Vermont Casting DVRSL, DVRS3, DVRSR User Manual

Rear V ented
Direct V ent Models
DVRS3
DVRSL
DVRSR
Installation Instructions & Homeowner's Manual
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
* Do not try to light any appliance. * Do not touch any electric switch * Do not use any phone in your building. * Immediately call your gas supplier from
your neighbours phone. Follow the gas suppliers instructions.
* If you cannot reach your gas supplier call the
fire department.
PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE
The Vermont Castings
Majestic Products Company
410 Admiral Blvd., Mississauga
Ontario, Canada L5T 2N1
www.majesticproducts.com / www.vermontcastings.com
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
- 1 -
FOR YOUR SAFETY
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
* Installation and service must be performed
by a qualified installer, service agency or your gas supplier.
10001293
11/01 Rev. 1
TABLE OF CONTENTS
Please read the Installation & Operating Instructions before using this appliance.
Thank you and congratulations on your purchase of a Majestic fireplace.
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions
may result in a possible fire hazard and will void the warranty.
Installation Instructions 3
General Information ...................................................................................................... 3
Important Curing/Burn Information ............................................................................... 3
Locating your Fireplace ................................................................................................ 3
Fireplace Dimensions ................................................................................................... 4
Mantels & Mantel Chart ................................................................................................ 4
Clearance to Combustibles........................................................................................... 5
Framing & Finishing...................................................................................................... 5
Final Finishing............................................................................................................... 5
Hearth ................................................................................................................. 5
Gas Specifications ........................................................................................................ 5
Gas Line Installation ..................................................................................................... 6
Remote Switch Installation ........................................................................................... 6
General Venting Information 7
Termination Clearances................................................................................................ 8
ASSEMBLING VENT PIPES WITH CRIMPED ENDS................................................. 9
Rear Venting Applications ..................................................................................... 9
Rear Wall Installation............................................................................................. 9
Vertical Sidewall Applications .............................................................................. 10
How to Use The Vent Graph................................................................................ 12
Sidwall Venting Graph ......................................................................................... 12
Vertical Sidewall Installation ................................................................................ 12
Below Grade Installations .................................................................................... 14
Vertical Through the Roof Applications ............................................................... 15
Vertical Through the Roof Installations................................................................ 16
DVR Series Crimped End Venting Components ................................................. 17
ASSEMBLING TWIST LOCK VENT PIPES .............................................................. 18
Rear Venting Applications................................................................................... 18
Rear Wall Installation........................................................................................... 19
Vertical Sidewall Applications .............................................................................. 20
How to Use The Vent Graph................................................................................ 21
Sidwall Venting Graph ......................................................................................... 21
Vertical Sidewall Installation ................................................................................ 22
Below Grade Installation...................................................................................... 23
Vertical Through the Roof Applications............................................................... 25
Vertical Through the Roof Installation................................................................. 25
DVR Series Twist Lock Venting Components..................................................... 26
Operating Instructions 27
General Glass Information.......................................................................................... 27
Louvre Removal.......................................................................................................... 27
Side Glass Removal ................................................................................................... 27
Front Glass Removal .................................................................................................. 27
Glass Cleaning ........................................................................................................... 28
Ceramic Refractory Installation................................................................................... 28
Installation of Logs...................................................................................................... 29
Lava Rock ............................................................................................................... 29
Ember Material Placement ......................................................................................... 29
Lighting & Operating Instructions (820 Millivolt Gas Valve)........................................ 30
Trouble Shooting (820 Millivolt Gas Valve)................................................................. 31
Flame Adjustment....................................................................................................... 32
Flame Characteristics ................................................................................................. 32
Inspecting the Venting System ................................................................................... 32
Maintenance ............................................................................................................... 32
Cleaning The Standing Pilot Control System.............................................................. 32
Replacement Parts Pictorial 33
Replacement Parts List............................................................................................... 34
Options 35
Fan Kit - FK24............................................................................................................. 35
Remote Control........................................................................................................... 35
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INSTALLATION AND OPERATING
INSTRUCTIONS
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN /CGA­B149 (. 1 or .2) Installation codes for Gas Burning Appliances and Equipment. or for U.S.A Installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1.
