Vermont Casting EWF30 User Manual 2

Page 1
EWF30 Fireplace
Homeowner’s Installation and Operating Manual
SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAIN­TAINED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
CFM Specialty Home Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
Do Not Discard This Manual: Retain for Future Use
20008662 8/05 Rev. 1
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Vermont Castings EWF30
Introduction
Thank you for purchasing a Vermont Castings, EWF30 fireplace. An efficient fireplace carefully engineered to bring you the latest in wood combustion principles and modern foundry technology.
You can count on years of comfortable heating and pleasurable fire viewing if you treat it properly and operate the EWF30 according to the directions in this owner’s guide.
The EWF30 is listed by Underwriter’s Laboratories, and is in compliance with the standards set forth by the Federal Environmental Protection Agency, 40 CFR Part 60.532(b), as stated on the permanent label attached to each appli­ance.
This manual describes the installation and operation of the EWF30 wood heater. This heater meets the US Environ mental Protection Agency’s emission limits for wood heaters sold after July 1, 1990. Under specific test conditions this heater has been shown to deliver heat at a rate ranging from 11,000 to 68,600 Btu’s/hr.
For more complete details on the EWF30 performance and specifications, please refer to Page 4.
The EWF30 is designed, tested and listed for burning wood. Do not burn other fuels.
We recommend that you hire a professional installer certified by Wood Energy Technical Training (WETT) to install your EWF30, or to advise you on the installation should you attempt to install it yourself.
Please read the appropriate sections of this manual before you install and use your EWF30. For information on opera­tion and maintenance of the EWF30, refer to Pages 18 and 22.
The EWF fireplace can use 100% outside air with the AKMST Outside Air Kit installed (supplied with fireplace).
Failure to follow these instructions may result in property damage, bodily injury or even death.
Save These Instructions for Future Reference
-
Table of Contents
Introduction ................................................................ 2
Safety Information ..................................................... 3
Specifications ............................................................
Planning Information ................................................. 7
Installation ................................................................. 8
Operation ................................................................. 18
Maintenance ............................................................ 22
Replacement Parts .................................................. 26
Optional Accessories ...............................................
Warranty ..................................................................
28 31
Proposition 65 Warning: Fuels used in gas, wood­burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth de-
4
fects and other reproductive harm. California Health & Safety Code Sec. 25249.6
2
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Vermont Castings EWF30
Safety Information
Please Read This Manual Before Installing and Using Fireplace
IMPORTANT:
Read all instructions and warnings carefully before starting installation. Failure to
follow these instructions may result in a possible fire hazard and will void the warranty.
Description
The EWF30 fireplace is a clean burning, non-catalytic, EPA certified solid fuel, wood burning, heat circulating fireplace.
Precautions
CFM Specialty Home Products fireplaces and com­ponent parts have been highly tested and will operate safely when installed in accordance with instructions provided in this manual. Carefully read and understand all instructions before beginning installation.
If you notice any damage to fireplace or component parts, immediately report damage to your CFM Spe­cialty Home Products dealer.
Only use CFM Specialty Home Products components or the warranty will be voided and a fire hazard may be created.
CFM Specialty Home Products warranty will be voided by and CFM Specialty Home Products disclaims any responsibility for the following actions:
Installation of any damaged fireplace or chim-
ney component;
Modification of fireplace, chimney assembly
or any component parts thereof; (except for chase flashings as detailed in CFM Corporation Chimney Top installation instructions).
Installation other than as instructed by CFM
Specialty Home Products; or
Installation and/or use of any component
part not manufactured or approved by CFM Specialty Home Products in combination or assembly with a CFM Specialty Home Prod­ucts fireplace system, notwithstanding any independent testing laboratory or other third party approval of such component parts or accessory.
Any such action may possibly cause a fire hazard.
Consult local building codes to ensure that you are in compliance before installing the fireplace.
This fireplace and chimney system must be vented to the out-of-doors.
Do not obstruct or modify air inlets/outlets in any manner.
Do not install combustible materials on any of the black fireplace surround.
Burn only solid wood fuel.
The EWF30 is intended for operation with the doors closed or fully open only with the optional spark screen in place. The doors must be in the fully closed position for clean burning operation.
Do not install a solid fuel burning insert or other products not specified for use with this fireplace.
This fireplace is not approved for installation in mobile homes.
NOTE: Hairline cracks in hearth brick and ash lips are not a safety issue and do not need to be re­placed.
Drafts
The fireplace should not be located in areas that create drafts (ie: frequently opened doors and central heating air inlets/outlets) that hamper the normal flow of air into the fire.
EWF30
Listed
UL 127 / ULC-S610
Standard for Factory Built Fireplaces
Unit: WFE05H0
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Vermont Castings EWF30
12”
(305 mm)
26”
(660 mm)
27”
(686 mm)
Rough Opening Width 39
(1000 mm)
37” (949 mm)
11” Dia. (279 mm)
5/8” (16 mm) Recessed Nailing Flange
32” (826 mm)
37” (949 mm)
47"
(1203 mm)
6
(159 mm)
10”
(254 mm)
Outside Air
43
(1102 mm)
64" (1635 mm)
64" (1635 mm)
1" (25 mm)
1“
91” (2311 mm)
46
(1172 mm)
5/8" (16 mm)
Electrical Access
4
(124 mm)
12
(318 mm)
25“ (635 mm)
23” (597 mm)
12"
(318 mm)
12”
(305 mm)
EWF30
Specifications
Range of heat output* ............... 11,100 - 40,500 Btu/hr
Maximum heat output** ....... in excess of 55,000 Btu/hr
EPA emissions rating (g/h) ......................................3.5*
Area heated*** .............. Up to 2,400 sq. ft. (223 sq. m)
Size of wood splits ....................18” - 23” (457-584 mm)
Fuel Capacity .......................................... 40lbs. (18 kg)
Loading ..................................................................Front
Flue size .................................................... 8” (203 mm)
Fireplace weight ............................................... 350 lbs.
Primary Air Control ............................................ Manual
Glass panel ......................... High-temperature ceramic
Flue exit position ..................................................... Top
Blower rating ...............................160cfm. (115V, 60Hz)
EWF30 Woodburning Fireplace
*Under specific test conditions used during EPA emis
-
sions standard testing. **This value can vary depending on how the unit is
operated, and the type and moisture content of the fuel used. Figure shown is based on maximum fuel con­sumption obtained under laboratory conditions and on average efficiencies.
***These values are based on operation in building­code conforming homes under typical winter climate conditions. If your home is of nonstandard construction (e.g. unusually well insulated, not insulated, built under ground, etc.) or if you live in a more severe or more temperate climate, these figures may not apply. Since so many variables affect performance, consult your Ver­mont Castings’ Authorized Dealer to determine realistic expectations for your home.
Fig. 1 EWF30 specifications and framing.
An optional Gravity Vent Kit is available for installation on top of the fireplace as a means to provide additional heat to the room the fireplace is in or an adjacent room. Installation instructions are provided with the Gravity Vent Kit if using this option.
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Chase Installation
Insulation methods shown are optional for cold climate, not a requirement for unit operation.
Batt Insulation (cut out around firestop)
Firestop
Ceiling Level
Vermont Castings EWF30
Termination Cap
Storm Collar
Pan Flashing
Draftstop
Batt Insulation MUST be used in the Chase.
Electrical Access
Fig. 2 Fireplace and chase parts identification.
Standoff
Brick Ledge
Andiron
Metal Safety Strips (1,2 or 3 pieces)
FP1561
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Vermont Castings EWF30
D
Rise
B
G
H
B
Offset
C
E
6 FT.
G
H
A
Hearth Floor
Chimney Section
CHIMNEY FLUE EXIT
Elbow
TCS8A Support
Example 1 Example 2 Example 3
Offset
Rise
Chimney Requirements - Offset Installations
Notes: G + H cannot exceed 20 feet.
Air Space Clearances: “SK” Series (2-wall) = 1¹⁄₂” Min. to Combustibles “S” Series (3-wall) = 2” Min. to Combustibles
Illustration Key
The following safety rules apply to offset installations (letters correspond with illustration above):
A. Height of the chimney is measured from the hearth to the chimney exit.
Maximum: 50’ Minimum: Without Elbows 17’0” With 2 Elbows* 19’0” With 4 Elbows* 21’0”
B. Do not use more than 4 elbows per chimney.
Attach the straps of the return (top) elbow to a structural framing member.
The offset (first) elbow of any pair does not have straps.
Fig. 3 Chimney system requirements.
EWF30
30°
Return
Elbow
30° Offset Elbow
30°
Return
Elbow
30° Offset Elbow
C. The chimney cannot be more than 30˚ (45˚ in Canada) from the vertical plane in any installation*.
D. The maximum length of the angled run of the total chimney system is 20 feet. (G plus H cannot exceed 20 feet.)
E. A chimney support (Model SKCS8) is required every 6 feet of angled run of chimney. Chimney supports are required for every 30 feet and 60 feet (SK8 pipe) or 20 feet and 40 feet (3-wall pipe) of ver­tical chimney height above the hearth.
