* Do not try to light any appliance.
* Do not touch any electric switch.
* Do not use any phone in your building.
* Immediately call your gas supplier
from your neighbours phone. Follow
the gas suppliers instructions.
* If you cannot reach your gas supplier
call the fire department.
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
* Installation and service must be
performed by a qualified installer,
service agency or your gas supplier.
MODEL
IRHEDV32
10003929
Installation Instructions &
Homeowner's Manual
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
10003929
01/02 Rev. 0
1
Page 2
TABLE OF CONTENTS
Please read the Installation & Operating Instructions before using this appliance. Thank you and congratulations
on your purchase of a Irving Oil fireplace.
IMPORTANT - READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE STARTING INSTALLATION. FAILURE
TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN A POSSIBLE FIRE HAZARD AND WILL VOID THE
MANUFACTURERS' WARRANTY.
Troubleshooting Gas Control (820 Millivolt Gas Valve)...................................... 13
Troubleshooting Gas Control (Honeywell) ........................................................ 14
Replacement Parts List (Pictorial) .....................................................................................................................15
Replacement Parts List ...................................................................................... 16
Trim Options ........................................................................................................................................................17
A) A-Trim Options for IRHEDV32.................................................................. 17
This gas appliance should be installed by a qualified
installer in accordance with local building codes and with
current CSA-B149.1 or .2 Installation codes for Gas Burning
Appliances and Equipment.
FOR U.S.A Installations follow local codes and/or the current
National Fuel Gas Code. ANSI Z223.1.
FOR SAFE INSTALLATION AND OPERATION OF
YOUR IRVING OIL GAS FIREPLACE PLEASE NOTE
THE FOLLOWING:
1 . This appliance gives off high temperatures and
should be located out of high traffic areas and away
from furniture and draperies.
2. Children and adults should be alerted to the hazards
of the high surface temperatures of this appliance
and should stay away to avoid burns or ignition of
clothing.
3. Children should be carefully supervised when they
are in the same room as your appliance.
4. Under no circumstances should this appliance be
modified. Parts removed for servicing should be
replaced prior to operating this appliance again.
5. Installation and any repairs to this appliance should
be carried out by a qualified service person. A
professional service person should be contacted to
inspect this appliance annually. Make it a practice to
have all of your gas appliances checked annually.
More frequent cleaning may be required due to
excess lint and dust from carpeting, bedding
material, etc.
IMPORTANT:
PLEASE REVIEW THE FOLLOWING
CAREFULLY
It is normal for fireplaces fabricated of steel to
give off some expansion and/or contraction
noises during the start up or cool down cycle.
Similar noises are found with your furnace heat
exchanger or car engine.
It is not unusual for your Irving Oil gas fireplace
to give off some odour the first time it is burned.
This is due to the curing of the paint and any
undetected oil from the manufacturing process.
Please ensure that your room is well
ventilated - open all windows.
It is recommended that you burn your Irving Oil
fireplace for a least ten (10) hours the first time
you use it. If optional fan kit has been installed,
place fan in the "OFF" position during this time.
LOCATING YOUR
IRVING OIL
GAS
FIREPLACE INSERT
Your Direct Vented Insert unit was designed to be installed in an existing
woodburning fireplace. The location and
clearances are therefore subject to your
local building codes.
6. Control compartments, burners and air passages in
this appliance should be kept clean and free of dust
and lint. Make sure that the gas valve and pilot light
are turned off before you attempt to clean this unit.
7. The venting system (chimney) of this appliance
should be checked at least once a year and if
needed your venting system should be cleaned.
8. Keep the area around your appliance clear of
combustible materials, gasoline and other flammable vapour and liquids. This appliance should not be
used as a drying rack for clothing, nor should
Christmas stockings or decorations be hung in the
area of it.
9. Under no circumstances should any solid fuels
(wood, coal, paper or cardboard etc.) be used in this
appliance.
10.The flow of combustion and ventilation air fan must
not be obstructed in any way.
10003929
INSERT APPLICATIONS
Before installing the gas fireplace insert consideration must
be given to the functioning needs of the fireplace. The size
of the fireplace cavity size (min. 28-3/4"W x 21-1/4"H x 16"
D), the design of the chimney (a minimum size of 8" x 12"
is necessary to accomadate the two (2) 3" liners). The
availability of the gas supply as well as electricity for the
insert fan must be confirmed.
Your Direct Vented Insert unit is designed
to be vented vertically only with a minimum height of 12 feet.
MANTELS
When the unit is installed into a woodburning fireplace, the
minimum distance the mantel can be placed above the
fireplace is governed by local building codes applicable to
woodburning fireplaces. Consult local authorities having
jurisdiction for these clearances. The underside of the
mantel will become warm. Use only finishes which are heat
resistant and do not discolour.
3
Page 4
FIREPLACE & TRIM DIMENSIONS
3" (75mm)
1=SS or SSD Trim
2=SL or SLD Trim
3=SXL Trim
4=BSL Trim
5=BXL Trim
R - Fireplace opening width
Q - Fireplace opening height
S - Depth of insert
T - Firebox width at insert depth(S)
U - Firebox depth at insert back height (V)
V - Insert back height
IRHEDV32
A126
B138
A229"737mm
T
B241
R
A333"838mm
I
B344"1118mm
M
A428"712mm
B440
A530
5/8"
3/8"
15/16"
7/8"
1/2"
1065mm
1041mm
B546"1171mm
7/8"
7/8"
5/8"
1/16"
1/16"
1/16"
5/16"
1/4"
3/4"
3/8"
1/4"
5/16"
M
N
M
U
M
C28
F
D16
I
E12"305mm
R
F28
E
G16"406mm
P
H20
L
A
C
E
I
I
I21
J22
K18
Q21
O
R28
P
S16"407mm
E
T17
N
U16
I
V21
N
G
676mm
975mm
775mm
733mm
428mm
727mm
510mm
535mm
561mm
465mm
539mm
711mm
441mm
413mm
541mm
U
V
S
T
R
MINIMUM FIREPLACE
INSERT OPENING
Q
10003929
4
Page 5
GAS SPECIFICATIONS
MAX.MIN.
