Vermont Castings Defiant Encore 0028, Defiant Encore 2140 Service Manual
SERVICE
WL
for
the
Defiant
Models:
Encore
#0028
#2140
DSFIA}{T
ENCORE
DESIGN.
CIL${GES
The
Defiaac
cast
wedge
on che
oode.
widened
Encore
shaped sEop to
caEalytic
The torsioo
preclude
to
daope r .
The
asir drop asserably
sptit(tw<l
the
ash
boccoo
piece)
door
se:1.
daoper
package
bar
slicie
t,orsioo
"ras
half hinge which
resulting
in ao
vas
nodified
preveEE
vhea
operating
area
bar
binding
uodified
irprorr"d ash
October
ia
danper froo
Ehe
Ehe sEove
the
ia
al
in
1
cencer
when
opening and
Occober 1986
ows 3 dineosiocal
d,oor
L986 co
scriking or
che updrafi
ic
of
El:€, daoper
to accept
ash
d,rop
io
provide
res:ing
ras
closing
a
adjusEneat
aud
scove
a
the
of
ln
November
accorlnodaEe the
faccor
knuckles
The
secoudary
accepE,
the valve
vibraEioo
1986
avoidiag
iiy
whee opeaing
pop
a
fron
of
riveE
the
the ash door
plioth
the
valve(f1ap)
air
shich
haogiog
valve
air
handle
coafiguratiou
possibility
oE
closing
was
acts
as
below ics isr.ecded
during
asseobly
and
of
rhe asb, d,oor.
nodified iB,
valve sEop
a
cacalycic
Eo iocrease
scrapiog
posicioa and
burn
r;as
leagtheneci
Ehe safecy
bu:uing
or
Deceober of
or liuiter
eliuioace
periods.
the
1986
to
to
Eo
prevenE
t:
DEFiANT
ENCOR.E
Explod,ed.
1.
Parts
2.
Drill
3.
Dri1l
4.
Ind,ividual
5.
Complete
5.
. Complete
7
Complete
8.
View
List
and
TaP
TaP
and
Part
Disassenrbly
Gasketing
AssernblY
Parts
Illustrations
Iliustrations
Guide
Replacement/'Reoai-r
Frocedure
Procedure
Procedure
Frocedures
r5
s
p,
\70
\.
'-.nfi
\
trtt'
,
a0.€
rr30
I
:28
I
EHCCii
RtPAiR/ntpLAC:HtxT pARiS
(0007A)
LISi
rn
Iter
t
_:l
-4
-tt
-t)
-7
-8
-9
-10
f
Part
.|30-7410
t
.l30-i4ll
'130-741?
150-1493
'1
20-1020
.130-74?0
130-7435
130-7436
'l
30-7443
'l
50-0653
0escriotfon
Eottom,
Prinary
Prinary
PrinarY
f304
Prinary
..l25
Stove, Cast
Air
Air Ya'lve, Cast
Air
S.S.
Air
I.D.xZl0
Ash 0rop,
Ash
Ash
Otl
Ash
Drop
0rop
Door,
Door
5p'l
Frane,
Rod
1/8'0ia.
Rod
0.0.
Cast
it Hin9e,
Split
Hinge,
Cast
Handle
Cast
CliP
S.S.
Cast
Cast
-t
I
-tz.
-.l3
-14
-15
-15
-17
-'l
I
-'l
9
-?a
-?1
'130-05'15
.|20-3005
'150-'1039
i30-7405
130-74?7
l5o-o5oo
5OO-547'l
l3O-7418
130-7407
.t30-7400
5OO-0340
Pawl,
Clevis
Cast
Pin
1/4'0ia.x3-1/?'Long
Bracket
Pan
Ash
LiP,
Ash
Legs,
0oor
Cable
PrinarY
Cover
Front,
Left
Left
Cast
Cast
Hand'le
Asi"tblY
Air
Plate,
Cast
Door,
Door
Cast
Hf n9e
Insert
Tube
Cast
AssenblY
Ho'lder
-?2
-1J
13.0-
74A?
l5O-04.|5
Door
UPPer
Hinge
Door
Boss,
Pin
Cast
Erffi'E4q
Encore
'?-
.
-54
-65
_57
-58
-59
Repa
ir/nep)acement
Item
_4t'
-48
_19
-(n
JV
-a
-)
|
a^
--
t
-t
--
-\
{
_54
-\\
JJ
-55
-s7
_58
-59
-50
a.
-0
|
-6?
_53
F.
VJ
I
-
12A
130_7415
t 50-0508
t30-74?3
130-7434
500-42?4
t30-744?
150-t
t50-t490
120-1985
160-1491
150-1192
140-llts
5
0
0
part
{
130-7417
130_7121
150_.t
488
't50_,t035
150-1035
150_1034
150-1033
500_5170
120_1985
-
I
8 4
6
489
-
?7
9
8
parts
I r'al
0escrlptlon
Upper
Danper,
Damper
Torsion
Tors{on
Actuator
0aoPe.
fhernostat
Jump
Rl'ng
Frictlon
Thernostat
Danrper
Danper
Flat
Grate,
Therurostat
Catalyst
Secondary
Secondary
Shim
Ring,
Secondary
Secondary
Glass pane
Gasket
Assearbly,
Ff
reback,
Cast
Cas.t
Tab
.lA5
gar
Cllp
Bar,
Link
Thk
3/g.0f
1/4.
