Vermont Casting LHER20 User Manual

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CER TIF IED
INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PER­SONAL INJURY OR LOSS OF LIFE.
Natural Vent Insert Models: LHER20 LHEC20 LHER30
FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch;
do not use any phone in your building.
Immediately call your gas
supplier from your neighbor’s phone. Follow the gas suppliers instructions.
If you cannot reach your gas
supplier call the fire department.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
LHEC30
Homeowner's Installation and
Operating Manual
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
10005360 5/06 Rev. 5
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LHE Series Natural Vent Insert
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THIS APPLIANCE.
Thank you and congratulations on your purchase of a CFM Corporation fireplace insert.
IMPORTANT - Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the manufacturers' warranty.
Installation Instruction
Important Curing/Burning Instructions ................................................................................................
Locating Your Fireplace Insert ............................................................................................................
Insert Applications ..............................................................................................................................
Fireplace & Trim Dimensions .............................................................................................................
Mantels ...............................................................................................................................................
Framing & Finishing ............................................................................................................................
Zero Clearance Applications ...............................................................................................................
Gas Specifications ..............................................................................................................................
Gas Inlet & Manifold Pressures ..........................................................................................................
High Elevations ...................................................................................................................................
Preparation .........................................................................................................................................
Gas Line Installation ...........................................................................................................................
Gas Supply Pressures ........................................................................................................................
Fan Kit ................................................................................................................................................
Fan Removal Instructions ...................................................................................................................
Installation of Trim Switch for RN/RP Gas Valves ..............................................................................
Venting and Installation ......................................................................................................................
Common Flue Installations .................................................................................................................
Liner Installation .................................................................................................................................
Draft Relief Opening ...........................................................................................................................
Test Chimney Draw .............................................................................................................................
Vent Safety System ..........................................................................................................................
Vent Safety Switch Access ...............................................................................................................
Ceramic Refractory Installation ........................................................................................................
Operating Instructions
General Glass Information ............................................................................................................... 11
Louvre Removal ...............................................................................................................................11
Glass Cleaning .................................................................................................................................11
Glass Frame Removal ......................................................................................................................11
Log & Burner Lava Rock Installation ................................................................................................11
Large Lava Rock Placement ............................................................................................................
Flame Adjustment ............................................................................................................................
Flame Characteristics .......................................................................................................................
First Firing .........................................................................................................................................
Lighting & Operating Instructions ....................................................................................................
Troubleshooting Gas Control (820 Millivolt Gas Valve) ....................................................................
Troubleshooting Gas Control (Honeywell) .......................................................................................
Instructions for RF Comfort Control Valve ........................................................................................
Maintenance
Cleaning the Standing Pilot Control System .....................................................................................
Trim Cleaning ...................................................................................................................................
Replacement Parts ..............................................................................................................................................22
Optional Accessories
Remote Controls ...............................................................................................................................
Zero Clearance Kit ............................................................................................................................
Trim Options .....................................................................................................................................
Warranty
EnerGuide ...........................................................................................................................................................28
...............................................................................................................................................................26
3 3 3 4 5 5 5 6 6 6 6 6 7 7 7 7 8 9 9 9
9 10 10 10
12 12 12 13 14 15 16 17
21 21
25 25 25
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LHE Series Natural Vent Insert
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Installation & Operating Instructions
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA­B149.1 Installation codes for Gas Burning Appliances and Equipment. FOR U.S. Installations follow local codes and/or the current National Fuel Gas Code ANSI Z223.1/NFPA 54.
In the Commonwealth of Massachusetts, all gas fittings and installation of this heater shall only be done by a licensed gas fitter or licensed plumber.
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
1. This appliance gives off high temperatures and should be located out of high traffic areas and away from furniture and draperies.
2. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when they are in the same room as your appliance.
4. Under no circumstances should this appliance be modified. Parts removed for servicing should be replaced prior to operating this appliance again.
5. Installation and any repairs to this appliance should be car­ried out by a qualified service person. A professional service person should be contacted to inspect this appliance an­nually. Make it a practice to have all of your gas appliances checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in this ap pliance should be kept clean and free of dust and lint. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
7. The venting system (chimney) of this appliance should be checked at least once a year and if needed your venting system should be cleaned.
8. Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids. This appliance should not be used as a drying rack for cloth­ing, nor should Christmas stockings or decorations be hung in the area of it.
9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appliance.
10. Whether the zero clearance kit is installed directly on carpet­ing, vinyl tile or any combustible material other than wood, this heater must be installed on a metal or wood panel extending the full width and depth of the heater. The insert
can not be installed directly onto or into combustibles.
This appliance may be installed in an aftermarket per­manently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indi­cated on the rating plate.
Proposition 65 Warning: Fuels used in gas, wood­burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6
10005360
WARNING: Check with your electronics manufacturer before installing a television or other electronic de­vice above this fireplace.
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.
It is not unusual for your gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated - open
all windows.
It is recommended that you burn your fireplace for at least ten (10) hours the first time you use it. If optional fan kit has been installed, place fan in the "OFF" position during this time.
Locating Your Gas Fireplace Insert
with Zero Clearance Kit
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Fig. 1 Locating unit with zero clearance kit.
A) Flat on wall B) Cross corner C) Island D) *Room divider
E) *Flat on wall corner F) Chase installation
NOTE: (Fig. 1) * When you install your fireplace in (D) Room divider or (E) Flat on wall corner positions, a minimum of 6 (X) inches (153mm) clearance must be maintained from the perpendicular wall and the outer edge of the trim.
Insert Applications
Before installing the gas fireplace insert, consideration must be given to the functioning needs of the fireplace. The size of the fireplace cavity (min. 25 343 mm) for the LHEC20 and LHER20, 28³⁄₄"W x 21"H x 15¹⁄₂"D (730 x 533 x 394 mm) for LHEC30 and LHER30), the design of the chimney for effective venting should be determined. The availability of the gas supply as well as electricity for the insert fan must be confirmed.
Your Natural Vent Insert unit is designed to be vented vertically with a minimum height of 12' (4 m) and a maximum vertical height of 35' (11 m).