Determine the offset distance of your chimney arrangement from the centerline of the fireplace to the centerline of the chimney where it is to pass through the first ceiling.
NOTE: This offset distance may not be your full offset distance. See Examples 2 and 3.
FP282
30˚ Elbow Offsets
1’
3’ 4’
1¹⁄₂'
0 0 0 0 0 3” 11”
1 0 0 0 0 8 0 1 0 0 0 11 2 0 0 0 0 13¹⁄₂" 29¹⁄₄" 1 1 0 0 0 16 0 0 1 0 0 20 2 1 0 0 0 21³⁄₄" 43¹⁄₂" 0 0 0 1 0 26 0 1 1 0 0 28 1 0 0 1 0 31¹⁄₂" 60¹⁄₄” 0 1 0 1 0 34 0 0 2 0 0 37 1 1 0 1 1 41¹⁄₂" 77³⁄₄" 0 0 1 1 1 45" 83³⁄₄" 0 1 2 0 1 47¹⁄₄" 87¹⁄₂"
FP269
0 0 0 2 1 51" 94" 0 1 1 1 1 53¹⁄₄" 98" 0 0 3 0 1 56¹⁄₄" 103¹⁄₄" 0 1 0 2 1 59 0 0 2 1 1 62 0 1 3 0 1 64¹⁄₂" 117¹⁄₂" 0 0 1 2 1 68 0 1 2 1 1 70 0 0 0 3 1 74¹⁄₄" 134¹⁄₂" 0 1 1 2 2 78" 140 0 0 3 1 2 81" 146" 0 1 0 3 2 84" 151 0 0 2 2 2 87" 156 0 1 3 1 2 89¹⁄₄" 160¹⁄₄" 0 0 1 3 2 93" 166 0 1 2 2 2 95 0 0 0 4 2 99¹⁄₄" 177³⁄₄" 0 1 1 3 2 101 0 0 3 2 2 104 0 1 0 4 2 107¹⁄₄" 191¹⁄₂" 0 0 2 3 2 110 0 1 3 2 3 114" 203 0 0 1 4 3 117³⁄₄" 209³⁄₄" 0 1 2 3 3 120" 213¹⁄₂" 0 0 0 5 3 123³⁄₄" 220"
Offset
Chimney
Support
Rise
¹⁄₄" 20" ¹⁄₄" 25¹⁄₄"
¹⁄₂" 34¹⁄₄" ¹⁄₄" 40³⁄₄"
¹⁄₄" 51¹⁄₄" ¹⁄₂" 55¹⁄₄"
¹⁄₂" 65¹⁄₂" ¹⁄₂" 70³⁄₄"
¹⁄₄" 108¹⁄₂" ¹⁄₄" 113¹⁄₂"
¹⁄₄" 124" ¹⁄₂" 128"
³⁄₄"
¹⁄₄" ¹⁄₂"
³⁄₄"
¹⁄₄" 170³⁄₄"
¹⁄₄" 181³⁄₄" ¹⁄₄" 186¹⁄₄"
¹⁄₄" 196³⁄₄"
¹⁄₄"
6
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Planning Information
2' Min.
2' Min.
3'
Min.
0 To 10'
3'
Min.
0 To 10'
Reference Point
L
1
L
1
L
T
TOTAL
LENGTH
(L
T
)
INSTALLED
LENGTH
(L
1
)
" " " "
" " " "
TRIPLE
WALL
81 818 83 84
Vermont Castings EWF30
Planning an installation is very important to ensure safety and to save time and money. An installer must predetermine where a fireplace will be set and how the chimney system will be run.
Mounting the Fireplace
The fireplace is shipped with lifting handles attached to each side with lifting straps. NOTE: The lifting straps are intended for ligting unit off of the skid and final po­sitioning. Unit should remain on skid until final position­ing. After fireplace is in position, the lifting handle and straps may be removed or left in place.
A fireplace may only be mounted on the following sur­faces:
1. A flat combustible surface.
2. A raised wooden platform.
3. A concrete block or other solid object placed beneath each of the four (4) corners of the fireplace.
The fireplace must be spaced 1” from a combustible back wall and 1” from a combustible side wall or sup-
port. (Page 13, Fig. 17)
Planning the Chimney Run
TOTAL INSTALLED TRIPLE LENGTH LENGTH WALL (L
SK81 11¹⁄₂ 10¹⁄₂
SK818 17
SK83 35
SK84 47
) (L1)
T
¹⁄₂ 16¹⁄₂
¹⁄₂ 34¹⁄₂
¹⁄₂ 46¹⁄₂
FP288a
5. No more than 2 offsets (4 total 30° elbows in U.S./or 2 total 45° elbows in Canada) per fireplace may be used.
6. A guy wire stabilizer is required for chimneys extend­ing more than 6’ (1.8m) above a roof line.
The Ten Foot Rule
Major U.S. building codes specify a minimum chimney height above the roof top. The “Ten Foot Rule” is a fire safety rule and not a draft rule. To ensure proper draft, it is recommended that you always meet or exceed the “Ten Foot Rule,” especially when installing a termination on a high pitch roof. (Fig. 5)
The key points of the “Ten Foot Rule” are:
1. If the horizontal distance from the chimney to the
peak of the roof is 10’ (3m) or less, the top of the chimney must be at least 2’ (610mm) above the peak of the roof, but never less than 3’ (914mm) in height above the highest point where it passes through the roof.
2. If a horizontal distance from the chimney to the peak
of the roof is more than 10’ (3m), a chimney height reference point is established that is on the surface of the roof a distance of 10’ (3m) from the chimney in a horizontal plane. The top of the chimney must be at least 2’ (610mm) above the reference point, but never less than 3’ (914mm) in height above the high­est point where it passes through the roof.
Fig. 4 Installed lengths of chimney sections.
Determine how the chimney will be run, length of run and chimney components required to complete the job. (Fig. 4) Never install a chimney below minimum heights.
In planning a chimney system, it is important to know:
1. The height of a chimney is measured from the hearth to the exit point on the termination.
2. A chimney cannot be offset more than 30° from a vertical plane.
3. A chimney may run straight up or it may be neces­sary to offset it to avoid obstructions.
4. The maximum length of an angled run (total chimney system) is 20 feet.
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Fig. 5 Ten Foot Rule illustration.
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Vermont Castings EWF30
Chimney Supports
The chimney system is supported by the fireplace for vertical chimney heights less than 30’ (9m) above the hearth. Chimney supports are required if the vertical height exceeds 30’ (9m). Locate chimney supports at ceiling holes or other structural framing at 30’ (9m) heights. Spacing between chimney supports must not exceed 30’ (9m). Use Chimney Support Model SKCS8.
(NOTE: The SKCS8 cannot be mounted directly to the fireplace.) Support provided by elbow straps fulfills
the support requirement only if they are spaced as pre­viously described. (A chimney support is 2¹⁄₂" (64mm) long when installed.)
Angled chimney runs require a support every 6’ (1.8m) in addition to the elbow straps. Chimney supports are
used for this function. (Fig. 6)
Chimney Sup­port Strap
TCS8A
FP284a
Fig. 6 Chimney support installation.
Installation
Insulating Fireplace Enclosure
for Cold Climates
If you live in a cold climate, it is not required but highly recommended that you insulate fireplace enclosure to eliminate cold air penetration as much as possible.
Insulate base of fireplace with a noncombustible insulation rated for a minimum of 300° F. Insulating is very important for outside wall installations over a concrete slab. If fireplace is installed on a platform, insulation should be placed on top of the platform before fireplace is set. (Fig. 7)
When a fireplace is installed in a chase or on an outside wall, enclosure should be treated like any outside wall in a home. Insulation should be installed on the inside wall as well as the outside wall(s). In a chase, it is also a good idea to install a firestop at the first ceiling level above the fireplace and enclose the chase with sheeting material. Insulation may then be installed above sheeting material to assure the space around the fireplace is totally protected. (Fig. 2)
When installing the chimney, DO NOT caulk between outer pipe and firestop. It is vital that some air be al­lowed to flow through this very thin gap.
CAUTION: When installing a fireplace in an insu lated enclosure, be sure all required air spaces are maintained. (Page 13, Fig. 17)
-
Chase Installation
A chase is a vertical box-like structure which encloses the fireplace and/or chimney. Chases are typically built on the outside of the house with fireplace opening cut into the outer wall of a room. (Page 5, Fig. 2)
If you need help in determining fireplace location or how the chimney system should be run, contact your Ver­mont Castings dealer for assistance.
8
Hard Flat Surface
Insulation
Platform
FP1562
Fig. 7 Insulating between platform and fireplace.
