Vermont Casting LHEC20, LHEC30 User Manual

Natural Vent Insert Models: LHER20
LHEC20 LHEC30
Installation Instructions & Homeowner's Manual
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
What to Do if You Smell Gas:
Do not try to light any appliance.
Do not touch any electric switch.
Do not use any phone in your building.
Immediately call your gas supplier from your
neighbours phone. Follow the gas suppliers instructions.
If you cannot reach your gas supplier call the
fire department.
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Vermont Castings, Majestic Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
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INSTALLER: DO NOT DISCARD THIS MANUAL - Leave For Homeowner
FOR YOUR SAFETY
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS
OTHER APPLIANCE.
Installation and service must be performed
by a qualified installer, service agency or your gas supplier.
CERTIFIED
10005360 6/03 Rev. 0
Vermont Castings, Majestic Products LHE Natural Vent Insert
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THIS APPLIANCE.
Thank you and congratulations on your purchase of a Vermont Castings fireplace insert.
IMPORTANT - Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the manufacturers' warranty.
Installation Instruction
Important Curing/Burning Instructions............................................................................................... 3
Locating Your Fireplace Insert .......................................................................................................... 3
Insert Applications ............................................................................................................................. 3
Fireplace & Trim Dimensions ............................................................................................................ 4
Mantels.............................................................................................................................................. 5
Framing & Finishing .......................................................................................................................... 5
Zero Clearance Applications ............................................................................................................. 5
Gas Specifications ............................................................................................................................ 6
Gas Inlet & Manifold Pressures......................................................................................................... 6
High Elevations ................................................................................................................................. 6
Preparation........................................................................................................................................ 6
Gas Line Installation.......................................................................................................................... 6
Gas Supply Pressures ...................................................................................................................... 7
Fan Kit ............................................................................................................................................... 7
Fan Removal Instructions ................................................................................................................. 7
Installation of Trim Switch for RN/RP Gas Valves............................................................................. 7
Venting and Installation ..................................................................................................................... 8
Common Flue Installations................................................................................................................ 9
Liner Installation ................................................................................................................................ 9
Draft Relief Opening.......................................................................................................................... 9
Test Chimney Draw........................................................................................................................... 9
Vent Safety System......................................................................................................................... 10
Vent Safety Switch Access ............................................................................................................. 10
Ceramic Refractory Installation ....................................................................................................... 10
Operating Instructions
General Glass Information ............................................................................................................. 11
Louvre Removal .............................................................................................................................. 11
Glass Cleaning ................................................................................................................................ 11
Glass Frame Removal..................................................................................................................... 11
Log & Burner Lava Rock Installation ............................................................................................... 11
Large Lava Rock Placement ........................................................................................................... 12
Flame Adjustment ........................................................................................................................... 12
Flame Characteristics...................................................................................................................... 12
First Firing ....................................................................................................................................... 13
Lighting & Operating Instructions .................................................................................................... 14
Troubleshooting Gas Control (820 Millivolt Gas Valve) .................................................................. 15
Troubleshooting Gas Control (Honeywell) ..................................................................................... 16
Instructions for RF Comfort Control Valve ...................................................................................... 17
Maintenance
Cleaning the Standing Pilot Control System ................................................................................... 21
Trim Cleaning .................................................................................................................................. 21
Replacement Parts.............................................................................................................................................. 22
Optional Accessories
Remote Controls ............................................................................................................................. 25
Zero Clearance Kit .......................................................................................................................... 25
Trim Options.................................................................................................................................... 25
Warranty .............................................................................................................................................................. 26
EnerGuide............................................................................................................................................................ 28
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10005360
Vermont Castings, Majestic Products LHE Natural Vent Insert
Installation & Operating Instructions
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA­B149.1 Installation codes for Gas Burning Appliances and Equipment.
FOR U.S. Installations follow local codes and/or the current National Fuel Gas Code ANSI Z223.1.
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
1. This appliance gives off high temperatures and should be located out of high traffic areas and away from furniture and draperies.
2. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when they are in the same room as your appliance.
4. Under no circumstances should this appliance be modified. Parts removed for servicing should be replaced prior to operating this appliance again.
5. Installation and any repairs to this appliance should be carried out by a qualified service person. A professional service person should be contacted to inspect this appli­ance annually. Make it a practice to have all of your gas appliances checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in this appliance should be kept clean and free of dust and lint. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
7. The venting system (chimney) of this appliance should be checked at least once a year and if needed your venting system should be cleaned.
8. Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids. This appliance should not be used as a drying rack for clothing, nor should Christmas stockings or decorations be hung in the area of it.
9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appliance.
10.Whether the zero clearance kit is installed directly on carpeting, vinyl tile or any combustible material other than wood, this heater must be installed on a metal or wood panel extending the full width and depth of the heater. The insert can not be installed directly onto or into
combustibles.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate.
Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6
10005360
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.
It is not unusual for your Vermont Castings, Majestic Products gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated -
open all windows.
It is recommended that you burn your Vermont Castings, Majestic Products fireplace for at least ten (10) hours the first time you use it. If optional fan kit has been installed, place fan in the "OFF" position during this time.
Locating Your Gas Fireplace Insert with
Zero Clearance Kit
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D
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X
F
Fig. 1 Locating unit with zero clearance kit.
A) Flat on wall B) Cross corner C) Island D) *Room divider E) *Flat on wall corner F) Chase installation
NOTE: (Fig. 1) * When you install your Vermont Castings, Majestic Products fireplace in (D) Room divider or (E) Flat on wall corner positions, a minimum of 6 (X) inches (153mm) clearance must be main­tained from the perpendicular wall and the outer edge of the trim.
A
C
B
FP1249
Insert Applications
Before installing the gas fireplace insert, consideration must be given to the functioning needs of the fireplace. The size of the fireplace cavity (min. 25¹⁄₄"W x 17¹⁄₄"H x 13¹⁄₂" D for the LHEC20 and LHER20, 28³⁄₄"W x 21"H x 15¹⁄₂"D for LHEC30 ), the design of the chimney for effective venting should be determined. The availability of the gas supply as well as electricity for the insert fan must be confirmed.
Your Natural Vent Insert unit is designed to be vented vertically with a minimum height of 12 feet and a maximum vertical height of 35 feet.
