Vermont Casting DVRT41 User Manual

INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PER­SONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Direct V ent Model: DVRT41
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any
appliance.
Do not touch any electric
switch; do not use any phone in your building.
Immediately call your gas
supplier from your neighbor's phone. Follow the gas suppliers instructions.
If you cannot reach your gas
supplier call the fire department.
DO NOT STORE OR USE GASOLINE OR OTHER FLAM­MABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
Homeowner's Installation and
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410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
Operating Manual
CFM Specialty Home Products
www.majesticproducts.com • www.vermontcastings.com
CERTIFIED
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
10006740 1/05 Rev. 2
DVRT41 Direct Vent Gas Fireplace
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.
Thank you and congratulations on your purchase of a CFM Specialty Home Products fireplace.
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the warranty.
Installation & Operating Instructions ........................................................................................................... 3
Locating Your Fireplace .................................................................................................................... 3
Fireplace Dimensions........................................................................................................................ 4
Clearance to Combustibles ............................................................................................................... 6
Mantels ............................................................................................................................................ 6
Hearth ............................................................................................................................................ 6
Framing & Finishing .......................................................................................................................... 7
Final Finishing ................................................................................................................................... 7
Gas Specifications ............................................................................................................................ 7
Gas Inlet and Manifold Pressures ..................................................................................................... 7
High Elevations ................................................................................................................................. 7
Gas Line Installation.......................................................................................................................... 7
Remote ON/OFF Switch Installation ................................................................................................. 8
Alternate Switch Location.................................................................................................................. 8
EB-1 Electrical Box ........................................................................................................................... 8
Optional Top Vent Application........................................................................................................... 9
General Venting
Operating Instructions
Maintenance
Replacement Parts ....................................................................................................................................... 39
Optional Accessories
For Use in Mobile Homes: Model DVRT41RMH ......................................................................................... 45
Warranty ........................................................................................................................................................ 47
Energuide ...................................................................................................................................................... 48
General Venting .............................................................................................................................. 10
General Venting Information - Termination Location ...................................................................... 11
General Information Assembling Vent Pipes .................................................................................. 12
Flex Vent Pipes ............................................................................................................................... 12
Twist Lock Pipes ............................................................................................................................. 13
How to Use the Vent Graph ............................................................................................................ 13
Rear Wall Vent Application & Installation ........................................................................................ 13
Vertical Sidewall Application & Installation...................................................................................... 15
Below Grade Installation ................................................................................................................. 19
Vertical Through-the-Roof Application & Installation....................................................................... 19
Venting Components....................................................................................................................... 22
Glass Information ............................................................................................................................ 23
Louvre Removal .............................................................................................................................. 23
Window Frame Assembly Removal ................................................................................................ 23
Glass Cleaning ................................................................................................................................ 23
Replacement of Ceramic Hearth Panels ......................................................................................... 23
Installation of Logs .......................................................................................................................... 24
Burner Lava Rock Placement ......................................................................................................... 24
Large Lava Rock ............................................................................................................................. 24
Flame & Temperature Adjustment ..................................................................................................24
Flame Characteristics...................................................................................................................... 25
Inspecting the Venting System........................................................................................................ 25
Lighting and Operating Instructions (Honeywell Gas Valve) ........................................................... 26
Lighting and Operating Instructions (SIT Valve) ............................................................................. 27
Instructions for RF Comfort Valve ................................................................................................... 28
Troubleshooting Gas Control (Honeywell Gas Valve)..................................................................... 32
Troubleshooting Gas Control (SIT 820 Millivolt Gas Valve) ............................................................ 33
Troubleshooting Gas Control (SIT 822 Valve w/Honeywell Ignitor) ................................................ 34
Fuel Conversion Instructions........................................................................................................... 35
Cleaning the Standing Pilot Control System ................................................................................... 38
Fan Kits ........................................................................................................................................... 43
Hard (Direct) Wire Hook Up ............................................................................................................ 43
Remote Controls ............................................................................................................................. 44
Ceramic Refractory Panels ............................................................................................................. 44
Decorative Bay Windows ................................................................................................................ 44
Decorative Frame Trim.................................................................................................................... 44
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10006740
Installation & Operating Instructions
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. If the unit is being installed in a mobile home, the installation should comply with the current CAN/CSA Z 240.4 code. For U.S.A Installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1/NFPA 54.
FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE THE FOLLOWING:
1 . This fireplace gives off high temperatures and should be
located out of high traffic areas and away from furniture and draperies.
2. Children and adults should be alerted to the hazards of the high surface temperatures of this fireplace and should stay away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when in the same room as your fireplace.
4. Under no circumstances should this fireplace be modified. Parts removed for servicing should be replaced prior to operating this fireplace again.
5. Installation and any repairs to this fireplace must be performed by a qualified installer, service agency or gas supplier. A professional service person should be con­tacted to inspect this fireplace annually. Make it a practice to have all of your gas fireplaces checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in this fireplace should be kept clean and free of dust and lint. Make sure the gas valve and pilot light are turned off before you attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace should be checked at least once a year and if needed your venting system should be cleaned.
8. Keep the area around your fireplace clear of combustible materials, gasoline and other flammable vapor and liquids. This fireplace should not be used as a drying rack for clothing, nor should Christmas stocking or decorations be hung in the area of it.
9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this fireplace.
10. The flow of combustion and ventilation air must not be obstructed in any way.
11. When fireplace is installed directly on carpeting, vinyl tile or any combustible material other than wood, this fireplace must be installed on a metal or wood panel extending the full width and depth of the fireplace.
12. This fireplace requires adequate ventilation and combustion air to operate properly.
13. This fireplace must not be connected to a chimney flue serving a separate solid fuel burning fireplace.
14. When the fireplace is not in use it is recommended that the gas valve be left in the OFF position.
Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6
DVRT41Direct Vent Gas Fireplace
This appliance may be installed in an aftermarket permanently located, manufactured home or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indi­cated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
Remove any plastic from trim parts before turning the fireplace ON.
It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine. It is not unusual for your CFM Specialty Home Products company gas fireplace to give off some odor the first time it is burned. This is due to the manufacturing process.
Please ensure that your room is well ventilated
-open all windows.
It is recommended that you burn your fireplace for at least ten (10) hours the first time you use it. If the optional fan kit has been installed, place the fan switch in the “OFF” position during this time.
Locating Your Fireplace
E
Y
D
Y
F
Fig. 1 Locating Gas Fireplace
A)Flat on wall B)Cross corner C) **Island D)*Room divider E)*Flat on wall corner F) Chase installation
Y) 6" minimum
Note (Fig. 1):
** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (X) does not exceed 20’ (610cm). See details in Venting Section. * When you install your fireplace in(D) Room divider or (E) Flat on wall corner positions (Y), a minimum of 6“ (153mm) clearance must be maintained from the perpendicular wall and the front of the fireplace.
A
C
B
X
B
LU584-1
10006740
3
DVRT41 Direct Vent Gas Fireplace
Fireplace Dimensions (Installed as Top Vent)
Rough Opening
V
K
V
Fig. 2 Fireplace specifications and framing dimensions.
W
U
B
Electrical Access
Depth
L
T
Rough Opening Height
M
J
P
I
Q
H
S - Rough Opening Width
G
R
A
G
Recessed
K
Nailing Flange
F
D
E
Gas Line Access
N
O
Ref. DVRT41
A 41” (1041mm) B 37” (940mm) C 36” (914mm) D24¹⁄₂” (622mm) E7(178mm) F6(152mm) G1¹⁄₄” (32mm) H19¹⁄₂” (495mm)
I5¹⁄₂” (140mm)
J 25” (635mm) K 5/8” (16mm) L10³⁄₄” (273mm)
M2(51mm) N7⁵⁄₈” (194mm) O1⁷⁄₈” (48mm)
P7(178mm) Dia.
Q4(102mm) Dia.
