Vermont Casting VCPV18TP, VCPV30TP, VCBV10TN, VCBV30TP, VCBV20TP User Manual

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Page 1
INSTALLER / CONSUMER
SAFETY INFORMATION
Please read this manual before installing and using appliance.
Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury of loss of life.
Do not store or use gasoline or
other flammable vapors and liquids in the vicinity of this or any appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance
Do not touch any electrical switch;
do not use any phone in your building
Immediately call your gas supplier
form a neighbor’s phone. Follow the gas supplier’s instructions
If you cannot reach your gas
supplier, call the fire department
Installation and service must be
performed by a qualified installer, service agency or the gas supplier.
Gas-Fired Room Heater
Blue Flame Heaters
Models: VCBV30TN, VCBV30TP - 30,000 Btu/Hr Thermostat
VCBV20TN, VCBV20TP - 20,000 Btu/Hr Thermostat VCBV10TN, VCBV10TP - 10,000 Btu/Hr Thermostat
VERMONT
C
astings
Plaque Heaters
Models: VCPV30TN, VCPV30TP - 30,000 Btu/Hr Thermostat
VCPV18TN, VCPV18TP - 18,000 Btu/Hr Thermostat VCPV10TN, VCPV10TP - 10,000 Btu/Hr Thermostat
Installer: Leave this manual with the consumer.
Consumer: Retain this manual for future reference.
User’s Operation and Installation Manual
VERMONT
VERMONT
C
astings
C
astings
20003770 8/02 Rev. 1
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
General Safety Information
SAFETY: Accidents are always tragic, especially because so many of them could have been prevented with a little care and judgment. There are some basic good practices we hope you will follow for safe use of your gas fired room heater.
IMPORTANT: Read this user’s manual carefully and completely before trying to assemble, operate or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
Early signs of carbon monoxide poisoning resembles the flu, with headaches, dizziness or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol and those at high altitudes.
Begin by ensuring proper installation and servicing. Follow the installation instructions provided with this product. Have your heater installed by a qualified technician. Have the installer show you where the gas supply shut off valve is located so that you know where to shut off the gas to the heater. If the connections are not perfectly seated or tightened, you may have a leak and therefore a faint gas smell.
Finding a leak is not a DO-IT-YOURSELF procedure. Some leaks can only be found with the main burner gas on and this must be done by a qualified technician.
WARNING:
This appliance is for use with gas referenced on Rating Label. Field conversion is not permitted.
Precautions
Never use natural gas in a unit designed for lique-
fied petroleum gases.
Never use liquefied petroleum gases in a unit
designed for natural gas.
Check all joints and connections. To avoid the
danger of fire, accident or explosion, never check a potential gas leak with an open flame.
The VCBV30, VCBV20, VCPV30 and VCPV18
heaters may not be installed in a bedroom or bathroom.
The VCBV10 and VCPV10 heaters may be
installed in a bedroom, but not a bathroom.
This appliance is intended for supplemental heating.
Never install the heater in any of the following
locations:
Recreational vehicles
Where curtains, furniture, clothing or other
flammable objects are less than 36” from the front, top or sides of the heater
Fireplace
High traffic area
Drafty areas
This heater needs fresh, outside air for ventilation to
run properly. This heater has an oxygen depletion sensor (ODS) pilot light safety system. The ODS shuts down the heater if not enough fresh air/oxygen content (18%) is available.
Never run heater in confined space. Refer to Page 4.
If heater shuts off, do not relight until you provide
fresh, outside air. If heater keeps shutting off, have it serviced.
Do not run the heater where:
Flammable liquids or vapors are used or stored
Dusty condition exists
Never place any objects on the heater.
Supervise children when they are in the same room
with heater, never allow them to sit, stand or play on or around the heater.
Make sure grille guard is in place before running heater.
Do not use heater if any part has been under water. Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
Keep appliance area clear and free from combus­tible materials, gasoline and other flammable vapors and liquids.
Turn off heater and let cool before servicing. Only a qualified technician should service and repair heater.
