Vermont Castings BC36MH, BC42MH Installation & Operating Manual

Manufactured Housing Woodburning Fireplace
Homeowner’s Installation & Operating Manual
For Models:
BC36MH, BC42MH
DO NOT DISCARD THIS MANUAL: Retain for future use.
7412972 1/13 Rev. 17
BC36MH, BC42MH Woodburning Fireplace
Safety Information
Please Read This Manual Before Installing And Using Fireplace
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions
may result in a possible re hazard and will void the warranty.
Description
The BCMH replace is a solid fuel, heat circulating wood­burning replace engineered for use in manufactured housing.
Precautions
Vermont Castings Group replaces and component parts have been highly tested and will operate safely when installed in accordance with instructions provided in this manual. Carefully read and understand all instructions before beginning installation.
If you notice any damage to replace or component parts, immediately report damage to your Vermont Castings Group dealer.
Only use Vermont Castings Group components or the war­ranty will be voided and a re hazard may be created.
Vermont Castings Group warranty will be voided by and Vermont Castings Group disclaims any responsibility for the following actions:
• Installation of any damaged replace or chimney component;
• Modication of replace, chimney assembly or any component parts thereof; (except for chase
ashings as detailed in the Chimney Top installation instructions).
• Installation other than as instructed by Vermont Castings Group; or
• Installation and/or use of any component part not manufactured or approved by Vermont Castings Group in combination or assembly with a Vermont Castings Group replace system, notwithstand­ing any independent testing laboratory or other third party approval of such component parts or accessory.
Any such action may possibly cause a re hazard.
Consult local building codes to ensure that you are in compliance before installing the replace.
Fireplaces must be vented to the out-of-doors.
Do not obstruct or modify air inlets/outlets in any manner.
Do not install combustible materials on any of the black replace surround.
Burn only solid wood fuel or gas logs.
Do not install a solid fuel burning insert or other products not specied for use with this replace.
Drafts
A guide for home designers and installers:
To help prevent performance problems of this replace, such as spillage of combustion products into the living space, conditions should be avoided that cause negative pressure in the surrounding area. The replace should not be located in areas that can have negative drafts. These can include small rooms with frequently swinging doors, or the presence of large furnace intake return air registers located close to the replace.
Gas Logs
If you plan to install a gas log, the gas line should be installed before framing the replace. The gas line must be installed by a certied gas line installer.
Proposition 65 Warning: Fuels used in gas, wood­burning or oil red appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6
BC36MH / BC42MH
Listed
UL 127 / ULC-S610
Standard for Factory Built Fireplaces
Table of Contents
Safety Information .........................................2
Specications and Framing ........................... 3
Parts Identication ......................................... 4
Planning Information ...................................... 5
Installation .....................................................7
Fan/Blower ..................................................17
Replacement Parts ...................................... 19
Accessories ................................................. 21
Warranty ..................................................... 23
2
7412972
BC36MH, BC42MH Woodburning Fireplace
42"
(1067mm)
346"
(880mm)
46" (1168mm)
6"
6
" (16mm)
56O" (13mm)
56O"
6M"
(502mm)
56O" (64mm)
56O" (876mm)
56M"
(540mm)
6M"
(197mm)
Recessed Nailing Flange
11" Dia. (279mm)
Rough Opening Width 47"
Rough Opening Height
Rough Opening Depth
Gas Line Access
49" (1245mm)
49" (1245mm)
56O
" (1765mm)
6"
(187mm)
20"
(508mm)
56O"
(521mm)
" (711mm)
406M"
(1035mm)
6"
(372mm)
56M"
(337mm)
366"
(930mm)
3"
(76mm)
56O"
(241mm)
56O"
(191mm)
Outside Air
Gas Line Access
Electrical Access
*
(1194mm)
56M
" (895mm)
8" Dia. (203mm)
1156O
(292mm)
56M"
(540mm)
36"
(914mm)
346"
(880mm)
40" (1016mm)
6M"
(502mm)
56O"
(64mm)
56O" (876mm)
6M"
(197 mm)
11" Dia.