FOR SAFE INSTALLATION AND OPERATION OF YOUR MAJESTIC DIRECT VENT FIREPLACE PLEASE NOTE THE FOLLOWING:
1 . This fireplace gives off high temperatures and should
be located out of high traffic areas and away from furniture and draperies.
2. Children and adults should be alerted to the hazards of the high surface temperatures of this fireplace and should stay away to avoid burns or ignition of clothing.
IMPORTANT: PLEASE REVIEW THE FOLLOWING CAREFULLY
It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.
It is not unusual for your give off some odour the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.
Majestic
gas fireplace to
Please ensure that your room is well ventilated - open all windows.
3. CAUTION: Due to high glass surface temperature children should be carefully supervised when they are in same room as your fireplace.
4. Under no circumstances should this fireplace be modi­fied. Parts having to be removed for servicing should be replaced prior to operating this fireplace again.
5. Installation and any repairs to this fireplace should be carried out by a qualified service person. A profes­sional service person should be contacted to inspect this fireplace annually. Make it a practice to have all
of your gas fireplaces checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in this fireplace should be kept clean and free of dust and lint. Make sure that the gas valve and pilot light are turned off before you attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace should be checked at least once a year and if needed your venting system should be cleaned.
8. Keep the area around your fireplace clear of combusti­ble materials, gasoline and other flammable vapour and liquids. This fireplace should not be used as a drying rack for clothing, nor should Christmas stock­ings or decorations be hung in the area of it.
9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this fireplace.
10.The flow of combustion and ventilation air must not be obstructed in any way.
11.Whether the fireplace is installed directly on carpeting, vinyl tile or any combustible material other than wood, this fireplace must be installed on a metal or wood panel extending the full width and depth of the fireplace.
12.This fireplace requires adequate ventilation and combustion air to operate properly.
LOCATING YOUR
INSTA-FLAME
It is recommended that you burn your fireplace for a least six (6) hours the first time you use it. If optional fan kit has been installed, place fan in the "OFF" position during this time.
LOCATING YOUR
MAJESTIC
Majestic
GAS FIREPLACE
GAS FIREPLACE
A) Wall Installation B) Island Installation (through the wall or vertical)
Note (Fig. 1):
** Island (B) installation is possible as long as the horizontal portion of the vent system (X) does not exceed 20 feet (6100mm). See details in Venting Section.
The minimum clearance between all glass sides and any parallel walls is 3 feet (914mm). A minimum clearance of 3" (76mm) must be maintained from any wall adjacent to one of the glass sides (Fig. 1).
Fig. 1
- 3 -
FIREPLACE DIMENSIONS
P
A 38 B 34 C 34
1/2"
1/4"
3/4"
978mm 870mm
882mm D 21" 533mm E 33" 838mm F 17
1/4"
438mm
DVRS3
O
Q
A
C
E
D
B
F
M
N
C
A
G 22" 559mm H 24
1/2"
622mm I 29" 737mm J2
1/2"
63mm K 4" 102mm L3
1/4"
83mm
DVRSR DVRSL
O
D
B
F
G
B
J
L
O
BD
F
G
I
H
K
M3
3/4"
95mm
N 2" 50mm
FRAMING & FINISHING
O 22" 559mm P 38 Q 34
3/4"
1/2"
984mm 876mm
MANTELS
Depending on the width of the mantel it may be installed higher or lower from the top of the louvre opening. See drawing and chart below for proper installation height of your combustible mantel piece. Non-combustible mantels may be installed at any height above the appliance opening.
When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant to prevent discolouration.