Table of Contents
General Safety Information ..................................... 2
Specifications .......................................................... 3
Installation ............................................................... 4
Operating Instructions ............................................. 8
Troubleshooting .................................................... 10
Maintenance...........................................................11
Replacement Parts................................................ 12
Accessories........................................................... 15
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
VCBVTN, VCBVTP, VCPVTN and VCPVTP Specifications
Input Rating Regulator Inlet Gas Supply Size
Gas (Btu/Hr) Variable Pressure Pressure of Heater Weight
Models Type Min. Max. Setting Min. Max. VCBV30TN 15,000 30,000 27” x 24” x 8⁵⁄₈ 30 lbs. VCBV20TN Natural 10,000 20,000 3.0” w.c. 4.0” w.c. 10.5” w.c. 19³⁄₈” x 22⁷⁄₈” x 8¹⁄₂ 22 lbs. VCBV10TN 5,000 10,000 15¹⁄₂” x 20⁷⁄₁₆” x 7⁷⁄₈ 17 lbs.
VCBV30TP 15,000 30,000 27” x 24” x 8¹⁄₂ 30 lbs. VCBV20TP LP 10,000 20,000 8.0” w.c. 11.0” w.c. 14.0” w.c. 19³⁄₈” x 22⁷⁄₈” x 8¹⁄₂ 22 lbs.
VCBV10TP 5,000 10,000 15¹⁄₂” x 20⁷⁄₁₆” x 7⁷⁄₈ 17 lbs. VCPV30TN 6,400 30,000 27” X 24” X 8⁵⁄₈ 30 lbs. VCPV18TN Natural 6,400 18,000 6.0” w.c. 4.0” w.c. 10.5” w.c. 19³⁄₈” x 22⁷⁄₈” x 8¹⁄₂ 22 lbs. VCPV10TN 5,500 10,000 15¹⁄₂” x 20⁷⁄₈” x 7⁷⁄₈ 17 lbs.
VCPV30TP 6,400 30,000 27” x 24” x 8¹⁄₂ 30 lbs.
VCPV18TP LP 6,400 18,000 10.0” w.c. 11.0” w.c. 14.0” w.c. 19³⁄₈” x 22⁷⁄₈” x 8¹⁄₂ 22 lbs.
VCPV10TP 5,500 10,000 15¹⁄₂” x 20⁷⁄₈” x 7⁷⁄₈ 17 lbs.
NOTES: For altitudes above 2,000 feet, reduce the input ratings (Btu/Hr) 4% for each 1,000 feet above sea level.
DO NOT USE THIS HEATER AT AN ELEVATION ABOVE 4,500 FEET.
Front Panel
Grille Guard
VERMONT
C
astings
Fig. 1 Product identification.
Combination Gas Control
Frame Body Assembly
3771
Local Codes
VCBV30 / VCBV20 / VCBV10
VCPV30 / VCPV18 / VCPV10
Certified to
ANSI Z21.11.2b-2002 Unvented Heaters
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of the National Fuel Gas Code ANSI Z223.1, also know as NFPA54.
Available from: American National National Fire Protection
Standards Institute, Inc. Association, Inc. 1430 Broadway Batterymarch Park New York, NY 10018 Quincy, MA 02269
Front Panel
Grille Guard
VERMONT
C
astings
Combination Gas Control
Frame Body Assembly
3770
Product Features
Safety Device
This heater has a pilot with an Oxygen Depletion Sensor shutt-off system (ODS). The ODS pilot is a required feature for vent-free heaters. The ODS pilot shuts off the heater if the normal air oxygen content is reduced to 18%.
Piezo Ignition System
This heater has a piezo ignitor. This system requires no matches, batteries or other sources to light the heater.
Thermostatic Heat Control
Thermostat has a sensing bulb, and a control valve resulting in greatest heat comfort and possible lower heating bills.
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
Installation
Installation Requirements
Fresh Air for Combustion and Ventilation
WARNING:
This heater must have fresh air for proper opera­tion. If not, poor fuel combustion could result. Read the following instructions to insure proper fresh air for this and other fuel-burning appli­ances in your home.
Modern construction standards have resulted in homes that are highly energy-efficient and that allow little heat loss. Your home needs to breathe, however, and all fuel-burning appliances need fresh air to function properly and safely. Exhaust fans, clothes dryers, fireplaces and other fuel burning appliances all use the air inside the building. If the available fresh air supply is insufficient to meet the demands of these appliances, problems can result.
