Vermont Casting VC3624GS User Manual
Assembly and
Owner’s Manual
VC3624GS
Stainless Steel
Gas Smoker
DANGER DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open door.
4. If odor continues, keep away from the appliance
and immediately call your fire department.
Failure to follow these instructions could result
in fire, explosion or burn hazard, which could
cause property damage, personal injury or death.
ASSEMBLER / INSTALLER: Leave these instructions with the consumer.
CONSUMER / USER: This instruction manual contains important
information necessary for the proper assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling and using
the appliance. Follow all warnings and instructions when using the appliance.
Keep this manual for future reference.
1. Never operate this appliance unattended.
2. Never operate this appliance within 10 feet
(3.05m) of any other gas cylinder.
3. Never operate this appliance within 10 feet
(3.05m) of any flammable liquid.
Failure to follow these instructions could result
in fire, explosion or burn hazard, which could
cause property damage, personal injury or death.
50003XXX 05/06 Rev.1 Sp
Table of Contents
Important Warnings
Assembly
Identifying the Parts
Attach the Legs
Attach the Control Panel
Attach the Burner Chamber
Attach the Carry Handles
Assemble the Door Handle
Assemble the Rack Supports
Install the Internal Components
Battery Installation
Connecting the LP Cylinder
Operating Instructions
Adding Water
Adding Wood
Lighting Procedure
Shut-Down
1
3
5
6
7
8
9
10
11
12
13
15
16
17
18
Cooking Instructions
Temperature Chart
After Use Safety and Maintenance
Warranty
19
20
21
22
READ ALL INSTRUCTIONS AND WARNINGS!
YOUR SAFETY IS VERY IMPORTANT - FAILURE TO FOLLOW PROPER
PROCEDURES AND SAFEGUARDS MAY RESULT IN SERIOUS
PERSONAL INJURY OR PROPERTY DAMAGE.
DO NOT use this smoker in a manner other than its intended purpose. It is NOT intended for commercial use. It is NOT
intended to be installed or used in or on a recreational vehicle and/or boats. The smoker is not to be used as a heater.
Keep a fire extinguisher accessible at all times.
The use of alcohol, prescription or nonprescription drugs may impair the user's ability to properly assemble or safely
the smoker.
This smoker is for outdoor use only, in a well-ventilated area. DO NOT operate the smoker indoors, in a garage, or in
other enclosed area or under overhead construction.
Use caution when assembling and operating the smoker to avoid cuts and scrapes from rough or sharp edges.
Use caution when lifting and moving the smoker to avoid strains or back injury. 2 people are recommended to lift or
smoker. DO NOT move the smoker while it is in use.
DO NOT operate the smoker near or under flammable or combustible materials such as decks, porches, or carports.
minimum clearance range of 36 inches (1m) is recommended. DO NOT operate the smoker under overhead construction.
Operate the smoker only on a stable, level, non-flammable surface such as asphalt, concrete or solid ground. DO NOT
the smoker on flammable material such as carpet or a wood deck.
DO NOT store the smoker near gasoline or other combustible liquids or where combustible vapors may be present.
DO NOT store or operate this smoker in an area accessible to children or pets. Store the smoker in a dry, protected
DO NOT leave the smoker unattended while in use. Operate the smoker with close supervision.
DO NOT allow anyone to conduct activities around the smoker during or following use until it has cooled. It is hot during
operation and remains hot for a period of time following use.
operate
any
move the
A
operate
location.
DO NOT leave hot ashes unattended until the smoker cools completely.
DO NOT move the smoker while it is in use. Allow the smoker to cool completely before moving, storing, or covering.
This smoker becomes extremely hot - allow the smoker to cool completely before handling. If you must handle the
while it is hot, ALWAYS wear protective oven mitts or heat resistant gloves when handling the smoker or its components.
NEVER use gasoline or other highly volatile fluids as a starter. They can explode.