¹⁄₄"W x 17¹⁄₄"H x 13¹⁄₂" D (641 x 438 x
FP1249a
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LHE Series Natural Vent Insert
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Fireplace & Trim Dimensions
Zero Clearance Kit
Insulation
Minimum Fireplace
Insert Opening
1 = LHESSB 2 = LHESLB/LHEABSL/LHESLGA 3 = LHECSLB/LHECSLMB/LHECSLSA 4 = LHEACNSS 5 = LHETCK
LHEC20 LHER20 LHEC30 LHER30
A-1
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B-1 30³⁄₄" (781 mm) 30³⁄₄" (781 mm) 38¹⁄₄" (972 mm) 38¹⁄₄" (972 mm)
R
A-2 24¹⁄₄" (616 mm) 24¹⁄₄" (616 mm) 28³⁄₁₆" (716 mm) 28³⁄₁₆" (716 mm)
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B-2 37¹⁄₂" (952 mm) 37¹⁄₂" (952 mm) 41" (1042 mm) 41" (1042 mm)
M
A-3 24¹⁄₄" (616 mm) 24¹⁄₄" (616 mm) 28¹⁄₄" (717 mm) 28¹⁄₄" (717 mm) B-3 38¹⁄₈" (968 mm) 38¹⁄₈" (968 mm) 41¹¹⁄₁₆" (1059 mm) 41¹¹⁄₁₆" (1059 mm) A-4 20³⁄₄" (527 mm) 20³⁄₄" (527 mm) 24³⁄₄" (629 mm 24³⁄₄" (629 mm) B-4 30⁷⁄₈" (784 mm) 30⁷⁄₈" (784 mm) 34⁷⁄₁₆" (875 mm) 34⁷⁄₁₆" (875 mm) A-5 28" (711 mm) 28" (711 mm) 32¹⁄₄" (819 mm) 32¹⁄₄" (819 mm) B-5 45" (1143 mm) 45" (1143 mm) 49" (1245 mm) 49" (1245 mm) C 25⁵⁄₈" (651 mm) 25⁵⁄₈" (651 mm) 29³⁄₁₆" (741 mm) 29³⁄₁₆" (741 mm) D 16¹⁄₂" (419 mm) 16" (406 mm) 16⁷⁄₈" (428 mm) 16¹⁄₄" (412 mm)
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E 35" (889 mm) 35" (889 mm) 35" (889 mm) 35" (889 mm)
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F 26⁵⁄₈" (676 mm) 26⁵⁄₈" (676 mm) 26⁵⁄₈" (676 mm) 26⁵⁄₈" (676 mm)
R
E
G 13" (331 mm) 14" (355 mm) 15¹⁄₂" (394 mm) 16¹⁄₂" (419 mm)
P
H 17" (432 mm) 17¹⁄₄" (438 mm) 20³⁄₄" (527 mm) 20³⁄₄" (527 mm)
L
I 13³⁄₈" (340 mm) 13¹⁄₈" (333 mm) 16" (406 mm) 16" (406 mm)
A
J 19¹⁄₈" (486 mm) 19³⁄₈" (492 mm) 23¹⁄₄" (590 mm) 23¹⁄₄" (590 mm)
C
K 15" (381 mm) 15" (381 mm) 17" (432 mm) 18" (457 mm)
E
L 10¹⁄₂" (266 mm) 11¹⁄₂" (292 mm) 12³⁄₄" (324 mm) 13³⁄₄" (349 mm) M 8¹⁄₂" (216 mm) 8¹⁄₂" (216 mm) 8¹⁄₂" (216 mm) 8¹⁄₂" (216 mm) N 37¹⁄₄" (946 mm) 37¹⁄₄" (946 mm) 37¹⁄₄" (946 mm) 37¹⁄₄" (946 mm) O 19¹⁄₈" (486 mm) 19¹⁄₈" (486 mm) 19¹⁄₈" (486 mm) 19¹⁄₈" (486 mm) P 27¹⁄₄" (692 mm) 27¹⁄₄" (692 mm) 27¹⁄₄" (692 mm) 27¹⁄₄" (692 mm)
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Q 17¹⁄₄" (438 mm) 17¹⁄₄" (438 mm) 21" (533 mm) 21" (533 mm)
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R 25¹⁄₄" (641 mm) 25¹⁄₄" (641 mm) 28³⁄₄" (730 mm) 28³⁄₄" (730 mm)
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S 13¹⁄₂" (343 mm) 14" (355 mm) 16" (406 mm) 16¹⁄₂" (419 mm)
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T 17" (432 mm) 17" (432 mm) 17³⁄₄" (451 mm) 17³⁄₄" (451 mm)
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U 13³⁄₄" (349 mm) 14" (355 mm) 16" (406 mm) 16¹⁄₂" (419 mm)
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V 18" (457 mm) 18" (457 mm) 21⁵⁄₁₆" (541 mm) 21⁵⁄₁₆" (541 mm)
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20⁷⁄₈" (530 mm) 20⁷⁄₈" (530 mm) 26³⁄₄" (680 mm) 26³⁄₄" (680 mm)
Q - Fireplace opening height R - Fireplace opening width S - Depth of insert T - Firebox width at insert depth(S)
Gas Inlet KnockoutAir Circulating Channel
U - Firebox depth at insert back height (V) V - Insert back height NOTE: LHESLGA is only available for Model LHEC30 and LHER30
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Mantels
24" Min.
(610mm)
35"
(889mm)
37¹⁄₄" (946mm)
27¹⁄₄" (692mm)
19¹⁄₈"
(486mm)
When the unit is installed into a woodburning fireplace, the minimum distance the mantel can be placed above the fireplace is governed by local building codes appli­cable to woodburning fireplaces. Consult local authori­ties having jurisdiction for these clearances.
For applications requiring the use of a Zero Clearance Kit, the minimum height a mantel can be installed above the fireplace is 24" (610mm) from the top of the upper louvres. The maximum mantel depth is 8" (200mm). (Fig. 2)
The underside of the mantel will become warm. Use only finishes which are heat resistant and do not discolor.
LHE Series Natural Vent Insert
Air Inlet Channel
Drywall
FP1325
Fig. 2 Minimum mantel height above fireplace.
Framing & Finishing
For Zero Clearance Kit applications, it is important to determine the finished facing material before beginning to frame. This will allow for the thickness of the finishing material between the frame and the fireplace trim.
Similarly, consideration must be given to the 1" inch depth of the air inlet channel sitting on the fireplace base. Finishing material for the hearth should be flush with the top of the air inlet channel.
If the fireplace is installed at floor level a noncombus­tible hearth must extend a minimum 12" (305mm) in front of the fireplace.
If the fireplace is recessed into the wall and at least 12" (305mm) above floor level, no hearth is required.
The use of wallpaper adjacent to this fire­place is not recommended as high tem­peratures given off by this fireplace may adversely effect the binders in the adhe­sive used to apply the wallpaper.
Finish Wall
Fig. 3 LHE insert framing dimensions.
Decorative Trim Kit
FP1351
NOTE: Insulating around the fireplace will result in overheating and possible malfunctioning of the circulat­ing fan.
Zero Clearance Applications
An alternate air supply is recommended with this component.
For installation other than in existing wood­burning fireplaces such as new construction or renova­tion projects, a Zero Clearance Kit must be used. The kit enables these inserts to be installed in combustible environments. Whenever using a Zero Clearance Kit, consideration must be given to the dimensions of the Zero Clearance Kit and the requirements of the Air Kit.
NOTE: If a Zero Clearance Kit is required for mod­els LHEC20/LHER20/LHEC30/LHER30 Natural Vent Inserts, only the CFM Corporation zero clearance kit HEZC is approved to be used. When using the HEZC with insert models LHEC20 or LHER20, the Trim Closure Kit, LHE20TCK, must also be installed.
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LHE Series Natural Vent Insert
Gas Specifications
Max. Min. Air Shutter Gas Input Input Setting Model Fuel Control Btu/h Btu/h Front Rear
LHEC20RN Nat. Gas Millivolt 20,000 14,000 Fully Closed Hi/Lo Open 50%
LHEC20RP Prop. Gas Millivolt 20,000 15,000 Fully Fully Hi/Lo Open Open
LHEC20RFN Nat. Gas Comfort 20,000 14,000 Fully Closed Control Open 50%
LHEC20RFP Prop. Gas Comfort 20,000 15,000 Fully Fully Control Open Open
LHER20RN Nat. Gas Millivolt 20,000 14,000 Fully Closed Hi/Lo Open 50%
LHER20RP Prop. Gas Millivolt 20,000 15,000 Fully Closed Hi/Lo Open 50%
LHEC30RN Nat. Gas Millivolt 30,000 21,000 Fully Closed Hi/Lo Open 15%
LHEC30RP Prop. Gas Millivolt 30,000 22,500 Fully Closed Hi/Lo Open 15%
LHEC30RFN Nat. Gas Comfort 30,000 21,000 Fully Closed Control Open 15%
LHEC30RFP Prop. Gas Comfort 30,000 22,500 Fully Closed Control Open 15%
LHER30RN Nat. Gas Millivolt 30,000 21,000 Fully Closed Hi/Lo Open 15%
LHER30RP Prop. Gas Millivolt 30,000 22,500 Fully Closed Hi/Lo Open 15%
Units:
LHEC20RN GICN4B0 LHEC30RN GINN3H0 LHEC20RP GICL4B0 LHEC30RP GINL3H0 LHEC20RFN J34KC0 LHEC30RFN K32KC0 LHER20RN GIRN3B0 LHEC30RFP K32LC0 LHER20RP GIDN3B0 LHER30RN K31A30
Gas Inlet & Manifold Pressures
Natural LP Minimum Inlet Pressure 5.5" Maximum Inlet Pressure 14.0" Manifold Pressure 3.5"
W.C. 11.0" W.C.
W.C. 14.0" W.C.
W.C. 10.0" W.C.
Do not use this appliance if any part of it has been under water. Immediately call a qualified service technician to inspect the unit and replace any part of the control which has been under water.
High Elevations
Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).
These gas inserts are approved for installation in solid fuel burning masonry or zero clearance fireplaces.