Rough Opening Width 41"
Rough Opening Height
Rough Opening Depth
456M"
(1162mm)
456M"
(1162mm)
6M"
(1645mm)
6"
(187 mm)
20"
(508mm)
"
(559mm)
406M"
(1035mm)
6"
(372mm)
56M"
(337mm)
366"
(930mm)
956O"
(241mm)
56O"
(191mm)
1/2"(13mm)
56O"
(13mm)
Outside Air
Gas Line Access
Gas Line Access
56O"
(521mm)
*
(1041mm)
(279mm)
3"
(76mm)
Electrical Access
8" Dia. (203mm)
6" (822mm)
1/2”
1/2”
1156O
(292 mm)
BC36MH Manufactured Housing Fireplace
* If elbows are offset to the back of the unit, chase depth will be 22⁵⁄₈” (575 mm).
Fig. 1 BC36MH specications and framing.
BC42MH Manufactured Housing Fireplace
*If elbows are offset to the back of the unit, chase depth will be 22⁵⁄₈" (575 mm).
Fig. 2 BC42MH Series specications and framing.
7412972
3
BC36MH, BC42MH Woodburning Fireplace
A
B
C
BCMH Parts Identication
Flue Collar
Damper
Outer Collar
Top Panel Extension
Damper Control
Standoffs (4 provided)
Surround Facing Trim
Gas Line Access (both sides)
Outside Air Ac­cess Cover Plate
Electrical Access
Glass Doors
Outlet Grille
Surround
Screen
Brick Sides and Back
Gas Line Access (both sides)
Blower Switch
Hearth
Air Inlet
Grate
Firebox
Metal Safety Strip(s) Shown Not in Place (1,2 or 3 pieces)
Fig. 3 Parts of the BCMH replace.
Front Width Back Width Depth
A B C
BC36MH 33Z⁄v" 19⁵⁄₈" 15Z⁄v" (845 mm) (499 mm) (387 mm)
BC42MH 39Z⁄v 25⁵⁄₈ 15Z⁄v (997 mm) (651 mm) (387 mm)
Fig. 4 Hearth dimensions.
CAUTION: The structural integrity of the wall and ceil-
ing/roof of a manufactured home must be maintained. It is not recommended to cut roof trusses or any other structural member of the home. Consult local codes on how to preserve the structural integrity of a manufac­tured home.
WARNING: Do not install in sleeping area.
4
FP1531
7412972
BC36MH, BC42MH Woodburning Fireplace
L
1
L
1
L
T
MODEL SK
2 WALL CHIMNEY
TOTAL
LENGTH
(LT)
INSTALLED
LENGTH
(L1)
SK81 SK818 SK83 SK84
11Z⁄₂
"
17Z⁄₂
"
35Z⁄₂
"
47Z⁄₂
"
10Z⁄₂
"
16Z⁄₂
"
34Z⁄₂
"
46Z⁄₂
"
Planning Information
Preplanning an installation is very important to ensure safety and to save time and money. An installer must predetermine where a replace will be set and how the chimney system will be run.
Required Items
The following parts are required for installation of the BCMH in a mobile home:
TABLE 1
Radiant Shield/Firestop SKRSFMH* Chimney Flashing 8-6-12* Chimney Top RLTSK8* Hearth Extension EH2416 or equal Storm Collar DB-8A* (2) 36” Chimney Sections SK83* (2) 18” Chimney Sections SK818* Collars & Duct Assembly Included with replace
BCMHCK is the standard Chimney Kit package that includes items marked with * Note: Refer to Accessory Section on Page 18 for optional Chimney Package and optional Chimney Top.
NOTE: When these replaces are properly assembled with the above listed venting accessories, the instal­lation complies with HUD’s Manufactured Home Con­struction and Safety Standards (3280.703, 3280.709g) and Model Manufactured Home Installation Standards (3285.505(f)).