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Vermont Castings, Majestic Products LHE Natural Vent Insert
Fireplace & Trim Dimensions
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Minimum Fireplace
Insert Opening
1=LHESSB 2=LHESLB/LHEABSL/LHESLGA 3=LHECSLB/LHECSLMB/LHECSLSA 4=LHEACNSS 5=LHETCK
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I R E P L A C E
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A-1 20⁷⁄₈" (530mm) 20⁷⁄₈" (530mm) 26³⁄₄" (680mm) B-1 30³⁄₄" (781mm) 30³⁄₄" (781mm) 38¹⁄₄" (972mm) A-2 24¹⁄₄" (616mm) 24¹⁄₄" (616mm) 28³⁄₁₆" (716mm) B-2 37¹⁄₂" (952mm) 37¹⁄₂" (952mm) 41" (1042mm) A-3 24¹⁄₄" (616mm) 24¹⁄₄" (616mm) 28¹⁄₄" (717mm) B-3 38¹⁄₈" (968mm) 38¹⁄₈" (968mm) 41¹¹⁄₁₆" (1059mm) A-4 20³⁄₄" (527mm) 20³⁄₄" (527mm) 24³⁄₄" (629mm B-4 30⁷⁄₈" (784mm) 30⁷⁄₈" (784mm) 34⁷⁄₁₆" (875mm) A-5 28" (711mm) 28" (711mm) 32¹⁄₄" (819mm) B-5 45" (1143mm) 45" (1143mm) 49" (1245mm)
C 25⁵⁄₈" (651mm) 25⁵⁄₈" (651mm) 29³⁄₁₆" (741mm) D 16¹⁄₂" (419mm) 16" (406mm) 16⁷⁄₈" (428mm) E 35" (889mm) 35" (889mm) 35" (889mm) F 26⁵⁄₈" (676mm) 26⁵⁄₈" (676mm) 26⁵⁄₈" (676mm) G 13" (331mm) 14" (355mm) 15¹⁄₂" (394mm) H 17" (432mm) 17¹⁄₄" (438mm) 20³⁄₄" (527mm)
I 13³⁄₈" (340mm) 13¹⁄₈" (333mm) 16" (406mm)
J 19¹⁄₈" (486mm) 19³⁄₈" (492mm) 23¹⁄₄" (590mm) K 15" (381mm) 15" (381mm) 17" (432mm) L 10¹⁄₂" (266mm) 11¹⁄₂" (292mm) 12³⁄₄" (324mm) M 8¹⁄₂" (216mm) 8¹⁄₂" (216mm) 8¹⁄₂" (216mm) N 37¹⁄₄" (946mm) 37¹⁄₄" (946mm) 37¹⁄₄" (946mm) O 19¹⁄₈" (486mm) 19¹⁄₈" (486mm) 19¹⁄₈" (486mm) P 27¹⁄₄" (692mm) 27¹⁄₄" (692mm) 27¹⁄₄" (692mm) Q 17¹⁄₄" (438mm) 17¹⁄₄" (438mm) 21" (533mm) R 25¹⁄₄" (641mm) 25¹⁄₄" (641mm) 28³⁄₄" (730mm) S 13¹⁄₂" (343mm) 14" (355mm) 16" (406mm) T 17" (432mm) 17" (432mm) 17³⁄₄" (451mm) U 13³⁄₄" (349mm) 14" (355mm) 16" (406mm) V 18" (457mm) 18" (457mm) 21⁵⁄₁₆" (541mm)
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B
D
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B
C
Insulation
U
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Q - Fireplace opening height R - Fireplace opening width S - Depth of insert T - Firebox width at insert depth(S)
LHEC20 LHER20 LHEC30
Zero Clearance Kit
Gas Inlet KnockoutAir Circulating Channel
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U - Firebox depth at insert back height (V) V - Insert back height NOTE: LHESLGA is only available for Model LHEC30
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Mantels
Vermont Castings, Majestic Products LHE Natural Vent Insert
When the unit is installed into a woodburning fireplace, the minimum distance the mantel can be placed above the fireplace is governed by local building codes applicable to woodburning fireplaces. Consult local authorities having jurisdiction for these clearances.
For applications requiring the use of a Zero Clearance Kit, the minimum height a mantel can be installed above the fireplace is 24" (610mm) from the top of the upper louvres. The maximum mantel depth is 8" (200mm). (Fig. 2)
The underside of the mantel will become warm. Use only finishes which are heat resistant and do not discolor.
24" Min.
(610mm)
FP1325
Fig. 2 Minimum mantel height above fireplace.
Framing & Finishing
37¹⁄₄" (946mm)
35"
(889mm)
Air Inlet Channel
27¹⁄₄" (692mm)
19¹⁄₈"
Drywall
Fig. 3 LHE insert framing dimensions.
(486mm)
Finish Wall
Decorative Trim Kit
FP1351
NOTE: Insulating around the fireplace will result in overheating and possible malfunctioning of the circulat­ing fan.
Zero Clearance Applications
An alternate air supply is recommended with this component.
For Zero Clearance Kit applications, it is important to determine the finished facing material before beginning to frame. This will allow for the thickness of the finishing material between the frame and the fireplace trim.
Similarly, consideration must be given to the 1" inch depth of the air inlet channel sitting on the fireplace base. Finishing material for the hearth should be flush with the top of the air inlet channel.
If the fireplace is installed at floor level a noncombus­tible hearth must extend a minimum 12" (305mm) in front of the fireplace.
If the fireplace is recessed into the wall and at least 12" (305mm) above floor level, no hearth is required.
The use of wallpaper adjacent to this fireplace is not recommended as high temperatures given off by this fireplace may adversely effect the binders in the adhesive used to apply the wallpaper.
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For installation other than in existing woodburning fireplaces such as new construction or renovation projects, a Zero Clearance Kit must be used. The kit enables these inserts to be installed in combustible environments. Whenever using a Zero Clearance Kit, consideration must be given to the dimensions of the Zero Clearance Kit and the requirements of the Air Kit.
NOTE: If a Zero Clearance Kit is required for mod­els LHEC20/LHER20/LHEC30 Natural Vent Inserts, only the Vermont Castings, Majestic Products zero clearance kit HEZC is approved to be used. When using the HEZC with insert models LHEC20 or LHER20, the Trim Closure Kit, LHE20TCK, must also be installed.
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Vermont Castings, Majestic Products LHE Natural Vent Insert
Gas Specifications
Max. Min.
Input Input
Model Fuel Gas Control Btu/h Btu/h
LHEC20RN Natural Gas Millivolt Hi/Lo 20,000 14,000
LHEC20RP Propane Gas Millivolt Hi/Lo 20,000 15,000 LHEC20RFN Natural Gas Comfort Control 20,000 14,000 LHEC20RFP Propane Gas Comfort Control 20,000 15,000
LHER20RN Natural Gas Millivolt Hi/Lo 20,000 14,000
LHER20RP Propane Gas Millivolt Hi/Lo 20,000 15,000
LHEC30RN Natural Gas Millivolt Hi/Lo 30,000 21,000
LHEC30RP Propane Gas Millivolt Hi/Lo 30,000 22,500 LHEC30RFN Natural Gas Comfort Control 30,000 21,000 LHEC30RFP Propane Gas Comfort Control 30,000 22,500
Gas Inlet & Manifold Pressures
Natural LP
Minimum Inlet Pressure 5.5" W.C.11.0" W.C. Maximum Inlet Pressure 14.0" W.C. 14.0" W.C. Manifold Pressure 3.5" W.C. 10.0" W.C.
Do not use this appliance if any part of it has been under water. Immediately call a qualified service technician to inspect the unit and replace any part of the control which has been under water.
These gas inserts are approved for installation in solid fuel burning masonry or zero clearance fireplaces.
LHEC20 / LHER20 / LHEC30
Certified To
ANSI Z 21.88-2002 / CSA 2.33-2002
Vented Gas Fireplace Heaters
High Elevations
Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).
Preparation
Before beginning, remove glass door and logs from unit. Also check to make sure there is no hidden damage to the unit. Take a minute and plan out the gas,venting and electrical route. It is best to start with the gas line first followed by the chimney liner. (Refer to Page 9)
Gas Line Installation
When purging the gas line, the front glass must be removed.
If gas piping from the source to the heater location has not been accomplished, install the required pipe. Consult local plumbing code to assure proper pipe size.
The gas pipeline can be brought in through the rear or the base of the heater.
NOTE: The gas line connection can be made of either properly tinned 3/8" copper tubing, 1/2" rigid pipe or an approved flex connector then reduced to 3/8" to the heater. Some municipalities have additional local codes, it is always best to consult your local authority and the CSA- B149.1 installation code.
U.S. Installations consult the current National Fuel Gas Code, ANSI Z223.1
Always check for gas leaks with a mild soap and water solution. Do not use an open flame for leak testing.
The gas control is equipped with a captured screw type pressure test point, therefore it is not necessary to provide a 1/8" test point up stream of the control.