LHEC20 / LHER20 / LHEC30 / LHER30
Certified To
ANSI Z 21.88-2005 / CSA 2.33-2005
Vented Gas Fireplace Heaters
Preparation
Before beginning, remove glass door and logs from unit. Also check to make sure there is no hidden damage to the unit. Take a minute and plan out the gas,venting and electrical route. It is best to start with the gas line first followed by the chimney liner. (Refer to Page 9)
Gas Line Installation
When purging the gas line, the front glass must be removed.
If gas piping from the source to the heater location has not been accomplished, install the required pipe. Consult local plumbing code to assure proper pipe size.
The gas pipeline can be brought in through the rear or the base of the heater.
NOTE: The gas line connection can be made of either properly tinned 3/8" copper tubing, 1/2" rigid pipe or an approved flex connector then reduced to 3/8" to the heater. Some municipalities have additional local codes, it is always best to consult your local authority and the CSA- B149.1 installation code.
U.S. Installations consult the current National Fuel
Gas Code, ANSI Z223.1/NFPA 54.
Always check for gas leaks with a mild soap and water solution. Do not use an open flame for leak testing.
The gas control is equipped with a captured screw type pressure test point, therefore it is not necessary to provide a 1/8" test point up stream of the control.
When using copper or flex connector, use only approved fittings. using black iron pipe so the gas line can be easily disconnected for burner or fan servicing. See gas specifications for pressure details and ratings. NOTE: If flex connector is used, it must be kept inside of the heater.
Always provide a union when
6 10005360
Page 7
LHE Series Natural Vent Insert
1/2" Gas Supply
1/2" x 3/8" Shut Off Valve
3/8" Nipple
3/8" Union
3/8" Nip­ple
FP297
Fig. 4 Typical gas supply installation.
Gas Supply Pressures
This heater must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure equal to or less than 1/2 psig (3.45kPa).
The heater and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45kPa).
Fan Kit
115 volt, 60 Hz. 56w (Model FK24)
NOTE: The LHER20 and LHER30 are not designed for a fan kit.
The fan kit includes the following: fan, temperature sensor, speed control and a 6 ft. cord. The following explains how to start and set the fan for automatic operation.
1. Plug in the electrical cord.
2. Start gas fire - see lighting procedures.
3. Turn on fan speed control.
4. Wait until the unit has warmed up sufficiently to activate the temperature sensor, approx. 5-10 minutes.
5. Once fan starts, adjust speed control to desired fan
speed. The fan will now automatically come on every time the fireplace is in operation. Should the fan not be needed simply turn off the speed control.
The appliance, when installed must be electrically connected and grounded in accordance with local codes or, in the ab­sence of local codes, with the current CSA C22.1 Canadian Electrical Code.
U.S. Installations, follow local codes and the
National Electrical Code, ANSI/NFPA No. 70.
Should this fan require servicing, the power supply must be disconnected. For rewiring of any replacement components refer to Figure 6.
Fan Removal Instructions
1. Turn off gas and electricity.
2. Remove the front glass.
3. Remove the logs.
CAUTION: Logs may be hot!
4. For Model LHEC20: remove burner assembly and bracket rear log. For Model LHEC30: remove brack­et rear log and cover fan.
5. Remove the fan mounting nuts (2 nuts). (Fig. 5)
6. Slip off the electrical connector at the motor.
7. Lift out the fan.
8. To reinstall reverse procedure.
Screw Stud
Thermal Sensor is Attached to Burner Base
Screw Stud
Fan Speed Control/Junction Box
Fig. 5 Fan location.
Temperature Sensor
Speed Control
Black
White Ground
Fig. 6 Wiring diagram RN/RP. NOTE: For comfort valve wir- ing diagram refer to Page 18, Figure 27.
Fan is Installed at the Back of the Air Intake Box
FP1252
Fan
FP394
Installation of Trim Switch
for RN/RP Gas Valves
1. Thread wire through openings on the right side of fire­place. Do not cut wire or insulation on metal edges.
2. Insert ON/OFF switch with wiring assembly into the bracket switch with the pre-punched opening mounted on the right side of the trim. (Fig. 7)
3. For left side installation, relocate the bracket switch to the left side of the trim kit and repeat Step 2. (Fig.
8)
4. Connect wiring from the switch to the gas valve (Fig. 9a & b).
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LHE Series Natural Vent Insert
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TP
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TPTH
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TP
Right Side Installation
On/Off Switch As­sembly
Left Side Installation
On/Off
Switch As-
sembly
Venting Installation
1. The fireplace may be installed in and vented through any solid fuel fireplace that has a minimum fireplace opening 25¹⁄₄"W x 17¹⁄₂" H x 13¹⁄₂"D (641 x 438 x 343
mm) for LHEC20 and LHER20 or 28³⁄₄"W x 21"H
x 15¹⁄₂"D (730 x 533 x 394 mm) for LHEC30 and LHER30 and has been installed in accordance with
Wiring from
Millivolt Gas
Valve
Fig. 7 Insert ON/OFF switch with wiring assembly into bracket switch.
FP1330
the National, Provincial/State and local building codes and is constructed of noncombustible materials.
2. In order to gain minimum gas insert fireplace opening requirement, if the fire brick refractory is removed from a factory built fireplace, a minimum of 1/4" air space is required between the gas insert fireplace's outer casing and the inner wall of the factory built fireplace.
3. In order to obtain the best performance, safety and efficiency for the gas insert fireplace, the LHEC30 and LHER30 gas insert must be installed with an approved 4" diameter flue liner. The LHER20 and LHEC20 should be installed with an approved 3" diameter flue liner as per current CSA-B149.1 or
FP1331
Fig. 8 For left side installation, reverse switch position in bracket.
National Fuel Gas Code ANSI Z223.1/NFPA 54.
4. Any flue damper must be removed or blocked open.
5. The chimney must be clean and in good working order and constructed of noncombustible materials.
SIT Valve
6. Make sure that all chimney cleanouts fit properly so air cannot leak into the chimney.
Thermopile
7. Install the appliance without trim frame and make all gas fittings and electrical connections.
8. Install the decorative trim frame. Please refer to the Frame Assembly instructions.
Installer must attach red warning plate with screws supplied with the gas fireplace insert to the inside of the firebox of the fireplace into which the gas fireplace insert
FP382a
Fig. 9a On/Off switch or millivolt thermostat.
is installed.
Cutting any sheet metal parts of the fire­place, in which the gas fireplace insert is
Honeywell Valve
to be installed, is prohibited.
If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1¹⁄₂ (37.5 mm) or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship-like man­ner. This access hole must be plugged with a noncombustible insulation after the gas supply line has been installed.
FP1218
Fig. 9b On/Off switch wiring.
CAUTION: Do not wire millivolt remote wall switch for gas fireplace to a 120v power supply.
WARNING
Some factory-built fireplaces have air passages on face of fireplace for zero clearance capabilities. Under no circumstances should these passages be blocked.
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LHE Series Natural Vent Insert
2' Min.
2'
(610mm)
Min.
3'
Min.
0 To 10'
3'
(914mm)
Min.
0 To 10'
Reference Point
(3m)
Zero clearance kit minimum clearance to combustibles materials is 1" (25 mm) for B Vent (use of single wall vent is not allowed.)
As with any natural drafted appliances, the vent cap must always extend a minimum of 2' (610 mm) above any structure within a 10' (3 m) horizontal plane. (Fig.
10)
AC246a
Fig. 10 Example of the 2', 3', 10' rule.
A minimum 12' (3.7 m) vent height is re­quired to effectively vent these fireplaces.
If the fireplace lintel is wider than 8" (203 mm), the height of the fireplace open ing must be 25" (635 mm) to allow for a 90° offset elbow to be installed.
Chimney Liner
Chimney Liner
Screw
Damper
Clamp
ST1354
Damper
Draft Hood
Fig. 11 Remove flue collar plate and attach to flue collar.
Clamp
Draft Relief Opening
This insert is equipped with a draft-relief opening which receives its dilution air supply through the opening at the back of the insert. These openings must not be obstructed or entered any way. (Fig. 12)
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Common Flue Installations
In some areas it is possible to vent more than one gas appliance into the same flue. You must ensure that the flue being shared has the proper capacity to handle both appliances. Check installation codes for venting capacity information.
As always it is best to check with the authority having jurisdiction prior to commencement of the installation.