Models BC36MH and BC42MH may also be installed into a site-built or modular home when appropriate IRC, IBC and/or local building codes are followed. In those installations, neither an outside air kit nor the SKRS­FMH Radiant Shield/Firestop may be required.
If you choose to install the MH model replace into a site-built or modular home, any chimney components available for conventional models BC36/42 may be used.
The MH model replaces are supplied standard with components that allow connection of a 6” outside fresh air ex vent. If you choose to use these components to install an outside air kit into a site-built or modular home application, accessory termination kit Model AK6MH may be used to complete the installation.
The replace must be spaced 1/2” (13 mm) from a combustible back wall and 1/2” (13 mm) from a com­bustible side wall or support. Refer to Specications, Page 3, Figure 1 and Air space Data, Figure 14, to be sure the location selected for the replace provides for clearance and framing restrictions.
Planning the Chimney Run
Determine how the chimney will be run, length of run and chimney components required to complete the job. Never install a chimney below minimum heights.
Remember, the replace may not be installed in a bed­room. It is not recommended to cut roof trusses. Con­sult the local codes on how to preserve the structural integrity of the mobile home oor, wall and ceiling/roof.
NOTE: The installed length of the chimney section is less than its total length (except for the last section installed), because of its overlap at joints. (Fig. 6)
FP288
Fig. 6 Installed lengths of chimney sections.
In planning a chimney system, it is important to know:
• The height of a chimney is measured from the hearth to the exit point on the termination.
• A guy wire stabilizer is required for chimneys extend­ing more than 6’ (1.8 m) above a roof line.
Mounting the Fireplace
A replace may only be mounted on the following sur­faces:
• A at combustible surface
• A raised wooden platform
• A concrete block or other solid object placed be­neath each of the four (4) corners
7412972
5
BC36MH, BC42MH Woodburning Fireplace
OFFSET
RISE
D
RISE
B
G
H
B
OFFSET
C
E
6 FT.
G
H
A
HEARTH FLOOR
CHIMNEY SECTION
CHIMNEY FLUE EXIT
ELBOW
30˚
OFFSET
ELBOW
30˚
OFFSET
ELBOW
30˚
RETURN
ELBOW
30˚
RETURN
ELBOW
SKCS8 SUPPORT
Example 1 Example 2 Example 3
Chimney Requirements - Offset Installations
FP282
30° Elbow Offsets
Notes: G + H cannot exceed 20 feet.
Air space clearances: SK8 (2-wall = 1Z⁄₂" and "S" Series (3-wall) = 2"
Illustration Key
The following safety rules apply to offset installations (letters correspond with illustration above):
A. Height of the chimney is measured from the hearth to the chimney exit.
BC36MH BC42MH Maximum: 90'0" 90'0" Minimum: Without Elbows 12' 6" 12' 6" With 2 Elbows* 14' 6" 14' 6" With 4 Elbows* 21' 0" 21' 0"
B. Do not use more than 4 elbows per chimney.
Attach the straps of the return (top) elbow to a structural framing member.
The offset (rst) elbow of any pair does not have straps.
Fig. 5 Chimney system requirements.
6
1'
0 0 0 0 0 3" 11"
1 0 0 0 0 8Z⁄v" 20" 0 1 0 0 0 11Z⁄v" 25Z⁄v" 2 0 0 0 0 13Z⁄₂" 29Z⁄v" 1 1 0 0 0 16Z⁄₂" 34Z⁄v" 0 0 1 0 0 20Z⁄v" 40³⁄v" 2 1 0 0 0 21³⁄v" 43Z⁄₂" 0 0 0 1 0 26Z⁄v" 51Z⁄v" 0 1 1 0 0 28Z⁄₂" 55Z⁄v" 1 0 0 1 0 31Z⁄₂" 60Z⁄v” 0 1 0 1 0 34Z⁄₂" 65Z⁄₂" 0 0 2 0 0 37Z⁄₂" 70³⁄v" 1 1 0 1 1 41Z⁄₂" 77³⁄v" 0 0 1 1 1 45" 83³⁄v"