Framing Dimensions
R41¹⁄₂” (1054mm)
S41¹⁄₄” (1048mm) T19¹⁄₂” (495mm)
U62¹⁄₄” (1581mm)
V 44” (1118mm)
W31³⁄₄” (807mm)
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10006740
DVRT41Direct Vent Gas Fireplace
H
R - Rough Opening Width
Gas Line Access
Rough Opening Height
Electrical Access
Rough Opening Depth
U
U
V
T
J
S
I
J
P
O
N
M
G
F
D
E
G
A
Q
L
K
B
Recessed Nailing Flange
Fireplace Dimensions (Installed as Rear Vent)
Fig. 3 Fireplace specifications and framing dimensions.
Ref. DVRT41
A 41” (1041mm) B 37” (940mm) C 36” (914mm) D24¹⁄₂” (622mm) E7(178mm) F6(152mm) G1¹⁄₄” (32mm) H19¹⁄₂” (495mm)
I 25” (635mm)
J 5/8” (16mm) K10³⁄₄” (273mm) L2(51mm)
M7⁵⁄₈” (194mm) N1⁷⁄₈” (48mm) O31¹³⁄₁₆” (808mm)
P32⁹⁄₁₆” (827mm)
Framing Dimensions
Q41¹⁄₂” (1054mm) R41¹⁄₄” (1048mm)
S19¹⁄₂” (495mm) T62¹⁄₄” (1581mm)
U 44” (1118mm)
V31³⁄₄” (807mm)
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5
DVRT41 Direct Vent Gas Fireplace
Clearance to Combustibles
Top of unit to ceiling................................. 36” (914mm)
Front of unit to combustibles ................... 36” (914mm)
Appliance
Top of standoff ........................................ 0” (0mm)
Bottom ..................................................... 0” (0mm)
Side ......................................................... 0” (0mm)
Back......................................................... 0” (0mm)
Venting
Concentric sections of DV Vent................... 1” (25mm)
Nonconcentric sections of DV Vent
Sides and bottom ..................................1” (25mm)
Top ........................................................ 2” (51mm)
Mantels
The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if fitted) and the fireplace.
For the correct mounting height and widths, refer to Figures 4a, 4b and the Mantel Chart below.
The distances and reference points are not affected by the fitting of a bay window front trim kit.
Noncombustible mantels and legs may be installed at any height and width around the appliance. When using paint or lacquer, it must be heat resistant to prevent discoloration.
V
W
X
Y
Z
Maintain minimum 3/4” (19mm) clearance to
ABCDE
Fireplace
Bottom of Door Trim
Mantel Chart
Mantel Shelf Mantel from Top
Ref. or Breast Plate Ref. of Comb. Chamber
Depth
V 10” (254mm) A 19” (483mm)
W 8” (203mm) B 17” (432mm)
X 6” (152mm) C 15” (381mm) Y 4” (101mm) D 13” (330mm) Z 2” (51mm) E 11” (279mm)
Fig. 4a Combustible mantel minimum installation.
combustible
Louvre Assembly Top
Top of Combustion Chamber
CFM146
J
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Black Surround Face
Mantel
H
G
F
Leg
CFM164a
K
L
Side of Combustion Chamber
M
N
O
CFM170
Mantel Mantel Leg from Side
Ref. Leg Depth Ref. of Comb. Opening
F 10” (254mm) K 11¹⁄₂” (292mm) G 8” (203mm) L 9¹⁄₂” (241mm) H 6” (152mm) M 7¹⁄₂” (191mm)
I 4” (101mm) N 5¹⁄₂” (140mm)
J 2” (51mm) O 3¹⁄₂’” (89mm)
Fig. 4b Combustible mantel leg minimum installation.
Hearth
A hearth is not mandatory, but is recommended for aesthetic purposes. We recommend a noncombustible hearth which projects out 12” (305mm) or more from the front of the fireplace.
Cold climate installation recommendation:
When installing this unit against a non­insulated exterior wall or chase, it is mandatory that the outer walls be insu­lated to conform to applicable insulation codes.
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10006740
DVRT41Direct Vent Gas Fireplace
Framing And Finishing
Check fireplace to make sure it is lev­elled and properly positioned.