Provide for Adequate Ventilation
Any space within a home can be classified in these categories:
Unusually tight construction: The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air. Unusually tight construction is defined as construction where:
Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one perm or less with openings gasketed or sealed and;
Caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall/ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines, and at other openings.
Unconfined space: An unconfined space whose volume is not less than 50 cubic feet for each 1,000 Btu/Hr of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors are consid­ered a part of the unconfined space.
Confined space: A confined space whose volume is less than 50 cubic feet for each 1,000 Btu/Hr of the aggregate input rating of all appliances in that space.
WARNING: You must provide additional ventilation air in a confined space.
For proper operation of the unit, provide fresh air opening(s) to the room. Follow the National Fuel Code NFPA54/ANSI Z223.1, for required size of combustion and ventilation openings.
NOTICE: A qualified service technician should install heater. Follow all local codes.
Gas Type
Verify the type of gas supply to be used, either natural gas or LP (Propane), and make sure the marking on the appliance rating plate agrees with that of the supply gas. The rating plate is located on the side of the heater, which indicates the type of gas that the heater is orificed for.
Items Needed for Heater Installation
Before installing the heater, make sure you have these items:
Gas piping (check local codes)
Test gauge connection
Sealant (resistant to LP gases) - approved
thread compound
Manual shut-off valve
*
Sediment trap - where required
Ground joint union
Tee joint and pipe wrench
An installer supplied design-certified manual shut-off valve
*
with 1/8” NPT tap connection.
Locating the Heater
This heater is designed to be mounted on a wall. The heater may also be located on the floor away from a wall. An optional floor mounting base is required and cn be purchased from your dealer.
WARNING: Never install the heater:
in a bathroom,
in a recreational vehicle,
where curtains, furniture, clothing or other
flammable objects are less than 36” from the front, top or sides of the heater,
as a fireplace insert,
in high traffic areas, or
in windy or drafty areas.
WARNING: Vent-free heaters add moisture to the air. Although this is beneficial, installing heater in rooms without enough ventilation may cause mildew formation from too much moisture content. See National Fuel Code for Fresh Air for Combustion and Ventilation.
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.
*Aftermarket: Completion of sale, not for purpose of resale from manufacturer.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
CAUTION: If you install the heater in a home garage:
Heater must be at least 18” above floor
Locate heater where moving vehicle will not hit it.
Preparing for Installation
1. Remove heater from carton.
2. Remove all protective packaging applied to heater for shipment.
3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer/distributor.
4. Select a location for the heater that will provide maximum exposure of the radiant surface to the room, but will not be subjected to accidental contact.
5. Adequate clearance must be available around the air opening. Refer to Figure 2 for clearances that must be maintained to the side walls, floor and horizontal surface surrounding the heater.
Attach Mounting Screws to Wall
NOTE: Wall anchors and mounting screws are in
hardware package provided with heater.
1. Install mounting screws on wall as shown in Figure
3. Use enclosed “paper template” for proper location of holes. Be sure template is level. It may be neces­sary to use plastic or lead anchors for plaster walls.
2. Drill holes at marked locations using 9/64” drill bit. Insert mounting screw.
3. Leave screw head out from wall far enough to attach heater.
Template
Mounting Screws
RH101
Ceiling
Adjacent Wall
13"
(330 mm)
Min.
Screw
Holes
A = 21 1/4" (330 mm) @ 30,000 Btu/ hr Model
11
/16" (347 mm) @ 18,000/20,000 Btu/ hr Model
13
7
9
/8" (251 mm) @ 10,000 Btu/ hr Model
Fig. 2 Minimum clearances to floor, adjacent walls and
ceiling.
A
36"
(914 mm)
Min.
20"
(508 mm)
Min.
RH110
Fig. 3 Use paper template supplied to mark location of
mounting holes. Be sure template is level.
Wall Anchor Method
When mounting heater to hollow walls (wall areas between studs) or solid walls (concrete or masonry), it may be necessary to use wall anchors.
1. Place paper template on wall maintaining minimum clearance. Be sure template is level.
2. Drill holes at marked locations using 5/16” drill bit. For solid walls, concrete or masonry, drill holes at least 1” deep.
