Vermont Casting VL18, VL21, VL24, VL18LP, VL24LP User Manual

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Installation and Operation Instructions for
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Vent-Free Gas Log Sets*
Models: VL18, VL21 and VL24 (Natural Gas) VL18LP, VL21LP and VL24LP (Propane)
Decorative Gas Appliances for
Installation inSolid-Fuel Burning Fireplaces.
ANSI Z21.11.2b-2004, Unvented Heaters, and
Tested and listed to
Z21.60b-2004; CGA 2.26b-2004
W A R N I N G
If the information in this manual is not followed exactly, a fire or explosion may result, causing property damage, injury, or loss of life.
Do not store or use gasoline or other flamma-
ble vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
If you cannot reach your gas supplier, call
the fire department.
INSTALLER PLEASE NOTE:
DO NOT begin installation of this gas logset until all instructions have been read and understood.
Installation and service must be performed by a qualified agency, individual, firm, corpora tion, or company, experienced in the installa tion, repair, and servicing of this type of gas appliance. Do not modify, alter or tamper with any part of this heater, control, or logs.
This appliance may be installed in an after­market, permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This ap­pliance is not convertible for use with other gases.
*These logsets are not for exterior use.
ATTENTION
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W A R N I N G
CARBON MONOXIDE POISONING MAY LEAD TO DEATH
When used without fresh air, vent-free log sets may give off carbon monoxide, an odorless, poisonous gas.
Some people - pregnant women, people with heart or lung disease, anemia, or persons under the influence of alcohol, and persons at high altitudes are more affected by carbon monoxide than others.
Early signs of carbon monoxide poisoning resemble the flu - headache, dizziness, and/or nausea. If you have these signs, the heater may not be installed or working properly. GET FRESH AIR AT ONCE!
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Have the heater serviced before using it again.
20002538 1/07 Rev. 8
General Information
In order to assure a safe and effective instal­lation, only a qualified service person who is familiar with the building codes and installation techniques appropriate to your area may install and service this appliance.
The Logsets have been designed and tested to operate safely when installed according to the installation instructions con­tained in this manual. Read all instructions before starting the installation.
In the Commonwealth of Massachusetts, all gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber.
This appliance is for supplemental heating only, It should
not be used as the primary heat source for a dwelling.
The vent-free gas logset must be installed only in a fire-
place constructed of noncombustible material.
The logset should be inspected before use and at least
annually thereafter. More frequent cleaning may be necessary because of excessive lint from carpeting or bedding material.
In the United States, the installation and operation must
conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, latest edition, CSA-B149 Installation Code, and with the National Electrical Code, ANSI/NFPA70 (latest edition).
The gas logset and its individual shutoff valve must be dis-
connected from the gas supply piping system during any pres­sure testing of that system at test pressures in excess of 1/2 p.s.i.g. (3.5 kPa) The gas logset must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 p.s.i.g. (3.5 kPa)
Do not, under any circumstances, burn solid fuel (wood,
paper, coal) in the fireplace where you have installed your log set. Do not use it for cooking. Put nothing on top of the logs.
The logset must be compatible with its fuel. Natural gas
requires different hardware than propane. Never attempt to use natural gas with a propane logset or vice versa.
For a propane burning logset, the supply tank must include
a high to low gas pressure regulator. The tank doors. Do not, under any circumstances, locate supply tanks inside any structure.
must be out-
The fireplace must include a screen made of chain mesh
or a similar material. You must keep the screen closed at all times during the operation of the logset; it will protect you in the event of an explosion.
WARNING: If the fireplace contains glass doors, they must
remain open at all times during the operation of the logset, allowing combustion air to circulate.
In order to avoid any possible gas leaks, apply pipe joint
compound to all non-flared threaded connections involved in this installation. For propane, the joint compound must be resistant to the corrosive action of propane.
To check for leaks, always use a soapy water solution or a
sniffer.
Never test by using an open flame.
The area around the gas logset must be free of all combus-
tible materials, especially gasoline or other highly flammable, vapor producing liquids.
Due to high temperatures, locate this logset away from both
high traffic areas and furniture and draperies.
Children and adults alike should be aware of the high
surface temperatures; to avoid the risk of burns or ignition of clothing they should stay away.
Do not touch any part of the logset other than the controls
while it is operating or immediately after you turn it off.
Supervise young children and pets carefully when they are
in the room where the logset is operating.
Do not place clothing or other flammable material on or
near the logset.