The water bowl and wood chip box should not be moved while the smoker is operating or until the smoker has cooled
sufficiently. These contain hot ashes and liquids that may cause serious injury. If you must move these components, ALWAYS
wear protective oven mitts or heat resistant gloves.
Dispose of cold ashes by wrapping them in heavy duty aluminum foil and putting them in a noncombustible container. Be sure
there are no other combustible materials in or near the container.
If you must dispose of the ashes in less time than it takes for them to completely cool, remove the ashes from the smoker,
keeping them in heavy duty foil, and soak them completely with water before disposing of them in a noncombustible
container.
1
smoker
continued...
DO NOT obstruct the flow of combustion air and/or ventilation air for the smoker.
Use caution when opening the door of the smoker while in operation. Keep hands, face, and body safe from hot steam or
flare-ups. Protect your nose and mouth from smoke inhalation.
DO NOT wear loose clothing while operating the smoker. Tie back long hair while operating the smoker. ALWAYS wear fullycovering shoes while operating the smoker.
Allow the smoker and its components to cool completely before conducting any routine cleaning or maintenance.
NEVER use glassware, plastic, or ceramic cookware on or in your smoker.
When using flavoring wood, add a sufficient amount prior to operation to avoid having to add wood while operating. Adding
wood while operating may splash hot water and cause serious injury.
Use of accessories not intended for this smoker is not recommended and may lead to injury or property damage.
An LP cylinder not connected for use should not be stored in the vicinity of the smoker or any other appliance. DO NOT
store spare LP cylinders within 10 feet of the smoker. LP cylinders must be stored outdoors, out of reach of children. DO
NOT store LP cylinders in a building, garage, or any other enclosed area.
DO NOT store LP gas cylinders inside or on top of the smoker. Improper storage of cylinders could lead to explosion, fire,
and/or personal injury. Cylinders are to be stored outdoors, out of reach of children and must not be stored in a building,
garage, or any other enclosed area.
While the smoker is not in use, the gas must be turned off at the supply cylinder.
LP gasses are heavier than air, tend to pool and collect in low-lying areas, are easily ignited and are highly flammable. Proper
care and caution should be employed when dealing with any such fuels.
The smoker should be shut off and all supply valves (on piping or on fuel cylinders) should be closed in the event that the odor
of unburned gas is detected. Do not attempt to use the unit until any gas leaks are fixed and/or the source of the unburned gas
odor is accounted for.
Do not use the smoker if the burner fails to light or fails to remain lit. Under such conditions, gas should be shut off and fuel
cylinders should be disconnected.
Use under high wind conditions that result in poor burner operation such as blowing
out and flaring should be avoided. If repositioning the unit does not improve
operation under such wind conditions, the unit should be shut off.
All installations are to conform to local codes. In the absence of local codes,
installation should conform to the National Fuel Gas Code, ANSI Z223.1/NFPA 54,
ANSI/NFPA 58, or CSA B149.1 Natural Gas and Propane Installation Code.
LP Tank
Not Included
The smoker should be installed with the hose regulator assembly extended at
full length of hose directly (24” maximum [0.6m]) away from the burner.
When so configured, placement results in maximum tank to smoker distance.
When the smoker is operated, the hose/regulator and gas tank should be on a
line perpendicular to wind direction. Placing tank closer than 24” (0.6m) to
the smoker can overheat the tank and cause release of propane through relief
openings and can result in tank fire or explosion.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR SMOKER.
READ ALL INSTRUCTIONS, WARNINGS AND SAFEGUARDS
BEFORE
ASSEMBLING AND OPERATING YOUR SMOKER.
SAVE THESE INSTRUCTIONS
2
Assembly Step 1 - Identifying the parts
Check your package contents for these parts. If you are missing any parts, or if any parts are
DO NOT RETURN YOUR SMOKER TO THE RETAILER - CALL US FIRST!