3. Insert plastic anchor. Tap anchor flush to wall. (Fig. 4)
4. Insert screw into wall anchor leaving screw head out far enough from wall to attach heater. (Fig. 4)
5. Hang heater on mounting screws in holes provided at the rear of the heater.
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
Connect to Gas Supply
Before connecting the appliance, turn of all gas appli­ances. Close the main gas valve at the gas meter or Lp tank. Make certain there is good ventilation where the installation will be made. Installation should comply with all applicable building codes and ANSI Z223.1, latest edition. Use LP gas resistant pipe compound to seal threaded joints.
An installer supplied, design certified gas pressure regulator must be installed to bring the gas supply pressure down to 14” w.c.
WARNING: Never connect an unregulated gas line to the heater.
IMPORTANT: Check gas line pressure before connect-
ing heater to gas line. Gas line pressure must not be
1/16"
(1.6mm)
RH102
Fig. 4 Wall anchor.
Floor Installation
1. The heater may only be installed on a noncombus­tible flat surface. Wall mounting screws may be used to keep heater from side movements.
2. Measure heater mounting screws location “X” as desired above floor. (Fig. 5)
3. Use enclosed “paper template” for proper distance between holes. Be sure template is level. It may be necessary to use plastic or lead anchors for plaster wall.
4. Drill holes at marked locations using 9/64” drill bit.
5. Leave screw head out from wall far enough to attach heater.
higher than 14” w.c. If gas line pressure is higher, heater gas pressure regulator damage could occur.
NOTE: The gas line connection can be made with 3/8” black or steel pipe. Internally tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of large enough diameter to allow proper gas volume to heater. If pipe is too small, undue pressure loss will occur.
CAUTION: Use pipe joint sealant that is resistant to liquefied petroleum gases.
Install sediment trap in supply line as shown in Figure 6. Locate sediment trap where it is within reach for cleaning. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap prevents moisture and contaminants from going into the heater controls. If the sediment trap is not installed or is installed wrong, the heater may not operate properly.
Test for gas leaks with a mild soap and water solution. Apply water/soap solution with brush only -
apply. NEVER test with an open flame.
do not over
Screw Holes
X
Floor
RH107
Fig. 5 Optional wall mounting screw for floor installation.
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
Pressure Regulator
Heater Cabinet
3/8” NPT Nipple
Ground Joint Union
Manual Shutt-Off Valve
From Gas Meter
Sediment
RH103
Reducer Bushing to 1/8” NPT
1/8” NPT
Test Gauge
Connection
Plug Tab
Tee Joint
Pipe Nipple
Trap
Tee Joint
Cap
Natural Gas (4” w.c. to
10.5” w.c. Pressure) LP Gases (11.5” w.c. to
14.0” w.c. Pressure)
Fig. 6 Gas line connection.
Pressure Test Gas Supply Piping System
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 1/2 psi.
The appliance must be isolated from the gas supply piping system by closing the individual manual shut-off valve (Fig. 7) during any pressure testing of the gas supply system at test pressures equal to or less than 1/2 psi.
Open
Manual Shut-Off Valve
Closed
Control Valve
Manual Shut-Off Valve
RH104
Fig. 7 Manual shut-off valve location.
Leak Testing Heater Gas Connections
1. Open manual shut-off valve.
2. Open main gas valve located near gas meter.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from manual gas valve up to control valve and including the manifold assembly. Apply the soap solution around the connections, valve and tubing. Soap bubbles will appear where a leak is present.
5. If a leak is present, immediately turn off gas supply, tighten any leaky fittings, turn gas on and recheck.
6. To check burner and safety valve, the burner must be lit (see Operating Instructions). Check the rest of the connections for leaks.
7. Turn off the heater.
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
Operating Instructions
FOR YOUR SAFETY - READ THIS SECTION BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAM­AGE, PERSONAL INJURY OR LOSS OF LIFE.
A. BEFORE LIGHTING smell all around the appliance
area for gas. Be sure to smell next to floor because some gas is heavier than air and will settle on the floor.
IF YOU SMELL GAS:
1. Do not try to light any appliance.
2. Do not touch electrical switches; do not use any phone in your building.
3. Immediately call your gas supplier from a neighbor’s phone. Follow your gas supplier’s instructions.
4. If you cannot reach your gas supplier, call the fire department.
B. Use only your hand to push in or turn the gas valve
control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
C. Do not use this appliance if any part has been under
water. Immediately call a qualified service technician to inspect the appliance and to replace any part of this control system and any gas control which has been under water.