INPUT INPUT
MODELFUELGAS CONTROL B.T.U.H B.T.U.H.
RHEDV32RP Propane GasMillivolt Hi/Lo27,00020,250
GAS LINE INSTALLATIONGAS
When purging the gas line, the front
glass must be removed.
This appliance may be installed in an aftermaket
permanently located, manufactured (mobile) home,
where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless an
available certified kit is used.
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to
4,500 feet (1,370 m) above sea level.
For elevations above 4,500 feet (1,370 m) in USA,
installations must be in accordance with the
current ANSI Z223.1 and/or local codes having
jurisdiction.
In Canada, please consult provincial and/or local
authorities having jurisdiction for installations at
elevations above 4,500 feet (1,370 m).
CFM186
All Irving Oil gas inserts are approved
for installation in solid fuel burning
masonry or zero clearance fireplaces.
Do not use this appliance if any part of it has
been under water. Immediately call a qualified service technician to inspect the unit
and replace any part of the control which has
been under water.
PREPARATION
Before beginning, remove glass door and logs from unit.
Also check to make sure there is no hidden damage to the
unit. Take a minute and plan out the gas,venting and
electrical route. It is best to start with the gas line first
followed by the chimney liner (See page 9).
IRHEDV32
CERTIFIED TO:
The gas pipeline can be brought into the fireplace base
from the right side. It is most convenient to install it
from the right side into the valve.
When using copper or flex connector use
only approved fittings. Always provide a
union when using black iron pipe so that gas
line can be easily disconnected for burner or
fan servicing. See gas specification for
pressure details and ratings.
The gas line connection can be made of either properly
tinned 3/8" copper pipe, 3/8" rigid pipe or an approved flex
connector.
The gas control inlet is 3/8" N.P.T. therefore the 1/2" rigid
gas line must be reduced to 3/8" N.P.T. Typical installation
layout for rigid pipe is shown following. (Fig. 1)
1/2" GAS SUPPLY
1/2" X 3/8" REDUCER
3/8" NIPPLE
3/8" X 3/8" SHUT OFF VALVE
3/8" NIPPLE
3/8" UNION
3/8" NIPPLE
Fig. 1
During any pressure testing of the gas line system, when
the test pressures are to exceed 1/2 psi (3.5 kpa) the
fireplace and its gas valve must not be connected to that
system.
At test pressures equal to or less than 1/2 psi, the gas valve
of the fireplace may be connected to the gas line, but must
be in the closed position.
Since some municipalities have some additional local
codes, it is always best to consult your local authority and
the CSA- B149 (.1 or .2) installation code in Canada.
FOR U.S.A Installations consult the current National
Fuel Gas Code, ANSI Z223.1
Always check for gas leaks with a mild
soap and water solution. Do not use an
open flame for leak testing.
10003929
ANSI.Z21.88b-1999 / CSA 2.33b - M99
Vented Gas Fireplace Heaters
5
Page 6
INSTALLATION OF TRIM SWITCH
PILOT
ADJ
FOR RP GAS VALVES
1.
Thread wire through openings on the right side of
fireplace. Do not cut wire or insulation on metal edges.
2. Slide switch assembly from the back, between
subframe and trim, then fasten the screw. (Fig. 3)
3. For left side installation reverse switch position in
bracket and repeat Step 2 (Fig. 4 ).
4.Connect wiring to gas valve (Fig. 5a & b) and switch.
Wiring from millivolt
gas valve
Trim
Screw
On/Off switch
assembly
Fig. 3
HONEYWELL VALVE
TH
TP
TP
TH
Fig. 5b
ADJUSTMENT OF LEVELLING BAR
(IF REQUIRED)
1. Determine height of adjustment.
2. Loosen the four (4) screws. (Fig. 6)
3. Set bar at proper height and tighten the screws.
4. Add the two (2) extra screws to prevent any movement.
BACK OF UNIT
Wiring from millivolt
gas valve
THERMOPILE
10003929
On/Off Switch
Assembly
Trim Top
Trim
Left
Side
Trim
Screw
On/Off switch
Bracket Switch
Fig. 4
SIT VALVE
TPTH
TP
TH
L
T
O
ON/OFF SWITCH OR
MILLVOLT THERMOSTAT
CAUTION: DO NOT WIRE MILLIVOLT
REMOTE WALL SWITCH FOR GAS
FIREPLACE TO A 120V POWER SUPPLY.
Fig. 5a
-----
LEVELLING BAR
-----
SET SCREWS
Fig. 6
VENTING AND INSTALLATION
1. The Irving Oil fireplace may be installed in and
vented through any solid fuel fireplace that has a
minimum fireplace opening 28-3/4" wide x 21-1/4"
high x 16" deep and has been installed in
accordance with the National, Provincial/State and
local building codes and is constructed of noncombustible materials.
2. Only HEDVT (8 x 12) or HEDVT (12 x 12)
termination kit and flex vent kit HEDVK25 or
HEDVK35 is able to be used in this installation.
P
I
Under no circumstances should B vent or C vent
be used on this application.
3. Any flue damper must be removed or blocked open.
4. The chimney must be clean and in good working
order and constructed of non-combustible materials.
5. Make sure that all chimney cleanouts fit properly so
air cannot leak into the chimney.
6. Install the appliance without trim frame and make all
gas fittings and electrical connections.
7. Install the decorative trim frame. Please refer to the
Frame Assembly instructions.