When using copper or flex connector, use only approved fittings. Always provide a union when using black iron pipe so the gas line can be easily disconnected for burner or fan servicing. See gas specifications for pressure details and ratings. NOTE: If flex connector is used, it must be kept inside of the heater.
1/2" Gas Supply
1/2" x 3/8" Shut Off Valve
3/8" Nipple
3/8" Union
3/8" Nipple
FP297
Fig. 4 Typical gas supply installation.
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10005360
Vermont Castings, Majestic Products LHE Natural Vent Insert
Gas Supply Pressures
This heater must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure equal to or less than 1/2 psig (3.45kPa).
The heater and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45kPa).
Fan Kit
115 volt, 60 Hz. 56w (Model FK24) NOTE: The LHER20 is not designed for a fan kit. The fan kit includes the following: fan, temperature
sensor, speed control and a 6 ft. cord. The following explains how to start and set the fan for automatic operation.
1. Plug in the electrical cord.
2. Start gas fire - see lighting procedures.
3. Turn on fan speed control.
4. Wait until the unit has warmed up sufficiently to activate the temperature sensor, approx. 5-10 minutes.
5. Once fan starts, adjust speed control to desired fan speed. The fan will now automatically come on every time the fireplace is in operation. Should the fan not be needed simply turn off the speed control.
The appliance, when installed must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code.
U.S. Installations, follow local codes and
the National Electrical Code, ANSI/NFPA No. 70.
Should this fan require servicing, the power supply must be disconnected. For rewiring of any replacement components refer to Figure 6.
Fan Removal Instructions
1. Turn off gas and electricity.
2. Remove the front glass.
3. Remove the logs.
CAUTION: Logs may be hot!
5. Remove the fan mounting nuts (2 nuts). (Fig. 5)
6. Slip off the electrical connector at the motor.
7. Lift out the fan.
8. To reinstall reverse procedure.
Screw Stud
Thermal Sensor is Attached to Burner Base
Screw Stud
Fan Speed Control/Junction Box
Fig. 5 Fan location.
Temperature Sensor
Speed Control
Black
White
Ground
Fig. 6 Wiring diagram RN/RP. NOTE: For comfort valve wiring diagram refer to Page 18, Figure 27.
Fan is Installed at the Back of the Air Intake Box
Fan
FP1252
FP394
Installation of Trim Switch
for RN/RP Gas Valves
1. Thread wire through openings on the right side of fireplace. Do not cut wire or insulation on metal edges.
2. Insert ON/OFF switch with wiring assembly into the bracket switch with the pre-punched opening mounted on the right side of the trim. (Fig. 7)
3. For left side installation, relocate the bracket switch to the left side of the trim kit and repeat Step 2. (Fig.
8)
4. Connect wiring from the switch to the gas valve (Fig. 9a & b).
Right Side Installation
On/Off Switch Assembly
Left Side Installation
On/Off Switch
Assembly
4. For Model LHEC20: remove burner assembly and bracket rear log. For Model LHEC30: remove bracket rear log and cover fan.
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Wiring from
Millivolt Gas
Valve
Fig. 7 Insert ON/OFF switch with wiring assembly into bracket switch.
FP1330
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Vermont Castings, Majestic Products LHE Natural Vent Insert
Venting Installation
1. The fireplace may be installed in and vented through any solid fuel fireplace that has a minimum fireplace opening 25¹⁄₄"W x 17¹⁄₂" H x 13¹⁄₂"D for LHEC20 and LHER20 or 28³⁄₄"W x 21"H x 15¹⁄₂"D for LHEC30 and has been installed in accordance with the National, Provincial/State and local building codes and is constructed of noncombustible materials.
2. In order to gain minimum gas insert fireplace opening requirement, if the fire brick refractory is removed from a factory built fireplace, a minimum of 1/4" air space is required between the gas insert fireplace's outer casing and the inner wall of the factory built fireplace.
3. In order to obtain the best performance, safety and efficiency for the gas insert fireplace, the LHEC30 gas insert must be installed with an approved 4" diameter flue liner. The LHER20 and LHEC20 should be installed with an approved 3" diameter flue liner as per current CSA-B149.1 or National Fuel Gas Code ANSI Z223.1.
4. Any flue damper must be removed or blocked open.
5. The chimney must be clean and in good working order and constructed of noncombustible materials.
6. Make sure that all chimney cleanouts fit properly so air cannot leak into the chimney.
7. Install the appliance without trim frame and make all gas fittings and electrical connections.
8. Install the decorative trim frame. Please refer to the Frame Assembly instructions.
Installer must attach red warning plate with screws supplied with the gas fire­place insert to the inside of the firebox of the fireplace into which the gas fireplace insert is installed.
Cutting any sheet metal parts of the fireplace, in which the gas fireplace insert is to be installed, is prohibited.
If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1.5 inch (37.5mm) or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship­like manner. This access hole must be plugged with a noncombustible insula­tion after the gas supply line has been installed.
Fig. 8 For left side installation, reverse switch position in
bracket.
SIT Valve
Thermopile
FP382a
Fig. 9a On/Off switch or millivolt thermostat.
Honeywell Valve
TH
TP
TPTH
FP1218
Fig. 9b On/Off switch wiring.
THTP
TP
TH
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CAUTION: Do not wire millivolt remote wall switch for gas fireplace to a 120v power supply.
FP1331
WARNING
Some factory-built fireplaces have air passages on face of fireplace for zero clearance capabilities. Under no circumstances should these passages be blocked.
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10005360
Vermont Castings, Majestic Products LHE Natural Vent Insert
Zero clearance kit minimum clearance to combustibles materials is 1" (25mm) for B Vent (use of single wall vent is not allowed.)
As with any natural drafted appliances, the vent cap must always extend a minimum of 2' (610mm) above any structure within a 10' (3m) horizontal plane. (Fig.
10)
0 To 10’
2’ Min.
3’
Min.
Reference Point
AC246a
Fig. 10 Example of the 2', 3', 10' rule.
0 To 10’
(3m)
2’
(610mm)
Min.
3’
(914mm)
Min.
A minimum 12' (3.7m) vent height is required to effectively vent these fire­places.
If the fireplace lintel is wider than 8" (205mm), the height of the fireplace opening must be 25" (635mm) to allow for a 90° offset elbow to be installed.
Damper
Draft Hood
Clamp
Fig. 1 Remove flue collar plate and attach to flue collar.
Chimney Liner
Damper
Chimney Liner
Screw
Clamp
ST1354
Draft Relief Opening
This insert is equipped with a draft-relief opening which receives its dilution air supply through the opening at the back of the insert. These openings must not be obstructed or entered any way. (Fig. 12)
Common Flue Installations
In some areas it is possible to vent more than one gas appliance into the same flue. You must ensure that the flue being shared has the proper capacity to handle both appliances. Check installation codes for venting capacity information.
As always it is best to check with the authority having jurisdiction prior to commencement of the installation.
Liner Installation
Insert liner from top of chimney through the damper opening and attach to 3" flue collar for LHEC20 and LHER20 and 4" flue collar for LHEC30. For best results use three (3) sheet metal screws and a hose clamp.
For natural draft inserts, packing noncombustible fiberglass insulation around the liner in the damper area will isolate the fireplace cavity from the chimney and prevent drafts and noises during operation.