Lighting Instructions
1. Read the safety information.
2. Make sure manual shut-off valve is fully open.
3. Push in gas control knob slightly and turn clockwise to the OFF position.
4. WAIT 5 MINUTES TO CLEAR OUT ANY GAS. If
you then smell gas, STOP! Follow A in the safety information. If you do not smell gas, go to next step.
5. Push in gas control knob slightly and turn counter-
clockwise to ‘IGN PILOT.” The pilot can be seen through the glass panel. If needed, keep pressing and turning the control knob counterclock­wise until the pilot lights.
NOTE: If pilot does not stay lit, refer to troubleshooting section and contact a qualified service person, or gas supplier for repairs. Until repairs are made, light pilot with match.
6. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
7. If pilot goes out, repeat steps 3 through 6. This heater has a safety interlock system. Wait one (1) minute before relighting pilot.
8. When the pilot is lit, turn gas control knob to ON. Turn thermostat control knob counterclockwise
to desired heating level. The main burner should light. Set control knob to heat level between 7 and 1.
PILOT
6
7
5
4
1
2
ON
IGN
OFF
3
RH108
Fig. 8 Control knob.
To Turn Off Gas To Heater
Turning Heater Off
Turn control knob clockwise to the OFF position.
Turning Burner Only Off (Pilot stays lit)
Turn control knob clockwise to the PILOT position.
CAUTION: Do not try to adjust heating levels by using the manual shut-off valve.
NOTE: The thermostat has a sensing bulb and a
temperature control knob. The thermostat used on this heater senses the room temperature and turns the burner on and off. At times the room may exceed the set temperature. If so, the burner will shut off. The burner will cycle back on when room temperature drops below the set temperature.
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
Manual Lighting Instructions
1. Remove lower front panel.
2. Follow steps 1 through 4 as stated under Lighting Instructions.
3. Press and turn control knob counterclockwise to the PILOT position.
4. With control knob pressed in, strike match, hold match to pilot until pilot lights.
5. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
6. Replace lower front panel.
Pilot and Burner Inspection
Each time you light your heater check that the pilot flame and burner flame patterns are as shown in Figures 9, 10 and 11. If flame patterns are incorrect, turn the heater off. Contact your dealer or a qualified gas technician for assistance. Do not operate the heater until the pilot flame is correct.
WARNING: If yellow tipping occurs, your heater could produce increased levels of carbon monoxide. If burner flame pattern shows yellow tipping, follow instructions in the Troubleshooting section on page 10. NOTE: do not mistake orange flames with yellow tipping. Dirt or other particles may enter the heater and cause tran­sient patches of orange flame.
Ignitor Electrode
Thermocouple
VCBV Heater
Yellow Tipping
Correct Incorrect
Fig. 10 Correct burner flame pattern for the VCBV blue flame
burner.
VCPV Heater
Correct
Incorrect
Fig. 11 Correct burner flame pattern for the VCPV plaque
heater.
RH106
RH109
Correct
Fig. 9 Proper pilot flame.
Incorrect
P103
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
Troubleshooting
Problem
When control knob is pressed in and turned counterclockwise to ignition, there is no spark at ODS pilot.
When control knob is pressed in and turned counterclockwise to ignition/pilot position, there is spark but no ignition.
ODS pilot lights but flame goes out when control knob is released.
Burner does not light after ODS pilot is lit.
Delayed ignition.
Burner backfiring during operation.
Yellow flames during burner operation. (VCBV)
Burner plaque(s) does not glow. (VCPV)
Slight smoke and odor during initial operation. Heater produces a whistling noise when burner is lit.
Possible Cause
1. Ignitor electrode positioned wrong.
2. Ignitor electrode broken.
3. Ignitor cable pinched or broken.
4. Ignitor cable not connected to ignitor electrode.
1. Gas supply turned off.
2. Control knob not in pilot position.
3. Control knob not pressed in while in pilot position.
4. ODS pilot is clogged.
5. Air in gas lines.
1. Control knob not pressed long enough.
2. Safety interlock is triggered.
3. Pilot flame not touching the thermo­couple. Problem could be result of one or both of the following:
Partially clogged ODS pilot orifice.
