Vermont Casting H33BDVRRNP, H33BDVRRN User Manual

INSTALLER/CONSUMER
SAFETY INFORMATION
Builder Rear Vent
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PER­SONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch;
do not use any phone in your building.
Extinguish all flames.
Immediately call your gas
supplier from your neighbor's phone. Follow the gas suppliers instructions.
If you cannot reach your gas
supplier call the fire department.
Open windows/extinguish all
flames.
Direct Vent
Model: H33BDVRRN/P
Homeowner's Installation and
Operating Manual
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DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR
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CFM Harris Systems
3501 West Howard • Skokie, IL 60076 • 847-676-3556
www.cfmharris.com
ANY OTHER APPLIANCE.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
CERTIFIED
10004798 11/02 Rev. 0
Pyromaster© H33BDVRRN/P
Table of Contents
Please read the installation & operating instructions
Thank you and congratulations on your purchase of a CFM Harris Systems fireplace.
IMPORTANT: Read all instructions and warnings carefully before starting installation.
Failure to follow these instructions fully may result in a possible fire hazard and will void the warranty.
Installation & Operating Instructions...........................................................................................3
Locating Your Fireplace ....................................................................................................3
Fireplace Dimensions.........................................................................................................4
Clearance to Combustibles ................................................................................................5
Mantels.............................................................................................................................. 5
Hearth ..............................................................................................................................5
Framing & Finishing ...........................................................................................................6
Final Finishing ....................................................................................................................6
Gas Specifications .............................................................................................................6
Gas Inlet and Manifold Pressures.................................................................................... ..6
High Elevations ..................................................................................................................6
Gas Line Installation...........................................................................................................6
Remote ON/OFF Switch ....................................................................................................7
Alternate Switch Location...................................................................................................7
Venting Installation Instructions
General Venting Information-Termination Location ...........................................................7
General Information on Assembling DV Components .......................................................9
Crimped End Pipes ............................................................................................................9
Twist Lock Pipes ..............................................................................................................10
How to Use the Vent Graph...................................... .......................................................10
Rear Wall Vent Applications & Installation .......................................................................10
Vertical Sidewall Applications & Installation.....................................................................12
Below Grade Installations.. ..............................................................................................15
Vertical Through-the-Roof Applications & Installation......................................................16
Twist Lock Venting Components......................................................................................18
Crimped End Venting Components..................................................................................19
Operating Instructions
Glass Information .............................................................................................................20
Louvre Removal ...............................................................................................................20
Window Frame Assembly Removal .................................................................................20
Glass Cleaning.................................................................................................................20
Installation of Logs, Lava Rock & Ember Material ...........................................................20
Flame & Temperature Adjustment ...................................................................................21
Flame Characteristics ......................................................................................................21
Lighting Instructions .........................................................................................................22
Trouble Shooting..............................................................................................................24
Fuel Conversion Instructions............................................................................................25
Maintenance ............................................................................................................................25
Replacement Parts.......................................................................................................................26
Optional Accessories
Fan Kits ............................................................................................................................28
Wiring Instructions............................................................................................................29
EB-1 Electrical Box ..........................................................................................................29
Ceramic Refractory Kits ...................................................................................................29
Decorative Bay Windows .................................................................................................30
Bay Window Screen.........................................................................................................31
Remote Controls ..............................................................................................................31
Trim Kit.............................................................................................................................31
before using appliance
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Installation & Operating Instructions
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. For USA Installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1. FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE THE FOLLOWING: 1 . This fireplace gives off high temperatures and should be
located out of high traffic areas and away from furniture and draperies.
2. Children and adults should be alerted to the hazards of high surface temperatures of this fireplace and should stay away to avoid burns or ignition of clothing.
3. CAUTION: Due to high glass surface temperature children should be carefully supervised when in the same room as fireplace.
4. Under no circumstances should this fireplace be modified. Parts removed for servicing should be replaced prior to operating this fireplace again.
5. Installation and any repairs to this fireplace must be performed by a qualified installer, service agency or gas supplier. A professional service person should be con­tacted to inspect this fireplace annually. Make it a practice to have all of your gas fireplaces checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in this fireplace should be kept clean and free of dust and lint. Make sure the gas valve and pilot light are turned off before you attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace should be checked at least once a year and if needed your venting system should be cleaned.
