Vermont Casting VCS5016, VCS5006, VCS3506, VCS4106, VCS6006 User Manual

Model

VCS5006

Shown

USER’S MANUAL for Models

VCS3006, VCS3506, VCS3506BI, VCS4006, VCS4106,

VCS5006, VCS5016, VCS5006BI, VCS6006

as Barbecue Grill

G

(Propane & Natural Gas)

50003787 01/06 Rev.0 En

Warnings

DANGER

If you smell gas:

1. Shut off gas to the appliance;

2. Extinguish any open flame;

3. Open lid;

4. If odor continues, keep away from the appliance and immediately
call your gas supplier or your fire department.

WARNING

Do not store or use gasoline or other flammable liquids or vapors in the
vicinity of this or any other appliance.

An LP cylinder not connected for use shall not be stored in the vicinity of
this or any other appliance.

Always read and understand the WARNINGS and SAFETY
INSTRUCTIONS that are contained in this Manual before attempting to
use this Gas Barbecue Grill, to prevent possible bodily injury or property
damage.

Always keep this Manual in or near the Grill, for convenient future reference.

Page i

Warnings

SIGNAL WORDS:

The Signal Words used in this Manual, and their intended meanings, are as follows :

DANGER:

catastrophic bodily injury.

WARNING:

bodily injury.

CAUTION:

damage or minor bodily injury.

NOTE:

Indicates that a failure to observe the safety instructions could result in death or

Indicates that a failure to observe the safety instructions could result in serious

Indicates that a failure to observe the safety instructions could result in property

Designates important information relating to the safe use of the Grill.

IMPORTANT WARNINGS:

Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates
very high temperatures for cooking and emits carbon monoxide as a by-product of combustion,
prudent precautions must be taken to assure its safe use.

DANGER:

Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat,
trailer or recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon
monoxide poisoning or asphyxiation

This Grill has been designed for OUTDOOR use only.

DANGER:

venting of fuel through the pressure release valve. Since propane vapor is heavier than air it
tends to pool and, if ignited, could produce a violent fire or explosion.

Never install a propane cylinder if it is more than 80% full, as the contents may lack adequate
room for expansion when exposed to heat.

Never store a spare Propane Gas Cylinder in the cylinder compartment of this Grill, because it
will be exposed to high temperatures when the Grill is in use.

This Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment, if it is
used in accordance with the Warnings and Safety Instructions contained in this Manual.

The essential Warnings and Safety Instructions are located throughout the pages of this Manual,
but some of the principal ones have been summarized as follows for your convenience:

Exposing an overfilled or a disconnected propane cylinder to heat could cause

Page ii

Warnings

A. SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL

DANGER:

Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat, trailer or
recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning
or asphyxiation.

WARNINGS:

Always confirm that this Grill is not positioned under a combustible object (e.g., an awning or umbrella) or
in a covered area (e.g., a porch or gazebo) before lighting it, to prevent a possible fire.

Always confirm that this Grill is not positioned under the overhang of a house, a garage or other structure
before lighting it. An overhang will serve to deflect flare-ups andradiated heat into the structure itself, which
could result in a fire.

Always confirm that this Grill is positioned more than
36” (1 m) away from any combustible materials or
surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this
Grill. The temperature of a grease fire or of the
radiated heat might otherwise be sufficient to ignite
nearby combustibles or volatile substances.

Always locate this Grill where there will be ample
combustion and ventilation air, but never position it in
the direct path of a strong wind.

Never allow the Grill to operate while unattended, to
prevent uncontrolled grease fires from erupting.

Never attempt to move this Grill while it is in operation
or while it is still hot, to prevent possible personal injury.

Never store or use gasoline or other flammable or
volatile substances in the vicinity of this Grill or in the
vicinity of any other heat-generating appliance,
because of the danger of starting a fire.