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Vermont Castings EWF30
9"
(241mm)
Framing
Framing can be constructed before or after the fireplace is set in place, however, most installers build the frame before setting the fireplace.
Frame fireplace with 2 x 4 lumber or heavier materi­als. Refer to framing dimensions in Figure 1 for basic fireplace specifications.
NOTE: Framing should be positioned to accommodate wall covering and fireplace facing material.
EB1 (Receptacle) Hookup
Option for Circulating Models Only
Wiring should be installed by a certified electrician.
Turn off circuit breaker before wiring models.
Once fireplace is secured, complete wiring the fan kit. Remove knockout in the center of the back of the EB1 and install listed cable clamps. Feed electrical wire through listed cable clamp leaving approximately six (6) inches of wire exposed through the EB1. Secure listed cable clamp to the wire.
Attach white wire from power source to one (1) wire of receptacle and secure with nut. Attach black wire from power source to the other wire of receptacle and secure with nut. Be sure nuts are secured tightly.
Secure EB1 assembly to inside of electrical box cover­plate using two screws. Attach cover to face of the EB1 while being careful to position excess wire completely within the EB1, then attach coverplate to fireplace.
Chimney Centerline
Actual Centerpoint
Plumb Line
Plumb Bob
Imaginary Centerpoint
Chimney Set-Up
Since you have already planned the chimney run, you should know exactly how the installation is to be ac­complished - how much pipe is required, the number of elbows, if any, and type of termination to be used.
CAUTION: Report to your dealer any parts damaged in shipment, specifically check the end connection of chimney sections and elbows.
NOTE: Fireplaces may use CFM Corporation Model SK8, or Model S (three wall) chimney systems. The BR/BC Series Fireplace will accept the SK8 chimney system as is; but a TWABR adapter collar is required when using the Model S (triple wall) chimney system. The installation procedure described in this manual applies only to the SK8 system. Either chimney system
may be used, but may not be mixed.
Straight-Up Chimney Installation
To mark the centerline of the flue, put the fireplace in final position and measure out from the wall: 9¹⁄₂" (241mm). Mark a spot on the ceiling directly above the fireplace. Draw a line parallel to the back wall through this mark. (Fig. 8)
FP1563
Fig. 8 Locate centerline of chimney with plumb line.
Using a plumb bob positioned directly over center point of fireplace flue collar, mark the ceiling to establish the chimney center point. (Fig. 8)
Offset Installation
In order to clear an obstruction, it may be necessary to offset chimney from vertical. This is accomplished by using elbows. Use the 30˚ Offset Elbow table on Page 6 to determine proper offset and parts required.
Each offset requires two (2) elbows. The second elbow is equipped with support straps. It is very important to install the second elbow in each offset as close to the ceiling or support as possible so that the elbow straps can be secured to framing members to help support the
weight of the chimney.
Determine offset distance of your chimney arrangement from centerline of fireplace to centerline of chimney where it is to pass through ceiling.
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Vermont Castings EWF30
AB
AB
A "SK" Series framing = 14" X 14" (368 x 368 mm) B "S" Series framing = 17" X 17" (445 x 445 mm)
Locate center point of the chimney on ceiling as though a straight up chimney arrangement is to be used. Mea­sure your offset dimension from straight up chimney
center point on ceiling.
Ceiling Chimney Hole/ Possible Obstructions
The size of the hole in ceiling will vary with the angle at which the chimney passes through ceiling.
Drive a nail up through ceiling at marked chimney center point. Go to floor above and see where hole will be cut. Check to see where existing ceiling joists and other possible obstructions are located...i.e. wiring, plumbing etc... If necessary, re-position chimney and/or
fireplace to avoid obstructions.
Cutting the Hole
Cover fireplace collar opening and cut proper sized chimney hole in chimney.
Framing the Ceiling Hole
Frame the ceiling chimney hole as shown in Figure
10. It is good practice to use framing lumber that is the same size as the ceiling joists; this is a requirement at attic level.
The following table gives firestop spacer model num­bers:
Chimney Hole Size
Angle of Chimney at Ceiling
Size of Chimney Vertical 30°
8" Flue SKFS2A SKFS6A "SK" Series 14 (368mm x 368mm) (368mm x 648mm) 8" Flue FS2A FS6A "S" Series 3-Wall 17¹⁄₂" x 17¹⁄₂" 17⁷⁄₈" x 29⁵⁄₈" (445mm x 445mm) (454mm x 753mm)
Fig. 9 Ceiling chimney hole sizes necessary for installing firestop spacer.
¹⁄₂" x 14¹⁄₂" 14¹⁄₂" x 25¹⁄₂"
The inside dimension of the frame must be the same as the hole size selected from Figure 9 in order to pro­vide required the 1¹⁄₂” (38 mm) air space between the outside diameter of the chimney and the edges of the
framed ceiling hole.
Positioning, Safety Strips,
Securing the Fireplace
Slide fireplace into position.
Safety strips are used to ensure that any combustible materials in front of the fireplace are protected even though a noncombustible hearth extension is required.
When the finished extended hearth is added, the top of the finished hearth must be flush with the bottom of the fireplace. “Z” shaped metal safety strips have been
10
Existing Ceiling Joists
Chimney Hole
New Framing Members
Ceiling
FP551b
Fig. 10 Typical frame for ceiling chimney hole.
“Z” Metal Safety Strips (1 or 2 pcs.)
“Z” Safety Strip
1¹⁄₂
(38mm)
Fig. 11 Safety strip installation.
1/2” Min. Overlap
Fire­place
Plat­form
Hearth Ext.
supplied with the fireplace and are required for instal
Decorative Hearth Face
FP1564
­lation. The safety strips provided have a 1” offset. For applications with a greater offset, “Z” shaped strips will have to be fabricated of metal. Overlap safety strips at least 1/2” to provide a positive joint. The safety strips must also extend at least 1¹⁄₂” (38mm) beyond the sides of the fireplace. (Fig. 11)
NOTE: Safety strips are not required over noncombus­tible floors where all supports at the base of the fire­place are noncombustible.
Four (4) nailing flanges are supplied with the fireplace (found on the fireplace hearth). To level the box and secure it firmly in place, remove the nailing flanges from the hearth and install at the sides of the fireplace as
shown in Figure 12.
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Vermont Castings EWF30
Nail Top Standoffs
Nail Side Nailing Flanges
FP1565
Fig. 12 Fasten fireplace in position.
Installing Outside Air Kit
An outside air kit may be installed on the EWF30. The AK-MST allows for 100% of required combustion air to come from outside source. If desired, or if local codes mandate the use of an air kit, then an AK-MST is required to complete the installation (from air kit to the outdoors). If the outside air kit is to be used, the AK-MST MUST be installed BEFORE the fireplace is enclosed.
NOTE: Four (4) inch Class 1 air duct, material or metal duct (not supplied) may be used with AK-MST. (For
installation in New York State, only aluminum, non­combustible flexible or type “O” metal ducting is permissible.)
of the duct termination and the route of the duct run between the fireplace and the duct termination.
Duct run must be limited to a maximum distance of 40 feet from the fireplace pipe collar to duct termination. This will provide the least restriction to air flow. No more than four (4) 90° elbows can be used. Duct run may be horizontal, vertical, inclined or any combination of these. Vertical duct runs must be at least three (3) feet
Duct Termination Must be More Than 3’ Below Chimney
Duct Termi­nation
40’ Max. Duct Run
Soffit Termination
Attic
Ceiling
Duct
Installation Precautions
The duct termination should be located so it is exposed to an out-of-doors opening at least 100 square inches. If the duct termination must be located in a crawl space or basement, be sure the termination area has 100 square inches of ventilation opening to outside air.
The duct termination must be located so it does not compete for air flow with exhaust fans, gas vent hoods or other air consuming devices or appliances. It must not be obstructed by rafters, insulation materials or other obstructions. The less restrictive the air supply, the better the AK-MST will perform.
It is a good practice to protect your hands and eyes during installation by wearing work gloves and safety glasses.
CAUTION: Do not install termination into a garage or other area that could contain flammable liquids or fumes, or into an attic space.
Installation Instructions
Determine the location of the fireplace as described in the fireplace Installation Manual. Then plan location
Exterior Wall
40’ Max. Duct Run
Rain Cap
Duct Termina­tion
Exterior Wall Termination
Fig. 13 Typical installations.
Duct
FP1060
below the fireplace chimney flue exit. (Fig. 13) You are now ready to install the AK-MST Outside Air Kit.
1. Remove and discard the outside air cover plate located at the center of the right side of the fireplace. Use care not to rub against the sharp edges of this opening to avoid cuts.
2. Attach the inlet collar with four (4) #10 screws to the side near the bottom of the fireplace. Slide the duct over the collar and attach the duct to the collar using the plastic tie straps or three (3) screws (screws not
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Vermont Castings EWF30
UP
provided). Continue attaching the ducting together using three (3) screws at each joint until you have installed sufficient duct to arrive at your duct termina­tion location.