Low gas pressure.
4. Thermocouple damaged.
5. Thermocouple connection loose at gas control valve.
6. Gas control valve damaged.
1. Burner orifice clogged.
2. Gas supply pressure is very low.
1. Main burner carry over ports clogged.
2. Gas supply pressure is very low.
1. Burner orifice is clogged or clogged.
2. Burner damaged.
3. Gas regulator defective.
1. Not enough air.
1. Plaque(s) is damaged.
2. Inlet gas pressure is too low.
3. Control knob set between locked positions.
1. Residues from manufacturing processes.
1. Air passageways blocked.
2. Air in gas line.
What To Do
1. Replace ignitor electrode.
2. Replace electrode.
3. Free ignitor cable, if damaged replace.
4. Connect cable to electrode.
1. Turn gas supply on.
2. Turn control knob to pilot position.
3. Press in control while in pilot position.
4. Call a qualified service technician.
5. Purge gas lines and repeat ignition operation.
1. After ODS pilot lights, keep control knob pressed in approximately 30 seconds.
2. Wait one minute, repeat ignition operation.
3. Contact your gas company, gas supplier or qualified service technician.
4. Replace thermocouple.
5. Hand tight until snug then tighten 1/4 turn with a wrench.
6. Replace gas control.
1. Clean burner orifice.
2. Contact gas supplier.
1. Clean main burner ports.
2. Contact gas supplier.
1. Clean or replace burner orifice.
2. Replace burner.
3. Replace gas regulator.
1. Check air passageways and burner for dirt and debris. (Refer to Maintenance section.)
1. Replace burner.
2. Contact local gas supplier.
3. Turn control knob until it locks at desired setting.
1. Will stop after a few hours of operation.
1. Check minimum installation clearances and air passageways for debris.
2. Operate burner until the air is completely purged.
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
Troubleshooting,
continued
Problem Possible Cause Solution
Heater produces a clicking noise just after burner is lit or turned off. Gas odor even when control knob is in OFF position.
Gas odor during combustion.
Heater shuts off on ODS
1. Metal expanding and contracting.
1. Gas leaks. Refer to front page Warnings.
2. Gas control defective.
1. Foreign matter in gas or on burner ports.
2. Heater burning vapors form paint, impurities in air.
3. Gas leaks, refer to front page Warnings.
1. Not enough fresh air is available.
2. Low gas pressure.
3. ODS pilot partially clogged.
Maintenance
Dust, lint, cobwebs or debris may affect heater perfor­mance. The heater draws air into it during normal operation and in the process dust, lint or debris may be drawn in also. It is important to keep the burner, gas control and combustion and circulating air passage­ways clean. Inspect or have these areas inspected annually at the beginning of the heating season by a qualified service person. Depending on the surround­ings, the room heater may require frequent cleaning due to excessive lint or debris.
Before cleaning ensure the gas supply is off and the gas control knob is in the OFF position. Make sure the heater is cool.
WARNING: Danger of bodily injury. If fan assembly accessory is used, turn off power supply at discon­nect switch or service panel before removing any access panels from heater.
1. This is common with heaters. If noise is excessive, contact a qualified service technician.
1. Locate and correct leaks immedi­ately.
2. Replace gas control.
1. Check gas passage way and burner.
2. Ventilate room, stop storing and using odor causing products near heater.
3. Locate and correct leaks immedi­ately.
1. Open window.
2. Contact gas supplier.
3. Clean the pilot.
Burner and ODS Pilot Cleaning
Clean the exterior with soft bristle brush, vacuum cleaner pressurized air. Never use a wooden toothpick as it may break off and clog the ODS pilot or main burner port.
Use a flashlight to inspect the main burner inlet to ensure it is not blocked. If obstruction can be seen, use a metal wire coat hanger that has been straightened out.
Use a vacuum cleaner to clean the primary air openings to the main burner(s).
WARNING: Failure to keep the primary air openings to the burner(s) clean may result in sooting and property damage.
In order to clean ODS pilot orifice, use pressurized air to blow dust out. Sometimes blowing air backwards through the pilot will get rid of the accumulated dirt. If that does not work, blow out any dust through primary air openings of pilot assemblies (Daemyeong has two openings; one beneath the bimetal strip and the second one opposite from bimetal strip. Use the one wide open, do not try to lift the bimetal strip.)