To mount the appliance:
1. Choose the location.
2. This unit comes with four (4) flanges pre-mounted on both sides of the fireplace to allow two different drywall thicknesses to be used. Flange “A” is for 1/2” drywall while flange “B” is for 5/8” drywall.
3. Bend the desired flanges out 90° on both sides of the fireplace. Slide the fireplace into the framed opening until the flanges contact the front surfaces of the framing. Level the unit and secure it firmly in place.
Flange Drywall
Position Depth
A 1/2” / 13mm B 5/8” / 16mm
Flange Location for
Desired Drywall Depth
Gas Specifications
MODEL FUEL CONTROL B.T.U.H B.T.U.H.
DVRT41RN Natural Gas Millivolt Hi/Lo 36,000 25,200 DVRT41RP Propane Millivolt Hi/Lo 36,000 27,000 DVRT41RFN Natural Gas Comfort Control 36,000 25,200 DVRT41RFP Propane Comfort Control 36,000 27,000 DVRT41EN Natural Gas 24 Volt Hi/Lo 36,000 25,200 DVRT41EP Propane 24 Volt Hi/Lo 36,000 27,000
GAS INPUT INPUT
MAX. MIN.
Gas Inlet and Manifold Pressures
Natural LP (Propane) Minimum Inlet Pressure 5.5” w.c. 11.0” w.c. Maximum Inlet Pressure 14.0” w.c. 14.0” w.c. Manifold Pressure 3.5” w.c. 10.0” w.c.
DVRT41
Certified To
ANSI Z21.88-2002/CSA 2.33-2002
Vented Gas Fireplace Heater
High Elevations
A
Fig. 5 Drywall flange location.
B
FP1539
Final Finishing
Noncombustible materials such as brick or tile can be extended over the edges of the face of the fireplace. Do
not cover the window frame assembly, any vent, louvre assembly top or louvre assembly bottom. If a
Trim Kit is to be installed, brick and tile will have to be installed flush with the side of this appliance.
Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).
Gas Line Installation
When purging gas line the front glass must be removed.
The gas pipeline can be brought in through the right side of the appliance. Knockouts are provided at convenient locations to allow for the gas pipe installa­tion and testing of any gas connection.
The gas line connection can be made with properly tinned 3/8" copper tubing, 1/2" rigid pipe or an approved flex connector. Since some municipalities have additional local codes, it is always best to consult your local authority and the CSA-B149.1 installation codes.
For USA installations consult the current National Fuel Gas Code, ANSI Z223.1/NFPA 54.
10006740
7
DVRT41 Direct Vent Gas Fireplace
1/2” Gas Supply
1/2” NPT x 3/8” Flare Shut-off Valve
3/8” Flex Line (from valve)
FP297a
Fig. 6 Typical gas supply installation.
Always check for gas leaks with a mild soap and water solution applied with a brush no larger than 1” (25mm). Never apply soap and water solution with a spray bottle. Do not use an open flame for leak testing.
The fireplace valve must not be sub­jected to any test pressures exceeding 1/2 psi. Isolate or disconnect this or any other gas appliance control from the gas line when pressure testing.
The gas control is equipped with a captured screw type pressure test point, therefore it is not necessary to provide a 1/8" test point up stream of the control.
When using copper or flex connector use only ap­proved fittings. Always provide a union when using black iron pipe so that the gas line can be easily disconnected for burner or fan servicing. (Fig. 6) See the gas specifications for pressure details and ratings.
Remote ON/OFF Switch
TPTH
TP
TH
FP1218
Fig. 7 Remote switch wiring diagram for R models.
Alternate Switch Location
The remote switch can be installed on either side of the access door. Mount the switch to the switch bracket provided. Screw the bracket on either side of the frame, line up the screws with the prepunched holes. (Fig. 8)
FP1024
Fig. 8 Alternate switch location.
Remote ON/OFF Switch Installation
Do not wire the remote ON/OFF wall switch for this gas appliance into a 120v power supply.
1. Thread wire through the electrical knockout located on either side of the unit. Take care not to cut the wire or insulation on metal edges. Ensure the wire is secured and protected from possible damage. Run one end of the gas control valve and the other end to the conveniently located wall switch.