6
Page 7
LINER INSTALLATION - Fig. 6
The collar extending down from the termination base is the air intake connector. Be
sure the flex vent, which is connected to
this collar, is also connected to the labelled
air intake flue collar on the fireplace. Make
sure the Flex vent is attached on the correct
collar and cap for exhaust as well.
Slide the insulation provided in the termination kit over the
two (2) 3" flex liners, (to be attached to the 3" Flue collar
and cap of the termination). Feed one 3" flex vent from the
bottom of the termination up through the 4" sleeve. Apply
hi-temp sealant on the rain cap collar and slide the flex
vent over the end of the rain cap collar fastening with the
clamp provided. Slide the flex liner back down the 4"
sleeve until 4" cap slides over the sleeve. Attach cap to the
sleeve with four (4) screws supplied. Apply hi-temp
sealant over the air intake collar and attach intake flex vent
in the same method. Feed the two flex liners down the
chimney through the damper opening. Tighten termination
to the chimney using the screws provided.
Flue gas exits
through the vent
termination rain cap
Outside combustion air
enters through the
lower level of the
vent termination
Secure with clamp
and three screws
VENTING DIAGRAM
1) Attach flexible pipe to rain cap
2) Secure with clamp
3) Attach raincap to vent
termination using three screws
Pull flexible pipe
through vent
termination
A or B vent with
7" 0 inside minimum
and 14" outside maximum
NOTE:
Minimum Vent Height - 12 feet
Maximum Vent Height - 35 feet
In case the fireplace opening is only minimum height 21"
(533mm) and access from the front is not possible, then
follow the instructions below.
1. Remove flue collar plate assembly. Unbolt the top
fastener plate and move it to the back first before
sliding the flue collar plate out from the top of the unit.
(See Fig. 7)
2. Apply a bead of hi-temp sealant on the end of the
collar before attaching the liner to the flue collar.
Fasten it with two clamps then adjust fastener plate all
the way to the back before sliding flue gas plate back
onto the unit. (See Fig. 8 and Fig. 9).
3. After the flue collar plate is set on the cabinet top, make
sure the front edge of the flue collar plate is completely
in contact with the back edge of the cabinet top (See
Fig. 10).
4. Put the machine screw back into the fastener plate.
Bolt the plate until it is locked. (See Fig. 11).
Under no circumstances should
insulation be put between the damper
and the top of the unit. This may cause
condensation and overheating of the unit.
AIR INTAKE COLLAR
WITH LABEL SECURED
WITH CLAMP AND
THREE SCREWS
AIR INTAKE
FLUE COLLAR PLATE
FIG .1
AIR INTAKE
EXHAUST
EXHAUST COLLAR SECURED
WITH CLAMP AND THREE
SCREWS
FASTENER PLATE
MOVE
BACK
10/24"X 1 1/2" MACHINE SCREW
CABINET TOP
Fig. 6
Fig. 7
- 4 -
10003929
7
Page 8
TOP VIEW
Valve
Fan speed control/
Junction box
Thermal sensor
is attached
to burner base
Fan is installed
at the back of
the air intake box
screw studs
DAMPER
3" FLEX VENT
TWO PIECES
FAN KIT
UNIT
FRONT FRAME
DAMPER
FLUE COLLAR
PLATE
CLAMPS & SCREW
FASTENER
PLATE
GASKET
3" CHIMNEY LINER
TWO PIECES
CLAMPS & SCREW
FLUE COLLAR PLATE
FIG.2
Fig. 8
115 volt, 60 Hz.56W
The fan kit includes the following: fan, temperature sensor,
speed control and a 6 ft. cord. The following explains how
to start and set the fan for automatic operation.
1. Plug in the electrical cord.
2. Start gas fire - see lighting procedures.
3. Turn on fan speed control.
4. Wait until the unit has warmed up sufficiently to
activate the termperature sensor, approximately
5-10 minutes.
5. Once fan starts, adjust speed control to desired fan
speed. The fan will now automatically come on
every time the fireplace is in operation. Should the
fan not be needed simply turn off the speed control.
The appliance, when installed must be electrically connected and grounded in accordance with local codes or, in the absence of
local codes, with the current CSA C22.1
Canadian electrical code.
For U.S.A. Installations, follow local codes
and the National Electrical code, ANSI/
NFPA No. 70.
Should this fan require servicing, the
power supply must be disconnected. For
rewiring of any replacement
components see Fig. 13.
FAN REMOVAL INSTRUCTIONS
UNIT
FLUE COLLAR PLATE
CONTACT WITH THE BACK EDGE OF THE CABINET TOP
PLATE FLUE COLLAR
FIG.3
FASTENER PLATE
MOVE
BACK
MAKE SURE THE FLUE COLLAR PLATE IS IN
FASTENER PLATE
CABINET TOP
CABINET TOP
Fig. 9
FIG .4
Fig. 10
1. Turn off gas and electricity.
2. Remove the front glass.
3. Remove the logs.
CAUTION: LOGS MAY BE HOT
4. Remove burner assembly and rear log support plate.
5. Remove the fan mounting nuts (2 nuts). (Fig. 12)
6. Slip off the electrical connector at the motor.
7. Lift out the fan.
8. To reinstall reverse procedure.
Fig. 12
A: SPEED CONTROL
B: TEMPERATURE SENSOR
C: FAN
A
B
C
10003929
MACHINE SCREW AFTER
FASTENED
FIG.5
Fig. 11
Black
White
Ground
Fig. 13
8
Page 9
OPERATING INSTRUCTIONS
GENERAL GLASS INFORMATION
Only ceramic glass approved by Vermont
Castings Majestic Products Company may
be used for replacement on this unit.
1. The use of substitute glass will void all product
warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this appliance be
operated without glass properly installed, or with any
cracked or broken glass. Replacement of any glass
assembly as supplied by the manufacturer should be
done by a licenced qualified service person.