Cleaning Air Passageways
and Unit Casings
Use a vacuum cleaner or pressurized air to clean the combustion and circulating air passageways and dampened cloth to clean the cabinet/casing.
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
10
9a
6
23
9b
11
8
24
3771
22a,b
3
21a,b
1
12
13a,b
18
20
19
25a,b
7
2
17
15 14
16
5
6
4
The Vermont Castings Majestic Products Company reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
VCBVTN/ TP Unvented Room Heater
Item / Model Number VCBV10TN/TP VCBV20TN/TP VCBV30TN/TP
1. Guard Assembly RBW33XX0 RBW30XX0 RBW26XX0
2. Glass Panel RBC02XC0 RBC02XB0 RBC02XA0
3. Holder Glass RBP63PC0 RBP63PB0 RPB63XPA0
4. Reflector RBP71PX0 RBP70PX0 RBW23XX0
5. Front Panel RBP69PA0 RBP66PA0 RBW22XA0
6. Leg - Front RBI06XX0 RBI06XX0 RBI06XX0
7. Cover Heat - Upper -- RBP61XB0 RBP61XA0
8. Burner Assembly RBW13XX0 RBW09XX0 RBW08XX0 9a. Burner Support - Left RBP06XA0 RBP06XA0 RBP06XAO 9b. Burner Support - Right RBP06XB0 RBP06XB0 RBP06XB0
10. Frame Body Assembly RBW31PA0 RBW27PA0 RBW20PA0
11. Leg - Rear RBI05XX0 RBI05XX0 RBI05XX0
12. Bracket - Valve RBP59XX0 RBP59XX0 RBP59XX0
13a. Combination Gas Control - Natural RBAXE0 RBA01XC0 RBA01XA0 13b. Combination Gas Control - LP RBAXF0 RBA01XD0 RBA01XB0
14. Connector - “C” RBM03XX0 RBM03XX0 RBM03XX0
15. Connector - “B” RBM02XX0 RBM02XX0 RBM02XX0
16. Tubing ODS Assembly RBT25XX0 RBT19XX0 RBT13XX0
17. Tubing Outlet Assembly RBT24XX0 RBT18XX0 RBT12XX0
18. Tubing Inlet Assembly RBT23XX0 RBT17XX0 RBT11XX0
19. Nozzle Holder RBM06XX0 RBM06XX0 RBM06XX0
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
VCBVTN/ TP,
Item / Model Number VCBV10TN/TP VCBV20TN/TP VCBV30TN/TP
20. Fix Nut - Nozzle Holder RBM08XX0 RBM08XX0 RBM08XX0 21a. Main Nozzle - Natural RBM07XEO RBM07XA0 RBM07XC0 21b. Main Nozzle - LP RBM07XF0 RBM07XB0 RBM07XD0 22a. ODS Pilot Assembly (Daemyeong Korea) - Natural DS98JN02 DS98JN02 DS98JN02 22b. ODS Pilot Assembly (Daemyeong Korea) - LP DS98JL02 DS98JL02 DS98JL02
23. Shield RBP100 RBP101 RBP105
24. Rear Radiant Heat Shield -- 10003986 10003984 25a. Pressure Regulator (Daemyeong Korea) - Natural DR40M2PN DR40M2KN DR40M3KN 25b. Pressure Regulator (Daemyeong Korea) - LP DR40M2PL DR40M2KL DR40M3KL
continued
13
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
19
18a,b
20a,b
4
17
23a,b
11
17
12
14 13
6
15
16
3
2
5
5
1
9
8
22
10
7
21
3770
The Vermont Castings Majestic Products Company reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
VCPVTN/ TP Unvented Room Heater
Item / Model Number VCPV10TN/TP VCPV18TN/TP VCPV30TN/TP
1. Cover Heat - Lower RCP10XC0 RCP10XB0 RCP10XA0
2. Guard Assembly RBW33XX0 RBW30XX0 RBW26XX0
3. Reflector RCP34PX0 RCP33PX0 RCW10XX0
4. Cover Heat - Upper -- RBP61XB0 RBP61XA0
5. Leg - Front RBI06XX0 RBI06XX0 RBI06XX0
6. Front Panel RBP69PA0 RBP66PA0 RBP57PA0
7. Burner Body Assembly RCW13XX0 RCW12XX0 RCW11XX0
8. Ceramic - Plate RCC03XX0 RCC01XA0 RCC01XA0
9. Frame Body Assembly RBW32PA0 RBW27PB0 RBW20PA0
10. Leg - Rear RBI05XX0 RBI05XX0 RBI05XX0
11. Bracket - Valve RBP59XX0 RBP59XX0 RBP59XX0
12. Combination Gas Control RBA01XG0 RBA01XG0 RBA01XG0
13. Connector - “C” RBM03XX0 RBM03XX0 RBM03XX0
14. Connector - “B” RMB02XX0 RMB02XX0 RMB02XX0
15. Tubing ODS Assembly RCT63XX0 RCT57 RCT48
16. Tubing Outlet Assembly RCT62XX0 RCT56XX0 RCT47XX0
17. Tubing Inlet Assembly RCT61XX0 RCT55XX0 RCT46XX0 18a. ODS Pilot Assembly - Natural DS98JN01 DS98JN01 DS98JN01 18b. ODS Pilot Assembly - LP DS98JL01 DS98JL01 DS98JL01
19. Manifold Assembly -- RCT02PB0 RCT02PA0
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