2. Attach the wire to the ON/OFF switch and install switch into receptacle box. Attach cover plate to switch.
3. Connect wiring to gas valve. (Fig. 7)
8
EB-1 Electrical Box
The fireplace, when installed, must be electrically connected and grounded in
accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code.
For USA installations, follow the local codes and the national Electrical Code ANSI/NFPA No. 70.
It is strongly suggested that the wiring of the EB-1 Electrical Junction Box be carried out by a licensed electrician.
Ensure that the power to the supply line has been disconnected before commenc­ing this procedure.
10006740
DVRT41Direct Vent Gas Fireplace
The EB-1 electrical junction box has been supplied standard on the DV360/580 models to allow for the easy installation of an optional fan kit.
To connect the EB-1 box to the house electrical supply, follow the steps below.
1. Unscrew the retaining screw from the EB-1 base plate (Fig. 9) and remove the EB-1 assembly from the fireplace.
2. Remove the front cover of the EB-1 box.
3. Remove the plug socket assembly from the EB-1 box.
4. Feed the supply line in from the outside through the cable clamp. (Fig. 9)
5. Connect black wire of the power supply line to the brass screw (polarized) of the socket assembly.
6. Connect the white wire of the power line to the chrome screw of the socket assembly.
7. Connect the ground wire of the supply line to the green screw of the socket assembly.
8. Refit the socket assembly back into the electrical box and replace the cover plate. Secure the cable with the clamp on the outside of the unit to prevent strain on the connections.
9. The EB-1 electrical junction box is now ready to supply power to the FK12 or FK24 fan kits if fitted.
4. Remove the four (4) screws securing flue pipe to back of unit. Remove flue pipe. (Fig. 11)
5. Secure flue cover to back of flue outlet. Be sure to replace gasket. (Fig. 12)
6. Install flue pipe and gasket removed in step 4 to top of unit with four (4) screws. Be sure to replace gasket. (Fig. 12)
7. Secure outer collar adapter to unit with the round collar on top, secure with 10 screws.
NOTE: Be sure not to damage any gasket material.
Outer Collar Adapter
Flue Pipe
Remove Screws (5)
Fig. 10 Remove screws from outer collar adapter.
Rear View
Remove Screws (5)
FP1030
INSIDE
F
R
OUTSIDE
O
N
T
O
F
U
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ELECTRICAL BOX
IT
FRONT OF UNIT
FP580
Fig. 9 EB-1 receptacle.
Optional Top Vent Application
The DVRT41 fireplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit following the steps below.
1. Remove the 10 screws securing outer collar adapter to fireplace. (Fig. 10)
2. Set outer collar adapter aside.
3. Remove insulation from top of unit and discard. Remove the four (4) screws securing flue cover to top of unit and remove flue cover. (Fig. 11)
Insulation
Flue Cover
Flue Pipe
Remove Screws (4)
Remove Screws (4)
FP1027
Fig. 11 Remove flue cover and flue pipe.
CAUTION: Remove insulation. Insulation extends
beyond opening in top of unit. Be sure to remove all insulation before complet­ing conversion. Insulation measures 9¹⁄₄” x 22³⁄₄” (235mm x 578mm). If the unit is converted back to a rear vent, the insulation (Part #20003129) must be replaced.
10006740
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DVRT41 Direct Vent Gas Fireplace
Flue Pipe
Replace Screws (4)
Replace Screws (4)
Flue Cover
Fig. 12 Replacing flue cover and flue pipe.
FP1028
General Venting
Your fireplace is approved to be vented either through the side wall, or vertical through the roof.
Only CFM Corporation venting components
specifically approved and labelled for this fire­place may be used.
If vent terminal is installed in an accessible location,
Vent Termination Guard #53525 shall be installed.
Venting terminals shall not be recessed into a wall or
siding.
Horizontal venting which incorporates the twist lock
pipe must be installed on a level plane without an inclining or declining slope.
Horizontal venting which incorporates the use of flex
venting shall have an inclining slope from the unit of 1/2” (13mm) per 12” (305mm).
FP1031
Fig. 13 Completed conversion.