In case the fireplace opening is only minimum height (17¹⁄₄" (438mm) for LHEC20 and LHER20; 21" (533mm) for LHEC30) and access from the front is not possible, remove the flue collar plate - unscrew and slide out from the back of the unit. Now attach the liner to the flue collar, lift up and slide flue collar plate back onto the unit top. It is important that the plate is completely inserted and the front screw is fastened again in order to line up the flue outlet and the liner properly. (Fig. 11)
Test Chimney Draw
1. A "Chimney Draw" test must be conducted before the installation is complete.
2. Close all doors and windows in the home and start exhaust fans in he kitchen and bathroom.
3. Light unit and operate for 5 minutes.
4. Hold an ignited match or cigarette in front of the unit. Refer to drawing for the location of the draft hood opening. (Fig. 12)
5. Check to make sure smoke from the match or cigarette is drawn into the fireplace. If it is not, turn the unit off and check for causes creating the lack of adequate draft.
Test for draft at these two openings.
FP1355
Fig. 12 Hold an ignited match in front of fireplace.
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Vermont Castings, Majestic Products LHE Natural Vent Insert
Blocked Flue Shut Off System
These inserts are equipped with a blocked flue shut off switch. This switch is factory installed, wired and tested. Check and make sure the switch and wires are in the proper position. The shut off switch is heat activated and wired in series with the pilot system. (Fig. 13)
Operation of this fireplace when not connected to a properly installed and maintained venting system or tampering with the blocked flue shut-off system can result in carbon monoxide (CO) poison­ing and possible death.
Bracket
FP1356
Fig. 13 Blocked flue shut off switch location.
Blocked Flue Shut Off Switch
Blocked Flue Shut Off Switch Access
The shut off switch system of these inserts is designed to be accessed from either inside the combustion firebox chamber or outside at the back of the inserts fireplace.
Access to the shut off switch from outside of the insert
1. Turn off the unit and let it cool down if it has been operating.
2. Shut off the gas and the electrical source to the fireplace.
3. Disconnect the gas line and the draft hood of the fireplace.
4. Slide the fireplace out.
Access to the shut off switch directly from inside the combustion firebox chamber.
1. Turn off the unit and let it cool down if it has been operating.
2. Remove the log set and remove the ceramic refrac­tory if installed.
3. Remove the firebox baffle. (Fig. 14)
4. Remove the shut off switch cover fastened with four (4) screws located at the right upper corner of the firebox.
5. This time you can access the shut off switch assem­bly through the rectangular opening. Remove the
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screw that secures the switch assembly. Holding the bracket switch carefully pull out the entire switch assembly.
NOTE: The shut off switch cover was attached with the gasket cover. Before installing the gasket cover back in place, inspect and make sure the gasket is not dam­aged. If the gasket is damaged, install a new gasket.
Screw must be removed prior to pulling the switch assembly
Screws
Firebox Baffle
Fig. 14 Access to the blocked flue shut off swtich from inside combustion chamber.
Screws
Screws
Cover Safety Switch
Gasket Cover Safety Switch
Bracket Shut Off Switch
FP1352
Ceramic Refractory Installation
1. Remove front glass.
2. Remove logs from unit.
3. Remove refractory from package.
Refractory are fragile and must be han­dled with care. Where at all possible, two hands should be used when handling.
4. Take center refractory and tilt so bottom edge seats onto the rear log bracket at the back wall of the fireplace. (Fig. 15)
5. Press center refractory to back side of fireplace and hold in place.
6. Take left or right refractory and align it so leading edge faces outward. (Place refractory in fireplace side and slide it back to support the center refrac­tory.)
7. Repeat step 6 for remaining side refractory.
8. Fasten bracket supports against refractory top to
hold side in place.
When side refractory is installed cor­rectly, the center refractory will be sup­ported by the side refractory.
Leading Edge
Bottom Edge
Left Side
Fig. 15 Ceramic refractory.
Center
Leading Edge
Right Side
FP1329
10005360
Vermont Castings, Majestic Products LHE Natural Vent Insert
Operating Instructions
General Glass Information
Only ceramic glass approved by Vermont Castings, Majestic Products may be used for replacement on this unit.
1. The use of substitute glass will void all product warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this appliance be operated without glass properly installed, or with any cracked or broken glass. Replacement of any glass assembly as supplied by the manufacturer should be done by a licensed qualified service person.
Machine Screw
Fig. 17 Remove glass frame.
Log Installation and Burner Lava Rock
FP1353
Louvre Removal
To remove louvre, lift louvre up and then pull
2.
out. (Fig. 16)
1.
FP444
Fig. 16 Louvre removal.
Louvre
Glass Panel
Glass Cleaning
It will be necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended that the glass be cleaned two or three times with a non-ammonia household cleaner and warm water (we recommend gas fireplace glass cleaner). After that the glass should be cleaned two or three times during each heating season depending on the circumstances present.
Clean glass after first two weeks of operation.
1 . Remove glass frame. (See "Glass Removal" section)
2. Remove logs from packaging.
3. Place logs according to the model instructions below:
LHEC20, LHER20 (Figs. 18)
a. Place rear left log (JR7). Use the log's bottom
holes to locate it onto one pin stud of the rear log bracket on the left and the other end of the log will sit on top of the lid of the left log support.
b. Place rear right log (JR8). Use the log's bottom
holes to locate it onto the two (2) pin studs of the rear log bracket on the right.
c. Place the front left log (JR9). Position the log
notch against the second grate from the left, and the other edge of the log on top of the rear left log notch. Ensure the log is secure in place.
d. Place the front right log (JR10). Position the log
notch against the third grate from the right, and the other edge of the log on top of the rear right log notch. Ensure the log is secure in place.
e. Place the burner lava rock on the front area of the
burner housing. (Fig. 18)
JR7
JR8
JR10
Glass Frame Removal
1. Remove two (2) screws at the bottom of the frame. (Fig. 17)
2. Lift up and unhook glass frame at the top.
10005360
JR9
Burner Lava Rock
Fig. 18 LHEC20 and LHER20 log and lava rock placement.
Front Grate
LG285
11
Vermont Castings, Majestic Products LHE Natural Vent Insert
LO
HI
Turn
counterclockwise
to decrease
flame height
Turn clockwise
to increase
flame height
LHEC30 (Fig. 19)
a. Place the rear center log (KR24). Use the log's
bottom holes to locate it onto the two (2) pin studs of the rear log bracket on the center.
b. Place rear left log (KR22). Use the log's bottom
holes to locate it onto the two (2) pin studs of the rear log bracket on the left.
c. Place rear right log (KR23). Use the log's bottom
holes to locate it onto the two (2) pin studs of the rear log bracket on the right.
d. Place the front left log (KR25). Position the log
notch against the second grate from the left, and the other edge of the log on top of the rear left log notch. Ensure the log is secure in place.
e. Place the front right log (KR26). Position the log
notch against the third grate from the right, and the other edge of the log on top of the rear right log notch. Ensure the log is secure in place.
f. Place the burner lava rock on the front area of the
burner housing. (Fig. 19)
KR24
KR25
KR22
KR23
Honeywell Valve
Fig. 20 Flame adjustment knob for Honeywell Valve.
SIT Valve
I
Turn
counterclockwise
to increase
flame height
Fig. 21 Flame adjustment knob for SIT Valve.
H
Turn clockwise
to decrease
L
O
flame height
Flame Characteristics
It is important to periodically perform a visual check of the pilot and the burner flames. Compare them to the Figure 22 and Figure 23 or 24. If any of the flames appear abnormal call a service person.
3/8" - 1/2"
PSE Pilot
KR26
Front Grate
LG286
Fig. 19 LHEC30 log and lava rock placement.
Burner Lava Rock
Large Lava Rock Placement
The large lava rock provided with this fireplace should be placed on the firebox base on either side of the burner assembly.
Under no circumstances should these lava rocks be placed on top of the burner assembly.