LOUVRE REMOVAL
To remove louvre pull louvre up and then lift out.
1. Lift Up
2. Lift Out
Fig. 14
GLASS CLEANING
It will be necessary to clean the glass periodically. During
start-up condensation, which is normal, forms on the
inside of the glass and causes lint, dust and other airborne
particles cling to the glass surface. Also initial paint curing
may deposit a slight film on the glass. It is therefore
recommended that the glass be cleaned two or three times
with a non-ammonia household cleaner and warm water
(we recommend gas fireplace glass cleaner). After that the
glass should be cleaned two or three times during each
heating season depending on the circumstances present.
INSTALLATION OF LOGS
& BURNER LAVA ROCK
1 . Remove front glass. (See "Glass Removal" section)
2. Remove logs from packaging.
3. Place rear log (KR4) on rear bracket (ensure log is
seated properly, leveled and centered to the unit), so it
will not move from side to side and it is firmly positioned
on the bracket.
4. Slip front ember log (KR1) down in the front deflector.
5. Place front left log (KR2) on top burner, left side. Use
log's bottom holes to locate it into the left bracket log
locator studs.
6. Place front right log (KR3) on top of burner, right side.
Use log's bottom holes to locate it into the right bracket
log locator studs.
7. Place burner lava rocks material on top of burner. (See
Fig. 16 for proper location).
8. Place top right log (KR6) onto locator notches. Ensure
log is secure.
9. Place top left log (KR5) onto locator notches. Ensure
log is secure.
Top logs must be placed properly into
notches.
IRHEDV32
V
Clean glass after first two weeks of
operation.
GLASS FRAME REMOVAL
1. Remove four (4) bottom fastening nuts with a 3/8" nut
driver. Fig. 15.
2. Lift up and unhook glass frame at the top.
GLASS
FRAME
10/24 NUT
10003929
10/24 NUT
10/24 NUT
10/24 NUT
Fig. 15
Fig. 18
9
Page 10
LARGE LAVA ROCK PLACEMENT
MAINTENANCE
The large lava rock provided with this fireplace must be
placed on the firebox base on either side of the burner
assembly.
Under no circumstances should these
lava rock be placed on top of the burner
assembly.
CERAMIC REFRACTORY INSTALLATION
1.Remove front glass.
2.Remove logs from unit.
3.Remove refractory from package
Refractory are fragile and must be handled with care. Where at all possible, two
hands should be used when handling.
4. Take centre refractory and tilt so bottom edge slides
into support angle in back of fireplace. Fig. 17.
5. Now press centre refractory to back side of fireplace
and hold in place.
6. Take left or right refractory and align it so leading
edge faces outward. (Place refractory in fireplace
side and slide it forward into side support angle on
fireplace front. Leading edge of refractory must be
completely behind side support angle of IRHEDV32
for proper placement).
7. Now carefully slide in back side of refractory against
fireplace side.
8. Repeat steps 6 and 7 for remaining side refractory.
a. It is important to keep the burner and the burner
compartment clean. This must be done periodically,
at least once per season. (See Cleaning Procedure).
b. Clean the brass trim using a soft clean cloth, slightly
dampened with lemon oil and buff with a soft clean
cloth. Do NOT use brass polish or household
cleaners as these products will damage the brass
trim. Lemon oil can be obtained at supermarkets or
hardware stores.
c. The FK24 Fan requires periodic cleaning. Check the
area under the control door in front of the fan
assembly and wipe or vacuum at least once per
month during the operating season.
d. Contact your local representative to arrange an
annual service program.
CLEANING PROCEDURE
1. Turn off pilot light at gas valve.
2. Remove front glass.
3. Remove logs.
CAUTION: LOGS MAY BE HOT
4. Vacuum burner compartment especially around
orifice/primary air openings.
5. Reinstall logs.
6. Check pilot and main burner operation.
7. Reinstall front glass.
8. Recheck pilot and main burner operation.
9. Check visually the flame pattern and compare with
Fig. 20.
10003929
When side refractory is installed correctly,
the centre refractory will be supported by
the side refractory.
Fig. 17
10
Page 11
FLAME ADJUSTMENT
FLAME CHARACTERISTICS
Flame adjustment is accomplished by rotating the Hi/Lo
adjustment knob located near the centre of the gas
control. (Fig. 18)
I
H
Turn
counterclockwise
to increase
flame height.
SIT Valve
Turn
counterclockwise
to decrease
flame height.
L
O
H
O
L
I
Turn clockwise
to lower
flame height.
Turn clockwise
to increase
flame height.
Honeywell
Valve
Fig. 18
It is important to periodically perform a
visual check of the pilot and the burner
flames. Compare them to the pictorials
illustrated below (Fig.19 and 20). If any
of the flames appear abnormal call a
service person.
3/8" - 1/2"
SIT Pilot
PSE Pilot
IRHEDV32
Fig. 19
Fig. 20
10003929
11
Page 12
LIGHTING AND OPERATING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This fireplace has a pilot which must be lit manually.
When lighting the pilot follow these instructions
exactly.
B. BEFORE LIGHTING smell all around the fireplace
area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on
the floor.
WHAT TO DO IF YOU SMELL GAS
•Do not try to light any fireplace.
•Do not touch any electric switch
•Do not use any phone in your building
•Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
LIGHTING INSTRUCTIONS
1.
STOP! Read the safety information above on this label.
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to Step 4.
For RN/RP appliances turn the On/Off switch to off
position or set thermostat to lowest level.
4. Open control access panel.
5. Push in gas control knob slightly and turn clockwise
to "OFF". Do not force.
O
L
T
I
P
F
F
O
ON
O
F
F
LO
HI
OFF
PILOT
EURO SITSIT NOVAHONEYWELL
6. Wait five (5) minutes to clear out any gas. Then smell
for gas, including near the floor. If you smell gas,
STOP! Follow "B" in the safety information above on
this label. If you don't smell gas, go to the next step.