Hardware Bags:
1/4-20 x 5/8” SS Bolts (16)
A
A1
B
AZ001173part no:
1/4-20 x 1/2” Bolts (3)
part no: AZ001172
10-24 x 5/8”
10-24 Lock SS Washers (3)
10-24 SS Nuts (3)
AZ001174
part no:
(Master Hardware Pack)
part no. AZ001195
SS Bolts (3)
damaged, please call our toll-free customer service line to order parts.
1-800-668-5323
1/4-20 Nuts (4)
C
D
AZ001196part no:
1/4-20 x 3/8” Bolts (2)
1/4-20 Lock Washers (2)
Handle Washer (1)
Handle Mounting Plate (1)
Handle Spring (1)
(Door Handle)
part no: AZ001197
SS Carry
Handles (2)
AZ001187
Heat Indicator Nameplate (1)
E
Push Nuts (2)
part no: AZ001142
HVR S-Hook (1) and
F
Zip Tie (1)
part no. AZ001143
“AAA” Battery (1)
G
part no. AZ001198
SS Cabinet
Assembly (1)
AZ001185
SS Damper
Plates (3)
AZ001168
Cooking
Grids (4)
AZ001194
Small Rack
Supports (10)
AZ001193
Large Rack
Supports (2)
AZ001192
Water
Pan (1)
AZ001152
Wood Chip
Box Lid (1)
AZ001151
Wood Chip
Box (1)
AZ001150
Wood Chip
Box Rack (1)
AZ001191
Replacement
Door Assembly
AZ001186
Drip
Pan (1)
AZ001190
Control Panel
Assembly (1)
AZ001189
LP tank and flavoring
hardwood not included.
Burner
Chamber (1)
AZ001188
NOTE: One
leg contains
a hole
(AZ001171)
Legs (4)
AZ001170
3
Identifying the Parts - Continued
Check your package contents for these parts. If you are missing any parts, or if any parts are
damaged, please call our toll-free customer service line to order parts.
DO NOT RETURN YOUR SMOKER TO THE RETAILER - CALL US FIRST!
1-800-668-5323
Control Panel
Assembly
AZ001189
SS Control
Panel
AZ001250
Control
Face Plate
AZ001251
Hose-Valve-
Regulator
AZ001254
“AAA”
Battery
AZ001198
Ignitor
Heatshield
AZ001255
Electronic
Ignitor
AZ001199
Control
Knob
AZ001510
Brass
Burner
AZ001155
Burner
Gasket
AZ001156
Burner Chamber
Assembly
AZ001188
Bare Burner
Chamber
AZ001252
Ignitor
Electrode
AZ001158
4
Venturi
Tube
AZ001157
Assembly Step 2
Locate these parts:
Hardware:
1/4-20 x 5/8” Bolts
4 Legs
16 Required
Cabinet
Assembly
HARDWARE BAG
A
Tools needed:
Phillips Head
Screwdriver
1. Turn the
cabinet
upside
down.
2. For each leg, line up the holes and
insert the bolts. Nuts are pre-welded
to the cabinet.
DO NOT
yet insert the two front
bolts indicated by the red arrows.
They will be used in the next
assembly step.
3. Securely tighten the bolts.
IMPORTANT:
an
extra hole on its side must be
The leg that contains
mounted at the front in the position
shown. This hole will be used later
to secure the gas hose to the leg
with a zip-tie.
Leg with
hole
FRONT
5
Assembly Step 3
Locate these parts:
Hardware:
1/4-20 x 5/8” Bolts
(2 remaining from previous step)
Control
Panel
HARDWARE BAG
A
Tools needed:
Phillips Head
Screwdriver
FRONT
1. Leave the cabinet
upside down.
2. From the front side, position
the control panel upside down
between the front legs as shown.
3. Set the control panel between the
front legs and line up the mounting
holes. Be sure the mounting tabs
on the back side of the control
panel capture the legs as shown.
Mounting
Tab
FRONT
4. Insert the 2 remaining bolts and
tighten them securely.
6
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