Vermont Castings defiant iai Service Manual

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DEFIANT I, IA & IAI

MODEL #: 0019 & 0028 DEFIANT I & IA
FEATURES: Manufactured 1975 through 6/80, Defiant I has a one piece fireback; Defiant 1A is a

Defiant I converted to a two piece fireback, sides wrap around the front; Defiant IAI is a
I or IA converted to a two piece fireback & two piece baffle, sides wrap around the front.

* denotes dead product - no substitute

ITEM # PART

1 130-0072 Bottom No Ash Lip N/A - See Sub 26 000-5838 Set of Two Griddle Tabs (120-1857)

Sub 130-3148 and drill alternate tie rod holes 27 500-5483 Thermostat Assembly
2 130-0021* Back 27a 120-1960 Thermostat Ball Chain (per foot)
3 500-0199 Left End with Door 28 120-1846 Tension Spring for Thermostat
4 130-3024* Right End 29 160-1555 Thermostat Flap Pin Only
5 130-3162 Primary & Secondary Air Tube 30 000-5800 Thermostat Flap w/ Eyelet
6 500-0200* Front with Doors 31 120-0417 1/4-20 x 1/4" Socket Set Screw
7 130-3048 Lower Fireback D1A & D1A1 32 120-3290 3/8-16 Large Pawl Jam Nut

8 130-0115 Baffle Support D1A1 000-5807 Leg Bolt Set w/ Washers & Hdle Holder
9 130-0110 Baffle D1A1 120-1463 3/8-16 x 1 1/2" Special Long Leg Bolts

10 130-3040 Upper Fireback D1A & D1A1 34 160-0546 Door Pin
11 500-0323 Damper With Welded Pin 35 120-0436 Striker Bolt Only
12 130-0055* Smoke Shelf 36 120-0889 1/4-20 x 1 1/2" Phillips Flat Head
13 160-1487 Thermostat Cove
14 130-3192* Rear Exit Insert 38 120-1007 10-24 x 3/4" Phillips Trs Head

130-3200* Top Exit Insert 39 500-7497 Set of 4 Tie Rods (160-1617), Washers & Nuts

15 130-0088* Rear Exit Top 39a 120-2461 Star Washer (included in 500-7497)

130-0093* Top Exit Top 39b 120-3226 1/4-20 Hex Head Nut (included in 500-7497)

17 130-3000 Side Load Door 40 120-3210 Striker Bolt Nut Only
18 130-3170 Side Ash Lip (later D1 models only) 41 500-4024 Pawl Assembly (no jam nut)
19 130-3008 Right Door 42 120-0865 1/4-20 x 5/8" Phillips Flat Head
20 130-3016 Left Door 43 500-4244 Side Door Handle Stub w/ Shaft
21 130-3154 Griddle 44 500-4237 Front Door Handle Stub w/ Shaft
22 130-3225 Leg (one only) 45 120-1338 1/4-20 x 1/2" Hex Head Cap Screw

500-0360 Legs (set of 4) 46 120-0563 5/16-18 x 5/16 Socket Set Screw

23 130-0671 Secondary Air Control Cover 47 120-2488 Washer for Leg Bolts
24 500-4265 Damper Handle Stub w/ Set Screw 48 120-6382 Fireback Secondary Air Screen
25 120-1010 10-24 x 1 1/2" Truss Head Phillips 49 120-0998 10-24 x 1/2" Phillips Heat Shield Hole Screw

ITEMS NOT SHOWN ACCESSORIES

000-4342 Fallaway Handle Complete 000-0124 Defiant Screen

160-0620 Ceramic Handle Only 000-0868 Set of 4 Short (3") Legs
120-1294 Handle Screw
160-0650 Handle Stub

120-1832 Handle Stub Roll Pin

DESCRIPTION ITEM # PART

Single Piece Fireback Not Available 33 120-1432 3/8-16 x 1" Hex Head Cap Screw

37 160-0575 Finial Nut

DESCRIPTION

REPAIR KITS

000-5832 DEFIANT 1A1 FIREBACK KIT (B

000-5825 Box 2 - includes: upper fireback, lower fireback, tie rods, hardware, screen, cement & instructions
000-5830 Box 3 - includes: baffle, baffle support, air tube, hardware & paint

instructions.

500-0199 LEFT END WITH DOOR

This part is needed only on stoves with the original one-piece fireback

GASKETS

120-3588 5/16” Medium Density 6ND Gasket 4.5' Upper Fireback

120-3668 5/16” Gasket Wire Fiberglass with Core 4’ Top for Griddle

7' Front Doors
4' Side Doors

DEFIANT IAI DRILL AND TAP KEY

DIAGRAM # TO ACCOMMODATE THIS HOLE DRILL SIZE TAP SIZE

A Thermostat hole #22 10-24
B Thermostat cover screw hole #22 10-24
C Air shutter pin holes 1/8" x 3/22" deep N/A
D Damper pin hole #W (.3860") N/A
E Door handle holes 3/8" N/A
F Secondary air cover screw hole #22 10-24
G Air tube screw holes 5/16"
H Ash lip holes 13/64" 1/4-20

I Leg bolt holes 5/16" 3/8-16

J Top tie rod holes 5/16" N/A
K Door pin holes 3/16" N/A
L Andiron holes #3 (.2130") x 5/8" deep 1/4-20

M Griddle tab holes 13/64" 1/4-20
N Heat shield holes #22 10-24