MANTEL CHART
Ref. Mantel Width Ref. Height from Top Louvre
V 10" (254 mm) A 12" (305 mm)
W 8" (203 mm) B 10" (254 mm)
X 6" (152 mm) C 8" (203 mm) Y 4" (101 mm) D 6" (152 mm) Z 2" ( 51 mm) E 4" (101 mm)
Fig. 2
- 4 -
CLEARANCE TO COMBUSTIBLES
GAS INLET & MANIFOLD PRESSURES
Input Minimum Input Maximum Manifold Pressure
NATURAL
LP (Propane)
11" wc 13" wc 10" wc
4.5" wc 7" wc
3.5" wc
FINAL FINISHING
Rear ........ 0 mm/0 inches
Floor........ 0 mm/0 inches
Top.......... 0 mm/0 inches
Front & Side Glass 36" (914mm) to parallel wall Side Glass to adjacent wall 3" (76mm)
FRAMING AND FINISHING
1. Choose fireplace location.
2. Place fireplace into position and secure to floor with 1-1/2" screws, or nails. The holes to secure the fireplace to the floor are located just behind the access door grill on the left and right hand side of the fireplace.
3. Frame in fireplace with a header across the top. It is important to allow for finished face when setting the depth of the frame.
4. Attach fireplace to frame using adjustable frame drywall strips(located behind access door for shipping). Preset depth to suit facing material (adjustable to 1/2" , 5/8" or 3/4" depths). Fig. 3.
5. Screw through slotted holes in drywall strip and then screw into pre-drilled holes on fireplace side. Measure from face of fireplace to face of drywall strip to determine final depth. (Fig. 3 & 4)
Non-combustible materials such as brick and tile can be extended over the outer face of the unit
louvres or glass door)
.
(Do not cover
HEARTH
A hearth is not mandatory but it is recommended for aesthetic purposes. We recommend a non-combustible hearth which does not obstruct louvre opening.
Cold climate installation recommendation: When installing this unit against a non­insulated exterior wall or chase, it is mandatory that the outer walls be insulated to conform to applicable insulation codes.
GAS SPECIFICATIONS
MAX. MIN.
MODEL FUEL GAS CONTROL B.T.U.H B.T.U.H.
DVRS3RN Natural Gas Millivolt Hi/Lo 34,000 23,800 DVRS3RP Propane Gas Millivolt Hi/Lo 34,000 25,500 DVRSL RN Natural Gas Millivolt Hi/Lo 34,000 23,800 DVRSL RP Propane Gas Millivolt Hi/Lo 34,000 25,500 DVRSR RN Natural Gas Millivolt Hi/Lo 34,000 23,800 DVRSR RP Propane Gas Millivolt Hi/Lo 34,000 25,500
INPUT INPUT
ADJUSTABLE DRYWALL STRIP
C A
(NAILING FLANGE)
B
SCREW
POSITION
A B C
1/2" / 13mm 5/8" / 16mm 3/4" / 19mm
ADJUSTABLE DRYWALL STRIP, NAILING FLANGE 1/2", 5/8" AND 3/4" SPACING
DRYWALL
DEPTHS
Fig. 3
Fig. 4
The installation of your Majestic Fireplace must conform with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI Z223.1 — latest edition, or CAN 1 B1-149.1 and .2 Installation Code. (EXCEPTION: Do not derate this appliance for altitude. Maintain the manifold pressure at 3.5 inches W.C. for Natural Gas and 10 inches W.C. for LP gas.)
DVRS3 / DVRSL / DVRSR
CERTIFIED TO
ANSI Z21.88-1998 / CSA 2.33 - M98
Vented Gas Fireplace Heaters
Do not use this fireplace if any part of it has been under water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control which has been under water.
- 5 -
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless an avail­able certified kit is used.
GAS LINE INSTALLATION
When purging gas line one of the glass sides must be removed.
The gas pipeline can be brought in through the rear right side (see Fireplace Specifications) of the appliance as well as the bottom. Knockouts are provided at convenient locations to allow for the gas pipe installation and testing of any gas connection. It is most convenient to bring the gas line in from the rear right side, as this allows fan installation or removal without disconnecting the gas line.