VCPVTN/TP,
Item / Model Number VCPV10TN/TP VCPV18TN/TP VCPV30TN/TP
20a. Main Nozzle - Natural RCM02XD0 RCM02XC0 RCM02XA0 20b. Main Nozzle - LP RCM02XE0 RCM02XB0 RCM02XB0
21. Rear Radiant Heat Shield -- 10003986 10003985
22. Shield RBP84 RBP101 RBP104 23a. Pressure Regulator (Daemyeong Korea) - Natural DR40M2PN DR40M3PN DR40M5PN 23b. Pressure Regulator (Daemyeong Korea) - LP DR40M2PL DR40M3PL DR40M5PL
continued
Accessories
The following accessories are available from your local Vermont Castings dealer. Each accessory comes with a separate installation instruction. Be sure to read each instruction thoroughly before installing.
Description Model Number
Manual Fan Kit FMA-F
Thermostat Fan Kit FMA-FT
Contact Vermont Castings, Majestic Products with questions concerning prices and policies covering replacement parts. Parts may be ordered through you Vermont Castings distributor or dealer.
You will need the following information when ordering replacemet parts:
Model and serial numbers are listed on the rating plate (located on right side of heater). Record your model and serial numbers here for future reference.
Model # ___________________________________
the appliance model number,
the serial number, and
a description of the part.
Should you need additional information beyond what your dealer can furnish, contact:
Vermont Castings, Majestic Products
410 Admiral Blvd. Mississauga, Ontario Canada L5T 2N6
Telephone: 905-670-7777
Serial # ___________________________________
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Vermont Castings VCBVTN/TP & VCPVTN/TP Room Heater
Warranty
Service and Limited Warranty
The Vermont Castings Majestic Products Company warrants this product to be free form defects in materi­als and components for two (2) years from the date of first purchase, provided that the product has been properly installed, operated and maintained in accor­dance with all applicable instructions. To make a claim under this warranty the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper operating condition and an allowance for labor when provided by a Vermont Castings authorized dealer/distributor. Warranty part(s) MUST be obtained through authorized dealers of this product and/or Vermont Castings Majes­tic Products who will provide original factory replace­ment parts. Failure to use original factory replacement parts voids this warranty. The heater MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diag­nostic cost, labor, transportation and any and all such other costs related to repairing defective heater will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS WARRANTY EX­CLUDES ANY AND ALL OTHER EXPRESSED WAR­RANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRAN­TIES OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO TWO (2) YEARS FROM THE DATE OF FIRST PURCHASE; AND THE VER­MONT CASTINGS MAJESTIC PRODUCTS COMPANY SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHA TSOEVER INCLUDING INDIRECT, INCIDENT AL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the above limitation on implied warranties, or exclusion or limita­tion on damages may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.
Always specify model and serial number when commu­nicating with the factory.
16
Vermont Castings, Majestic Products
410 Admiral Blvd. • Mississauga, Ontario • Canada, L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
© Vermont Castings, Majestic Products
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