Make sure that any safety screen or guard, removed during
servicing, has been replaced before you use the logset.
Do not, under any circumstances, install the logset in any
bedroom, bathroom, other small, enclosed room, mobile home or recreational vehicle.
Do not install the logset in a drafty area or use it with any
aftermarket blower system that may cause drafting and con­sequently alter the flame pattern.
It is imperative that you keep clear all burner areas, control
compartments and passageways for circulating air.
Do not move the logset in any way that might dislodge the
logs from their fixed positions. If you bump the logset check to see if you have dislodged anything.
Vent-free logsets require additional fresh air. You may sup-
ply additional air with any combination of: opening windows or doors; or by operating a central furnace blower or exhaust fan.
Provide adequate clearances around air openings into the
combustion chamber and adequate accessibility clearance for servicing and proper operation. NEVER obstruct the front opening of the fireplace.
W A R N I N G
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This appliance is for installation in a masonry fireplace with a working flue, a U.L.-127 listed manufactured solid-fuel burning fireplace or in a CFM Corporation vent free fireplace.
N O T I C E
This is an unvented gas-fired heater. It uses air (oxy­gen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to pages 5 and 6.
This appliance operates as an unvented domestice room heater when fitted to a masonry or factory-bilt woodburn­ing fireplace with the flue damper closed, or as a decorative appliance when the flue damper is fully open. It must not be used for any other purpose and must be fitted in a masonry or factory-built fireplace or ventless firebox enclosure.
Avoid propane tank dropping below 25% full. This will help keep soot from occurring.
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20002538
Installation Requirements
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The fireplace must meet the minimum dimensions listed below. (Fig. 1) Do not install the logset if the fireplace does not meet these minimums.
Min. Fireplace Dimensions Inlet Supply Min. Max. Air
Logset Gas Front Rear Overall Overall Pressure (w.c.) Manifold Input Input Shutter Width Width Depth Height Min. Max. Pressure BTU/hr BTU/hr Setting 18” VL18 21” 16 21” VL21 Natural 21” 18 24” VL24 25” 18 Cop. SIT 18” VL18LP 21” 16 21” VL21LP Propane 21” 18 24” VL24LP 25” 18
A. Front Width B. Rear Width C. Depth D. Height
Fig. 1 Minimum fireplace dimensions.
Pressure Test Points
Copreci Valve: 1/8” N.P.T. plugged tapping is provided on the outlet side of the gas control for a test manifold pressure. SIT Valve: Inlet and manifold taps are provided on the right side of the valve.
Proposition 65 Warning:
burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth de­fects and other reproductive harm. California Health & Safety Code Sec. 25249.6
Fuels used in gas, wood-
¹⁄₂ 13¹⁄₂ 17” 5.0 10.5 3.5 15,000 24,000 .188” Open ¹⁄₂ 13¹⁄₂ 17” 5.0 10.5 3.5 18,000 32,000 .250” Open ¹⁄₂ 13¹⁄₂ 17” 5.0 10.5 3.5 18,000 35,000 .375” Open
¹⁄₂ 13¹⁄₂ 17” 11.0 14.0 8.5 10.0 15,000 24,000 Full Open ¹⁄₂ 13¹⁄₂ 17” 11.0 14.0 8.5 10.0 18,000 32,000 Full Open ¹⁄₂ 13¹⁄₂ 17” 11.0 14.0 8.5 10.0 18,000 35,000 Full Open
Odor During Operation
Neither natural gas nor propane gas give off an odor when burned. The nature of a vent free combustion system, however, is such that odors may occasionally be produced during heater operation when impurities exist in the immediate area. Cleaning solutions, paint, solvents, cigarette smoke, candles, adhesives, new car­pet or textiles, etc., all can create fumes. These fumes may mix with combustion air and can create odor. Such odors will disappear over time, however, the condition can be alleviated by opening a window or otherwise providing additional ventilation to the area.
FD370-2
Input ratings are shown in BTU per hour and are certified without deration from elevations up to 4,500 feet (1,370 m) above sea level.
Nuisance outages may occur at altitudes above 4,500 feet (1,370 m) if dirt, dust, lint and/or cob­webs are allowed to accumulate on burner and/or ODS pilot. Monthly inspection and cleaning is recommended for altitudes above 4,500 feet (1,370 m)
For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370 m)
High Elevations
320002538
Planning
Planning the installation is an important first step. It will save time and money later in the actual installation. In planning the installation, consider:
Where the heater will be located.