3. At the termination end, install the duct termination. This should be installed from the outside of the home. Cut a hole in the desired location approxi­mately 4¹⁄₂” in diameter, caulk around the hole, and slide the termination through the opening from out­side the home. The termination/rain cap should be caulked around its perimeter to assure a tight seal. The rain cap opening should be positioned down­ward. (Fig. 14)
The AK-MST Outside Air Kit is now installed and ready for use.
Caulking
Duct Termination
Rain Cap
Pipe Section
Pipe Rim
Hem
Pipe Hem
Fig. 15 Install pipe, listening for the snap-lock to fasten.
Elbow Strap
Support Structure
Elbow Strap (must be tight)
Lance
FP1566
Wall
Fig. 14 Caulk and install duct termination/rain cap in place.
FP1061
Installing the Chimney System
Start by attaching the first chimney section to the collar on top of the fireplace.
Install the pipe as pictured in Figure 15. When you get a good lock, you will hear the pipe clearly snap together. Once sections are snap-locked in place, it is extremely difficult to get them apart. Make sure the
pipe is firmly snapped and locked together as each pipe section is mounted.
When installing elbows, only outer pipe will snap- lock. Middle pipes simply slide into position. Be sure to always attach straps on upper elbow to a structural framing member. (Fig. 16)
Continue installing the pipe as required until pipe is installed up through the ceiling. At this point, you must
install a firestop spacer.
Ceiling Hole Framing
Angled Strap
Angled Firestop
FP270/271
Fig. 16 Attach straps to a structural framing member.
Chimney Support Strap (must be tight)
Installing the Firestop Spacer
in the Ceiling Hole
A firestop spacer is used to keep pipe spaced properly and required for safety.
Nail the firestop spacer (at each corner) to the framing members of the ceiling hole. NOTE: A firestop spacer is not required at the roof.
Hole sizes listed in Figure 9 for angled firestop spacers provide minimum required air space to chimney pipe for ceiling thickness up to 8” (203mm). When combined thickness of ceiling material, ceiling joists and flooring material exceeds 8” (203mm), adjustments must be made in framing to assure that minimum air spaces to
chimney are maintained.
12
Proper Firestop Spacer Installation
Figure 17 shows different installation procedures for both an area that is an attic and an area that is not an attic.
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If the area above the ceiling is not an attic, position the firestop spacer with the flange on the ceiling side and the angled portion extending up into the hole.
If the area above the ceiling is an attic, position the firestop spacer with the flange on the top of the framed hole and the angled portion extending down into the hole.
Firestop spacers are not available for, nor are they required on vertical walls.
DO NOT put any sealant around the area where the outer pipe slides through the firestop spacer. If you seal this area, it may cause a fire hazard.
Attic Installation
Nails (4)
Firestop Spacer
Joist
Ceiling Installation
Joist
Vermont Castings EWF30
Attic Insulation Shield
Nails (4 Required)
Attic Joist
Base
Ceiling
Fig. 18 Attic shield installation (Canadian requirement).
Flanges
FP263
Chimney Supports
If chimney supports are required, they are installed the same as elbows. Nail chimney support straps to adja­cent structural framing, as shown on Figure 16. Bend straps as necessary and make sure they are secure so they will support the weight of the chimney. A chimney support is 2¹⁄₂" (64mm) long when installed. Consider this dimension when determining how many straight chimney sections are needed.
NOTE: Chimney supports are generally used in long runs in a chase installation.
Firestop Spacer
Nails (4)
Fig. 17 Firestop spacer installations.
FP593
Canadian Requirements
for Insulation Shield
In Canada, an attic insulation shield is required to pre­vent attic insulaiton from contacxting the chimney sec­tion. Framing dimensions for the chimney hole should measure 14¹⁄₂” x 14¹⁄₂” (368 x 368 mm). An attic shield MUST be installed on top of attic joists (above the floor
level). (Fig. 18)
Continue Installing Pipe to Complete Run
Continue attaching pipe sections to complete system to next level always being careful that the pipe is firmly snapped locked in place before proceeding to next pipe
section.
Additional Ceilings
If you encounter additional ceilings, repeat same steps required for first ceiling installation. See firestop illustra-
tion in Figure 17.
Penetrating the Roof
Run pipe to roofline. Since chimney system must be vented to the out-of-doors, you must use an approved CFM Corporation termination.
If a chase is used, refer to the installation manual pro­vided with the termination cap.
Locate Chimney Centerpoint on Roof
Use same procedure detailed in locating center point of the flue system.
Drive a nail up through roof at the center point. This will determine center point on outside of the roof.
Cut and Frame Roof Hole
Size of roof hole varies with the type of chimney ter­mination installed. Refer to installation instructions provided with CFM Corporation chimney termination to find correct size of roof hole.
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Page 14
Vermont Castings EWF30
There must be a 1¹⁄₂” (38 mm) air space between out­ermost portion of chimney sections and any adjacent combustible surfaces. (Combustible surfaces include burnable materials such as: ceiling members, joists, flooring, combustible insulation and roof structures.)
WARNING: Do not pack required air spaces with insulation or other materials.
Mark an outline of the roof hole around the center of the point nail. NOTE: Hole dimensions given in the chim­ney top installation instructions are horizontal dimen­sions; therefore, the hole size must be marked on the roof accordingly.
Cover the opening of the installed chimney so debris cannot get into the system.
Cut and frame the hole. It is good practice to use fram­ing lumber that is the same size as the rafters. Install the frame securely because the chimney top and flash­ing anchored to the frame must be able to withstand heavy winds.
Install Remainder of Chimney Sections
Since you have already preplanned the height of your termination according to the Ten Foot Rule, continue to install pipe to the predetermined height.
Check the chimney top installation instructions for details on how high above the roof top the chimney sec-
tions (all pipes) should extend.
Install Top Housing or Termination
Finish Wall
Finish the wall with material of your choice. Do not install a combustible mantel shelf less than 12” (305 mm) above the firebox grille opening. Do not install a mantel face plate less than 6” (159 mm) from top of grille opening. (Fig. 21) If a combustible
material is used below a flat mantel shelf, consult your local building codes for minimum clearance from top of fireplace opening to bottom of mantel shelf.
All joints (top, bottom and sides) where wall or decora­tive facing material meets fireplace surround must be completely sealed with a noncombustible material. (Fig­ures 20 and 24)
NOTE: No side wall protection is required for fireplaces installed at 45° to two (2) side walls (corner installation).
Air Space Clearances
Combustible framing material MUST NOT penetrate AIR SPACE (shaded areas)
1¹⁄₂
(38 mm)
1” (25mm) Air
Space to Sides
Standoff
Follow the installation instructions provided with the chimney termination you have selected.
Installing Chimney in a Chase
Refer to Figure 2, Page 5 for an illustration of a typical chase installation.
CAUTION: Treatment of firestop spacers and construc­tion of chase may vary with type of building. These instructions are not a substitute for local building codes. You must check your local building codes to determine specific requirements for your city or state. NOTE: Other building materials may be required in addition to
CFM Corporation Firestop Spacers.
Finishing
CAUTION: All joints between the finished wall and
the fireplace surround (steel front) must be sealed with noncombustible material to prevent cold air leakage into the room. (Fig. 19)
NOTE: No material may cover black cast face.
Firestop
Wall Shield
NO material may cover cast face
0” Clearance
Hearth Extension
Fig. 19 Minimum clearances to combustibles.
to Floor
1” (25mm) Space to Back
1” (25mm) Air Space to Sides
FP1567
14
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Vermont Castings EWF30
6"
(159mm)
Min.
12"
(305mm)
Min.
1"
(38mm)
12"
(305mm)
Max.
*
1" Ref.
**
Combustible materials are permitted within a shaded area shown in Figure 25 titled Minimum Wall Clearances
Mantel Shelf
See mantel drawing for shelf-to-grille dimension
Noncombustible Finish Mate rial Only in this Area
Brick Ledge
Cast Front
Top View
FP1200
Fig. 20 Finishing materials placement.
-
Fireplace Front (Steel)
Must be sealed with noncombustible material
Side View
Finished Wall
2 x 4 Stud
Standoff
2 x 4 Stud
1” (25mm)
Mantels
The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if fitted) and the fireplace.
For the correct mounting heights and widths, refer to Figures 21 and 22. When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant to prevent discoloration.
Combustiible Mantel and Trim
Fig. 21 Combustible mantel minimum opening.
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Finished Wall
Header
Standoff
Noncombustible Material
Brick Ledge
GrilleOpening
Fireplace Front
FP1398
* 12” (305 mm) from top of grille opening. ** 6” (152 mm) from top of grille opening.
Fig. 22 Combustible mantel clearances.