Liner Installation
Insert liner from top of chimney through the damper opening and attach to 3" flue collar for LHEC20 and LHER20 and 4" flue collar for LHEC30 and LHER30. For best results use three (3) sheet metal screws and a hose clamp.
For natural draft inserts, packing noncombustible fiber­glass insulation around the liner in the damper area will isolate the fireplace cavity from the chimney and pre­vent drafts and noises during operation.
In case the fireplace opening is only minimum height (17¹⁄₄" (438 mm) for LHEC20 and LHER20; 21" (533mm) for LHEC30 and LHER30) and access from the front is not possible, remove the flue collar plate
- unscrew and slide out from the back of the unit. Now attach the liner to the flue collar, lift up and slide flue collar plate back onto the unit top. It is important that the plate is completely inserted and the front screw is fastened again in order to line up the flue outlet and the liner properly. (Fig. 11)
10005360
Test Chimney Draw
1. A "Chimney Draw" test must be conducted before the installation is complete.
2. Close all doors and windows in the home and start exhaust fans in he kitchen and bathroom.
3. Light unit and operate for 5 minutes.
4. Hold an ignited match or cigarette in front of the unit. Refer to drawing for the location of the draft hood opening. (Fig. 12)
5. Check to make sure smoke from the match or cigarette is drawn into the fireplace. If it is not, turn the unit off and check for causes creating the lack of adequate draft.
Test for draft at these two openings.
FP1355
Fig. 12 Hold an ignited match in front of fireplace.
9
Page 10
LHE Series Natural Vent Insert
Blocked Flue Shut Off System
These inserts are equipped with a blocked flue shut off switch. This switch is factory installed, wired and tested. Check and make sure the switch and wires are in the proper position. The shut off switch is heat activated
the bracket switch carefully pull out the entire switch assembly.
NOTE: The shut off switch cover was attached with the gasket cover. Before installing the gasket cover back in place, inspect and make sure the gasket is not dam­aged. If the gasket is damaged, install a new gasket.
and wired in series with the pilot system. (Fig. 13)
Operation of this fireplace when not con-
Screw must be removed prior to pulling the switch assembly
Screws
nected to a properly installed and main­tained venting system or tampering with the blocked flue shut-off system can result in carbon monoxide (CO) poisoning and possible death.
Bracket
Screws
Firebox Baffle
Fig. 14 Access to the blocked flue shut off swtich from inside combustion chamber.
Screws
Cover Safety Switch
Gasket Cover Safety Switch
Bracket Shut Off Switch
FP1352
Ceramic Refractory Installation
FP1356
Fig. 13 Blocked flue shut off switch location.
Blocked Flue Shut Off Switch Access
The shut off switch system of these inserts is designed to be accessed from either inside the combustion firebox chamber or outside at the back of the inserts fireplace.
Access to the shut off switch from outside of the insert
1. Turn off the unit and let it cool down if it has been operating.
2. Shut off the gas and the electrical source to the fire place.
3. Disconnect the gas line and the draft hood of the fireplace.
4. Slide the fireplace out.
Access to the shut off switch directly from inside the combustion firebox chamber.
1. Turn off the unit and let it cool down if it has been operating.
2. Remove the log set and remove the ceramic refrac tory if installed.
3. Remove the firebox baffle. (Fig. 14)
4. Remove the shut off switch cover fastened with four (4) screws located at the right upper corner of the firebox.
5. This time you can access the shut off switch as sembly through the rectangular opening. Remove the screw that secures the switch assembly. Holding
10 10005360
Blocked Flue Shut Off Switch
-
1. Remove front glass.
2. Remove logs from unit.
3. Remove refractory from package.
Refractory are fragile and must be handled with care. Where at all possible, two hands should be used when handling.
4. Take center refractory and tilt so bottom edge seats onto the rear log bracket at the back wall of the fire
-
place. (Fig. 15)
5. Press center refractory to back side of fireplace and hold in place.
6. Take left or right refractory and align it so leading
-
edge faces outward. (Place refractory in fireplace side and slide it back to support the center refrac­tory.)
7. Repeat step 6 for remaining side refractory.
8. Fasten bracket supports against refractory top to hold side in place.
When side refractory is installed correctly, the center refractory will be supported by the side refractory.
-
Fig. 15 Ceramic refractory.
Leading Edge
Left Side
Bottom Edge
Center
Leading Edge
Right Side
FP1329
Page 11
Operating Instructions
1.
2.
General Glass Information
Only ceramic glass approved by CFM Cor­poration may be used for replacement on this unit.
1. The use of substitute glass will void all product warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this appliance be operated without glass properly installed, or with any cracked or broken glass. Replacement of any glass assembly as supplied by the manufacturer should be done by a licensed qualified service person.
LHE Series Natural Vent Insert
Machine Screw
Fig. 17 Remove glass frame.
Log Installation and Burner Lava Rock
FP1353
Louvre Removal
To remove louvre, lift louvre up and then pull out. (Fig. 16)
Glass Panel
FP444
Fig. 16 Louvre removal.
Glass Cleaning
It will be necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended that the glass be cleaned two or three times with a non-ammonia household cleaner and warm water (we recommend gas fireplace glass cleaner). After that the glass should be cleaned two or three times during each heating season depending on the circumstances present.
Clean glass after first two weeks of opera­tion.
Glass Frame Removal
1. Remove two (2) screws at the bottom of the frame.
(Fig. 17)
2. Lift up and unhook glass frame at the top.
Louvre
1 . Remove glass frame. (See "Glass Removal" section)
2. Remove logs from packaging.
3. Place logs according to the model instructions be low:
LHEC20, LHER20 (Figs. 18)
a. Place rear left log (JR7). Use the log's bottom
holes to locate it onto one pin stud of the rear log bracket on the left and the other end of the log will sit on top of the lid of the left log support.
b. Place rear right log (JR8). Use the log's bottom
holes to locate it onto the two (2) pin studs of the rear log bracket on the right.
c. Place the front left log (JR9). Position the log
notch against the second grate from the left, and the other edge of the log on top of the rear left log notch. Ensure the log is secure in place.
d. Place the front right log (JR10). Position the log
notch against the third grate from the right, and the other edge of the log on top of the rear right log notch. Ensure the log is secure in place.
e. Place the burner lava rock on the front area of the
burner housing. (Fig. 18)
LHEC30, LHER30 (Fig. 19)
a. Place the rear center log (KR24). Use the log's
bottom holes to locate it onto the two (2) pin studs of the rear log bracket on the center.
b. Place rear left log (KR22). Use the log's bottom
holes to locate it onto the two (2) pin studs of the rear log bracket on the left.
c. Place rear right log (KR23). Use the log's bottom
holes to locate it onto the two (2) pin studs of the rear log bracket on the right.
d. Place the front left log (KR25). Position the log
notch against the second grate from the left, and the other edge of the log on top of the rear left log notch. Ensure the log is secure in place.
-
10005360
11
Page 12
LHE Series Natural Vent Insert
LO
HI
Turn
counterclockwise
to decrease
flame height
Turn clockwise
to increase
flame height
KR22
KR25
KR24
KR23
KR26
JR9
JR7
JR8
JR10
e. Place the front right log (KR26). Position the log
notch against the third grate from the right, and the other edge of the log on top of the rear right log notch. Ensure the log is secure in place.
f. Place the burner lava rock on the front area of the
burner housing. (Fig. 19)
Front Grate
Burner Lava Rock
Fig. 18 LHEC20 and LHER20 log and lava rock placement.
Flame Adjustment (RN/RP Models)
For fireplaces equipped with HI/LO valves, flame adjustment is accomplished by rotating the HI/LO adjustment knob located near the center of the gas control. (Figs. 20 or 21)
Flame Characteristics
It is important to periodically perform a visual check of the pilot and the burner flames. Compare them to the Figure 22 and Figure 23 or 24. If any of the flames appear abnormal call a service person.
First Firing
Upon completing the gas line connec­tion, a small amount of air will be in the lines. When first lighting unit with pilot light, it will take a few minutes
LG285
to purge themselves of this air. Once the purging is complete, the pilot and burner will light and operate as indicated in the instruction manual. Subsequent lightings of the heater will not require such purging.
When lit for the first time, the appli­ance will emit a slight odor for awhile. This is due to paint and lubricants used in the manufacturing process. After each lighting, vapor may con­dense and fog the glass; this moisture disappears within a few minutes of burning.