8. Keep the area around your fireplace clear of combustible materials, gasoline and other flammable vapor and liquids. This fireplace should not be used as a drying rack for clothing, nor should Christmas stockings or decorations be hung on or around the fireplace.
9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this fireplace.
10.The flow of combustion and ventilation air must not be obstructed in any way.
11.When fireplace is installed directly on carpeting, vinyl tile or any combustible material other than wood, the fireplace must be installed on a metal or wood panel extending the full width and depth of the fireplace.
12.This fireplace requires adequate ventilation and combustion air to operate properly.
13. This fireplace must not be connected to a chimney flue serving a separate solid fuel burning fireplace.
14. When the fireplace is not in use it is recommended that the gas valve be left in the OFF position.
Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6
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This appliance has been approved for after-market mobile home installations
IMPORTANT:
PLEASE REVIEW THE FOLLOWING CAREFULLY
Remove any plastic from trim parts before turning the fireplace ON.
It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.
It is not unusual for your CFM Harris Systems gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated open all windows.
It is recommended that you burn your fireplace for at least ten (10) hours the first time you use it. If the optional fan kit has been installed, place the fan switch in the “OFF” position during this time.
Locating Your Fireplace
LU584-1
Fig. 1 Locating Gas Fireplace.
A)Flat on wall B)Cross corner C) **Island D)*Room divider E)*Flat on wall corner F) Chase installation
Y) 6" minimum
Note (Fig. 1):
** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (X) does not exceed 20 feet (610cm). See details in Venting Section. * When you install your Vermont Castings, Majestic Products fireplace in(D) Room divider or (E) Flat on wall corner positions (Y), a minimum of 6 inches (153mm) clearance must be main­tained from the perpendicular wall and the front of the fireplace. See (Y) in Fig. 1.
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Fireplace Dimensions
Rough Opening
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Fig. 2 Fireplace specifications and framing dimensions.
O
N
B
Depth
P
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Rough Opening Height
R
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Q - Rough Opening Width
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C
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K
L
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H
4758
Ref. H33BDVRRN/P
A 33” (838mm) B28⁷⁄₈” (733mm) C16³⁄₈” (416mm) D 31” (787mm) E 22” (559mm) F11¹⁄₂” (292mm) G 14” (355mm) H20¹⁄₄” (515mm)
I24¹⁄₂” (622mm)
J 5” (127mm) K7¹⁄₂” (297mm) L8¹⁄₂” (216mm)
Framing Dimensions
M 36” (914mm) N 51” (1294mm) O25¹⁄₂” (648mm)
P 12” (305mm)
Q33¹⁄₂” (851mm) R 29” (737mm)
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Clearance to Combustibles
Appliance
Top.............................................. 0” (0 mm)
Bottom........................................ 0” (0 mm)
Side............................................ 0” (0 mm)
Back........................................... 0” (0 mm)
Venting
Concentric sections of DV Vent
Top, bottom & sides.................. 1” (25 mm)
Rear Vent Applications:
Top............................................ 2”
Sides......................................... 1”
Bottom...................................... 1”
Mantels
The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if fitted) and the fireplace.
For the correct mounting height and widths refer to Figures 3a and 3b, and the following Mantel Charts.
The fitting of a bay window trim kit does not effect the distances and reference points referred to in the diagram and chart.
Noncombustible mantels and legs may be installed at any height and width around the appliance. When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant to prevent discoloration.
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X
Y
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ABCDE
Fireplace
Top Louvre Assembly
Top of Combustion Chamber
Bottom of Door Triim
Mantel Chart
Mantel Shelf Mantel from Top
Ref. or Breast Plate Ref. of Comb. Chamber
Depth
V 10” (254mm) A 17” (432mm)
W 8” (203mm) B 15” (381mm)
X 6” (152mm) C 13” (330mm) Y 4” (101mm) D 11” (279mm) Z 2” (50mm) E 9” (229mm)
Fig. 3a Combustible mantel minimum installation.
CFM146
Pyromaster© H33BDVRRN/P
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Black Surround Face
CFM164a
Mantel Leg
Side of Combustion Chamber
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K
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CFM170
Mantel Mantel Leg from Side
Ref. Leg Depth Ref. of Comb. Opening
F 10” (254mm) K 11¹⁄₂” (292mm) G 8” 9203mm) L 9¹⁄₂” (241mm) H 6” (152mm) M 7¹⁄₂” (191mm)
I 4” (101mm) N 5¹⁄₂” (140mm)
J 2” (50mm) O 3¹⁄₂’” (89mm)
Fig. 3b Combustible mantel leg minimum installation.