Flame Adjustment (RN/RP Models)
For fireplaces equipped with HI/LO valves, flame adjustment is accomplished by rotating the HI/LO adjustment knob located near the center of the gas control. (Figs. 20 or 21)
SIT Pilot
F584-703
Fig. 22 Correct pilot flame appearance.
LG287
Fig. 23 Correct burner flame appearance for LHEC20 and LHER20.
12
10005360
Vermont Castings, Majestic Products LHE Natural Vent Insert
Fig. 24 Correct burner flame appearance for LHEC30.
LG288
First Firing
Upon completing the gas line connection, a small amount of air will be in the lines. When first lighting unit with pilot light, it will take a few minutes to purge them­selves of this air. Once the purging is complete, the pilot and burner will light and operate as indicated in the instruction manual. Subsequent lightings of the heater will not require such purging.
When lit for the first time, the appliance will emit a slight odor for awhile. This is due to paint and lubricants used in the manufacturing process. After each lighting, vapor may condense and fog the glass; this moisture disap­pears within a few minutes of burning.
10005360
13
Vermont Castings, Majestic Products LHE Natural Vent Insert
Lighting And Operating Instructions
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This heater has a pilot which must be lit manu-
ally. When lighting the pilot follow these instruc­tions exactly.
B. BEFORE LIGHTING smell all around the heater
area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any fireplace
Do not touch any electric switch
Do not use any phone in your building
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
Lighting Instructions
instructions.
If you cannot reach your gas supplier, call
the Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Applying force or any attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service techni­cian to inspect the heater and to replace any part of the control system and any gas control which has been under water.
1. STOP! Read the safety information above.
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to Step 4. For RN/RP appliances turn the On/Off switch to “OFF” position or set thermostat to lowest level.
4. Open control access panel.
5. Push in gas control knob slightly and turn clockwise to "OFF".
O
L
T
I
1
t
o
l
i
P
Euro SIT SIT NOVA
2
F
F
O
5
3
4
P
F
F
O
O
F
F
ON
OFF
PILOT
ON
Honeywell
6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above. If you do not smell gas, go to the next step.
7. Remove glass door before lighting pilot. (See Glass Frame Removal section).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to "PILOT".
10. Push the control knob all the way in and hold. Immediately light the pilot by repeatedly depress­ing the piezo spark ignitor until a flame appears. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.
3/8" - 1/2"
If knob does not pop up when released, stop and immediately call your service technician or gas supplier.
If after several tries, the pilot will not stay lit, turn the gas control knob to " " and call your service technician or gas supplier.
11. Replace glass door.
12. Turn gas control knob to “ON” position.
13. For RN/RP appliances turn the On/Off switch to “ON” position or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
To Turn Off Gas To Heater
1. Turn the On/Off switch to "OFF" position or set the thermostat to lowest setting.
2. Turn off all electric power to the fireplace if service is to be performed.
14
3. Open control access panel.
4. Push in gas control knob slightly and turn clockwise to "OFF". Do not force.
5. Close control access panel.
10005360
Vermont Castings, Majestic Products LHE Natural Vent Insert
Troubleshooting the Gas Control System
SIT NOVA 820 Millivolt Valve
NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position.
WARNING: Before doing any gas control service work, remove glass front.
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
1.Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off
2.Pilot will not stay lit after A. Defective pilot generator Check pilot flame. Must impinge on thermo carefully following lighting (thermocouple), remote wall couple/thermopile. Note: this pilot burner assem instructions. switch. bly utilizes both-a thermocouple and a thermopile.
3.Pilot burning, no gas to A. Wall switch or wires defective Check wall switch and wires for proper connec main burner tions. Jumper wire accross terminals at wall
electrode at pilot. pilot and push the red button again. If pilot will not
light - check gap at electrode and pilot-should be 1/8" to have a strong spark.
B. Defective ignitor (Push Button) Push Piezo Ignitor Button. Check for spark at
electrode and pilot. If no spark to pilot, and elec trode wire is properly connected, replace ignitor.
The thermocouple operates the main valve operation (On and Off). Clean and or adjust pilot for maximum flame impingement on thermopile and thermocouple.
B. Defective automatic valve Turn valve knob to “Pilot”. Maintain flow to pilot;
milivolt meter should read greater than 10 mV. If the reading is okay and the pilot does not stay on, replace the gas valve. Note: An interrupter block (not supplied) must be used to conduct this test.
switch, if burner comes on, replace defective wall switch. If okay, jumper wires across wall switch wires at valve, if burner comes on, wires are faulty or connections are bad.
B. Thermopile may not be 1. Be sure wire connections from thermopile at
generating sufficient gas valve terminals are tight and thermopile is millivoltage. fully inserted into pilot bracket.
2. One of the wall switch wires may be grounded. Remove wall switch wires from valve terminals if pilot now stays lit, trace wall switch wiring for ground. May be grounded to fireplace or gas supply.
3. Check thermopile with millivolt meter. Take reading at thermopile terminals of gas valve. Should read 250-300 millivolts (minimum 150) while holding valve knob depressed in pilot position and wall switch “Off”. Replace faulty thermopile if reading is below specified minimum.
C. Plugged burner orifice. Check burner orifices for debris and remove. D. Defective automatic valve Turn valve knob to “On”, place wall switch to “On”
operator. millivolt meter should read greater than 100 mV. If
the reading is okay and the burner does not come on, replace the gas valve.
4.Frequent pilot outage A. Pilot flame may be too low Clean and/or adjust pilot flame for maximum flame problem. or blowing (high) causing the impingement on thermopile and thermocouple.
pilot safety to drop out.
B. Possible blockage of the vent Check the vent terminal for blockage (recycling the
terminal. flue gases)
10005360
15
Vermont Castings, Majestic Products LHE Natural Vent Insert
Troubleshooting the Gas Control System
Honeywell Millivolt Valve
START
CHECK
Gas Supply On
YES
Pilot Lights With Piezo Ignitor
NO
NO
Supply Line Hooked Up Shutoff Valve Open
Lockout Has Engaged. Wait 60 Seconds And Try Again. For Spark At Electrode While Depressing Piezo 1/8" Gap To Pilot Hood Needed. All Wiring Connections Replace Piezo Ignitor
YES
Pilot Stays Lit
YES
Pilot Lights Main Burner
YES
NO
NO
For Air In The Lines Thermopile Needs A Minimum 325mv. Adjust Pilot Flame Height. All Wiring Connections. Replace Thermopile Thermocouple Needs A Minimum of 14mv. Defective Valve. Turn To Pilot, Meter Should Read Greater Than 100 Mv. If Not, Replace.
Valve Is Turned On On/off Switch Is Not Turned On. Watch For Grounded Wires! Thermopile Needs A Minimum 325mv. Plugged Burner Orifice.
16
System OK.
10005360
Vermont Castings, Majestic Products LHE Natural Vent Insert
Instructions for RF Comfort Control V alve
The Comfort Control Valve allows remote control of temperature, fan and flame appearance.
NOTE: The antenna should hang in free air away from grounded metal.
Operation
1. If the manual switch is in remote position, switch it to LOCAL. (Fig. 25)
2. Turn the pilotstat knob counterclockwise from OFF to the PILOT position, push the knob down, and hold in position. The pilot valve opens and allows gas to flow to the pilot burner.
3. Push plunger on the piezo until the pilot burner is lit. When the pilot burner is lit, the LED on the control will come on after approximately 40 seconds and will be continuously red. When the light turns off which will be approximately 10 seconds after it has been continuously red, the receiver/valve is fully powered.
Piezo Ignitor
T
O
IL
P
OFF
N
O
LED
LED
Antenna
FP1037
Local/Remote Switch
LOCAL
REMOTE
Pilotstat Knob
Fig. 25 Comfort conrol valve.