Fig. 19 LHEC30 and LHER30 log and lava rock placement.
The large lava rock provided with this fireplace should be placed on the firebox base on either side of the burner assembly.
12 10005360
Front Grate
Large Lava Rock Placement
Burner Lava Rock
Under no circumstances should these lava rocks be placed on top of the burner assembly.
LG286
Honeywell Valve
Fig. 20 Flame adjustment knob for Honeywell Valve.
Page 13
LHE Series Natural Vent Insert
3/8" - 1/2"
L
O
H
I
Turn  counterclockwise
 to increase  flame height.
Turn clockwise to lower flame height.
SIT Valve
Fig. 21 Flame adjustment knob for SIT Valve.
PSE Pilot
SIT Pilot
F584-703
Fig. 22 Correct pilot flame appearance.
Fig. 23 Correct burner flame appearance for LHEC20 and LHER20.
Fig. 24 Correct burner flame appearance for LHEC30 and LHER30.
LG287
LG288
10005360
13
Page 14
LHE Series Natural Vent Insert
PILOT
ON
OFF
ON
P
I
L
O
T
O
F
F
O
F
F
5
4
3
2
1
O
F
F
P
i
l
o
t
3/8" - 1/2"
Lighting and Operating Instructions
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This heater has a pilot which must be lit manu
ally. When lighting the pilot follow these instruc­tions exactly.
B. BEFORE LIGHTING smell all around the heater
area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any fireplace
Do not touch any electric switch
Do not use any phone in your building
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
Lighting Instructions
-
instructions.
If you cannot reach your gas supplier, call
the Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Applying force or any attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service techni­cian to inspect the heater and to replace any part of the control system and any gas control which has been under water.
1. STOP! Read the safety information above.
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to Step 4. For RN/RP appliances turn the On/Off switch to “OFF” position or set thermostat to lowest level.
4. Open control access panel.
5. Push in gas control knob slightly and turn clockwise to "OFF".
Euro SIT SIT NOVA
Honeywell
6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety infor­mation above. If you do not smell gas, go to the next step.
7. Remove glass door before lighting pilot. (See Glass Frame Removal section).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to "PILOT".
10. Push the control knob all the way in and hold. Immediately light the pilot by repeatedly depress­ing the piezo spark ignitor until a flame appears. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.
If knob does not pop up when released, stop and immediately call your service technician or gas supplier.
If after several tries, the pilot will not stay lit, turn the gas control knob to " " and call your serv­ice technician or gas supplier.
11. Replace glass door.
12. Turn gas control knob to “ON” position.
13. For RN/RP appliances turn the On/Off switch to “ON” position or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
To Turn Off Gas To Heater
1. Turn the On/Off switch to "OFF" position or set the thermostat to lowest setting.
2. Turn off all electric power to the fireplace if service is to be performed.
14 10005360
3. Open control access panel.
4. Push in gas control knob slightly and turn clock­wise to "OFF". Do not force.
5. Close control access panel.
Page 15
LHE Series Natural Vent Insert
Troubleshooting the Gas Control System
SIT NOVA 820 Millivolt Valve
NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position.
WARNING: Before doing any gas control service work, remove glass front.
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off electrode at pilot. pilot and push the red button again. If pilot will not light - check gap at electrode and pilot-should be 1/8" to have a strong spark.
B. Defective ignitor (Push Button) Push Piezo Ignitor Button. Check for spark at electrode and pilot. If no spark to pilot, and elec trode wire is properly connected, replace ignitor.
2. Pilot will not stay lit after A. Defective pilot generator Check pilot flame. Must impinge on thermo carefully following lighting (thermocouple), remote wall couple/thermopile. Note: this pilot burner assem instructions. switch. bly utilizes both-a thermocouple and a thermopile. The thermocouple operates the main valve operation (On and Off). Clean and or adjust pilot for maximum flame impingement on thermopile and thermocouple.
B. Defective automatic valve Turn valve knob to “Pilot”. Maintain flow to pilot; milivolt meter should read greater than 10 mV. If the reading is okay and the pilot does not stay on, replace the gas valve. Note: An interrupter block (not supplied) must be used to conduct this test.
3. Pilot burning, no gas to A. Wall switch or wires defective Check wall switch and wires for proper connec main burner tions. Jumper wire accross terminals at wall switch, if burner comes on, replace defective wall switch. If okay, jumper wires across wall switch wires at valve, if burner comes on, wires are faulty or connections are bad.
B. Thermopile may not be 1. Be sure wire connections from thermopile at generating sufficient gas valve terminals are tight and thermopile is millivoltage. fully inserted into pilot bracket.
2. One of the wall switch wires may be grounded. Remove wall switch wires from valve terminals if pilot now stays lit, trace wall switch wiring for ground. May be grounded to fireplace or gas supply.
3. Check thermopile with millivolt meter. Take reading at thermopile terminals of gas valve. Should read 250-300 millivolts (minimum 150) while holding valve knob depressed in pilot position and wall switch “Off”. Replace faulty thermopile if reading is below specified minimum.
C. Plugged burner orifice. Check burner orifices for debris and remove.
D. Defective automatic valve Turn valve knob to “On”, place wall switch to “On” operator. millivolt meter should read greater than 100 mV. If the reading is okay and the burner does not come on, replace the gas valve.
4. Frequent pilot outage A. Pilot flame may be too low Clean and/or adjust pilot flame for maximum flame problem. or blowing (high) causing the impingement on thermopile and thermocouple. pilot safety to drop out.
B. Possible blockage of the vent Check the vent terminal for blockage (recycling the terminal. flue gases)
10005360
15
Page 16
LHE Series Natural Vent Insert
Gas Supply On
Supply Line Hooked Up Shutoff Valve Open
NO
NO
NO
NO
Lockout Has Engaged. Wait 60 Seconds And Try Again. For Spark At Electrode While Depressing Piezo — 1/8" Gap To Pilot Hood Needed. All Wiring Connections Replace Piezo Ignitor
For Air In The Lines Thermopile Needs A Minimum 325mv. Adjust Pilot Flame Height. All Wiring Connections. Replace Thermopile Thermocouple Needs A Minimum of 14mv. Defective Valve. Turn To Pilot, Meter Should Read Greater Than 100 Mv. If Not, Replace.
Pilot Lights With Piezo Ignitor
YES
YES
YES
YES
Pilot Stays Lit
Pilot Lights Main Burner
System OK.
START
CHECK
Valve Is Turned On On/off Switch Is Not Turned On. Watch For Grounded Wires! Thermopile Needs A Minimum 325mv. Plugged Burner Orifice.
Troubleshooting the Gas Control System
Honeywell Millivolt Valve
16 10005360
Page 17
LHE Series Natural Vent Insert
LOCAL
REMOTE
O
N
P
IL
O
T
OFF
•
LED
Instructions for RF Comfort Control Valve
The Comfort Control Valve allows remote control of temperature, fan and flame appearance.
NOTE: The antenna should hang in free air away from grounded metal.
Operation
1. If the manual switch is in remote position, switch it to LOCAL. (Fig. 25)
2. Turn the pilotstat knob counterclockwise from OFF to the PILOT position, push the knob down, and hold in position. The pilot valve opens and allows gas to flow to the pilot burner.
3. Push plunger on the piezo until the pilot burner is lit. When the pilot burner is lit, the LED on the control will come on after approximately 40 seconds and will be continuously red. When the light turns off which will be approximately 10 seconds after it has been continuously red, the receiver/valve is fully powered.
Piezo Ignitor
7. If the manual switch is in the LOCAL position, the valve will be at the highest fixed pressure setting. The transmitter will control the fan only.
Shut Off Procedure
If the manual switch is in the REMOTE position, the transmitter can shut off the main burner and fan. How­ever, the control is still on and a command from the transmitter can turn on the main burner or fan.
To shut off the system, turn the pilotstat knob clockwise to the OFF position. This action closes the main gas and safety valves. The transmitter cannot turn on the main burner or fan.
Transmitter Operation
Off Mode
In the OFF mode, the fireplace flame and fan are off, the display will show OFF and displays the room temperature. If the receiver is in REMOTE mode, the
fireplace will shut off.