After conversion to top vent configura­tion, the 4” (102mm) flue pipe should be concentric within the 7” (175mm) outer collar.
There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" (610mm) from the front of the termination hood.
Do not locate termination hood where excessive snow or ice build up may occur. Be sure to check vent termi­nation area after snow falls, and clear to prevent acci­dental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
Location of Vent Termination
It is imperative the vent termination be located observ­ing the minimum clearances as shown on following page.
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10006740
DVRT41Direct Vent Gas Fireplace
General Venting Information - Termination Location
INSIDE
CORNER DETAIL
G
V
D
E
V
A
H
N
N
CFM145a
B
V
L
VENT TERMINATION AIR SUPPLY INLET
V
C
Fixed
Fixed
V
Closed
Closed
F
Operable
V
B
B
V
Operable
B
X
B
Fixed
Closed
V A
V
B
X
J
AREA WHERE TERMINAL IS NOT PERMITTED
Canadian Installations
G
V
M
I
1
K
V
US Installations
G
X
V
A
A = Clearance above grade, veranda, porch, 12” (30cm) 12” (30cm)
deck, or balcony
B = Clearance to window or door that may be 6” (15cm) for appliances 6” (15cm) for appliances
opened < 10,000Btuh (3kW), 12” (30cm) < 10,000 Btuh (3kW), 9”
for appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000 < 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for
appliances > 50,000 Btuh (15kW)
C = Clearance to permanently closed window 12” (305mm) recommended to 12” (305mm) recommended to
prevent window condensation prevent window condensation
D = Vertical clearance to ventilated soffit located
above the terminal within a horizontal 18” (458mm) 18” (458mm) distance of 2’ (610mm) from the center
line of the terminal E = Clearance to unventilated soffit 12” (305mm) 12” (305mm) F = Clearance to outside corner see next page see next page G = Clearance to inside corner (see next page) see next page see next page H = Clearance to each inside of center line 3’ (91cm) within a height of 15’ (5m) 3’ (91cm) within a height of 15’
extended above meter/regulator assembly above the meter/regulator assembly (5m) above the meter/
regulator assy I = Clearance to service regulator vent outlet 3’ (91cm) 3’ (91cm) J = Clearance to nonmechanical air supply inlet 6” (15cm) for appliances < 10,000 6” (15cm) for appliances
to building or the combustion air inlet to any Btuh (3kW), 12” (30cm) for < 10,000 Btuh (3kW), 9” other appliances appliances > 10,000 Btuh (3kW) and < (23cm) for appliances > 10,000
100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for
appliances > 50,000 Btuh (15kW) K = Clearance to a mechanical air supply inlet 6’ (1.83m) 3’ (91cm) above if within 10’
(3m) horizontally L = Clearance above paved sidewalk or paved 7’ (2.13m)† 7’ (2.13m)†
driveway located on public property
M = Clearance under veranda, porch, deck or 12” (30cm)‡ 12” (30cm)‡
balcony
N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof
surface, and any other obstruction within a horizontal distance of 18” (450mm).
1 In accordance with the current CSA-B149 Installation Codes 2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes † A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings ‡ Only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor: NOTE: 1. Local codes or regulations may require different clearances.
2. The special venting system used on CFM Specialty Home Products Direct Vent fireplaces are certified as part of the appliance, with clearances tested and approved by the listing agency.
10006740
Fig. 14 Vent termination clearances.
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DVRT41 Direct Vent Gas Fireplace
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
Outside Corner
Recessed Location
A
V
Balcony ­with no side wall
G = Combustible & Noncombustible
12"(305mm)
A =
Combustible 6"(152mm)
Noncombustible 2"(50mm)
G
V
B =
Combustible 6"(152mm)
V
Noncombustible 2"(50mm)
B
Balcony ­with perpendicular side wall
H
V
Combustible & Noncombustible
H = 24"(610mm) J = 20"(508mm)
J
C
C
E
V
C = Maximum depth of 48"
(1219mm) for recessed location.
D = Minimum width for back wall of a recessed location. Combustible 38"(965mm) Noncombustible 24"(610mm)
E = Clearance from corner in recessed location. Combustible 6"(152mm) Noncombustible 2"(50mm)
D
584-15
Fig. 15 Termination clearances.