MA81
Side Wall Protection
Adjacent combustible side walls that are within mini­mum dimensions shown in Figure 24 of the fireplace opening must be protected with CFM Corporation Wall Shield Model SP40 or a specifically built wall shield described in Figure 19.
The special wall shield design described in Figure 19 is an alternate method of adding protection to side walls and can be used in place of the SP40 with the same wall clearances specified for the SP40. Rt must =1.85 minimum.
Examples of wall shield insulation:
1. Manville - CERAFORM 126, K=.27, 1/2 inches thick
2. EH2416, K = .458, 1 inch thick required.
Hearth Installation
A hearth extension is required to protect a combustible floor in front of the fireplace. Refer to Figure 25 for mini­mum dimensions and mounting detail.
NOTE: Hearth Extension must not cover the air inlet opening of a fireplace.
The hearth extension described in Figure 25 must be a durable noncombustible material with a minimum (total) Rt value of 1.09; see Figure 23 for examples. The over­all height (above a combustible floor), depth and width must be as indicated, with the extension centered to the fireplace opening.
15
Page 16
Vermont Castings EWF30
COMMON MATERIALS AND FACTORS
MATERIAL K*
R
MINIMUM
THICKNESS
EH2416
Common Brick
0.916
5.0
2.18 1.0 in.**
0.10 5.46 in.**
(CFM Corporation)
R Value is for 1/2 inch. * Units of K = BTU/SQ FT/HR/˚F/IN ** Thickness of Listed Material
The top of insulation must be covered with a non-com­bustible decorative covering or a piece of .018” mini­mum sheet metal, to protect hearth extension material.
(Fig. 25)
Secure the hearth extension to the floor to prevent shifting, using trim molding or other similar means at three (3) outer edges. Seal crack between the fireplace hearth and hearth extension with a noncombustible
material. (Figs. 24 and 25)
WARNING: Hearth extension must be installed in accordance with Figure 24. Top of hearth extension must be level with bottom of fireplace.
Alternate noncombustible materials may be used providing the (total) thermal resistance (Rt value) of the alternate material employed is greater than or equal to R = 1.09 Thermal resistance (R) or thermal conductivity (K), may be obtained from manufacturer of the material. Factors are related by the formula K = 1/R. (Fig. 23)
T = given thickness R = thermal resistance for a given thickness (T) K = thermal conductivity
Noncombustible material with a lower R value may be used, provided thickness of material is sufficiently greater to maintain an equivalent (total) thermal resis-
tance (Rt).
Example of Determining Hearth Extension
Equivalents
To determine the thickness required for any new mate­rial:
Example for Common Brick
NEW K of new material (per inch) thickness required = X of listed thickness K of listed material (per inch) material
T (new) = 5.0/0.458 x 0.50 in. = 5.46 in. (new required thickness).
2 x 4 Header - Do not
Wall Covering
Noncombustible Decorative Facing
Seal all cracks between fireplace sur­round (steel) and wall materials with noncom­bustible material.
Cast Front
Noncombustible Decorative Covering
FP1202a
Fig. 24 Sealing gaps.
notch at standoffs Noncombustible
Material
NOTE: No material may cover black cast face.
Safety Strips - Must be overlapped 1/2” minimum
Fig. 23 Hearth extension material factors.
16
FP533ADD
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Vermont Castings EWF30
Minimum Wall Clearances
WITH Noncombustible Surround Facing
WITHOUT Noncombustible Surround Facing
Minimum Hearth Extension Dimensions
(for On-Site Construction)
G
H
G
J
Seal cracks between the fireplace and hearth extension with noncombustible material
"Z" Safety strips must overlap " minimum
May install noncombustible decorative covering OR .018" min. sheet metal
Fireplace Opening
Combustible Floor
9" Required
Firebox
Opening
A - Min. clearance to combustible perpendicular wall
B - Min. clearance to combustible perpendicular wall when using noncombustible wall shield*
Side Wall
Side Wall
F**
C**
E
E
D
4" Brick (Example material)
Combustible material permitted within shaded area.
*
Noncombustible wall shield requires 1" EH2416 insulation (minimum R Value = 1.85) between decorative noncombustible rigid covering and combustible wall. Minimum height and width is 40" x 40".
**
Dimension/degree of angle will vary depending on thickness
of noncombustible surround facing.
4"
NOTE: No material may cover black cast face. Hearth extension must be flush with bottom of fireplace.
1" Min.
1" Min. EH2416 or Equal "R" Value
Shaded area starts 1/2" away from edge of unit
A B C D E F G H J
EWF30 24” 12” 17° 25° 12” 8” 8” 18” 53” 610 mm 305 mm 305 mm 203 mm 203 mm 457 mm 1346 mm
Fig. 25 Combustible side wall protection and hearth extension dimensions.
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FP1201
17
Page 18
Vermont Castings EWF30
Operation
Attach Handles
The fallaway handle is used to open and close the front doors. Remove after each use so the handle will not get hot. Keep in convenient location for each use. (Fig. 26)
Assemble the primary air control and damper handles by passing the screw through the wood shaft and into the bright metal hub. Tighten carefully until snug. Do not
overtighten. Wood handle could crack. (Fig. 27)
Steel Handle
Fallaway Handle
FP1568
Fig. 26 Insert fallaway handle into door handle stub.
Metal Hub
Wood Shaft
Primary Air Control
Damper
FP1570
Fig. 28 EWF30 controls.
The primary air control is located in the upper left corner of the unit. (Fig. 26) It is the primary source of air for starting, maintaining, and reviving the fire.
Generally, more air entering the fireplace makes the fire burn hotter and faster, while less air prolongs the burn.
The air supply is open to the maximum when the control lever is pushed down, and closed when pulled up. To vary the burn rate, adjust the control to the desired posi­tion in between these extremes; opening the primary air control makes the unit burn hotter. Closing the control slows the unit down. You may adjust to any position you desire.
Screw
FP1569
Fig. 27 Assemble primary air control and damper handles. (Damper handle shown)
EWF30 Controls
Three controls regulate the performance of the EWF30 fireplace: A primary air control supplies oxygen for the fire, the damper directs air flow within the fireplace and a variable-speed fan control, or rheostat, regulates the warm air flow into the room. (Fig. 28)
Primary Air Control
A single air control regulates the amount of heat the fire will produce and how long it will burn.
18
The Damper
The damper directs air flow within the fireplace.
The damper is operated by moving the lever located in the upper right corner of the unit. It has two positions: Open to start or revive the fire and closed, for normal operation and to control burn rate. The damper is open when the lever is pulled out and closed when pushed in. There are no intermediate settings for the damper.
NOTE: Always open the damper before opening the doors. Close damper to set burn rate.
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Vermont Castings EWF30
The Fan
Heated air from the fireplace is forced into the room by an internal fan. The control for the fan is in the right
corner of the unit.
“Off” is to the far left. (counterclockwise ) “High” is just to the right of “Off.” “Low” is to the far right. (clockwise )
Variable adjustment of the fans is possible with any set­ting between “high” and “low.”
For best results, coordinate fan speed with the setting of the primary air control. For example, when the air control lever is set at “low,” also set the fan at “low.” With the air control set for maximum heat, set the fan at “high.”
Glass Doors
The EWF30 is intended for use with the doors fully closed or fully open only when optional spark screen is installed. (Fig. 29) NOTE: When operated with the
doors open and spark screen in place, the damper MUST be in the open position.
Correct
KT108b
Fig. 29 Correct door position during operation.
Correct
Optional Spark Screen
Burn Only High-Quality Wood
The EWF30 is designed to burn natural wood only; do not burn fuels other than that for which it was designed.
You will enjoy the best results when burning wood that has been adequately air-dried. Avoid burning “green” wood that has not been properly seasoned.
The best hardwood fuels include oak, maple, beech, ash, and hickory that has been split, stacked, and air­dried outside under cover for at least one year.
For areas that do not have a supply of hardwood, com­monly burned softwoods include tamarack, yellow pine, white pine, Eastern red cedar, fir, and redwood. These too should be properly dried. Your EWF30 will accept wood up to 23” (584 mm). Longer wood pieces work better than short ones.
Wood should be stored under cover to maintain dry ness, and should be dried at least six months for optimum heating and fire-viewing performance. Even for short-term storage, however, keep wood a safe distance from the heater and keep it out of the areas around the heater used for refueling and ash removal.
-
Use the Air Control Settings
that Work Best for You
No single air control setting will fit every situation. Each installation will differ depending on the quality of the fuel, the amount of heat desired, and how long you wish the fire to burn.
The control setting also depends on your particular installation’s “draft,” or the force that moves air from the fireplace up through the chimney. Draft is affected by such things as the length, type, and location of the chimney, local geography, nearby obstructions, and other factors.