Display Room Temperature Set Temperature
Flame Height Level Mode Auto On Off
Countdown Timer
Fan Speed Level
Countdown Timer
Low Battery
Flame
Up Increases Flame Height, Fan Speed Timer, or Set Point
LED
Local/Remote Switch
Pilotstat Knob
Antenna
FP1037
Fig. 25 Comfort conrol valve.
4. Release the knob. The shaft will move upward. The pilot burner should now stay burning. If the pilot burner goes out, repeat step 2.
5. Turn the knob counterclockwise to the ON position. If the manual switch is in the LOCAL position, the main burner will turn on immediately.
6. ON the initial use of a transmitter, a recognition operation is required between the receiver/valve and transmitter. Change the switch from LOCAL to REMOTE. Press the fan or flame button on the transmitter within 30 seconds. The LED will blink indicating the transmitter will now work with the re­ceiver/valve. If the switch continues in the REMOTE position, the transmitter will now control the main valve, flame modulation level and fan control.
10005360
Down
Fan
FP1039
Decrease
Flame, Fan Speed Timer or Set Point
Fig. 26 Transmitter diagram.
On (Manual) Mode
In the ON mode, the room temperature, flame and fan levels will be shown. MANUAL will appear next to both the flame and fan icons.
When the control is in the ON mode, the flame and fan levels, and delay timer are changed with the up and down buttons. To change the flame level, press the flame button followed by an arrow key. To change the fan level, press the fan key followed by an arrow key. Pushing the arrow key once will change the level by one unit.
17
Page 18
LHE Series Natural Vent Insert
FAN
Antenna
Red White
Red
White
Delay Timer Mode
The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes.
Auto Mode
In the AUTO mode, the room temperature, set tem­perature, flame and fan levels will be shown. AUTO will appear next to both the flame and fan icons.
When the control is in the AUTO mode, the main burner will turn on/off or modulate based on the heat needed to maintain the set temperature. The flame level will change automatically to optimize the heat output needed to maintain the set temperature. To change the set temperature, press the up or down key. Pushing a key once will change the temperature by one degree.
In the AUTO mode, the fan speed will increase with increasing flame height or decrease with decreasing flame height. “AUTO” is displayed next to the flame and fan icons.
Fan Override During Auto Mode
If a lower or higher fan speed is desired when operating in the AUTO mode, the fan speed can be overridden by pushing the fan button followed by the up or down key. Pushing a key once will change the fan level by one unit. In this mode “AUTO” is displayed next to the flame icon and “MANUAL” is displayed next to the fan icon.
Change Between F/C Temperature Units
Push the up and down arrow keys simultaneously for at least 3 seconds to toggle between Fahrenheit and Celsius units.
Disable Thermostat Function
To disable the thermostat function in the AUTO mode, push the time and down keys simultaneously for at least 3 seconds.
To Change Batteries
1. Remove cover on the backside of the transmitter. Install 3 AAA batteries as shown and reattach cover.
2. Once steps 1-3 in OPERATION are completed, receiver/valve and transmitter are now ready. Press any button on transmitter for recognition process to occur between the receiver/valve and transmitter.
3. Use functions as described in TRANSMITTER sec tion.
-
Pilot As­sembly
Valve
FP1038
Fig. 27 Comfort Valve wiring diagram.
(Bottom View)
Fan
White Dots
Troubleshooting
1. Locate LED light on valve.
2. LED will blink after every valid command received by the transmitter; this is not an error.
3. Failure codes may occur anytime after pilot burner is lit.
4. Sequence is failure code followed by light not blink
-
ing for 30 seconds.
5. In the event of multiple failure codes, next failure code follows previous failure code by approximately 3 seconds.
If an Error Code 3 is observed while performing the testing, complete the following:
1. Make sure the spade connectors are pushed all the way on. If the Error Code 3 is still showing, then go to the next step.
2. Switch the front two thermopile leads with the back two. Be sure the white lead is connected to the spade with the white dot next to it. If the Error Code 3 is still showing, replace the thermopiles.
If an Error Code 8 is observed while performing the testing, complete the following:
1. Confirm the valve is not in REMOTE mode.
If the valve is producing Error Code 8 and in RE-
MOTE mode, the valve is defective and should be replaced.
If the valve is in LOCAL mode and producing Er-
ror Code 8, then go to the next step.
18 10005360
Page 19
2. Slide the Remote/Local switch to REMOTE and teach the valve a transmitter (refer to Item 6, page
1). The Error Code will clear itself after approximate­ly 1¹⁄₂ minutes and return to normal operation.
LED Count Service Action
8 Replace valve
7 Confirm stepper motor connection exists
5 Confirm fan connection exists and works
4 Confirm gas type; jumper in place
3 Replace thermopiles
2 Turn fan ON
NOTE: Some keys are not active.
LHE Series Natural Vent Insert
Auto Path
If the manual switch is
set to REMOTE, press
the mode button to display AUTO on the transmitter. Does the
transmitter display the
room and temperature
setting?
Yes
If the setting is above room temperature on
the transmitter, does the
main valve and fan turn
on?
Yes
If the setting is below room temperature on
the transmitter, does
the main valve and fan
turn off?
Move switch
from LOCAL to
REMOTE. Press
any key within 30
seconds.
No
No
Turn pilotstat knob
to OFF to turn valve
completely off
10005360
19
Page 20
LHE Series Natural Vent Insert
Comfort Valve system control sequence of operation with transmitter
Set manual switch
to local or remote
Light pilot burner
Did the LED stop
blinking?
Release pilotstat
knob
Yes
Turn pilotstat knob
from PILOT to ON
Five minute wait
No
Review LED fail-
Cycle switch once and leave in remote. Press any
key on transmit-
ter for recognition
period
ure analysis
Choose Local or
Remote path. Set
switch to manual or
remote
operation
If manual switch is
set to LOCAL, did
main burner light?
Yes
Transmitter con-
trols fan
Yes
Turn pilotstat knob
to PILOT to turn
off main burner
Turn pilotstat knob
to OFF to turn
valve completely
off
Local Path
No
Move switch from
local to remote. Press any key on transmitter. Move
switch back to
local
On Path
If the manual switch
is set to REMOTE,
press the mode but-
ton to display "ON".
Does transmitter con-
trol the main burner
and fan?
Yes
Does transmitter
change levels of
flame height, fan
speed and set
temperature?
Yes
Set levels of flame
height and fan to
“0” to shut off main
burner and fan
Turn pilotstat knob
to OFF to turn
valve completely
off
Move switch from
manual to remote.
Press any key on
transmitter.
No
20 10005360
Page 21
Maintenance
LHE Series Natural Vent Insert
Burner and Burner Compartment
It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this manual.
Always handle the logs with care as they are fragile and may also be hot if the fireplace has been in use.
Fan Assembly
The fan unit requires periodic cleaning. At least once per month in the operating season, open the lower louvre panels and wipe or vacuum the area around the
fan to remove any build up of dust or lint.
Cleaning the Standing Pilot
Control System
The burner and control system consists of:
• main burner • pilot burner
• gas orifice • thermopile
• combination millivolt gas valve
Most of these components may require only an occa­sional checkup and cleaning and some may require ad­justment. If repair is necessary, it should be performed by a qualified technician.
In order to properly clean the burner and pilot assembly, turn off the gas to the unit, remove the window frame panel and logs exposing the burner and pilot assembly. Clean all foreign materials from the top of the burner. Check to make sure that burner parts are clean. Visu-
ally inspect pilot. Brush or blow away any dust or lint accumulation. If pilot orifice is plugged, disassembly may be required to remove any foreign material from the orifice or tubing.
To obtain proper operation, it is imperative that the pilot and burner's flame characteristics are steady, not lifting or floating.
Typically, the top 1/8" of the thermopile should be en gulfed in the pilot flame. (Page 12, Fig. 22)
-
Trim Cleaning
Clean the trim with a soft clean cloth, slightly dampened with lemon oil and buff with a soft dry cloth. Do not use brass polish or household cleaners as these products will damage the trim. Lemon oil can be obtained at supermarkets or hardware stores.