4. Release the knob. The shaft will move upward. The pilot burner should now stay burning. If the pilot burner goes out, repeat step 2.
5. Turn the knob counterclockwise to the ON position. If the manual switch is in the LOCAL position, the main burner will turn on immediately.
6. ON the initial use of a transmitter, a recognition operation is required between the receiver/valve and transmitter. Change the switch from LOCAL to REMOTE. Press the fan or flame button on the transmitter within 30 seconds. The LED will blink indicating the transmitter will now work with the receiver/valve. If the switch continues in the RE­MOTE position, the transmitter will now control the main valve, flame modulation level and fan control.
7. If the manual switch is in the LOCAL position, the valve will be at the highest fixed pressure setting. The transmitter will control the fan only.
Shut Off Procedure
If the manual switch is in the REMOTE position, the transmitter can shut off the main burner and fan. However, the control is still on and a command from the transmitter can turn on the main burner or fan.
To shut off the system, turn the pilotstat knob clockwise to the OFF position. This action closes the main gas and safety valves. The transmitter cannot turn on the main burner or fan.
Transmitter Operation
Off Mode
In the OFF mode, the fireplace flame and fan are off, the display will show OFF and displays the room temperature. If the receiver is in REMOTE mode, the
fireplace will shut off.
Display
Room Temperature Set Temperature Flame Height Level
Mode
Auto On Off
Countdown Timer
Fan
FP1039
Fig. 26 Transmitter diagram.
Fan Speed Level Countdown Timer Low Battery
Flame
Up
Increases Flame Height, Fan Speed Timer, or Set Point
Down
Decrease Flame, Fan Speed Timer or Set Point
On (Manual) Mode
In the ON mode, the room temperature, flame and fan levels will be shown. MANUAL will appear next to both the flame and fan icons.
When the control is in the ON mode, the flame and fan levels, and delay timer are changed with the up and down buttons. To change the flame level, press the flame button followed by an arrow key. To change the fan level, press the fan key followed by an arrow key. Pushing the arrow key once will change the level by one unit.
10005360
17
Vermont Castings, Majestic Products LHE Natural Vent Insert
Delay Timer Mode
The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes.
Auto Mode
In the AUTO mode, the room temperature, set tempera­ture, flame and fan levels will be shown. AUTO will appear next to both the flame and fan icons.
When the control is in the AUTO mode, the main burner will turn on/off or modulate based on the heat needed to maintain the set temperature. The flame level will change automatically to optimize the heat output needed to maintain the set temperature. To change the set temperature, press the up or down key. Pushing a key once will change the temperature by one degree.
In the AUTO mode, the fan speed will increase with increasing flame height or decrease with decreasing flame height. “AUTO” is displayed next to the flame and fan icons.
Fan Override During Auto Mode
If a lower or higher fan speed is desired when operating in the AUTO mode, the fan speed can be overridden by pushing the fan button followed by the up or down key. Pushing a key once will change the fan level by one unit. In this mode “AUTO” is displayed next to the flame icon and “MANUAL” is displayed next to the fan icon.
Change Between F/C Temperature Units
Push the up and down arrow keys simultaneously for at least 3 seconds to toggle between Fahrenheit and Celsius units.
Disable Thermostat Function
To disable the thermostat function in the AUTO mode, push the time and down keys simultaneously for at least 3 seconds.
To Change Batteries
1. Remove cover on the backside of the transmitter. Install 3 AAA batteries as shown and reattach cover.
2. Once steps 1-3 in OPERATION are completed, receiver/valve and transmitter are now ready. Press any button on transmitter for recognition process to occur between the receiver/valve and transmitter.
3. Use functions as described in TRANSMITTER section.
Pilot Assembly
Red
Red
White
FP1038
Fig. 27 Comfort Valve wiring diagram.
White
Antenna
Valve
(Bottom View)
Fan
FAN
White Dots
Troubleshooting
1. Locate LED light on valve.
2. LED will blink after every valid command received by the transmitter; this is not an error.
3. Failure codes may occur anytime after pilot burner is lit.
4. Sequence is failure code followed by light not blinking for 30 seconds.
5. In the event of multiple failure codes, next failure code follows previous failure code by approximately 3 seconds.
If an Error Code 3 is observed while performing the testing, complete the following:
1. Make sure the spade connectors are pushed all the way on. If the Error Code 3 is still showing, then go to the next step.
2. Switch the front two thermopile leads with the back two. Be sure the white lead is connected to the spade with the white dot next to it. If the Error Code 3 is still showing, replace the thermopiles.
If an Error Code 8 is observed while performing the testing, complete the following:
1. Confirm the valve is not in REMOTE mode.
If the valve is producing Error Code 8 and in
REMOTE mode, the valve is defective and should be replaced.
If the valve is in LOCAL mode and producing
Error Code 8, then go to the next step.
18
10005360
Vermont Castings, Majestic Products LHE Natural Vent Insert
2. Slide the Remote/Local switch to REMOTE and teach the valve a transmitter (refer to Item 6, page
1). The Error Code will clear itself after approxi­mately 1¹⁄₂ minutes and return to normal operation.
LED Count Service Action
8 Replace valve 7 Confirm stepper motor connection
exists
5 Confirm fan connection exists and
works 4 Confirm gas type; jumper in place 3 Replace thermopiles 2Turn fan ON
NOTE: Some keys are not active.
Auto Path
If the manual switch is set to REMOTE, press
the mode button to display AUTO on the transmitter. Does the
transmitter display the room and temperature
setting?
Yes
If the setting is above room temperature on
the transmitter, does the
main valve and fan turn
on?
Yes If the setting is below
room temperature on
the transmitter, does
the main valve and fan
turn off?
Move switch from
LOCAL to RE-
MOTE. Press any
key within 30
seconds.
No
No
Turn pilotstat knob to
OFF to turn valve
completely off
10005360
19
Vermont Castings, Majestic Products LHE Natural Vent Insert
Comfort Valve system control sequence of operation with transmitter
Set manual switch
to local or remote
Light pilot burner
Did the LED stop
blinking?
Release pilotstat
knob
Yes
Turn pilotstat knob
from PILOT to ON
Five minute wait
No
failure analysis
Cycle switch once
and leave in remote. Press any key on transmitter
for recognition
period
Review LED
Choose Local or
Remote path. Set
switch to manual or
remote
operation
If manual switch is
set to LOCAL, did
main burner light?
Yes
Transmitter
controls fan
Yes
Turn pilotstat knob
to PILOT to turn
off main burner
Turn pilotstat knob
to OFF to turn
valve completely
off
Local Path
No
Move switch from
local to remote. Press any key on transmitter. Move
switch back to
local
On Path
If the manual switch
is set to REMOTE,
press the mode
button to display
"ON". Does transmit-
ter control the main
burner and fan?
Yes
Does transmitter change levels of
flame height, fan
speed and set
temperature?
Yes
Set levels of flame
height and fan to
“0” to shut off main
burner and fan
Turn pilotstat knob
to OFF to turn
valve completely
off
Move switch from
manual to remote.
Press any key on
transmitter.
No
20
10005360
Vermont Castings, Majestic Products LHE Natural Vent Insert
Maintenance
Burner and Burner Compartment
It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this manual.
Always handle the logs with care as they are fragile and may also be hot if the fireplace has been in use.
Fan Assembly
The fan unit requires periodic cleaning. At least once per month in the operating season, open the lower louvre panels and wipe or vacuum the area around the
fan to remove any build up of dust or lint.