Hearth
A hearth is not mandatory but is recommended for aesthetic purposes. We recommend a noncombustible hearth which projects out 12” (305mm) or more from the front of the fireplace.
Cold climate installation recommendation:
When installing this unit against a noncombustible exterior wall or chase, it is mandatory that the outer walls be insulated to conform to applicable insulation codes.
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Framing and Finishing
1. Choose the unit location.
2. Place the unit into position and secure it to the floor with 1¹⁄₂” (38mm) screws, or nails. The holes to secure the unit to the floor are located just behind the access door grille on the left and right side of the unit.
3. Frame in the fireplace with a header across the top. It is important to allow for the finished wall face when setting the depth of the frame.
4. Attach the fireplace to the frame using the adjustable frame drywall strips (located behind the access door for shipping). Preset the depth to suit the facing material of the wall. The strips are adjustable to 1/2” (13mm), 5/8” (16mm), or 3/4” (19mm). (Figs. 3 & 4)
5. Screw through the slotted holes in the drywall strip and into the pre-drilled holes in the fireplace side. Measure from the face of the fireplace to the face of the drywall strip to confirm the final depth.
C
Adjustable Drywall Strip
B
A
(Nailing Flange)
Screw Drywall
Position Depths
A 1/2” / 13mm B 5/8” / 16mm C 3/4” / 19mm
Gas Specifications
Max. Min.
Model Fuel Gas Control Input Input
BTU/h BTU/h
H33BDVRRNNat Millivolt 15,000 10,500 H33BDVRRPProp Millivolt 15,000 11,250
Gas Inlet and Manifold Pressures
Natural LP (Propane) Minimum Inlet Pressure 5.5” wc 11” wc Maximum Inlet Pressure 14” wc 14” wc Manifold Pressure 3.5” wc 10” wc
H33BDVRRN/P
Certified To
ANSI Z21.88b-1999 / CSA 2.33b-M99
Vented Gas Fireplace Heaters
High Elevations
Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).
Adjustable 1/2”,
5/8” & 3/4”
Spacing
FP1023
Fig. 4 Adjustable drywall strip (nailing flange).
Final Finishing
Noncombustible materials such as brick or tile may be extended over the edges of the face of the fireplace. DO NOT cover any vent or grille panels.
If a Trim Kit is going to be installed on the fireplace, the brick or tile will have to be installed flush with the edges of the fireplace.
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Gas Line Installation
When purging gas lines, the front win­dow frame assembly must be removed.
The gas pipeline can be brought in through the rear of the appliance as well as the bottom. Knockouts are provided on the bottom behind the valve to allow for the gas pipe installation and testing of any gas connection. It is most convenient to bring the gas line in from the rear right side of the valve as this allows fan installation or removal without disconnecting the gas line.
The gas line connection can be made with properly tinned 3/8” copper tubing, 3/8” rigid pipe or an ap­proved flex connector. Since some municipalities have additional local codes, it is always best to consult your local authority and the National Fuel Gas Code, ANSI Z223.1 in the USA or the CSA-B149.1 installation code.
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Pyromaster© H33BDVRRN/P
1/2” Gas Supply
1/2” NPT x 1/2” Flare Shut-Off Valve
3/8” Flex Line (From Valve)
FP297a
Fig. 5 Typical gas supply installation.
Always check for gas leaks with a mild soap and water solution. Do not use an open flame for leak testing.
The gas control is equipped with a captured screw type pressure test point, therefore it is not necessary to provide a 1/8" test point up stream of the control.
When using copper or flex connector use only ap­proved fittings. Always provide a union when using black iron pipe so the gas line can be easily discon­nected for burner or fan servicing. See gas specifica­tion for pressure details and ratings.
The fireplace valve must not be subjected to any test pressures exceeding 1/2 psi. Isolate or disconnect this and any other gas appliance control from the gas line when pressure testing.
Remote ON/OFF Switch
T P T H
T P
TH
FP1218
Fig. 6 Remote switch wiring diagram.