7. Remove window frame assembly before lighting pilot.
(See Window Frame Assembly Removal in manual).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to "PILOT".
OFF
PILOT
ON
•If you cannot reach your gas supplier, call the
Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will
not push in or turn by hand, do not try to repair
it, call a qualified service technician. Applying
force or any attempted repair may result in a
fire or explosion.
D. Do not use this fireplace if any part has been
under water. Immediately call a qualified
service technician to inspect the fireplace and
to replace any part of the control system and
any gas control which has been under water.
10. Push the control knob all the way in and hold.
Immediately light the pilot by repeatedly depressing the piezo spark ignitor until a flame
appears. Continue to hold the control knob in for
about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should
remain lit. If it goes out, repeat steps 5 through 8.
3/8" - 1/2"
•If knob does not pop up when released, stop
and immediately call your service technician or
gas supplier.
•If after several tries, the pilot will not stay lit,
turn the gas control knob to "OFF" and call
your service technician or gas supplier.
11. Replace window frame assembly.
12. Turn gas control knob to "On" position.
13. For Rn/RP appliances turn the On/Off switch to
"On" positin or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
TO TURN OFF GAS TO FIREPLACE
1.Turn the On/Off switch to Off position or set
the thermostat to lowest setting.
2.Turn off all electric power to the fireplace if
service is to be performed.
3.Open control access panel.
10003929
TO TURN OFF GAS TO FIREPLACE
4.Push in gas control knob slightly and
turn clockwise to "OFF". Do
not force.
5.Close control access panel.
12
Page 13
TROUBLE SHOOTING THE GAS CONTROL SYSTEM
SIT 820 MILLIVOLT VALVE
Note: Before trouble shooting the gas control system, be sure external gas shut off is in the "On" position.
WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT.
SYMPTOMPOSSIBLE CAUSESCORRECTIVE ACTION
1. Spark ignitor will not lightA. Defective or misalignedUsing a match, light pilot. If pilot lights, turn off pilot and
electrode at pilot.push the red button again. If pilot will not light - check gap
at electrode and pilot-should be 1/8" to have a strong spark.
B. Defective ignitor (Push Button)Push Piezo Ignitor Button. Check for spark at electrode and
pilot. If no spark to pilot, and electrode wire is properly
connected, replace ignitor.
2. Pilot will not stay lit afterA. Defective pilot generator1.Check pilot flame. Must impinge on thermocouple/
carefully following lighting(thermocouple), remote wallthermopile. Note: this pilot burner assembly utilizes both
instructions.switch.a thermocouple and a thermopile. The thermocouple
operates the main valve operation (On and Off). Clean
and or adjust pilot for maximum flame impingement on
thermopile and thermocouple.
B. Defective automatic valveTurn valve knob to "Pilot". Maintain flow to pilot; millivolt
operator.meter should read greater than 10 mV. If the reading is
okay and the pilot does not stay on, replace the gas
valve. Note: An interrupter block (not supplied) must be
used to conduct this test.
3. Pilot burning, no gas toA. Wall switch or wiresCheck wall switch and wires for proper connections. Jumper
burner, Valve knob "ON",defective.wire across terminals at wall switch, if burner comes on,
Wall Switch "ON".replace defective wall switch. If okay, jumper wires across
wall switch wires at valve, if burner comes on, wires are
faulty or connections are bad.
B. Thermopile may not be1. Be sure wire connections from thermopile at gas valve
generating sufficientterminals are tight and thermopile is fully inserted into pilot
millivoltage.bracket.
2. One of the wall switch wires may be grounded. Remove
wall switch wires from valve terminals if pilot now stays lit,
trace wall switch wiring for ground. May be grounded to
appliance or gas supply.
3. Check thermopile with millivolt meter. Take reading at
thermopile terminals of gas valve. Should read 325 millivolts minimum while holding valve knob depressed in
pilot position and wall switch "Off". Replace faulty
thermopile if reading is below specified minimum.
C. Plugged burner orifice.Check burner orifices for debris and remove.
D. Defective automatic valveTurn valve knob to "On", place wall switch to "On" millivolt
operator.meter should read greater than 100 mV. If the reading is
okay and the burner does not come on, replace the gas
valve.
4. Frequent pilot outageA. Pilot flame may be too lowClean and/or adjust pilot flame for maximum flame
problem.or blowing (high) causing theimpingement on thermopile and thermocouple.
pilot safety to drop out.
B. Possible leak in liner or seals.Check the venting for leaks or blockage.
10003929
13
Page 14
TROUBLE SHOOTING THE GAS CONTROL SYSTEM
HONEYWELL MILLIVOLT VALVE
START
CHECK
• GAS SUPPLY ON
NO
• SUPPLY LINE HOOKED UP
• SHUTOFF VALVE OPEN
YES
PILOT LIGHTS WITH
PIEZO IGNITOR
YES
PILOT STAYS LIT
YES
NO
NO
• LOCKOUT HAS ENGAGED. WAIT
60 SECONDS AND TRY AGAIN.
• FOR SPARK AT ELECTRODE
WHILE DEPRESSING PIEZO
— 1/8" GAP TO
PILOT HOOD NEEDED.
• ALL WIRING CONNECTIONS
• REPLACE PIEZO IGNITOR
• FOR AIR IN THE LINES
• THERMOPILE NEEDS A
MINIMUM 325mV. ADJUST
PILOT FLAME HEIGHT.
• ALL WIRING CONNECTIONS.
• REPLACE THERMOPILE
• THERMOCOUPLE NEEDS A
MINIMUM OF 14mV.