Cleaning the Standing Pilot
Control System
The burner and control system consists of:
• main burner • pilot burner
• gas orifice • thermopile
• combination millivolt gas valve
Most of these components may require only an occa­sional checkup and cleaning and some may require adjustment. If repair is necessary, it should be per­formed by a qualified technician.
In order to properly clean the burner and pilot assembly, turn off the gas to the unit, remove the window frame panel and logs exposing the burner and pilot assembly. Clean all foreign materials from the top of the burner. Check to make sure that burner parts are clean.
Visually inspect pilot. Brush or blow away any dust or lint accumulation. If pilot orifice is plugged, disassembly may be required to remove any foreign material from the orifice or tubing.
To obtain proper operation, it is imperative that the pilot and burner's flame characteristics are steady, not lifting or floating.
Typically, the top 1/8" of the thermopile should be engulfed in the pilot flame. (Page 12, Fig. 22)
Trim Cleaning
Clean the trim with a soft clean cloth, slightly dampened with lemon oil and buff with a soft dry cloth. Do not use brass polish or household cleaners as these products will damage the trim. Lemon oil can be obtained at supermarkets or hardware stores.
10005360
21
Vermont Castings, Majestic Products LHE Natural Vent Insert
LHER20/LHEC20
1a
1d
LHEC30
1a
1d
22a/b
1c
1e
1e
1b
1b
24a/b
10a/b
18
4
2
3
5
16
14
19
6a/b
17
18
8a/b
11a/b
7a/b
13a/b
9 a/b
15
20
21
12a/b
27
30
PILOT
28/29
ADJ
L
I
O
H
OFF
PILOT
ON
23 a/b
46
26
48
41
47
31
42
32
33
25
LOCAL
N O
¥
REMOTE
T
O
IL
P
OFF ¥
LED
35
34
44
36
45
51
49
40
43
50
37
38
52
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
5360
LHE Series
22
10005360
Vermont Castings, Majestic Products LHE Natural Vent Insert
LHE Series (continued)
Ref. Description LHER20 LHEC20 LHEC30
1. Log Set Complete 10005332 10005332 10004866 1a. Log Rear Left JR7 JR7 KR22 1b. Log Rear Right JR8 JR8 KR23 1c. Log Rear Center - - KR24 1d. Log Front Left JR9 JR9 KR25 1e. Log Front Right JR10 JR10 KR26
2. Lava Rock Burner Package 57897 57897 57897
3. Lava Rock Package - - 10001454
4. Burner Housing Assembly with Tiles 10005294 10005294 10004972
5. Ceramic Tile (Single) 57803 57803 57803 6a. Orifice Front Burner (Nat.) See Rating Plate for Orifice Size 6b. Orifice Front Burner (Prop) See Rating Plate for Orifice Size 7a. Orifice Rear Burner (Nat.) See Rating Plate for Orifice Size 7b. Orifice Rear Burner (Prop.) See Rating Plate for Orifice Size 8a. Orifice Pilot SIT Top Convertible 10002268 10002268 10002268 8b. Orifice Pilot SIT Top Convertible 10002269 10002269 10002269 9a. Orifice Pilot PSE (Nat.) 10001822 10001822 10001822 9b. Orifice Pilot PSE (Prop.) 10001823 10001823 10001823
10a. Pilot Assembly SIT Top Convertible (Nat.) 10002389 10002389 10002389 10b. Pilot Assembly SIT Top Convertible (Prop.) 10002390 10002390 10002390 11a. Pilot Assembly PSE ( Nat.) 10001741 10001741 10001741 11b. Pilot Assembly PSE (Prop.) 10001742 10001742 10001742 12a. Pilot Assembly RFN (Nat.) - 20002266 20002266 12b. Pilot Assembly RFP (Prop.) - 20002268 20002268 13a. Pilot Orifice RFN (Nat.) - 20000908 20000908 13b. Pilot Orifice RFP (Prop.) - 20000907 20000907
14. Pilot Tubing w/Fittings 10001296 10001296 10001296
15. Manifold Tubing w/Fittings 57318 57318 57318
16. Thermocouple SIT 53373 53373 53373
17. Thermocouple PSE 10001825 10001825 10001825
18. Thermopile 51827 51827 51827
19. Electrode Ignitor w/Cable SIT 10001297 10001297 10001297
20. Ignitor Piezo SIT 52464 52464 52464
21. Ignitor Piezo Honeywell 20000062 20000062 20000062
22a. Valve SIT 820 RN 52677 52677 52677 22b. Valve SIT 820 RP 52678 52678 52678 23a. Valve Honeywell RN 10001782 10001782 10001782 23b. Valve Honeywell RP 10001759 10001759 10001759 24a. Valve Honeywell RFN - 20003719 20003719 24b. Valve Honeywell RFP - 20003720 20003720
25. Antennae (for RFN or RFP Units) - 20003561 20003561
26. Transmitter (for RFN or RFP Units) - 20002047 20002047
27. Thermopile (for RFN or RFP Units) - 20002400 20002400
28. Cord Set (for RFN or RFP Units) - 20002541 20002541
29. Cord Set (for RN or RP Units) 51865 51865 51865
30. Fan with Bracket 54103 54103 54103
31. Fan Temperature Sensor (for RN orRP Units) 51704 51704 51704
32. Speed Control Switch (for RN or RP Units) 51738 51738 51738
33. Speed Control Knob (for RN or RP Units) 51882 51882 51882
10005360
23
Vermont Castings, Majestic Products LHE Natural Vent Insert
LHE Series (continued)
Ref. Description LHER20 LHEC20 LHEC30
34. Glass with Gasket 10005526 10005525 10004989
35. Gaskeet Glass 57317 57317 57317
36. Frame Window 10005295 10005067 10004873
37. Remote Switch (for RN or RP Units) 53606 53606 53606
38. Remote Wire Harness w/Terminals (for RN or RP Units) 10002582 10002582 10002582
39. Ceramic Fiber Brick FP (Optional) JT1TR0 JT1TC0 KT1TC0
40. Bracket Sensor 10004980 10004980 10004980
41. Flexible Connector (6") 10005098 10005098 10005098
42. Bracket Rear Log Assembly 10005370 10005369 10005489
43. Bracket Log Support Assembly - - 10004885
44. Gasket Cover Sensor Access 10005007 10005007 10005007
45. Bracket Support Grate - - 10003479
46. Hinge 2 Springs 52356 52356 52356
47. Shield Heat Pilot 10000248 10000248 10000248
48. Sensor Safety Switch Assy 10005074 10005074 10005074
49. Grate Assembly Flat Black 10004967 10004967 10004967
50. Sensor Spill Switch 51866 51866 51866
51. Bracket ON/OFF Switch 10005035 10005035 10005035
52. Wiring Safety Switch 10005073 10005073 10005073
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10005360
Vermont Castings, Majestic Products LHE Natural Vent Insert
Optional Accessories
Remote Controls
Optional remote control units are available to control different functions of the appliance.
Model Function(s) Controlled MRC1 ON/OFF MRC2 ON/OFF and Temperature MRC3 ON/OFF and Temperature control
with a digital and a programmable 24 hour clock
IMT Wall mounted thermostat control
NOTE: These remote controls are for RN/RP units
only.
Zero Clearance Kit
For installations other than in existing woodburning fireplaces such as new construction or renovation projects, a Zero Clearance Kit must be used. The HEZC enables these inserts to be installed in combusti­ble environments. It is recommended that an Air Kit (AKZC) be installed whenever using a Zero Clearance Kit. Consideration must be given to the dimensions of the Zero Clearance Kit and the requirements of the Air Kit when planning out the installation.
Follow the instructions supplied with the Zero Clear­ance Kit carefully for proper installation.