!landie.Rod,
Co{l
Sprf
&
ng
Access
handle
Lf
nk
Sfub,
access panel,
Casi
Handle
Access
probe
/.ir
Af
r
Flap
ilg
Af
r
Lf
Af
r
Cover
Assenbly
panel,
!{ire
nk
piefc:-seC
a.
Thk.
3/g.
Rod
Cup,
Hf
x3/4.rt.
0ia.
Asserab.ly
Cast
ckel
Cast
Assernbly
l{ickel
089
lif
re
Piate
llate
Cast
p'tate
*?*
l
EXCOR,E
Part
Ho.
120-0544
12A-0895
HARDI{ARE
Description
Socket
Phillips
1/4-20x5/8'B'l
'120-'1374
Hex
Head
114-2Ax3/4'B'l
'l
20-247
'l
20-0417 Socket
4
Flat
1/4-20x1
120-045'l
'l
20-32i
0 Hex
Socket
I
/4-20x3/4'
llut-Plain
BULK
t
Head
Round
Cap Screv
Hasher
1/4" 5id.
5et Screv
/4'Knrl.
Button
ITEI{S
Cap Screw
Hd.
Hach.
ack 0x.
0x.
ack
Cup
Hd. Cap
1/4-2O
Scr.
Pt.
Screv
'l
20-3290
120-303'l
.l20-'l
338
l?A-A48?
'l
20-13?2
120-2488
120-'1443
'l
20-1745
'l
20-0848
Hex
Toplg.ck
Hairpin
Cotter
.080x'l-3/.|5'
Hex
Head Cap Screv
1/4-20x1
Socket
/?'B'l
Flat Hd. Hach.
Jarn
3
f'1
k.
llut
l/4-20x1/2'81k.
Hex
Head
'l
0-24x1
F'l
at Hasher
Hex
Head
3/a-l
Hex
Head
Cap Screw
/?'z.
Bo'lt
-1
5x'l
Leveler
3/8"
/4'
z.
1/4-20x1'Hickel
ps
Phillf
1/4-?0x?'B'l ack
Flat Hd.
0x.
Hi
3/8-'l
tch
6
Pin
0x.
Screw
0x.
5td.
Eoit
Plate
Hach. Screx
z.
120-1347
120-099'l
Hex Head
Leveler
1/4-?Axl/?'Type
Phillips Pan
'l
0-24x3/4'2.
Hd.
Bolt
FH
Hach.
Screx
Part
ll
9.
0escription
120-3251
120-24?3
120-'13'10
'l
20-1294
120-3588
120-447O
'l
20-3589
120-4867
'120-4874
.I20-6.I51
Hex
Hut
t{asher
S'lot
1/4'-20x3'Black
Slot.
1/+-
20x3
Thernocord
5./15'5
Thermocenent,
Therurocord
3/8'4
Control
0val
6asket
10-21
SAE
Pan
Hd.
0val
-3/B'
Needie
lleedje
Cab'l
Copper
Cement,
p'l
ain
0
f't
Hach.
Hd.
Screx
Gaskec
ll oz.
Gasket
Lorr 0ensity
e 1/3?'S.S.
S'leeve
3 oz.
Screw
0x.
1/3?.
1:2
0-3
55
5
.l20-5.l04
120-3537
.l60-1396
160-'l
120-3658
'l
394
?0-1899
Thernocord
Titebond
Interan
Glass
G'l
ass
Aroaseai
Hole
Plug,5/16'
Glue
Gasket
Clip
Clip
Gasket
Gasket
.049 S.5.
.049
1/8'
3H
S.S.
S/16'
1/?'x
1/Z'x
v/core
3/4'
5/g'
OEFI^Hi
EHCORE
DR,
ILL AXO
TAP
GUiD:
):ey
n
J
0ri'l'l
13/54'
1??
t??
J7)
6 4
25
/
13/54'
13/64',
13/
54'
13/54'
'1
3/64'
0epth
Thru
1
?'
/
3/8'
Thru
"
Thru
1!2'
5/8'
3/g'
7/16"
I I
/l5'
Tap
5f
1/4':20
l0-24
'l
0-24
l0-24
7
/16'-20
1
4
/
-ZO
1
4
/
1
4.-?a
/
1
4
/
1/q-zo
ze
-20
-20
Tap
iyoe
Taper
Eottoming
Boi"onring
Taper
Taper
Eoitoming
Eottonin,3
Eoitorn{ng
Eottorain13
Boitoraing
r u
r u
'
1
1-?0
/
1
1-?A
/
3/8-15
Bottoaring
Eottoming
Taper
13/54'
l3/54'
{5'
3/l
5/15'
3/15'
1/8"
r.i
R
5/16'
1/g'
'll'
tG'
3/8'
1/4'
?7 /1?
-.1--
3/4'
Thru
Thru
'11/'16"
1/?'
Th
Thru
Thru
Thru
Th
Thru
Ncte:
llhen
vith
threading
a
bottonring
to
the
'.ap
bottora
after
a bi ind
of
clea'ning
the
hole,
hol e
always
I chiPs.
a'l
of
finish
DEFIANT
ENCOR.E
DiTILL
& TAP
ILLUSTB.AIIONS
A
I
Front
(iaside view)
o
--+5
illlillllllll
Scove
lillllll
Fronc
(oucside
viev)
lla
l:;i'iANT
EN
COF.E
DR.iLL
&
TAP ILi,USTT.ATIO}iS
_tt
rY\d
it
l[
il
r5
Darup
er
Gricidle
(bocEom
view)
N
I
I
re
Top
(bo
c rocr
view)
TherEoscaE,
Access
Cup
l21
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