All components needed to complete the installation.
DO NOT use this heater in bedrooms, bathrooms,
mobile homes or in recreational vehicles.
Installation and repair should be done by a qualified
service person.
DO NOT use this heater if any part has been under
water. Immediately call a qualified technician to inspect the appliance and replace any part of the control sys­tem and any gas control which has been under water.
When used as an unvented heater, always ensure
that there is adequate ventilation from the room where the appliance is operating. This appliance is equipped with an ODS (oxygen depletion sensor) pilot light safety system designed to shut off the appliance if enough fresh air is not available.
THIS APPLIANCE MUST NOT BE USED WITH GLASS DOORS IN CLOSED POSITION.
Keep the burner and control compartment clean. See installation and operating instructions supplied with the heater.
WARNING: DURING MANUFACTURING, FABRICAT­ING AND SHIPPING, VARIOUS COMPONENTS OF THIS APPLIANCE ARE TREATED WITH CERTAIN OILS, FILMS OR BONDING AGENTS. THESE CHEMI­CALS ARE NOT HARMFUL, BUT MAY PRODUCE ANNOYING SMOKE AND SMELLS AS THEY ARE BURNED OFF DURING THE INITIAL OPERATION OF THE APPLIANCE, POSSIBLY CAUSING HEAD­ACHES OR EYE OR LUNG IRRITATION. THIS IS A NORMAL AND TEMPORARY OCCURRENCE. THE INITIAL BREAK-IN OPERATION SHOULD LAST 2-3 HOURS WITH THE BURNER AT ITS HIGHEST SET­TING. PROVIDE MAXIMUM VENTILATION BY OPEN­ING WINDOWS, DOORS AND THE CHIMNEY FLUE TO ALLOW ODORS TO DISSIPATE. ANY ODORS REMAINING AFTER THIS INITIAL BREAK-IN WILL BE SLIGHT AND WILL DISAPPEAR WITH CONTINUED USE.
State or local codes may only allow operation of this appliance in vented configurations. Check your state or local codes. If unvented room heaters are not permit­ted, the fireplace vent damper must be locked at the minimum vent area required by local codes or by the National Fuel Gas Code (ANSI Z223.1/NFPA 54, latest edition) and CSA-B149.1 Installation Codes for Gas Burning Appliances.
When installed as a Decorative Gas Appliance for installation in a solid-fuel burning fireplace, a minimum permanent free opening of 29 square inches must be maintained with a fixed damper stop provided with the appliance. Minimum flue size for this appliance is 29 square inches.
Installation Precautions
1. This vent-free gas appliance and its components have been tested and will operate safely when installed in accordance with this Installation Manual. Read all instructions before starting the installation, and fol­low these instructions carefully during installation to maximize the appliance’s benefit and safety. Failure to follow them will void your warranty and may present a fire hazard.
2. After opening the carton, refer to Replacement Parts illustrationon Page 17, and remove the various parts.
Report to your dealer if any parts were damaged in shipment.
The CFM Corporation warranty will be voided by, and CFM Corporation disclaims any responsibility for, the following actions:
Installation of any damaged appliance.
Modification of the appliance.
Installation other than as instructed by CFM
Corporation.
Improper positioning of the gas logs.
Installation and/or use of any component part
or accessory not manufactured or approved by CFM Corporation, not withstanding any inde­pendent testing laboratory or other third-party approval of such component part or accessory.
Any such action may create a possible fire hazard.
Consult your local building codes.
W A R N I N G
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer, service agency or the gas supplier.
This heater shall not be installed in a confined space unless provisions are provided for adequate combustion and ventilation air.
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20002538
Installation Requirements
Fresh Air Requirements for
Combustion and Ventilation
W A R N I N G
This heater must have fresh air for proper opera­tion. If it does not, poor fuel combustion could result. Read the following instructions to ensure proper fresh air supply for this and other fuel­burning appliances in your home.
Modern construction standards have resulted in homes that are highly energy-efficient and that allow little heat loss. Your home needs to breathe, however, and all fuel-burning appliances need fresh air to function prop­erly and safely. Exhaust fans, clothes dryers, fireplaces and other fuel burning appliances use the air inside the building. If the available fresh air supply is insufficient to meet the demands of these appliances, problems can result.
The vent-free logsets have specific fresh air require­ments. You must determine that these requirements will be met within the space where the appliance will be installed. The following information will help you ensure that adequate fresh air is available for the heater to function properly.