Bay Filigree Kits
Model Description
LHEC20BLKS Pewter Bay LHEC30BLKS Pewter Bay LHEC30BLKG Gold Bay
Arch Door Kits
Model Description
LHER20DKB Arch Door, Black LHEC20DKB Arch Door, Black LHEC30DKB Arch Door, Black LHEC30DKS Arch Door, Pewter LHEC30DKG Arch Door, Gold
Ceramic Firebox Liners
Trim Options
Face Kits
NOTE: One is required for LHEC20 and LHEC30
Model Description
LHEC20FB Louvre T&B, Black LHEC20LKB Filigree T&B, Black LHEC20LKS Filigree T&B, Pewter LHEC30FB Louvre T&B, Black LHEC30LKB Filigree T&B, Black LHEC30LKS Filigree T&B, Pewter LHEC30LKG Filigree T&B, Gold LHEC20CBTK Cast Bay Window, Classic Black LHER20BTK Bay Window w/Louvres,Black LHEC20BTK Bay Window w/Filigree, Black HECBTKADK Window Adapter Kit LC30 HEBTKADK Window Adapter Kit LC30 LHEC30CBTK Cast Bay Window, Classic Black LHEC30CBTKMB Cast Bay Window, Midnight LHEC30CBTKSA Cast Bay Window, Sand LHEC30BTK Bay Window w/Filigree, Black
Trim Kits
NOTE: One is required.
Model Description
LHE20SSB Small Surround, Black LHE20SLB Large Surround, Black LHE20TCK Trim Closure Kit, Black, XL LHEABSL Adjust Bevel Steel/Cast LHE20CSLB Large Cast Surround, Classic Black LHE30SSB Small Surround, Black LHE30SLB Large Surround, Black LHE30SLGA Large Surround, w/Gold Edge LHE30TCK Trim Closure Kit, Black XL LHE30CSLB Large Cast Surround, Classic Black LHE30SLMB Large Cast Surround, Midnight LHE30CSLSA Large Cast Surround, Sand LHEACNSS Adjust Cast Cont. Surround
10005360
Model Description
LHER20CR Ceramic Fiber Brick LHEC20CR Ceramic Fiber Brick LHEC30CR Ceramic Fiber Brick
25
Vermont Castings, Majestic Products LHE Natural Vent Insert
LIMITED LIFETIME W ARRANTY
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.
BASIC WARRANTY
,
The Vermont Castings referred to collectively as the Company) warrants that your new Vermont Castings manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions and limitations.
EXTENDED LIFETIME WARRANTY
The heat exchanger, where applicable, and combustion chamber of every Vermont Castings against through wall perforation. All appliances equipped with an Insta-Flame Ceramic Burner have limited lifetime coverage on the ceramic burner plaque. Warrantees are made to the original owner subject to proof of purchase and the conditions and limitations listed on this Warranty Document
COMPONENT WARRANTY
CAST IRON: All external and internal cast iron parts are warranted for a period of three years.
Note: On porcelain enamel finished external parts and accessories The Company offers no Warranty on chipping of enamel surfaces. Inspect all product prior to accepting it for any damage to the enamel.
The salt air environment of coastal areas or a high humidity environment can be corrosive to the porcelain enamel finish. These conditions can cause rusting of the cast iron beneath the porcelain enamel finish, which will cause the finish to flake off.
Dye lot variations with replacement parts and/or accessories can occur and are not covered by warranty.
GLASS DOORS: Glass doors are covered for a period of one year. Glass doors are not warranted for breakage due to misuse or accident. Glass doors are not covered for discoloration or burned in stains due to environmental issues, or improper cleaning and maintenance.
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar mix and masonry cleaners may corrode the brass finish. The Company will not be responsible for, nor will it warrant any brass parts which are damaged by external chemicals or down draft conditions.
GAS VALVES: Gas valves are covered for a period of one year ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and
mechanical components of the burner assembly are covered for one year. All steel tube burners are warranted for one year.
ACCESSORIES: Unless otherwise noted all components and Vermont Castings, Majestic Products company supplied accessories are covered for a period of one year.
CONDITIONS AND LIMITATIONS
This new Vermont Castings or Majestic product must be installed by a competent, authorized, service contractor. A licensed technician, as prescribed by the local jurisdiction must perform any installation/ service work. It must be installed and operated at all times in accordance with the Installation and Operating instructions furnished with the product. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.
This warranty is non-transferable, and is made to the original owner, provided that the purchase was made through an authorized supplier of the Company.
The customer must pay for any Authorized Dealer in-home travel fees or service charges for in-home repair work. It is the dealers option whether the repair work will be done in the customer’s home or in the dealer’s shop.
If upon inspection, the damage is found to be the fault of the manufacturer, repairs will be authorized at no charge to the customer parts and/or labor.
Majestic Products Company (hereinafter
or Majestic Gas Fireplace/Stove is free from
or
Majestic gas product is warranted for life
Any part and/or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty, whichever is longest.
This warranty is limited to the repair of or replacement of part(s) found to be defective in material or workmanship, provided that such part(s) have been subjected to normal conditions of use and service, after said defect is confirmed by the Company’s inspection.
The company may, at its discretion, fully discharge all obligations with respect to this warranty by refunding the wholesale price of the defective part(s)
Any installation, labor, construction, transportation, or other related costs/expenses arising from defective part(s), repair, replacement, or otherwise of same, will not be covered by this warranty, nor shall the Company assume responsibility for same. Further, the Company will not be responsible for any incidental, indirect, or consequential damages except as provided by law.
SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
All other warranties-expressed or implied- with respect to the product, its components and accessories, or any obligations/liabilities on the part of the Company are hereby expressly excluded.
The Company neither assumes, nor authorizes any third party to assume on its behalf, any other liabilities with respect to the sale of this Vermont Castings, Majestic product
The warranties as outlined within this document do not apply to chimney components or other non Vermont Castings, Majestic accessories used in conjunction with the installation of this product..
Damage to the unit while in transit is not covered by this warranty but is subject to claim against the common carrier. Contact the dealer from whom you purchased your fireplace/stove (do not operate the appliance as this might negate the ability to process the claim with the carrier).
The Company will not be responsible for: a) Down drafts or spillage caused by environmental conditions such
as near-by trees, buildings, roof tops, hills, or mountains.
b) Inadequate ventilation or negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryers, etc.
This warranty is void if: a) The fireplace has been operated in atmospheres contaminated
by chlorine, fluorine, or other damaging chemicals.
b) The fireplace has been subjected to prolonged periods of
dampness or condensation
c) Any damages to the fireplace, combustion chamber, heat
exchanger or other components due to water, or weather damage, which is the result of but not limited to, improper chimney/venting installation.
d) Any alteration, willful abuse, accident, or misuse of the product
has occurred.
IF WARRANTY SERVICE IS NEEDED…
1) Contact your supplier. Make sure you have your warranty, your sales receipt, and the model/serial number of your Vermont Castings, Majestic product.
2) DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.
26
10005360
Vermont Castings, Majestic Products LHE Natural Vent Insert
10005360
27
Efficiency Ratings
Model EnerGuide Ratings Steady State (%) D.O.E.
Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%)
LHEC20RN 51.2 71 75 60 LHEC20RP 51.2 72 76 60
LHEC20RFN 51.2 71 75 60
LHEC20RFP 51.2 72 76 60
LHER20RN 51.0 69 N/A 59 LHER20RP 51.0 70 N/A 59 LHEC30RN 48.5 69 72 64 LHEC30RP 48.5 70 73 64
LHEC30RFN 48.5 69 72 64
LHEC30RFP 48.5 70 73 64
Vermont Castings, Majestic Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
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