Always confirm that the installation of this Grill conforms with the requirements of all local Codes or, in the
absence of any applicable local Codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA54, or
CAN/CGA-B149.1, Natural Gas and Propane Installation Code.

36” (1 m)

)

36” (1 m

Fig. 1

Page iii

Warnings

B. SAFE USE OF LP (PROPANE) GAS

DANGER:

Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate room for
expansion when exposed to heat. Propane vapor may then be vented through the pressure release valve,
which could accumulate in a pool and later resultin a fire or explosion.

Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is notmore than
80 % full. An empty cylinder will weigh about 19 lb., while a properly filled cylinder should weigh no more
than 39 lb.

Never store a spare Propane Cylinder in the cylinder compartment of this Grill. Exposing a disconnected
cylinder to heat could result in the venting of propane vapor through the pressure release valve, and the
pooled vapor could result in a violent fire. (No hazard is posed by the connected cylinder if it is not
overfilled,however,as it tends to refrigerate itself while it is being used.)

Always confirm that all openings in the cylinder compartment of this Grill are free of any obstructions that
would restrict the circulation of ventilation air. Good ventilation will prevent the pooling of leaked propane
vapor,which is heavier than air, and which could explode if ignited.

WARNINGS:

Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill.
Never operate the Grill with propane gas if it has been configured to use natural gas, to prevent hazardous
overheating.

Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid soap
and water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. Never use a
match or open flame to test for gas leaks.

Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this
Grill and, if necessary,install a replacement obtained from your dealer before lighting this Grill.

Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady, cool and
removed from any heat source. Always store those cylinders in an upright position. Never store a spare
cylinder in the vicinity of this Grill, or in the vicinity of any other heat-generating appliance.

C. SAFE USE OF NATURAL GAS

Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill.
Never attempt to operate the Grill with natural gas if it has been configured to use propane gas, to prevent
possible bodily injury.

Always employ a qualified service agency to install all necessary gas supply plumbing, for safety reasons and
to assure compliance with all applicable Codes.

Page iv

Safety

Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas. Always seek
assistance from your gas supplier orlocal Fire Department if the gas smell persists, because of the danger of
fire or explosion.

Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid soap
and water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. Never use a
match or open flame to test for gas leaks.

Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this
Grill and, if necessary,install a replacement before lighting this Grill.

Never permit a gas supply line to contact any heated surface of this Grill.

D. PREVENTION OF BURNS

Always keep children and pets under close supervision when using this Grill,and never permit themto come
near the Grill while it is in use, as the exterior surfaces will be very hot.

Always wear insulated protective mitts when working at the Grill, or when attempting to close a gas supply
valve after cooking has been completed, to prevent possible burns. Always use insulated pot holders when
handling containers of hot food.

Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box.

Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill, or in the
vicinity of any otherheat-generating appliance.

E. ELECTRICAL SAFETY

Always confirm that this Grill has been grounded in accordance with local Codes or, in the absence of local
Codes,with the National Electrical Code, ANSI/NFPA No.70 or the Canadian Electrical Code, CSA C22.1,
when an external electrical source is being utilized for the Rotisserie Motor.

Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie
Motor.Neveralter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock hazard
would then result.

Never permit an electrical supply cord to contact any heated surface of this Grill.

Page v

Table of Contents

Safety

Gas Hookup

Operation

Important Warnings
Clearance Requirements
Table of Contents
Fuels
Safety

Hooking Up to the Gas Supply
LP Gas Supply Connection
Natural Gas Supply Connection
Test for Leaks

Control Functions
Lighting the Main Burners
Turning the Burners Off
Flare-ups
Match Lighting the Main Burner
Lighting the Rotisserie Burner
Match Lighting the Rotisserie Burner
Rotisserie Setup
Lighting the Side Burner
Shutting the Side Burner Off

i-v

ii
1
2
3

4
4
5
5

6
7
8
8
8
9

9
10
11
11

Cooking

Care &
Maintenance

Troubleshooting Guide

Methods of Cooking
Preparing Food for the Grill
Grilling Tips
Cooking Time Chart

Burners
Rotisserie Burners
Side Burners
Cooking Grids
Drip Tray
Stainless Steel Panels
Porcelain Enamel Castings
Burner Adjustment