FP269
C. The chimney cannot be more than 30° (45° in Canada) from the vertical plane in any installation*.
D. The maximum length of the angled run of the total chimney system is 20 feet. (G plus H cannot exceed 20 feet.)
E. A chimney support (Model SKCS8) is required every 6 feet of angled run of chimney. Chimney supports are required for every 30 feet and 60 feet (SK8 pipe) or 20 feet and 40 feet (3-wall pipe) of ver­tical chimney height above the hearth.
Determine the offset distance of your chimney arrangement from the centerline of the replace to the centerline of the chimney where it is to pass through the rst ceiling.
NOTE: This offset distance may not be your full offset distance. See Examples 2 and 3.
0 1 2 0 1 47Z⁄v" 87Z⁄₂" 0 0 0 2 1 51" 94" 0 1 1 1 1 53Z⁄v" 98" 0 0 3 0 1 56Z⁄v" 103Z⁄v" 0 1 0 2 1 59Z⁄v" 108Z⁄₂" 0 0 2 1 1 62Z⁄v" 113Z⁄₂" 0 1 3 0 1 64Z⁄₂" 117Z⁄₂" 0 0 1 2 1 68Z⁄v" 124" 0 1 2 1 1 70Z⁄₂" 128" 0 0 0 3 1 74Z⁄v" 134Z⁄₂" 0 1 1 2 2 78" 140³⁄v" 0 0 3 1 2 81" 146" 0 1 0 3 2 84" 151Z⁄v" 0 0 2 2 2 87" 156Z⁄₂" 0 1 3 1 2 89Z⁄v" 160Z⁄v" 0 0 1 3 2 93" 166³⁄v" 0 1 2 2 2 95Z⁄v" 170³⁄v" 0 0 0 4 2 99Z⁄v" 177³⁄v" 0 1 1 3 2 101Z⁄v" 181³⁄v" 0 0 3 2 2 104Z⁄v" 186Z⁄v" 0 1 0 4 2 107Z⁄v" 191Z⁄₂" 0 0 2 3 2 110Z⁄v" 196³⁄v" 0 1 3 2 3 114" 203Z⁄v" 0 0 1 4 3 117³⁄v" 209³⁄v" 0 1 2 3 3 120" 213Z⁄₂" 0 0 0 5 3 123³⁄v" 220"
1¹⁄₂'
3' 4'
Offset
Chimney
Support
Rise
7412972
BC36MH, BC42MH Woodburning Fireplace
2' Min.
2' Min.
3'
Min.
0 To 10'
3'
Min.
0 To 10'
Reference Point
The Ten Foot Rule
Major U.S. building codes specify a minimum chimney height above the roof top. The “Ten Foot Rule” is a re safety rule and not a draft rule. It is recommended that you always meet or exceed the “Ten Foot Rule”. (Fig.
7)
The key points of the “Ten Foot Rule” are:
1. If the horizontal distance from the chimney to the peak of the roof is 10’ (3 m) or less, the top of the chimney must be at least 2’ (610 mm) above the peak of the roof, but never less than 3’ (914 mm) in height above the highest point where it passes through the roof.
2. If a horizontal distance from the chimney to the peak of the roof is more than 10’ (3 m), a chimney height reference point is established on the surface of the roof a distance of 10’ (3 m) from the chimney in a horizontal plane. The top of the chimney must be at least 2’ (610 mm) above the reference point, but never less than 3’ (914 mm) in height above the highest point where it passes through the roof.
Installation
Install Electrical Connection
CAUTION: All wiring shall be done by a qualied electrician and shall be in compliance with all local,
city and state building codes.
IMPORTANT: To prevent electrical shock, the power for
the home must be disabled. This can be accomplished by positioning the circuit breaker to off.