Too much draft may cause excessive temperatures in the fireplace. On the other hand, too little draft can cause backpuffing into the room and/or the “plugging” of the chimney or combustor.
How do you know if your draft is excessively high or low? Symptoms of too much draft include an uncontrol­lable burn or a glowing-red part of the EWF30 front. A sign of inadequate draft is smoke leaking into the room through the fireplace or chimney connector joints, low heat, and dirty glass.
In some newer homes that are well-insulated and weather-tight, poor draft may result from insufficient air in the house. In such instances, an open window near the fireplace on the windward side of the house will provide the fresh air needed.
Another option for getting more combustion air to the fireplace is to duct air directly from the outside to the fireplace. In fact, in some areas provisions for outside combustion air are required in all new construction.
Your EWF30 is designed so that it is possible to incor porate outside air for combustion. Directions for install­ing the optional AK-MST outside air duct is included with the kit and beginning on Page 11 of this instruction.
When first using the fireplace, keep track of the settings of the air controls. You will quickly find that a specific setting will give you a fixed amount of heat. It may take a week or two to determine the amount of heat and the length of burn you should expect from various settings.
Most installations do not require a large amount of combustion air, especially if adequate draft is available.
Do not for any reason attempt to increase the firing of your heater by altering the air control adjustment range outlined in these directions.
-
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Page 20
Vermont Castings EWF30
Starting and Maintaining a Wood Fire
Burn solid wood fuel only in the EWF30, and burn it directly on the grate. Do not elevate the fuel. Do not burn coal or other fuels.
Minimize thermal stress by allowing the plates to adjust gradually during an initial break-in fire by following Steps 1-3 below.
WARNING: Operate your EWF30 only with the doors fully closed. If the door is left partially open, gas and flame may be drawn out of the fireplace opening, creating risks of both fire and smoke.
1. Open the primary air control fully.
2. Open the damper.
3. Lay some crumpled newspapers on the bottom grate. Place on the paper six or eight pieces of dry, finely-split kindling. On the kindling lay two or three larger sticks of split dry wood approximately 1-2” (25-50 mm).
Do not use chemicals or fluids to start the fire. Do not burn garbage or flammable fluids such as gaso­line, naptha, or engine oil.
Also, never use gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “fresh­en up” a fire in this heater. Keep all such liquids well away from the heater while it is in use.
4. Light the newspaper and close the door. Gradually build up the fire by adding a few 3-5” (80-120mm) diameter splits.
If this is your initial break-in fire, let the fire burn brightly, but not to excess. Control the fire’s intensity by adjust ing the air control lever. After an hour or so stop adding wood so that the fire dies out gradually.
For ongoing operation after the initial break-in, continue to add a few sticks at a time of a progressively larger size. Continue until you have a live ember bed at least 2-3” (51-76mm) deep. This may take an hour or longer.
CAUTION: THE EWF30 IS HOT WHILE IN OPERA­TION! KEEP CHILDREN, CLOTHING, AND FURNI­TURE AWAY. CONTACT MAY CAUSE SKIN BURNS.
NOTE: Some chimneys need to be “primed,” or
warmed up, before they will draw sufficiently to open the damper. To correct this situation, roll up a couple pieces of newspaper, place them on top of the kindling and toward the back of the fireplace, light them, and close the doors. This should heat the chimney enough to initiate a draft.
Once the draft is established, open the front door and light the rest of the fuel from the bottom. Do not light the main bed of fuel until the chimney begins drawing, and repeat the procedure as often as necessary if the initial attempt is unsuccessful.
-
5. Once a good ember bed of at least 2-3” (51-76 mm) has formed, let the fire burn hot for an additional ten to fifteen minutes.
6. Close the damper and the primary air control to a medium-low setting as described on Page 18. The fire volume will diminish immediately, but the fire place will continue to heat up. Maintain control of the fire using the primary air control, and remember: reduce the setting for less heat, increase the set­ting for more heat. Refer to the air control settings information on Page 18 for recommended settings at different burn rates.
DO NOT OVERFIRE THIS HEATER. Overfiring may cause a house fire, or can result in permanent damage to the fireplace. If an exterior part of the EWF30 glows, you are overfiring.
-
Reloading and Reviving a Wood Fire
Open the damper and set the air control on “High,”
and wait at least fifteen seconds for the draft to increase. Open the door slowly.
Check the ash level, and empty the ash pan if nec-
essary. Replace the pan.
Add the fuel, smaller pieces first. If it is necessary
to use wood smaller than the 23” (584 mm) opti­mum size, be sure to fill the firebox as completely as possible by loading the wood pieces alternately on the left and right. Split wood will fill the firebox more completely and reduce the frequency of reloading.
If you have an ember bed of at least 2-3” (51-76 mm), leave the air control set on “high” for 10-15 minutes. If the ember bed is less than 2-3” (51-76 mm), you may have to let it burn longer. Also, depending on the quality of your wood, the temperature of the firebox and the draft conditions of your chimney, it may be helpful to leave the door cracked open for up to 5 minutes. This will help to ignite freshly loaded wood. NEVER leave the fireplace unattended unless the door is completely closed. Overfiring could result from leaving the door cracked open.
Finally, close the damper and adjust the air control and fan speed for your desired heat level.
NOTE: If the charcoal bed is relatively thick and your fuel is well-seasoned, it is possible to add fresh fuel (smaller pieces first), close the door and damper, and reset the air control within five minutes.
Special Tactics for Cold-Climate Heating
The EWF30 is capable of producing in excess of 55,000 Btu’s/hour and heating an area of up to 2,400 sq. ft. (223 sq. m) However, many factors affect heating performance and can influence the extent to which the EWF30 can heat a given area.
20
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Vermont Castings EWF30
A well-insulated home, located in a moderate climate and with the EWF30 Fireplace located centrally in an open floor plan, will be easier to heat than a drafty home in the far north in which the EWF30 is installed on an exterior wall at the end of a long house.
Different results may be experienced even in the same installation if you switch from burning good, dry wood to wood that is partially rotted or inadequately seasoned.
To compensate for these factors in cold climates, it may be necessary to operate the EWF30 with the air control set to a higher level more of the time.
Remove and Store Ash Safely
Check the ash pan before reloading the fireplace, and empty if necessary using the following procedure:
• Open the damper.
• Open the load door.
• Remove the ash pans from under the hearth
brick. CAUTION: Ash may contain hot coals and must be treated with extreme care. Hold the ash pan with both hands to avoid dropping or spilling the ashes.
• Take the pans outdoors and empty the ash into an ash container.
• Before replacing the ash pan, clear away any ash that has spilled over the sides and back of the pan.
• Replace the ash pans and front door.
Empty the ash pans regularly, typically every one to three days. The frequency will vary depending on how you operate your EWF30: If you burn more wood at higher heat output settings, and ash will accumulate faster.
Ash should be removed frequently and placed outdoors in a metal container with a tight-fitting lid. The closed container of ash should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ash is disposed of by burial in soil or otherwise locally dispersed, it should be retained in the closed container until all cin­ders have thoroughly cooled. Wood ash may be used as a garden fertilizer.
CAUTION: Never use your household or shop vacuum cleaner to remove ash from the fireplace; always re­move and dispose of the ash properly.
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Page 22
Vermont Castings EWF30
Maintenance
Keep your EWF30 Fireplace Looking New and Working Its Best
Care of the Cast Iron Surface
An occasional dusting with a dry rag will keep your EWF30 fireplace looking new.
If the paint needs retouching, first allow the surface to cool completely. Wire-brush areas needing to be painted. Touch-up with high temperature fireplace paint available from your local dealer. Apply the paint spar­ingly. Two light coats are better than one heavy one.
Pawl
Small Lock­ing Nut
Striker Screw
Large Locking Nut
Set Screw
Cleaning the Glass
The EWF30 glass system requires a minimum amount of cleaning. Most carbon deposits that accumulate will burn off during hot fires.
Ash residue that accumulates on the glass should be removed periodically to prevent etching. To clean the glass, follow this procedure:
• Be sure the glass is completely cool.
• Cleaning with water will work in most cases. Use a glass cleaner especially made for this purpose only if deposits are especially heavy. (If heavy deposits are a frequent occurrence, however, evaluate your operating techniques.)
• Rinse the glass thoroughly.
• Dry the glass completely.
NOTE: The EWF30 glass is coated with a special material on the outside that helps reflect heat back into the fire chamber. Do not attempt to remove this coating.
Adjust the Door Latch Periodically
The front door of the fireplace should close securely to prevent accidental opening and should close tightly to prevent air from leaking into the fire chamber. The door handles will be positioned vertically when the door is closed.
Over a period of time, the gasket around the door will compress and the latch may need adjustment. To ad­just the handle, follow this procedure (Fig. 30):
1. Loosen the small lock nut with a wrench.
2. Extend the striker screw one turn by turning it with an Allen wrench.
3. Retighten the lock nut, while at the same time hold­ing the striker screw with the Allen wrench to prevent its turning.