General Information Assembling Vent Pipes
Canadian Installations
The venting system must be installed in accordance with the current CSA-B149.1 installation code.
USA Installations
The venting system must conform to local codes and/or the current National Fuel Code ANSI Z223.1/NFPA 54.
Only venting components manufactured by CFM Corporation may be used in Direct Vent systems.
Flex Vent Pipes
Before joining the flex vent pipe to the unit, apply a bead of high temperature sealant* (provided) to the 4” pipe exiting the fireplace. Secure flex vent piep in place with a hose clamp (provided).
*Be sure the flex pipe overlaps at least 1” (25mm) onto the collars of the fireplace and termination. If the termination has an internal bead, be sure to overlap and secure 1” (25mm) past the bead.
* Be sure the venint is actually crushed before pro­ceeding. Apply a tug to be sure the vent will not slip off the collars.
Repeat process with 7” flex vent pipe. The same procedure must be performed on the vent side.
Apply High Tempera­ture Sealant
Hose Clamp
FP1471
Fig. 16 Apply high temperature sealant to 4” and 7” pipes.
12
10006740
Twist Lock Pipes
DVRT41Direct Vent Gas Fireplace
When using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the collars on the fireplace and termination, and the sliding joint of any telescopic vent section used in the system.
To join twist lock pipes together, simply align the beads of the male end with the grooves of the female end, twisting the pipe until the flange on the female end contacts external flange on the male end. It is recom­mended that you secure the joints with three (3) sheet metal screws, however, this is not mandatory with twist lock pipe. (Fig. 17)
To make it easier to assembly the joints, we suggest putting a lubricant (Vaseline or similar) on the male end of the twist lock pipe prior to assembly.
Male End
Screw Holes
Fig. 17 Twist-Lock pipe joints.
Female End
TWL100
How to Use the Vent Graph
The Vent Graph should be read in conjunction with the following vent installation instructions to determine the relationship between the vertical and horizontal dimen­sions fo the vent system.
1. Determine the height of the center of the horizontal vent pipe exiting through the outer wall. Using this dimension on the Sidewall Vent Graph (Fig. 17), locate the point intersecting with the slanted graph line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. Select the indicated dimension, and position the fireplace in accordance with same.
EXAMPLE A:
If the vertical dimension from the floor of the unit is 11’ (3.4m) the horizontal run to the face of the outer wall must not exceed 14’ (4.3m).
EXAMPLE B:
If the vertical dimension from the floor of the unit is 7’ (2.1m), the horizontal run to the face of the outer wall must not exceed 8¹⁄₂’ (2.6m).
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10
9 8 7 6 5 4 3
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Horizontal dimension from the outside face of the wall to the
center of the fireplace vent flange
Fig. 18 Sidewall venting graph. (Dimensions in feet.)
eg: B
eg: A
Vertical dimension from the floor of the unit
to the center of the horizontal vent pipe
Refer to Page 19 for venting
requirements for snorkels.
Rear Wall V ent Application
When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance.
Only CFM Corporation venting components are
approved to be used in these applications (See ‘Venting Components’ listed for different installation requirements).
The maximum horizontal distance between the rear
of the appliance (or end of the transition elbow in a corner application) and the outside face of the rear wall is 20” (508mm). (Fig. 19, 20)
Only one 45° elbow is allowed in these installations.
Minimum clearances between vent pipe and com-
bustible materials are as follows:
Top - 2" (51 mm) Sides - 1" (25 mm) Bottom - 1" (25 mm)
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13
DVRT41 Direct Vent Gas Fireplace
20" (508 mm)
Max.
Rear Vent Top View
10³⁄₈"
(265 mm)
Vent Opening for Combustible Wall
9³⁄₈"
(240 mm)
Framing Detail
DVR584-600
Fig. 19 Rear vent application, no elbows.
20"
(508mm)
Max.
Rear Vent Top View, Corner Installation
Fig. 20 Rear vent application, one 45° elbow.
20"
(508mm)
Max.