• DEFECTIVE VALVE. TURN TO
PILOT, METER SHOULD READ
GREATER THAN 100 mV. IF
NOT, REPLACE.
10003929
PILOT LIGHTS MAIN
BURNER
YES
SYSTEM OK.
NO
• VALVE IS TURNED ON
• ON/OFF SWITCH IS NOT
TURNED ON. WATCH
FOR GROUNDED WIRES!
• THERMOPILE NEEDS A
MINIMUM 325mV.
• PLUGGED BURNER ORIFICE.
14
Page 15
35
REPLACEMENT PARTS
29
31
32
28
30
27
26
15
24
25
34
18
8
9 a/b
a/b
12
14
19
17
10a/b
16
20
11 a/b
13 18
2
3
21
33
22
L
I
O
H
OFF
PILOT
ON
ADJ
PILOT
23 a/b
IRHEDV32
10003929
15
Page 16
REPLACEMENT PARTS LIST
DescriptionIRHEDV32
1Log Set Complete57896
1aLog Ember FrontKR1
1bLog Front LeftKR2
1cLog Front RightKR3
1dLog RearKR4
1eLog Top LeftKR5
1fLog Top RightKR6
2Lava Rock (Package)10001454
3Burner Lava Rock (Package)57897
4aBurner Complete With Tiles (Nat.)10000198
4bBurner Complete With Tiles (Prop.)57904
5Ceramic Tile (Single)57803
6aOrfice Front Burner (Nat.) SEE RATING PLATE FOR ORIFICE SIZE
6bOrfice Front Burner (Prop.)SEE RATING PLATE FOR ORIFICE SIZE
7aOrfice Main Burner (Nat.) SEE RATING PLATE FOR ORIFICE SIZE
7bOrfice Main Burner (Prop.)SEE RATING PLATE FOR ORIFICE SIZE
8aOrfice Pilot SIT (Nat.)54273
8bOrfice Pilot SIT (Prop.)54272
9aOrifice Pilot PSE (Nat.)10001822
9bOrifice Pilot PSE (Prop.)10001823
10aPilot Assembly SIT (Nat.)10000674
10bPilot Assemby SIT (Prop.)10000675
11aPilot Assembly PSE (Nat.)10001741
11bPilot Assembly PSE (Prop.)10001742
12Pilot SIT10001295
13Pilot w/ignitor and cable PSE10001824
14Pilot Tubing w/fittings10001296
15Manifold Tubing w/fittings57318
16Thermocouple SIT53373
17Thermocouple PSE10001825
18Thermopile51827
19Electrode Ignitor w/cable SIT10001297
20Ignitor Piezo SIT52464
21Ignitor Piezo Honeywell2000062
22aValve Sit 820 RN52677
22bValve Sit 820 RP52678
23aValve Honeywell RN10001782
23bValve Honeywell RP10001759
24aValve Eurosit 630 TN53448
24bValve Eurosit 630 TP53446
25Fan with Bracket54103
26Electrical Cord (6 ft)51865
27Fan Termperature Sensor51704
28Speed Control51738
29Speed Control Knob51882
30Glass with Gasket10003244
31Gasket Glass57316
32Frame Window57192
33Remote Switch53606
34Remote Wire Harness with Terminals57265
35Ceramic Refractory Kit10000230
10003929
16
Page 17
A-TRIM OPTIONS FOR RHEDV32
IMPORTANT:
Only Trim Panel Assemblies approved by Vermont Castings Majestic Products Company can be used.
A1) RHESS, RHESL, RHESSD, RHESLD & RHESXL TRIMS
FRAME ASSEMBLY
RHESS, RHESL, RHESSD, RHESLD and RHESXL
1. Lay Trim Top Facing and Trim Side Facings, face down
on to an even surface such as a table or floor. Be sure
not to scratch the painted surfaces.
2. Install the nuts and bolts (Fig. 21).
10/24
SCREWS
FRAME TOP
LEFT
FRAME
FIG.1
AS SHOWN FROM BACK
TRIM ASSEMBLY
RHESS, RHESL, and RHESXL (Fig. 22)
1. Install trim channels (left and right sides). Use two
screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the back
side.
3. Install the trim top deflector and use two screws to fasten
it. (Fig. 22 & 23)
4. Remove ALL plastic protective covering from brass trim.
SCREW
RIGHT
FRAME
TRIM TOP CHANNEL
10/24
NUTS
Fig. 21
T rim Top Deflector
Trim Frame Top Section
Side View
Fig. 24
RHESSD and RHESLD (Fig. 24)
1. Install trim channels (left and right sides). Use two
screws to assemble each piece.
2. Peel off plastic protective covering from top edges of
the inner sides where they will be covered by the inner
top trim facing.
3. Place the trim facing inner top in place (do not fasten it
yet). Peel off the plastic protective covering from the
bottom edge.
4. Install the trim top deflector and fasten it (will hold the
inner top piece). Use two screws to assemble them.
5. Install trim channels (left and right sides). Use two
screws to assemble each piece.
6. Slide on the trim top channel and fasten it from the back
side.
7. Remove ALL plastic protective covering from brass
trim.
SCREW
TRIM SIDE
CHANNEL
TRIM TOP CHANNEL
DEFLECTOR
TRIM TOP
TRIM FRAMING
INNER TOP
TRIM SIDE
CHANNEL
TRIM SIDE
CHANNEL
10003929
DEFLECTOR
TRIM TOP
AS SHOWN FROM FRONT
TRIM SIDE
CHANNEL
Fig. 22
TRIM FRAMING
INNER SIDES
AS SHOWN FROM FRONT
Fig. 24
A flat louvre kit OR a bay window kit
needs to be chosen to complete the
installation.
17
Page 18
FRAME MOUNTING
GENERAL INFORMATION
The Decorative Front Frame should be installed last
after all other work, such as gas connections, venting,
etc., has been completed and thoroughly checked and
tested for operation, leaks and proper installations
requirements.
