in. (23 cm) for appliances
>10,000 Btuh (3 kW) and <100,000 Btuh >10,000 Btuh (3 kW) and <50,000 Btuh
(30 kW); 36 in. (91 cm) for appliances(15 kW); 12 in. (30 cm) for appliances
>100,000 Btuh (30 kW)>50,000 Btuh (15 kW)
C = Clearance to permanently closed window12 in. (305 mm) recommended to12 in. (305 mm) recommended to
D = Vertical clearance to ventilated soffit located
above the terminal within a horizontal distance 18 in. (458 mm)18 in. (458 mm)
of 2 ft. (610 mm) from the center line of the
terminal
E = Clearance to unventilated soffit12 in. (305 mm)12 in. (305 mm)
F = Clearance to outside corner(See next page.)(See next page.)
G =Clearance to inside corner(See next page.)(See next page.)
H = Clearance to each inside of center line3 ft. (91 cm) within a height of 15 ft. (4.57 m) 3 ft. (91 cm) within a height of 15 ft. (4.57 m)
extended above meter/regulator assemblyabove the meter/regulator assemblyabove the meter/regulator assembly
I = Clearance to service regulator vent outlet3 ft. (91 cm)3 ft. (91 cm)
J = Clearance to non-mechanical air supply6 in. (15 cm) for appliances <10,000 Btuh 6 in. (15 cm) for appliances <10,000 Btuh
inlet to building or the combustion air inlet(3 kW); 12 in. (30 cm) for appliances(3 kW); 9 in. (23 cm) for appliances
to any other appliance>10,000 Btuh (3 kW) and <100,000 Btuh >10,000 Btuh (3 kW) and <50,000 Btuh
(30 kW); 36 in (91 cm) for appliances(15 kW); 12 in. (30 cm) for appliances
>100,000 Btuh (30 kW)>50,000 Btuh (15 kW)
K = Clearance to a mechanical air supply inlet6 ft. (1.83 m)3 ft. (91 cm) above if within 10 ft. (3.05 m)
horizontally
L = Clearance above paved sidewalk or a7 ft. (2.13 m)†7 ft. (2.13 m)†
paved driveway located on public property
M = Clearance under veranda, porch, deck or12 in. (30 cm)‡12 in. (30 cm)‡
balcony
N = Clearance above a roof shall extend a minimum of 24” (610 mm) above the highest point when it passes through the roof
surface,
and any other obstruction within a horizontal distance of 18” (450 mm).
1 In accordance with current CSA-B149 Installation Codes.
2 In accordance with current ANSI Z223.1/NFPA 54 National Fuel Gas Codes.
† A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single-family dwellings,
and which serves both dwellings.
‡ Only permitted if veranda/porch/deck is fully open on a of minimum two sides beneath the floor.
NOTES: • Local codes or regulations may require different clearances.
• The special venting system used on Vermont Castings, Majestic Products Direct Vent Fireplaces are certified
as part of the appliance, with clearances tested and approved by the listing agency.
Fig. 11 Vent termination clearances
10
10004920
Vermont Castings, Majestic Products: DVR33
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
Outside Corner
Recessed Location
A
V
Balcony with no side wall
G =
Combustible
NonCombustible
12"(305mm)
A =
Combustible
6"(152mm)
Noncombustible
2"(50mm)
G
V
B =
Combustible
6"(152mm)
V
Noncombustible
2"(50mm)
B
Balcony with perpendicular side wall
H
V
Combustible &
NonCombustible
H = 24"(610mm)
J = 20"(508mm)
J
C
C
E
V
C = Maximum depth of 48"
(1219mm) for recessed
location.
D = Minimum width for back wall
of a recessed location.
Combustible 38"(965mm)
Noncombustible 24"(610mm)
E = Clearance from corner in
recessed location.
Combustible 6"(152mm)
Noncombustible 2"(50mm)
D
Fig. 12 Termination clearances.
General Information for Connecting Vent Pipes
Crimped End Pipes
Before joining elbows and pipes, apply a bead of high
temperature sealant to the crimped end of the elbow or
pipe.
Join the pipes using a 2” (50 mm) overlap and secure
the joints with three sheet metal screws (Fig. 13). Wipe
off excess sealant.
Canadian Installations:
The venting system must be installed in accordance
with the current CSA-B149.1 installation code.
USA Installations:
The venting system must conform to local codes and/
or the current National Fuel Code ANSI Z223.1.
Only venting components manufactured by Vermont
Castings, Majestic Products may be used in Direct
Vent systems.
CFM115
1" (25 mm) from
crimped end of pipe
Screw
CFM175
Fig. 13 Apply a bead of high temperature sealant.
10004920
11
Vermont Castings, Majestic Products: DVR33
Twist Lock Pipes
When using Vermont Castings, Majestic Products
twist-lock pipe it is not necessary to use sealant on the
joints. The only areas of the venting system that need
to be sealed with high temperature silicone sealant
are the collars on the fireplace and termination, and
the sliding joint of any telescopic vent section used in
the system.
To join twist lock pipes together, simply align the beads
of the male end with the grooves of the female end,
twisting the pipe until the flange on the female end
contacts external flange on the male end. It is recommended that you secure the joints with three (3) sheet
metal screws, however this is not mandatory with twist
lock pipe (Fig. 14).
To make it easier to assemble the joints we suggest
putting a lubricant (Vaseline or similar) on the male
end of the twist lock pipe prior to assembly.
Male End
Screw Holes
Fig. 14 Twist-Lock pipe joints.
Female End
TWL100
Rear Wall Vent Application
When installed as a rear vent unit this appliance may
be vented directly to a termination located on the rear
wall behind the appliance
• Only Vermont Castings, Majestic Productsvent-
ing components are approved to be used in these
applications (See Venting Components listedfor
different installation requirements).
• The maximum horizontal distance between the rear
of the appliance (or end of the transition elbow in a
corner application) and the outside face of the rear
wall is 20” (508 mm) (Fig. 15).
• Only one 45˚ elbow is allowed in these installations.
• The minimum clearances between any combustible
material and the vent pipe sections are:
Top2” (50 mm)
Sides1” (25 mm)
Bottom1” (25 mm)
Max. 20"
(508 mm)
Top view flat installation
Max. 20"
(508 mm)
Top view corner installation
Fig. 15 Rear vent application, maximum horizontal distance.
FP1188
Rear Wall Vent Installation
Step 1
Locate and cut the vent opening in the wall.
For combustible walls first frame in opening (Fig. 16).
Combustible Walls: Cut a 10³⁄₈”H x 9³⁄₈” W (265 mm
x 240 mm) hole through the exterior wall and frame as
shown.
Noncombustible Walls: Hole opening should be 7¹⁄₂”
(190 mm) in diameter.
Zero clearance sleeve is only required
for combustible walls.
Step 2
Measure wall thickness, and cut zero clearance sleeve
to proper length; i.e., max. 12” (304.8 mm). Assemble
sleeve to its maximum opening (10
3
⁄
8
” x 9
3
⁄
8
”) and
attach to firestop with #8 sheet metal screws
(supplied). Install firestop assembly (Fig. 17).
Step 3
Measure the horizontal length requirement for the
venting including a 2” (50 mm) overlap, i.e. from the
elbow to the outside wall face plus 2” (50 mm)
(Fig. 15).
12
10004920
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