12
13
14
15

18
19
19
19
20
20
20
21

22

Page 1

Safety

FUELS

WARNING:

Propane Gas in a Grill that has been configured to use Natural Gas, to avoid possible bodily injury. Always
consult the Rating Label on the back of your Grill to confirm which fuel must be usedwith the Grill.

WARNING:

originally provided with this appliance or as specified, (see Fig. 2).

Always install a 20 lb. propane cylinder that is equipped with a
type I valve outlet (see Fig. 3), and that has a 12” diameter and
an 18” height. Always use a propane cylinder that has been
constructed and marked in conformance with either the
specifications for LP GasCylinders of the U.S. Department of
Transportation or the specifications in the National Standard
of Canada, CAN/CSA-B339, Cylinder, Spheres and Tube for
Transportation of Dangerous Goods,as applicable.

Always confirm that your propane cylinder is equipped with a
shutoff valve terminating in a Type I propane cylinder valve
outlet connection, and that it has been provided with a collarto
protect the cylinder valve.

Never install a propane cylinder in this Grill unless it is
equipped with a listed Overfill Protection Device (OPD).

Always have a new propane cylinder properly purged of air by
your certified propane gas dealer. Since a new cylinder is
initially filled with air, the air must first be purged before it is
filled with propane.

Never use Natural Gas in a Grill that has been configured to burn Propane Gas, and never use

Use only the pressure regulator and type I propane gas supply coupling and hose that is

ADDITIONAL WARNINGS:

Check hose for breaks
or wear before each use.

Type 1

Connector

Regulator

Fig. 2

Shutoff Valve

Collar

Always visually inspect the gas supply line for fraying, cracking
or rodent damage before each use of this Grill and, if
necessary, install a replacement obtained from your dealer
prior to lighting this Grill.

Place dust cap on cylindervalveoutlet whenever the cylinder is
not in use. Only install the type of dust cap on the cylinder
valve that is provided with the cylinder valve. Other types of
caps or plugs may result in leakage of propane.

Page 2

Fig. 3

Safety

DANGER:

a) Do not store a spare LP - Gas Cylinder under or near this appliance
b) Never fill the cylinder beyond 80% full; and
c) If the information ina) and b) is not followed exactly, afire causing death or serious injury may occur.

WARNING: Always confirm that the openings in the cylinder compartment of the Grill are free of any
obstructions that would restrict the circulation of ventilation air. Good ventilation will prevent any possible
accumulation of leaked propane vapor,whichis heavier than air and which couldexplode if ignited.

NOTE: Always have a certified propane gas supplier inspect andre-qualify your refillable propane gas cylinder
prior to each refilling, in accordance with DOT or TC requirements for propane cylinders.

ADDITIONAL WARNINGS:

Always handle propane cylinders with great care, as the contents are under high pressure.

Always close the propane cylinder valve promptly after each use of the Grill.

Always store propane cylinders outdoors, in an upright, secure position, out of direct sunlight, away from
living quarters and in a well-ventilated, cool, dry area. NEVER STORE A CYLINDER IN A BUILDING,
GARAGEOR OTHER STRUCTURE OR ENCLOSED AREA.

Always keep cylinders out of reach of children.

Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully closed,
whenever a propane cylinder has been disconnected.

Always transport a propane cylinderin an upright, secure position, after confirming that its valve is closed.

Always stabilize a cylinder so that it cannot move,when it is being transported in a car trunk.

Never transport a propane cylinder in the passenger compartment of a car or truck.

Never store a Gas Grill indoors, unless the propane cylinder has first been disconnected and removed from
the Grill.