Fit Decorative Frame to the fireplace and fasten (Fig. 25).
SCREWS
AS SHOWN FROM FRONT
Fig. 25
Plastic on the trim must be removed
before mounting onto the fireplace.
Glass must be tightly pressed against the
front of the frame in order to prevent
screws from damaging glass edges.
10003929
18
Page 19
TRIM REPLACEMENT PARTS LIST
All repair parts will be available from your local dealer.
When ordering, always give the following information: Model and serial number, part description with finish and part number;
SS and SSD trim dimensions are for openings smaller than 26
(3)
SL and SLD trim dimensions are for openings smaller than 29"H x 41" W (736mm x 1040mm)
(4)
SXL trim dimensions are for openings smaller than 32"H x 43" W (813mm x 1092mm)
1/2"
H x 38" W (673mm x 965mm)
5
1
(4)
1
4
6
2
3
6
7
8
9
10003929
19
Page 20
A2) RHEBSL & RHEBXL TRIMS
TRIM ASSEMBLY
RHEBSL
1. Install trim channels (left and right sides). Use two
screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the
back side.
3. Install the trim top deflector and use two screws to
fasten it. (Fig. 26)
4.Remove ALL plastic protective covering from brass trim.
T rim Top Deflector
Trim Frame Top Section
Side View
Fig. 26
RHEBXL
To install the kit you do not have to remove any piece
of brass, you just add the external pieces.
Remove the frame trim from the unit if it is already
installed.
1. Install trim channels (left and right sides)by removing
the two screws that hold the side brass trim and put
them back to hold both parts.
2. Slide on the trim top channel and fasten it from the
back side.
3. Remove the two screws that hold the top brass trim.
4. Install the two brackets to the studs in the bottom of
the top channel. Use the nuts supplied with the kit.
5. Reinstall the two screws to hold the top trim channel.
TRIM REPLACEMENT PARTS LIST
ALL repair parts will be available from your local dealer.
When ordering, always give the following information: Model and serial number, part description with finish and part number;
KEY DESCRIPTIONRHEBSLPRHEBSLARHEBXLP
1Trim Frame Flat Black5792657926-2Trim Top Deflector17634-PB17634-AB-3Trim Top Channel5786457844-4Trim Side Channel5786257843-5Trim Outer Top Channel--5786157845
6Trim Outer Side Channel--5786357846
7Fasteners Package (Not Shown)54618546185763357633
(1)
RHEBXLP or RHEBXLA to be used with RHEBSLP or RHEBSLA trims.
(2)
SL trim dimensions are for openings smaller than 27
(4)
XL trim dimensions are for openings smaller than 30"H x 45
1/2
"H x 40
1/2
" W (700mm x 1030mm)
5/8
" W (765mm x 1160mm)
5
3
1
(1)
RHEBXLA
(1)
10003929
4
6
2
4
6
20
Page 21
A3) RHEFA and RHEFP TRIMS
TRIM ASSEMBLY
1. Remove the front glass (see "Glass Frame Removal" section).
2. Install support window trim channel, top and
bottom brass trim by using the shortest black
screw. (Fig. 43 & 44).
TRIM-TOP
GLASS FRAME
TRIM-BOTTOM
screws
Fig. 27
3. Install bottom decorative plate by simply sliding it
under the unit floor. No fastening is required for
this installation (See Fig. 45). Be sure to remove
protective cover.
4. Install the bottom louvre assembly by fastening the
hinges with four screws to the pre-punched holes
in the cabinet.
5. Re-install the front glass.
6. Install the top louvre by using the hooks to hang it
in place.
BOTTOM
DECORATIVE PLATE
Louvre
Note:
Position brass trim top as
shown (small end up)
to prevent heat discolouration
Glass
Frame
Fig. 28
Fig. 29
TRIM REPLACEMENT PARTS LIST
ALL repair parts will be available from your local dealer.
When ordering, always give the following information: Model and serial number, part description with finish and part number;
HECBTK-Cast bay window and grills in classic black trim kit
HECBKMB-Cast bay window and grills in midnight black porcelain enamel trim kit
HESBTKP-Steel bay window with polished brass and cast grills in classic black trim kit
HEBTKP-Steel bay window and bay louvres with polished brass trim kit
Install the bay window after all other installation work has been completed, thoroughly checked, and tested for operation, leaks
and proper installation requirements.
DO NOT REMOVE EXISTING GLASS WITH FRAME
HEBTKP
Fig. 30
HESBTKP
Fig. 31Fig. 32
HECBTK &
HECBTKMB
HECBTKP, HECBTKMB and HESBTKP Trim Assembly
1) Reposition controls.
a) Remove the Fan Speed Control Box (Fig. 33)
b) Attach the Fan Speed Control Box to the Bracket (Fig. 34) and install the Bracket into the Cabinet.
Only for RN/RP VALVE units:
c) Install the Control Knobs Extensions onto the appropriate Control Valve Knobs (Fig. 35)
On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor
button may vary slightly from those shown in Fig. 35. The Honeywell extension pieces are visually
different in design and are not interchangeable with the RN/RP knobs shown in Fig. 35.
2) Install the hanging brackets, as per Fig. 36.
3) Install the two ceramic pieces inside the bay window, as per Fig.32.
4) Install the bay window by hanging it onto the lower tabs of the hanging brackets, as per Fig. 37.
5) Install the upper grill by engaging the obround holes with the upper tabs of the hanging brackets, as per Fig. 38.
6) Install brass trim to the steel frame as per Fig. 39 (Only for HESBTKP trim)
10003929
22
Page 23
HEBTKP Trim Assembly
1) Reposition controls.
a) Remove the Fan Speed Control Box (Fig. 33).
b) Attach the Fan Speed Control Box to the Bracket (Fig. 34) and install the Bracket into the Cabinet.