The BCMH is equipped with a factory installed FK-12 fan and the EB1 junction box. The fan requires 120V AC, 60Hz wiring to be run to the left side of the unit. This should be completed before the replace is n­ished.
NOTE: Check local building codes to determine if a junction box is required at the romex pigtail/house wire connection.
Chimney Setup
Since you have already preplanned the chimney run, you should know exactly how the installation is to be ac­complished - how much pipe is required and the type of termination to be used.
CAUTION: Report to your dealer any parts damaged in shipment, specically check the end connection
of chimney sections.
Fig. 7 Ten Foot Rule illustration.
7412972
AC246
Straight-Up Chimney Installation
To mark the centerline of the ue, put the replace in nal position and measure out from the wall 7⁷⁄₈” (200 mm). Mark a spot on the ceiling directly above the replace. Draw a line parallel to the back wall through this mark. (Fig. 8) Using a plumb bob positioned directly over centerpoint of replace ue collar, mark the ceiling to establish the chimney centerpoint. (Fig. 8)
Ceiling Chimney Hole
Drive a nail up through the ceiling at the marked chim­ney centerpoint. Check where the hole will be cut for ceiling joists and any other obstructions such as wiring or plumbing runs. If necessary, reposition the chimney and/or the replace to better accommodate these joists and/or obstructions. Remember: it is not recommended to cut roof trusses, as the structural integrity of the mobile home oor, wall and ceiling/roof must be main­tained.
Cutting the Hole
Cover replace collar opening and cut proper sized chimney hole in ceiling. (Fig. 9)
7
BC36MH, BC42MH Woodburning Fireplace
56O"
(38 mm)
Chimney Centerline
Actual Center­point
7⁷⁄₈
(200mm)
Plumb Line
Plumb Bob
Imaginary Cen­terpoint
FP556MH
Fig. 8 Locate centerline of chimney with plumb line.
Framing the Ceiling Hole
Frame the ceiling chimney hole as shown in Figure 9. It is good practice to use framing lumber that is the same size as the ceiling joists.
The inside dimension of the frame must be the same as the hole size in order to provide the required 1Z⁄₂” (38 mm) air space between the outside diameter of the chimney and the edges of the framed ceiling hole.
Positioning, Safety Strips,
Securing The Fireplace
Slide replace into position.
Lift the replace front slightly and slide the metal safety strips under front bottom edge about 1Z⁄₂” (38 mm), allowing the remainder to extend in front of rebox. Overlap strips at least 1/2” (13 mm) to provide a posi­tive joint. (Flat safety strips are packed with replace) (Fig. 10)
Safety strips are used to ensure that any combustible materials in front of the replace are protected even though a noncombustible hearth extension is required.
If replace is to be elevated above the oor, a “Z” shaped metal safety strip must be fabricated and used to protect combustible surfaces in front of the replace. This “Z” shaped safety strip is not provided but must be fabricated of metal with each horizontal leg at least 1Z⁄₂ inches wide and equal in length to the metal strips provided with the replace.
NOTE: Safety strips are not required over noncombusti­ble oors where all supports at the base of the replace are noncombustible.
To prevent shifting of the replace, nail down straps and nailing anges are supplied on the replace.
Secure replace to oor with four (4) nail down straps located at the bottom of either side of the replace. Secure the replace to the vertical framing studs using the appropriate nailing anges on either side of the replace front face. (Fig. 10)
Existing Roof Joists
FP551A
Fig. 9 Typical frame for ceiling chimney hole.
Ceiling
14Z⁄₂
(368mm)
14Z⁄₂
(368mm)
New Framing Members
8
Chimney Hole
Nailing Flanges
Nail Down Straps
Fig. 10 Safety strip installation.
1/2” (13mm) Min. Overlap
Metal Safety Strips (1, 2 or 3 pieces)
Fire­place
Plat­form
(not included)
Hearth Ext.
“Z” Safety Strip
FP557MH
7412972
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