FP836
Rear Wall Vent Installation
Step 1
Locate and cut the vent opening in the wall. For com­bustible walls first frame in opening. (Fig. 21)
NOTE: When using flex vent, the opening will have to be measured according to the 1/2” (13mm) rise in 12” (305mm) vertical run.
Combustible Walls: Cut a 10³⁄₈”H x 9³⁄₈” W (265mm x 240mm) hole through the exterior wall and frame as shown. (Fig. 21)
Noncombustible Walls: Hole opening should be 7¹⁄₂” (191mm) diameter.
Zero clearance sleeve is only required for combustible walls.
Step 2
Measure wall thickness and cut zero clearance sleeve parts to proper length (Maximum 12” / 305mm). As­semble sleeve to its maximum opening (10³⁄₈” x 9³₈”) and attach to firestop assembly. (Fig. 22)
Step 3
Measure the horizontal length requirement for the venting including a 2” (51mm) overlap, i.e. from the elbow to the outside wall face plus 2” (51mm). (Fig. 20)
Fireplace Hearth
Opening for Noncombustible Wall
7¹⁄₂" Dia.
(190 mm)
Fireplace Hearth
Fig. 21 Locate vent opening on wall.
Adjustable Zero
Clearance Sleeve
#8 Screws (2)
Adjustable Zero Clearance Sleeve
Fig. 22 Adjustable zero clearance sleeve.
Rnd.
Firestop
VO584-100
Max. Length 12"
(305mm)
#8 Screws (2)
#8 Screws (2)
ZCS101
Step 4
Install the 4” (102mm) vent to the appliance collar and secure with 3 sheet metal screws. Install the 7” (178mm) vent pipe to the appliance collar and secure with 3 sheet metal screws. It is not necessary to seal this connection. If a 45° elbow is being used attach the elbow to the appliance in the same manner then attach the venting to the elbow.
It is critical that there is no downward slope away from the appliance when connecting the vent or elbow.
Step 5
Guide the venting through the vent hole as you place the appliance in its installed position. Guide the 4” (102mm) and 7” (178mm) collar of the vent termination into the outer ends of the venting. Do not force the termination. If the vent pipes do not align with the termination, remove and realign the venting at the appliance flue collars. (Fig. 23) Attach the termination to the wall as outlined in the instruction sheet supplied with the termination.
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10006740
Finished Wall
Vent Termination
DVRT41Direct Vent Gas Fireplace
12" (305mm)
Fig. 25 There must be a 1/2” rise in 12s” length.
1/2" (13mm)
Vertical Sidewall Application
FP1472
FP1005
Fig. 23 Side view of final unit location.
Rear Wall Vent Installations -
Flex Vent Pipe
Follow Steps 1 and 2 on Page 14.
Step 3
Install the 4” (102mm) flex vent pipe to the appliance collars described in “General Information Assembling Vent Pipes”, Page 12. If the installation requires a 45° angle, grasp the vent pipe close to the appliance collar and bend to 45°. DO NOT exceed 45°. (Fig. 24)
Install the 7” vent pipe in the same manner as Step 2.
Termination
Flex Section
Appliance Collars
FP1473
Fig. 24 Grasp the vent pipe close to the collar and bend to 45° angle. Do not exceed 45°.
Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.
The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the various dimensions allowable.
Minimum clearance between vent pipes and com­bustible materials is 1” (25mm) on top, bottom and sides unless otherwise noted.
When vent termination exits through foundations less than 20” (508mm) below siding outcrop, the vent pipe must flush up with the siding.
It is best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length.
The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace (or the top of the Transition Elbow) to the face of the outer wall.
Horizontal plane means no vertical rise exists on this portion of the vent assembly.
When installing the appliance as a rear vent unit, the 90° or 45° Transition Elbow attached directly to the rear of the unit is NOT INCLUDED in the following criteria and calculations, and unless specifically mentioned should be ignored when calculating venting layouts.
NOTE: There must be a 1/2” (13mm) rise in a 12”
(305mm) length of flex vent.
Step 4
Assemble the flex vent to the collars on the termination as you did on the appliance.
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