Test the door seal. Close the door on a dollar bill and attempt to pull it free. If the bill is freed with little resis-
Handle Stub
Fig. 30 Turn the striker screw to tighten or loosen the door latch.
tance, the gasket isn’t snug enough at that spot. Con­tinue to make small adjustments until the setting is right.
If additional adjusting of the latch does not enable the door to seal sufficiently in one area, try “adjusting” the gasket in that area. Pack more cement or a smaller diameter gasket into the channel beneath the gasket so that the main gasket is raised and makes contact with the door frame. This procedure should solve the prob­lem. If the gasket needs replacing, follow the directions beginning on Page 23.
ST531
How to Replace Gaskets
The EWF30 uses rope-type fiberglass gaskets to make a tight seal between some parts. With use, particularly on those parts that move, gaskets can become brittle and compressed and can begin to lose their effective­ness. These will need periodic replacement.
All of the gaskets used are made of fiberglass. The four sizes of replaceable gasket are listed below, along with their application.
Replaceable Fiberglass Gaskets
Gasket Size... ...And The Parts It Seals
1/2” The door to the front 3/16” The glass seal to the door 1/2” Braided Damper to top plate
Should you need to change a replaceable gasket, wait until the fire is out and the fireplace has cooled. Be sure to follow the standard safety procedure for work­ing with dusty materials: Wear safety goggles and a dust mask. The procedure for replacing gaskets is the same, regardless of the gasket location. Four easily­accomplished steps are involved:
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1. Remove the existing fiberglass gasket by grasping an end and pulling firmly.
2. Use a wire brush or the tip of a screwdriver to clean the channel of any remaining cement or bits of gas­ket.
3. Apply a thin bead of fireplace cement to the newly­cleaned groove.
4. Pack a new gasket into the groove. Wait until you have placed all but a couple inches from the end before you trim the end to an exact fit.
5. Place door back on fireplace, latch door and keep closed for 1/2 hour to insure cement has set.
Replacing the Door Gaskets
Remove the door by lifting it straight up off its hinge pins. Lay it face down on a padded surface.
Follow steps 1-4 as described above.
Replace Damaged Door Glass Immediately
Do not operate the fireplace with damaged glass door. Use the following procedure for glass replacement.
NOTE: Replace glass only with the replacement glass made for this unit, available from your authorized dealer.
Remove the door and loosen the retaining clips which
hold the glass to the door frame. Remove clips. Use caution when handling broken glass.
Examine the gasket that seals the glass to the door
frame. Replace if necessary with gasket obtained from your local Vermont Castings’ Authorized Dealer. See the directions for gasket replacement on Page 23.
Check the flat surface of the door frame, and clear
away debris if necessary.
Install the new glass.
Secure the clips, being careful not to overtighten. Be
sure the glass is firmly seated against the gasket.
Replace door.
The Chimney System
A Clean Chimney System is
Safer and Works Better
Although the combustion system in the EWF30 can re­duce creosote formation dramatically, it is not a substi­tute for regular inspection and cleaning of the chimney and chimney connector.
Learn to Recognize —
and Avoid — Creosote
The EWF30 has been designed to reduce creosote build-up significantly. However, regular chimney in­spection and maintenance must still be performed. For safety, good fireplace performance, and to protect your chimney and chimney connector, inspect your chimney and chimney connector on a regular schedule. Clean the system if necessary. Failure to keep the chimney and connector system clean can result in a serious chimney fire.
When wood is burned slowly, it produces tar, organic vapors and moisture which combine to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creo­sote residue accumulates on the flue lining. When ignit­ed, this creosote makes an extremely hot fire within the flue system that can damage the chimney and overheat adjacent combustible material. If a significant layer of creosote has accumulated —1/8” (3mm) or more — it should be removed to reduce the risk of a chimney fire.
If you do experience a chimney fire, act promptly to:
• Close the primary air control lever and the damper
• Get everyone out of the house.
• Call the Fire Department.
You should inspect the system every two weeks during the heating season as part of a regular maintenance schedule. To inspect the chimney, let the fireplace cool completely. Remove the termination top. Then, using a strong light, sight down into the chimney flue.
Clean the chimney using a specially designed brush the same size and shape as the flue liner. Flexible fiberglass rods are used to run the brush up and down the liner, causing any deposits to fall to the bottom of the chimney where they can be removed through the damper on top of the fireplace.
If you can not do the chimney inspection yourself, con­tact your local Vermont Castings’ Authorized Dealer, or engage a professional chimney sweep to perform the inspection and cleaning of the chimney.
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Vermont Castings EWF30
The prefabricated chimney used with your fireplace should be cleaned from above using an 8” round brush and the appropriate number of extension rods for com­plete access.
The chimney cap first must be removed following the procedure recommended by the manufacturer. After thoroughly cleaning the chimney, reinstall the chimney cap according to the manufacturer’s directions.
Maintenance Schedule
Fireplace: Daily:
• Ash should be removed before the level reaches the top of the pan. Check each time you re-load, or at least once a day.
• Keep the area around the fireplace clear of any com­bustible material.
Yearly Spring Cleaning:
• Remove ash from the fire box and replace with a moisture-absorbing material (such as Kitty Litter) to keep the interior of the fireplace dry.
• Touch up painted surfaces with black paint.
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Vermont Castings EWF30
Chimney Components
Component Description Model Number
U.S. Round Top Termination Top used to terminate chimney at roof.
(Flashing not included.) RLTSK8 Round Top Termination - Top used to terminate chimney at chase.
Extended (Flashing not included.) RLTSK8L Flashing Metal finishing required around Contemporary 8-6-12 with 8" flue:
Termination to prevent rain leakage. 0-6/12 pitch 8-12-12 with 8" flue: 6/12-12/12 pitch
Square Termination - Top housing of simulated brick pattern S20B (R,T,W) Housing available in red, tan or white. Appropriate Must include adapter required. Flashing included. PLTSK8 or SLTSK8
Adapter Kit Unites Square Termination with chimney CF8CA pipe (required).
Housing Extensions Extends Square Termination on steep 202036 pitched roofs.
Square Chase Termination Housing used to terminate chimney through CT100 a chase top. Appropriate adapter required. (Flashing not included.)
Adapter Kit Unites Square Chase Termination with chimney CTSK pipe (required).
Chase Top Housing Low profile pyramid-style chimney cap used to PTLSK8 terminate chimney through a chase. Includes adapter. (Flashing not included.)
Chase Top Housing Square chimney cap used to terminate chimney SLTSK8 through a chase. Terra Cotta Masonry. Includes adapter. (Flashing not included.)
SK8 Chimney Sections Pipe used to build 8" (SK8) flue systems. SK81 (1' Long) SK818 (1 SK83 (3' Long) SK84 (4' Long)
SK8 Chimney Elbows Elbow used to create an offset in an 8" SK830-2 chimney system. Only 30˚ elbows available. Packaged 2 per carton (offset and return).
Firestop Required at each floor level of chimney SKFS2A — installation. (Plus attic on multi-story installation.) (8" straight flue) SKFS6A — (8" 30˚ inclined flue)
Chimney Support Used to support chimney for each of: 30' vertical SKCS8 height and 6' of angled chimney run.
Canada Chimney Collar Enclosure Installs on the "over the chimney collar" of the CCE-SK
fireplace; provides outside air to assist in cooling the chimney system.
Attic Insulation Shield Used to prevent insulation from coming in AIS-SK contact with the chimney system. SK8 Chimney Sections Used to build chimney systems exposed above SK818CAN (1 roof. SK84CAN (4' Long) 45˚ Chimney Elbows Provides 45˚ offset and return. For Canadian SK845/2 installations only. For use with SK8 chimney only.
(Maximum use of 2, or 1 pair.)