Provide for Adequate Ventilation
Any space within a home can be classified in these categories:
1) Unusually tight construction
2) Confined space
3) Unconfined space
First, determine which classification defines the intend ed installation space.
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Unusually Tight Construction
You must provide additional fresh air if the space falls into this classification. Unusually Tight Construction is defined as construction wherein:
a. Walls and ceilings exposed to the outside atmo sphere have a continuous water vapor barrier with a rating of one perm or less, with openings gasketed or sealed, and
b. weather stripping has been added on openable win­dows and doors and
c. caulking or sealants are applied to areas such as joints around windows and door frames, between sole plates and floors, between wall and ceiling joints, be tween wall panels, at penetrations for plumbing, electri­cal and gas lines and at all other openings.
If your home meets all of the above criteria, you must provide additional fresh air for the appliance as detailed on Page 6.
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If your home does not meet the above criteria, follow the procedure below.
Determine If You Have a Confined
or Unconfined Space
Use the following formula to determine if you have a confined or unconfined space.
Space is defined as the room in which you will install the heater, plus any adjoining rooms with doorless pas sageways or ventilation grilles between the rooms.
The National Fuel Gas Code defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 BTU per hour input rating (4.8m3 per Kw) of the aggregate (total) input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 BTU per hour (4.8m3 per Kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the ap­pliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
1. Determine the volume of space (length x width x height). Include adjoining rooms connected by doorless passageways or ventilating grilles.
Example: A room that is 18’ x 12’ x 8’ has a volume of 1728 cubic feet. An adjoining open kitchen that is 10’ x 12’ x 8’ has a volume of 960 cubic feet. An adjoining open dining room is 12’ x 12’ x 8’ with a volume of 1152 cubic feet. The total volume is 3840 feet.
2. Divide the volume of space by 50 cubic feet. The result is the maximum BTU/hour the space can support.
Example: 3840 cubic feet divided by 50 = 76.8 or 76,800 BTU/hour.
3. Add the BTU/hour ratings of all fuel-burning applianc­es installed in the same space, including the following: Gas Water Heater Gas Furnace Gas Fireplace Logs Vent-free Gas Heater Vented Gas Heater* Other Gas Appliances*
*Do not include Direct-vent appliances as these use outdoor air for combustion and vent to the outdoors.
Example: Gas Range 55,000 BTU/hour Vent-free Logset +25,000 BTU/hour Total 80,000 BTU/hour
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4. Compare the maximum BTU/hour rating the space can support with the total BTU/hour used by the appli­ances.
Example: 76,800 BTU/hour the space can support 80,000 BTU/hour used by appliances
In this example, the maximum BTU/hour that the space can support is less than the total used by the applianc­es. The space is considered to be Confined Space.
Additional air must be provided to meet the require­ments of the vent-free gas log set.
The installation and the provisions for combustion and ventilation air must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the CSA-B149 Installa­tion Code (Series).
A confined space may be ventilated in two ways:
A. Open or provide at least two ventilating grilles to an adjoining unconfined space. (Fig. 2)
Each of the two grilles must provide an opening of at least 50 square inches, with all opening dimensions be­ing at least 3”. One grille must be within 12” of the ceil­ing; the other within 12” of the floor. (If the total exceeds 100,000 BTU/hour, additional grilles will be needed.)
B. Vent the room directly to the outdoors. (Provide one square inch of opening for each 4,000 BTU/hour)
For further information on ventilation guidelines and siz­ing specifications, follow the National Fuel Gas Code/ NFPA 54/ANSI Z223.1, Section 5.3.
If the total BTU/hour used by the appliances is less than the maximum BTU/hr the space can support, the room meets the Unconfined Space criteria and no further ventilation is needed.
W A R N I N G
This heater shall not be installed in a confined space or unusually tight construction unless provisions are made for adequate combustion and ventilation air.
W A R N I N G
If the area in which the heater may be operated is smaller than that defined as an unconfined space, or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, 1992 Sections 5.3, or applicable codes.
WARNING:
fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote and loose paint by a quali­fied chimney cleaner.
Before installing the gas logset in a solid-
Option 1 -
Vents to Adjoining Rooms
Fig. 2 Ventilaton options for confined spaces.
12”
Option 3 -
Vents to Adjoining Room
Option 2 -
Remove Door to Adjoining Rooms
12”
VO370-2
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