10005360
21
Page 22
LHE Series Natural Vent Insert
LHER20/LHEC20
1a
1d
1b
1e
LHER30/LHEC30
1a
1d
1c
1e
1b
3
2
4
5
6a/b
7a/b
9 a/b
8a/b
19
14
16
18
10a/b
18
17
11a/b
12a/b
13a/b
15
20





23 a/b
21
22a/b
LOCAL
REMOTE
ON
PILOT
OFF
LED
24a/b
25
26
27
28/29
30
31
32
33
35
34
36
41
40
42
43
44
45
46
47
48
49
50
51
37
38
52
CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
LHE Series
22 10005360
5360
Page 23
LHE Series Natural Vent Insert
LHE Series (continued)
Ref. Description LHER20 LHEC20 LHER30 LHEC30
1. Log Set Complete 10005332 10005332 10004866 10004866 1a. Log Rear Left 10005333 (JR7) 10005333 (JR7) 10004874 (KR22) 10004874 (KR22) 1b. Log Rear Right 10005334 (JR8) 10005334 (JR8) 10004875 (KR23) 10004875 (KR23) 1c. Log Rear Center - - 10004876 (KR24) 10004876 (KR24) 1d. Log Front Left 10005335 (JR9) 10005335 (JR9) 10004878 (KR25) 10004878 (KR25) 1e. Log Front Right 10005336 (JR10) 10005336 (JR10) 10004879 (KR26) 10004879 (KR26)
2. Lava Rock Burner Package 57897 57897 57897 57897
3. Lava Rock Package - - 10001454 10001454
4. Burner Housing Assembly with Tiles 10005294 10005294 10004972 10004972
5. Ceramic Tile (Single) 57803 57803 57803 57803 6a. Orifice Front Burner (Nat.) See Rating Plate for Orifice Size 6b. Orifice Front Burner (Prop) See Rating Plate for Orifice Size 7a. Orifice Rear Burner (Nat.) See Rating Plate for Orifice Size 7b. Orifice Rear Burner (Prop.) See Rating Plate for Orifice Size 8a. Orifice Pilot SIT Top Convertible 10002268 10002268 10002268 10002268 8b. Orifice Pilot SIT Top Convertible 10002269 10002269 10002269 10002269 9a. Orifice Pilot PSE (Nat.) 10001822 10001822 10001822 10001822 9b. Orifice Pilot PSE (Prop.) 10001823 10001823 10001823 10001823 10a. Pilot Assembly SIT Top Convertible (Nat.) 10002389 10002389 10002389 10002389 10b. Pilot Assembly SIT Top Convertible (Prop.) 10002390 10002390 10002390 10002390 11a. Pilot Assembly PSE ( Nat.) 10001741 10001741 10001741 10001741 11b. Pilot Assembly PSE (Prop.) 10001742 10001742 10001742 10001742 12a. Pilot Assembly RFN (Nat.) - 20002266 - 20002266 12b. Pilot Assembly RFP (Prop.) - 20002268 - 20002268 13a. Pilot Orifice RFN (Nat.) - 20000908 - 20000908 13b. Pilot Orifice RFP (Prop.) - 20000907 - 20000907
14. Pilot Tubing w/Fittings 10001296 10001296 10001296 10001296
15. Manifold Tubing w/Fittings 57318 57318 57318 57318
16. Thermocouple SIT 54912 54912 54912 54912
17. Thermocouple PSE 10001828 10001828 10001828 10001828
18. Thermopile 51827 51827 51827 51827
19. Electrode Ignitor w/Cable SIT 10001297 10001297 10001297 10001297
20. Ignitor Piezo SIT 52464 52464 52464 52464
21. Ignitor Piezo Honeywell 20000062 20000062 20000062 20000062 22a. Valve SIT 820 RN 52677 52677 52677 52677 22b. Valve SIT 820 RP 52678 52678 52678 52678 23a. Valve Honeywell RN 10001782 10001782 10001782 10001782 23b. Valve Honeywell RP 10001759 10001759 10001759 10001759 24a. Valve Honeywell RFN - 20003719 - 20003719 24b. Valve Honeywell RFP - 20003720 - 20003720
25. Antennae (for RFN or RFP Units) - 20003561 - 20003561
26. Transmitter (for RFN or RFP Units) - 20002047 - 20002047
27. Thermopile (for RFN or RFP Units) - 20002400 - 20002400
28. Cord Set (for RFN or RFP Units) - 20002541 - 20002541
29. Cord Set (for RN or RP Units) 51865 51865 51865 51865
30. Fan with Bracket - 54103 - 54103
31. Fan Temperature Sensor (for RN orRP Units) - 51704 - 51704
32. Fan Speed Control Switch (for RN or RP Units) - 51738 - 51738
33. Speed Control Knob (for RN or RP Units) - 51882 - 51882
34. Glass with Gasket 10005526 10005525 10006770 10004989
35. Gasket Glass 57317 57317 57317 57317
36. Frame Window 10005295 10005067 10006768 10004990
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LHE Series Natural Vent Insert
LHE Series (continued)
Ref. Description LHER20 LHEC20 LHER30 LHEC30
37. Remote Switch (for RN or RP Units) 53606 53606 53606 53606
38. Remote Wire Harness w/Terminals (for RN or RP Units) 10002582 10002582 10002582 10002582
39. Ceramic Fiber Brick FP (Optional) JT1TR0 JT1TC0 KT1TR0 KT1TC0
40. Bracket Sensor 10004980 10004980 10004980 10004980
41. Flexible Connector (6") 10005098 10005098 10005098 10005098
42. Bracket Rear Log Assembly 10005370 10005369 10006771 10005489
43. Bracket Log Support Assembly - - 10004885 10004885
44. Gasket Cover Sensor Access 10005007 10005007 10005007 10005007
45. Bracket Support Grate - - 10003479 10003479
46. Hinge 2 Springs 52356 52356 52356 52356
47. Shield Heat Pilot 10000248 10000248 10000248 10000248
48. Sensor Safety Switch Assy 10005074 10005074 10005074 10005074
49. Grate Assembly Flat Black 10004967 10004967 10003478 10003478
50. Sensor Spill Switch 51866 51866 51866 51866
51. Bracket ON/OFF Switch 10005035 10005035 10005035 10005035
52. Wiring Safety Switch 10005073 10005073 10005073 10005073
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Page 25
Optional Accessories
LHE Series Natural Vent Insert
Remote Controls
Optional remote control units are available to control different functions of the appliance.
Model Function(s) Controlled RC1 ON/OFF RC2 ON/OFF and Temperature MRC3 ON/OFF and Temperature control with a digital and a programmable 24 hour clock IMT Wall mounted thermostat control
NOTE: These remote controls are for RN/RP units only.
Zero Clearance Kit
For installations other than in existing woodburning fire­places such as new construction or renovation projects, a Zero Clearance Kit must be used. The HEZC enables these inserts to be installed in combustible environ­ments. It is recommended that an Air Kit (AKZC) be installed whenever using a Zero Clearance Kit. Con­sideration must be given to the dimensions of the Zero Clearance Kit and the requirements of the Air Kit when planning out the installation.
Follow the instructions supplied with the Zero Clearance Kit carefully for proper installation.
Bay Filigree Kits
Model Description LHEC20BLKS Pewter Bay LHEC30BLKS Pewter Bay LHEC30BLKG Gold Bay
Arch Door Kits
Model Description LHER20DKB Arch Door, Black LHEC20DKB Arch Door, Black LHEC30DKB Arch Door, Black LHEC30DKS Arch Door, Pewter LHEC30DKG Arch Door, Gold LHER30DKB Arch Door, Black LHER30DKS Arch Door, Pewter LHER30DKG Arch Door, Gold
Ceramic Firebox Liners
Model Description LHER20CR Ceramic Fiber Brick LHEC20CR Ceramic Fiber Brick LHEC30CR Ceramic Fiber Brick LHER30CR Ceramic Fiber Brick
Trim Options
Face Kits
NOTE: One is required for LHEC20 and LHEC30
Model Description LHEC20FB Louvre T&B, Black LHEC20LKB Filigree T&B, Black LHEC20LKS Filigree T&B, Pewter LHEC30FB Louvre T&B, Black LHEC30LKB Filigree T&B, Black LHEC30LKS Filigree T&B, Pewter LHEC30LKG Filigree T&B, Gold LHEC20CBTK Cast Bay Window, Classic Black LHER20BTK Bay Window w/Louvres,Black LHEC20BTK Bay Window w/Filigree, Black HECBTKADK Window Adapter Kit LC30 HEBTKADK Window Adapter Kit LC30 LHEC30CBTK Cast Bay Window, Classic Black LHEC30CBTKMB Cast Bay Window, Midnight LHEC30CBTKSA Cast Bay Window, Sand
LHEC30BTK Bay Window w/Filigree, Black LHER30BTK Steel Bay w/Filigree, Black LHER30CBTK Traditional Cast Bay, Classic LHER30CBTKMB Traditional Cast Bay, Midnight LHER30CBTKSA Traditional Cast Bay, Sand
Trim Kits
NOTE: One is required.