¹⁄₂' Long)
¹⁄₂’ Long)
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Vermont Castings EWF30
4
51
30, 31
18
23
34
35
36
40
41,42,43
37
38
44,45,46
47
39
27
26
25
50
50
15
7
6
17
8
10
9
14
13
49
21
16
3
2
1
11,12, 32,33
28
20
19
20
19
8
17
5
24
22
52
CFM Specialty Home Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
EWF30 Fireplace
For unit FA3ECB
Ref. Description EWF30
1. Deflector Cabinet Top 54518
2. Louvre Assy Bottom 10000038
3. Louvre Assy Top 10000037
4. Damper, Air Wash Assy 20008641
5. Ashpan 30002240
6. Brick Ash Lip 20008714
7. Andirons 20006298
8. Firebrick Insulation 20008736
9. Glass 20008684
10. Gasket, 1/4” 3ND Black 1203560
11. Front Handle w/Shaft 1/8” Nickel Horizontal 5004245
12. Pawl Assembly, Ash Door 5004025
13. Glass Clip 8.5 30001716
14. Glass Clip 30001715
15. Damper Rod Ext. 20008658
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Vermont Castings EWF30
EWF30 Fireplace (continued)
Ref. Description EWF30
16. Grate, Flat/Wood 30002087
17. Firebrick, Split 1601103
18. Bracket, Actuator 20008827
19. Brick Retainer 20008904
20. Brick Retainer 20008725
21. Door Gasket 1/2” Dia. Low-D Black 20009127
22. Fountain Sealing Gasket 20009209
23. Fountain Assembly 30002100
24. Shoe Gasket 20009088
25. Refractory, Shoe CDWL 30002243
26. Refractory, Lower Fireback-CDWL 30002244
27. Refractory, Top Fireback-CDWL 30002251
28. Fountain Rear Gasket 20009211
29. Therm Stub w/Ser Scr Assy-NI 5004264
30. Rd Hd Sl 8-32x2-Z Screw 1201243
31. Knob, Therm Handle-Maple Wood-Blk 1600660
32. Black Fall Away Handle 20006382
33. Handle, Ceramic Black 20006381
34. Top Cast Plate 20008617
35. Damper 20005982
36. Tab Damper 1601488
37. Damper Rod Clamp 20005985
38. Damper Rod 20005984
39. Damper Clamp 20005990
40. CS, Hex hd 1/4-20 x 5/8 - Blk 1201372
41. 3/8 Flat Washer SS 20006839
42. CS, Hex Hd 3/8-16 x 1
43. Nut, Hex, Jam 3/8-16 Toplk-Z 1203290
44. 3/8-16 x 1.25 Rd Hd Sq Neck Bolt SS 20006510
45. 3/8 Washer 20005980
46. Nut, Hex 3/8-16 Std 1203161
47. Damper Gasket 20006072
48. Deflector Cabinet Top 54518
49. 1/4 x 1.75 Rd Hd Steel Rivet 20008738
50. Bracket, Rear Firebox 20008734
51. Combustor Gasket 20008737
52. Hinge Spring 52356
¹⁄₄ Full thd 1201443
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Vermont Castings EWF30
Optional Accessories
Fan Kit
FK26 Fan
The FK26 fan helps distribute heated air from within the firebox out into the room. The fan is controlled by a snapstat that turns power on and off as the firebox tem­perature rises above and falls below a preset tempera­ture. A rheostat provides for variable fan speeds.
Specifications
115 Volt / 60Hz / .75 Amps
Maintenance
The fan itself does not require regular maintenance, however, periodic cleaning of the fan and the surround­ing area is required.
Installation
1. Place fan assembly at the back of the unit between hearth supports. Attach using velcro strips provided. (Fig. 31)
2. Install thermal sensor (snapstat) on bottom of firebox by sliding between bracket and firebox.
3. Place electronic fan speed control box (rheostat) to side bracket. Fasten fan speed control box with #10
- 24 hex nuts.
4. If the EB-1 receptacle box (Pt. #ZA1200) was cor­rectly connected when the unit was installed, the fan lead can be directly plugged into the EB-1 plug socket.
The fireplace, when installed must be electrically connected and grounded in ac­cordance with local codes, with the current CSA C22.1 Canadian Electrical Code or for US installations, follow local codes and the National Electrical Code, ANSI/NFPA No.
70.
TWABR
When using the Model S (triple wall) chimney system, the TWABR adapter collar is required. The TWABR converts the fireplace to a 3-wall system.
Screen Kit
An optional spark screen, EWF36SSK, is available to allow the fireplace to be operated with the door fully open.
NOTE: When operated with the door open and the screen in place, the damper MUST be in the open position.
Fan
Fig. 31 FK26 fan placement.
Heat Sensor (Snapstat)
Fan Speed Switch (Rheostat)
Electrical Box
FP1323
Gravity Vent Kit
The gravity vent kit, Model EWFGVK is designed to provide additional heat to the room the fireplace is in or to adjacent areas.
28
Any electrical rewiring of this fan must be completed by a qualified electrician.
Turn off all power before hook up.
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Trim Kits
A choice of two decorative stell face plates with brick ledge for masonry applications (if needed) are available to enhance the look of your EWF30 fireplace. Installa­tion instructions are included with the kit.
Model Description EWF30SFP Steel Face Plate EWF30SFD Decorative Steel Face Plate
EWF30SFP
Vermont Castings EWF30
EWF30SFD
Fig. 32 Decorative steel face plates.
FP1579
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Warranty
Limited 3 Year Warranty
CFM Specialty Home Products warrants that this wood­burning fireplace will be free of defects in material and workmanship for a period of three years from the date you receive it, except that the catalyst, thermostat assembly, handles, glass door panels, cement, and gasketing shall be warranted as described below.
CFM Specialty Home Products will repair or replace, at its op­tion, any part found to be defective upon inspection by a CFM Specialty Home Products Authorized Dealer. The customer must return the defective part or the fireplace, with shipping pre­paid, to the Authorized Dealer or pay for any Authorized Dealer in-home travel fees or service charges for in-home repair work. It is the dealer’s option whether the repair work will be done in the customer’s home or in the dealer’s shop. If, upon inspec­tion, the damage is found to be the fault of the manufacturer, repairs will be authorized at no charge to the customer for parts and/or labor. Any woodburning fireplace or part thereof that is repaired or replaced during the limited warranty period will be warranted under the terms of the limited warranty for a period not to exceed the remaining term of the original limited warranty or six (6) months, whichever is longer.
Limited 1 Year Warranty
The following parts of the woodburning fireplace are warranted to be free of defects in material and workmanship for a period of one year from the date you receive it: The thermostat assem bly, handles, glass door panels, cement, and gasketing. Any of these items found to be defective will be repaired or replaced at no charge, upon the return of the part with postage prepaid to a CFM Specialty Home Products Authorized Dealer. Any part repaired or replaced during the limited warranty period will be warranted under the terms of the limited warranty for a period not to exceed the remaining term of the original limited warranty or six (6) months, whichever is longer.
Exclusions & Limitations
1. This warranty is transferable; however, proof of original
retail purchase is required.
2. This warranty does not cover misuse of the this fireplace. Misuse includes overfiring which will result if the fireplace is used in such a manner as to cause one or more of the plates to glow red. Overfiring can be identified later by warped plates and areas where the paint pigment has burned off. Overfiring in enamel fireplaces is identified by bubbling, cracking, chipping and discoloration of the porcelain enamel finish. CFM Spe­cialty Home Products offers no warranty on chipping of enamel surfaces. Inspect your woodburning fireplace prior to accepting it for any damage to the enamel.
3. This warranty does not cover misuse of the fireplace as described in the Owner’s Guide, nor does it cover any fireplace which has been modified unless authorized by a CFM Specialty Home Products representative in writing. This warranty does
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Vermont Castings EWF30
not cover damage to the fireplace caused by burning salt satu rated wood, chemically treated wood, or any fuel not recom­mended in the Owner’s Guide.
4. This warranty does not cover a fireplace repaired by someone other than a CFM Specialty Home Products Autho rized Dealer.
5. Damage to the unit while in transit is not covered by this warranty but is subject to a claim against the common car­rier. Contact CFM Specialty Home Products Authorized Dealer from whom you purchased your fireplace or CFM Specialty Home Products if the purchase was direct. (Do not operate the fireplace as this may negate the ability to process the claim with the carrier.)
6. Claims are not valid where the installation does not con­form to local building and fire codes or, in their absence, to the recommendations in our Owner’s Guide.
7. The salt air environment of coastal areas, or a high-hu midity environment, can be corrosive to the finish. These condi tions can cause rusting of the cast iron beneath the paninted finish. This warranty does not cover damage caused by a salt air or high-humidity environment.
8. CFM Specialty Home Products shall have no obligation to enhance or update any unit once manufactured.
IN NO EVENT SHALL CFM SPECIALTY HOME PROD UCTS BE LIABLE FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES. ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FIT NESS, ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. THIS WARRANTY SUPERCEDES ALL OTHER ORAL OR WRITTEN WARRANTIES. Some states do not allow the exclusion or limitations of inciden­tial and consequential damages or limitations on how long an implied warranty lasts, so the above limitations may not apply to you. This warranty gives you specific rights and you may have other rights which vary from state to state.
How to Obtain Service
If a defect is noted within the warranty period, the customer should contact a CFM Specialty Home Products Authorized Dealer or CFM Specialty Home Products if the purchase was direct with the following information:
1. Name, address, and telephone number of the purchaser.
2. Date of purchase.
3. Serial number from the label on the back.
4. Nature of the defect or damage.
5. Any relevant information or circumstances, e.g., installation, mode of operation when defect was noted. A warranty claim will then start in process. CFM Specialty Home Products reserves the right to withhold final approval of a warranty claim pending a visual inspection of the defect by authorized representatives.
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CFM Specialty Home Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
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