Never expose a propane cylinder to any heat source, never apply heat directly to a cylinder and never store a
spare cylinder in the vicinity of this Grill.

Never paint a propane cylinder a dark color, as this can cause thecylinder and its contents to overheat.

The LP cylinder must be arranged for vapor withdrawal. The cylinder must be upright with the valve at the
top.(Fig. 3)

Page 3

Gas Hookup

Hooking Up to the LP (Propane) Gas Supply

FOR YOUR SAFETY

WARNING:

1.
other volatile substance in the vicinity of this Grill.

WARNING:

2.
in the vicinity of this Grill, or in the vicinityof any
other potential heat source.

LP (PROPANE) GAS SUPPLY CONNECTION

Always place the propane tank inthe tank locator hole in

1.
the bottom pan of the cylinder compartment.

Always confirm that all burner controlknobs are in the

2.
OFF position before activatingthe gas supply.

Always connect the gas supply regulator as follows:

3.

Insert the nipple of the valve coupling into the tank valve
and tighten the connection collar by turning it clockwise
with one hand while holding the regulator with the other
(see Fig. 4).

Never store or use gasoline or any

Never store a spare propane cylinder

Fig. 4

WARNING:

Grill, to prevent a possible fire or explosion (see page 5).

CAUTION:

LP bulk system, consult your local gas supplier.

Always conduct a leak test before lighting the

Forconnection of an LP gasgrill to a fixed pipe

Page 4

Fig. 5

NATURAL GAS SUPPLY CONNECTION

TO CONNECT:

Push back the Sleeve on the Socket as shown below

1.
(see Fig. 6a).
Insert Plug and release the Sleeve (see Fig.6b).

2.
Push the Plug until Sleeve snaps forward to lock the

3.
Plug in the Socket.

Gas Hookup

Retract Sleeve

Fig. 6a

WARNING:

before lighting the Grill, to prevent a possible fire or
explosion (see leak test below).

TO DISCONNECT:

Push Sleeve back and pull the Plug out.

1.

TESTING FOR GAS LEAKS

Before attempting to operate this Grill:

Always confirm that all burner controlknobs are in the OFF position.

1.
Always connect the gas supply hose first and then open thegas shutoff valve.

2.
Always use a brush or spray bottle to applya 50/50solution of liquid soapand water to all connectionpoints

3.
(see Fig. 5) to test for gas leaks. Never use a match or open flame for that purpose.
Always look for bubbles to appear, as the appearance of bubbles will indicate a gas leak. Always turn off the

4.
gas immediately and tighten the connection, if you find that a leak exists.
Always repeat this procedure until no further gas leaks are found to exist, before lighting the Grill.

5.
Never attempt to light this Grill, however, if a leak cannot be stopped. Always call your gas supplier

6.
promptly to obtain assistance.

Always conduct the following safety tests

WARNINGS:

Release Sleeve

Release Sleeve

Fig. 6b

Always consult the Rating Label on the back of the Grill to confirm that it has already been configured to
burn Natural Gas.

All gas supply plumbing should be performed only by a qualified service agency. In the U.S., the supply
connection must be made in accordance with local code or, in the absence of local codes, with the national
fuel gas codes, ANSI Z223.1/NFPA54. In Canada, the supply connection shall be carried out in accordance
with the provincial authorities having jurisdiction and in accordance with the requirements of the CAN/
CGA 1-B149.1 installation code. A shutoff value must be installed between the gas grill and the main supply.
For natural gas, use a 3/8” or 1/2” natural gas supply line capable of an a input of up to 100,000 BTUs
(depending on the model).

Always disconnect the Grill andclose its individual manual shutoff valve, when conducting pressure tests of
the gas supply piping system at pressures which exceed 1/2 psi (3.5 kPa).

Always isolate the Grill from the gas supply piping system by closing its individual manual shutoff valve.

Page 5