Alternate Switch Location
The remote switch can be installed on the front/side of the access door. Simply mount the switch to the bracket provided and screw the bracket to either side of the frame, lining up the screws with the pre-punched holes. (Fig. 7)
Remote ON/OFF Switch
Installation
1. Thread the wiring through the holes on the end panels of the fireplace. Take care not to cut the wire or insulation on metal edges. Route the wire to a conveniently located receptacle box.
2. Attach the wire to the ON/OFF switch and install the switch into the receptacle box.
3. Connect the other ends of the wire to the gas control valve. (Fig. 6)
General Venting Information–Termination Location
Your fireplace is approved to be vented either through the side wall, or vertically through the roof.
Only venting components specifically approved and labelled for this fireplace may be used.
Vent terminations shall not be recessed into a wall or siding.
Horizontal venting must be installed on a level plane without any incline or decline.
There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination hood.
Do not locate termination hood where excessive snow or ice build up may occur. Be sure to check vent
Fig. 7 Alternate switch location.
Do not wire the remote ON/OFF wall switch for the gas fireplace to the 120 volt power supply.
termination area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
Location of Vent Termination
It is imperative the vent termination be located observing the minimum clearances as shown on the next page.
*Check with local codes or in absence of same with CSA-B149.1 Installation Codes (1991) for Canada or follow the current National Fuel Gas Code, ANSI Z223.1 for installations in the USA.
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Pyromaster© H33BDVRRN/P
General Venting Information - Termination Location
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INSIDE
CORNER DETAIL
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CFM145a
B
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VENT TERMINATION AIR SUPPLY INLET
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C
Fixed
Fixed
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Closed
Closed
F
Operable
V
B
B
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Operable
B
X
B
Fixed
Closed
V A
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B
X
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AREA WHERE TERMINAL IS NOT PERMITTED
Canadian Installations
G
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K
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US Installations
G
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A
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A = Clearance above grade, veranda, porch, 12 inches (30cm) 12 inches (30cm)
deck, or balcony
B = Clearance to window or door that may be 6 in (15cm) for appliances 6 in (15cm) for appliances
opened < 10,000Btuh (3kW), 12 in (30cm) < 10,000 Btuh (3kW), 9 in
for appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000 < 100,000 Btuh (30kW), 36 inches (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12 in (30cm) for
appliances > 50,000 Btuh (15kW)
C = Clearance to permanently closed window 12” (305mm) recommended to 12” (305mm) recommended to
prevent window condensation prevent window condensation
D = Vertical clearance to ventilated soffit located
above the terminal within a horizontal 18” (458mm) 18” (458mm) distance of 2 feet (610mm) from the center
line of the terminal E = Clearance to unventilated soffit 12” (305mm) 12” (305mm) F = Clearance to outside corner see next page see next page G = Clearance to inside corner (see next page) see next page see next page H = Clearance to each inside of center line 3 feet (91cm) within a height of 15 feet 3 ft (91cm) within a height of 15ft
extended above meter/regulator assembly above the meter/regulator assembly above the meter/regulator assy I = Clearance to service regulator vent outlet 3 feet (91cm) 3 feet (91cm) J = Clearance to nonmechanical air supply inlet 6 inches (15cm) for appliances < 10,000 6 inches (15cm) for appliances
to building or the combustion air inlet to any Btuh (3kW), 12 inches (30cm) for < 10,000 Btuh (3kW), 9 inches
other appliances appliances > 10,000 Btuh (3kW) and < (23cm) for appliances > 10,000
100,000 Btuh (30kW), 36 inches (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12 inches (30cm) for
appliances > 50,000 Btuh (15kW)
K = Clearance to a mechanical air supply inlet 6 feet (1.83m) 3 feet (91cm) above if within 10
feet (3m) horizontally
L = Clearance above paved sidewalk or paved 7 feet (2.13m)† 7 feet (2.13m)†
driveway located on public property M = Clearance under veranda, porch, deck or 12 inches (30cm)c 12 inches (30cm)†
balcony N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof
surface, and any other obstruction within a horizontal distance of 18” (450mm).
1 In accordance with the current CSA-B149 Installation Codes 2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes † A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and
serves both dwellings
‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor: NOTE: 1. Local codes or regulations may require different clearances.
approved by the listing agency.