Model Description LHE20SSB Small Surround, Black LHE20SLB Large Surround, Black LHE20TCK Trim Closure Kit, Black, XL LHEABSL Adjust Bevel Steel/Cast LHE20CSLB Large Cast Surround, Classic Black LHE30SSB Small Surround, Black LHE30SLB Large Surround, Black LHE30SLGA Large Surround, w/Gold Edge LHE30TCK Trim Closure Kit, Black XL LHE30CSLB Large Cast Surround, Classic Black LHE30SLMB Large Cast Surround, Midnight LHE30CSLSA Large Cast Surround, Sand LHEACNSS Adjust Cast Cont. Surround
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LHE Series Natural Vent Insert
Modification Instructions of
EP28-5 Series Fireplace
Upgrading to LHEC20 or LHER20
Natural Vent Insert
WARNING: You must turn off gas supply to
fireplace.
1. Remove the upper and lower trims.
2. Remove the doors and mesh firescreen, if installed.
3. Remove the bottom door rail. (Fig. 28)
4. Disconnect the gas supply from the control valve un der the fireplace. Remove the two (2) screws located at bottom rear of burner pan. Disconnect the primary spill switch from the gas valve. Leave the primary spill switch in its location, as it must be rewired to complete the new burner assembly installation. Lift the complete burner assembly up and out of unit to clear support ledge. (Fig. 29) Remove the existing fan assembly, if installed.
5. Remove the hood and inner baffle. (Fig. 30)
6. Install the LHEC20/LHER20 insert by pushing it all the way back inside the shell. (Fig. 31) For complete gas line and venting installation, refer to Pages 6 and 8.
-
FP1507
Fig. 29 Remove the old burner assembly.
Hood
Inner Baffle
FP1508
Fig. 30 Remove the decorative burner hood and inner baffle.
FP1506
Fig. 28 Remove the bottom door rail.
LHEC20 or LHER20 Insert
EP28-5 Series Fireplace
FP1523
Fig. 31 Install insert by pushing it all the way inside the shell.
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Page 27
LHE Series Natural Vent Insert
LIMITED LIFETIME WARRANTY
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic gas fireplaces equipped with an Insta­Flame Ceramic Burner, or standard steel tube burner.
BASIC WARRANTY
CFM Corporation (hereinafter referred to collectively as the Company)
warrants that your new Vermont Castings or Majestic Gas Fireplace/ Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions and limitations.
EXTENDED LIFETIME WARRANTY
The heat exchanger, where applicable, and combustion chamber
of every Vermont Castings or Majestic gas product is warranted for life against through wall perforation. All appliances equipped with an Insta-Flame Ceramic Burner have limited lifetime coverage on the ceramic burner plaque. Warrantees are made to the original owner subject to proof of purchase and the conditions and limitations listed on this Warranty Document
COMPONENT WARRANTY
CAST IRON: All external and internal cast iron parts are warranted for a period of three years.
Note: On porcelain enamel finished external parts and accessories The
Company offers no Warranty on chipping of enamel surfaces. Inspect all product prior to accepting it for any damage to the enamel.
The salt air environment of coastal areas or a high humidity environment
can be corrosive to the porcelain enamel finish. These conditions can cause rusting of the cast iron beneath the porcelain enamel finish, which will cause the finish to flake off.
Dye lot variations with replacement parts and/or accessories can occur
and are not covered by warranty.
GLASS DOORS: Glass doors are covered for a period of one year. Glass doors are not warranted for breakage due to misuse or accident. Glass doors are not covered for discoloration or burned in stains due to environmental issues, or improper cleaning and maintenance.
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be cleaned with Lemon oil only. mix and masonry cleaners may corrode the brass finish. The Company will not be responsible for, nor will it warrant any brass parts which are damaged by external chemicals or down draft conditions.
GAS VALVES: Gas valves are covered for a period of one year
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and mechanical components of the burner assembly are covered for one year. All steel tube burners are warranted for one year.
ACCESSORIES: Unless otherwise noted all components and CFM Corporation company supplied accessories are covered for a period of one year.
CONDITIONS AND LIMITATIONS
• This new Vermont Castings or Majestic product must be installed by a competent, authorized, service contractor. A licensed technician, as prescribed by the local jurisdiction must perform any installation/service work. It must be installed and operated at all times in accordance with the Installation and Operating instructions furnished with the product. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.
• This warranty is non-transferable, and is made to the original owner, provided that the purchase was made through an authorized supplier of the Company.
• The customer must pay for any Authorized Dealer in-home travel fees or service charges for in-home repair work. It is the dealers option whether the repair work will be done in the customer’s home or in the dealer’s shop.
• If upon inspection, the damage is found to be the fault of the manufacturer, repairs will be authorized at no charge to the customer parts and/or labor.
Brass cleaners cannot be used. Mortar
• Any part and/or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty, whichever is longest.
• This warranty is limited to the repair of or replacement of part(s) found to be defective in material or workmanship, provided that such part(s) have been subjected to normal conditions of use and service, after said defect is confirmed by the Company’s inspection.
• The company may, at its discretion, fully discharge all obligations with respect to this warranty by refunding the wholesale price of the defective part(s)
• Any installation, labor, construction, transportation, or other related costs/expenses arising from defective part(s), repair, replacement, or otherwise of same, will not be covered by this warranty, nor shall the Company assume responsibility for same. Further, the Company will not be responsible for any incidental, indirect, or consequential damages except as provided by law.
SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
• All other warranties-expressed or implied- with respect to the product, its components and accessories, or any obligations/liabilities on the part of the Company are hereby expressly excluded.
• The Company neither assumes, nor authorizes any third party to assume on its behalf, any other liabilities with respect to the sale of this Vermont Castings or Majestic product
• The warranties as outlined within this document do not apply to chimney components or other non CFM Corporation accessories used in conjunction with the installation of this product..
• Damage to the unit while in transit is not covered by this warranty but is subject to claim against the common carrier. Contact the dealer from whom you purchased your fireplace/stove (do not operate the appliance as this might negate the ability to process the claim with the carrier).
• The Company will not be responsible for:
a) Down drafts or spillage caused by environmental conditions such
as near-by trees, buildings, roof tops, hills, or mountains.
b) Inadequate ventilation or negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryers, etc.
• This warranty is void if:
a) The fireplace has been operated in atmospheres contaminated by
chlorine, fluorine, or other damaging chemicals.
b) The fireplace has been subjected to prolonged periods of dampness
or condensation
c) Any damages to the fireplace, combustion chamber, heat exchanger
or other components due to water, or weather damage, which is the result of but not limited to, improper chimney/venting installation.
d) Any alteration, willful abuse, accident, or misuse of the product
has occurred.
IF WARRANTY SERVICE IS NEEDED…
1) Contact your supplier. Make sure you have your warranty, your sales receipt, and the model/serial number of your CFM Corporation product.
2) DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.
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Page 28
Efficiency Ratings
Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%)
LHEC20RN 51.2 71 75 60 LHEC20RP 51.2 72 76 60 LHEC20RFN 51.2 71 75 60 LHEC20RFP 51.2 72 76 60 LHER20RN 51.0 69 N/A 59 LHER20RP 51.0 70 N/A 59 LHEC30RN 48.5 69 72 64 LHEC30RP 48.5 70 73 64 LHEC30RFN 48.5 69 72 64 LHEC30RFP 48.5 70 73 64 LHER30RN 52.1 68 N/A 64 LHER30RP 52.1 69 N/A 64
CFM Corporation
2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3
800-668-5323 • www.cfmcorp.com
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