Only for RN/RP VALVE units.
c) Install the Control Knobs Extensions onto the appropriate Control Valve Knobs (Fig. 34).
On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor
button may vary slightly from those shown in Fig. 35. The Honeywell extension pieces are visually
different in design and are not interchangeable with the RN/RP knobs shown in Fig. 35.
2) Install the hanging brackets, as per Fig. 36.
3) Install bracket on each side of the cabinet as per Fig. 40.
4) Install the two ceramic pieces inside the bay window, as per Fig. 32.
5) Install the bay window by hanging it onto the lower tabs of the hanging brackets, as per Fig. 37.
6) Install top louvre by engaging the obround holes with the upper tabs of the hanging brackets, as per Fig. 38.
7) Install brass trim to the steel frame as per Fig. 39.
Fig. 33. Remove Fan Control Box.
Fig. 35.Install the knob extensions. (only for RN/RP
valves)
10003929
Fig. 34.Attach the control box to the bracket and
install bracket into the cabinet.
Fig. 36. Hanging Bracket alignment.
23
Page 24
Fig. 37. Hang the Window Grille or the Steel Frame
onto the lower tabs of the Hanging Brackets.
Fig. 38. Engage the slots in the Upper Grille Top
Louvre with the upper tabs of the Hanging Brackets.
Fig. 39. Attach magnets and brass trim to the
steel frame.
Fig. 40.Bracket for HEBTKP.
10003929
24
Page 25
TRIM REPLACEMENT PARTS LIST
IMPORTANT:
Only Trim Panel Assemblies Approved by Vermont Castings Majestic Products Company Can Be Used
on These Products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following information: Model and serial number, part description with finish and part number;
HEBTKPHESBTKPHECBTK & HECBTKMB
1
3
3
13
8
10
10
10
7
9
4
6
8
10
9
8
5
5
11
5
2
7
14
18
7
20
12
15
16
19
KEY DESCRIPTIONHECBTKHECBTKMBHESBTKPHEBTKPHEBTA
1 Trim Window Top/Bottom
2 Plate Decorative Bottom---52828-PB52828-AB
3 Top Louvre (Grill) Assembly130119913411991301199579454 Bottom Louvre (Grill) Assembly---579475 Control Door130120013412001301200579466 Bottom Louvre Left130121913412191301219-7 Bottom Louvre Right130121813412181301218-8 Bay Window Centre1301198134119814091271409127-
HECBLCast Surround Black
HECBLUECast Surround Blue
HECCGCast Surround Charcoal Grey
HECGRCast Surround Green
CSSPPolished Brass Small Trim for Cast Surround
CSLPPolished Brass Large Trim for Cast Surround (to be used with CSSP)
A6) FREESTANDING KITS
Convert Insert Into a Freestanding Stove
Note: 1) Requires Bay Window Face Kit
2) Vent starter kit FSHEDVSK must be installed to use any of the
freestanding shells.
FSNVCSKBClassic Black Freestanding Cast Shell
FSNVCSKMMidnight Black Enamel Freestanding Cast Shell
FSNVCSKGGreen Enamel Freestanding Cast Shell
A7) RISER KITS
1. Install the unit according to Homeowner’s Manual.
2. Install the trim according to Installation Instructions.
3. Remove the two (2) screws at the bottom of the trim.
4. Install the riser at the bottom of the trim (Fig. 58).
5. Fasten the trim with the same two (2) screws removed
on step 3.
Note: The riser kit should only be used with the RHEBSL
& RHEBXL trim.
Riser Trim Dimensions
Length - A Height - B Depth - C
RHER1-Riser 1”
RHER2-Riser 2”
RHER5-Riser 5”
42.0” (1067mm) 1.0” (25.6mm)2.55” (64.8mm)
42.0” (1067mm) 2.0” (50.9mm)2.58” (65.6mm)
42.0” (1067mm) 5.0” (127.9mm)2.58” (65.6mm)
A8) ARCH DOOR KITS
HEADKA - Antique Brass Arch Door
HEADKP - Polished Brass Arch Door
Fig. 41
B) REMOTE CONTROL
Only for units with RN/RP valve.
MRC1 -On/Off Button Remote Control
MRC2 -Temperature Control Remote
MRC3 -Temperature Control with digital display
and 24 hour programmable clock.
10003929 26
IMT - Wall mounted thermostat control,
Page 27
VENTING COMPONENTS
8" x 12" VENT TERMINATION KIT
B
Model: HEDVT (8" x 12")
(Fit Typical 8" x 12" and 9" x 13" flue Tile)
A
C
HIGH TEMPERATURE SEALANT
D
Kit Includes:
A - 8" x 12" Vent Termination (x1)
B - Stainless Steel Clamps 3"-3.5" (x4)
C - Hardware Package (x1)
D - High Temperature Sealant (x1)
12" x 12" VENT TERMINATION KIT
B
A
C
HIGH TEMPERATURE SEALANT
D
Kit Includes:
A - Vent Termination SL (x1)
B - Stainless Steel Clamps 3"-3.5" (x4)
C - Hardware Package (x1)
D - High Temperature Sealant
Model: HEDVT (12" x 12")
(Fit Typical 12"-13" x 12"-13" Flue Tile)
FLEX VENT 25 FT. LENGTH
FLEX VENT 35 FT. LENGTH
10003929
FLEX VENT KIT
Model: HEDVK25
Includes:
Two (2) 3" Dia. x 25 ft. long, compressed Flex Vent
Note:
Air Intake has a Blue Line on the vent.
FLEX VENT KIT
Model: HEDVK35
Includes:
Two (2) 3" Dia. x 35 ft. long, compressed Flex Vent
Note:
Air Intake has a Blue Line on the vent.
27
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