2. The special venting system used on CFM Harris Fireplaces are certified as part of the appliance, with clearances tested and
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Termination Clearances
1" (25mm)
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
Outside Corner
Pyromaster© H33BDVRRN/P
Recessed Location
A
V
Balcony ­with no side wall
G = Combustible& Noncombustible
12"(305mm)
A =
Combustible 6"(152mm)
Noncombustible 2"(50mm)
G
V
B =
Combustible 6"(152mm)
V
Noncombustible 2"(50mm)
B
Balcony ­with perpendicular side wall
H
V
Combustible & Noncombustible
H = 24"(610mm) J = 20"(508mm)
J
D
C
C
E
V
C = Maximum depth of 48"
(1219mm) for recessed location.
D = Minimum width for back wall of a recessed location. Combustible 38"(965mm) Noncombustible 24"(610mm)
E = Clearance from corner in recessed location. Combustible 6"(152mm) Noncombustible 2"(50mm)
Fig. 8 Termination clearances.
General Information on Assembling DV Components
Crimped End Pipes
Before joining elbows and pipes apply a bead of high temperature sealant to the crimped end of the elbow or pipe. Join the pipes using a 2” (50mm) overlap and secure the joints with three sheet metal screws. (Fig. 9) Wipe off excess sealant.
Canadian Installations:
Venting system must be installed in accordance with the current CSA-B149.1 installation code.
USA Installations:
The venting system must conform with local codes and/or the current National Fuel Gas code ANSI Z223.1.
Only venting components manufactured by CFM Corporation can be used in Direct Vent systems.
584-15
Sealant
Screw Holes
FP1175
Fig. 9 Apply a bead of high temperature sealant.
It is possible to use CFM Corporation 4” & 7” direct vent crimped pipe and elbows with CFM Corporation 4” & 7” twist-lock pipe. NOTE: The crimped pipe must be
used first.
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Twist Lock Pipes
When using CFM Corporation twist-lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the collars on the fireplace and termination, and the sliding joint of any telescopic vent section used in the system.
To join the twist lock pipes together, simply align the beads of the male end with the grooves of the female end, then while bringing the pipe together, twist the pipe until the flange on the female end contacts the external flange on the male end. It is recommended that you secure the joints with three (3) sheet metal screws, however this is not mandatory with twist lock pipe.
To make it easier to assemble the joints we suggest putting a lubricant (Vaseline or similar) on the male end of the twist lock pipe prior to assembly.
Male End
Female End
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10
9 8
the Center of the Horizontal Vent Pipe
Vertical Dimension from the Floor of the Unit to
7 6 5 4 3
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
eg: B
eg: A
Screw Holes
TWL100
Fig. 10 Twist-lock pipe joints.
How to Use the Vent Graph
The vent chart should be read in conjunction with the following vent installation instructions to determine the relationship of the vertical and horizontal dimensions of the vent system.
1. Determine the height of the center of the horizontal vent pipe exiting through the outer wall. Using this dimension on the Sidewall Vent Graph. (Fig. 11) locate the point intersecting with slanted graph line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. Select the indicated dimension, and position the fireplace in accordance with same.
Example A:
If the vertical dimension from the floor of the fireplace is 11’ (3.4m) the horizontal run to the face of the outer wall must not exceed 14’ (4.3m).
Example B:
If the vertical dimension from the floor of the unit is 7’ (2.14m), the horizontal run to the face of the outer wall must not exceed 8¹⁄₂’ (2.6m).
Horizontal Dimension From The Outside Face Of The
Wall To The Center Of The Fireplace Vent Flange
Sidewall vent graph showing the relationship between vertical
and horizontal dimensions for a Direct Vent flue system.
Fig. 11 Sidewall venting graph. (Dimensions in feet)
Rear Wall Vent Applications
NOTE: It is not necessary to seal the vent pipe joints for any straight out of the wall rear vent applications.
NOTE: Vent Starter Kit Model 7TDVSK or 7DVSK must be used in straight out of the wall rear vent applications.
Maximum Vent Length......20” (508 mm) (Fig. 12)
Minimum clearance between vent pipes and combustible materials is one (1”) inch (25 mm) on the sides and two (2”) inches (50 mm) on top.
When vent termination exits through foundation less than 20” (508 mm) below siding outcrop, the vent pipe must flush up with the siding.
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