The gas line connection can be made with properly tinned 3/8" copper tubing, 3/8" rigid pipe or an approved flex connector. Since some municipalities have some additional local codes, it is always best to consult your local authority and the CAN/ CGA-B149 (1. or .2) Installation code or for
U.S.A Installations consult the current
National Fuel Gas Code, ANSI Z223.1
Always check for gas leaks with a mild soap and water solution. Do not use an open flame for leak testing.
REMOTE SWITCH INSTALLATION
1. Thread wire through the electrical knockout located on rear of fireplace. Do not cut wire or insulation on metal edges. Ensure that wire is protected. Run the other end to a conveniently located wall receptacle box.
2. Attach wire to switch and install switch into receptacle box. Attach cover plate to switch.
3. Connect wiring to gas valve. (Fig. 6)
VALVE
TPTH
THERMOPILE
TP
TH
P
I
L
T
O
ON/OFF SWITCH OR
MILLIVOLT THERMOSTAT
ALTERNATE SWITCH LOCATION:
Remote switch can be installed on the front side of the access door. Simply mount the switch to the switch bracket provided. Screw the bracket on either side of the frame, lining up the screws with the pre-punched holes. (Fig. 7)
Fig.6
The gas control is equipped with a captured screw type pressure test point, therefore it is not necessary to provide a 1/8" test point up stream of the control.
1/2" GAS SUPPLY
1/2" X 3/8" REDUCER
Typical gas supply installation
3/8" NIPPLE
3/8" X 3/8" SHUT OFF VALVE
3/8" NIPPLE
3/8" UNION
3/8" NIPPLE
Fig..5
When using copper or flex connector use only approved fittings. When using black iron pipe always provide a union so that gas line can be easily disconnected for burner or fan servicing. See Fig. 5. See gas specification for pressure details and ratings.
The fireplace valve must not be subjected to any test pressures exceeding 1/2 psi. Isolate or disconnect this or any other gas appliance control from the gas line when pressure testing.
Fig. 7
DO NOT WIRE MILLIVOLT REMOTE WALL SWITCH FOR GAS FIREPLACE TO A 120V POWER SUPPLY.
FOR LIGHTING INSTRUCTIONS PLEASE TURN TO PAGE 30.
- 6 -
GENERAL VENTING
Your fireplace is approved to be vented either through the side wall, or vertical through the roof.
- Only Majestic venting components specifically approved and labelled for this fireplace may be used.
- Minimum clearances between vent pipes and combustible materials is one (1") inch (25 mm), except where stated otherwise.
- Venting terminals shall not be recessed into a wall or siding.
- Horizontal venting must be installed on a level plane without an inclining or declining slope.
There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination hood.
Do not locate termination hood where excessive snow or ice build up may occur. Be sure to check vent termination area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
Location of Vent Termination It is imperative that the vent termination be located observ­ing the minimum clearances as shown on this page.
*Check with local codes or in absence of same with CAN/CGA
B149 (.1 or .2) Installation Codes (1991) for Canada or for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1.
D
E
V
B
L
TERMINATION CAP AIR SUPPLY INLET GAS METER RESTRICTED AREA
V
C
Fixed
Fixed
Closed
Closed
Openable
F
V
B
V
Openable
B
X
V A
A = clearance above grade, veranda, porch, deck, or
balcony [* 12 inches (305mm) minimum] B = clearance to window or door that may be opened C = clearance to permanently closed window [minimum
12 inches (305mm) recommended to prevent con-
densation on window] D = vertical clearance to ventilated soffit located above
the termina/ within a horizontal distance of 24 inches
(610mm) from the centre-line of the terminal [18
inches (458mm) minimum] E = clearance to unventilated soffit [12 inches (305mm)
minimum F = clearance to outside comer see next page G = clearance to inside comer see next page H = * not to be installed above a meter/regulator assem-
bly within 36 inches (914mm) horizontally from the
centre-line of the regulator
Fixed
Closed
J
H
B
V
B
X
G
G
(TERMINATION PROHIBITED)
N
I
M
N
K
V
I = clearance to service regulator vent outlet [*72 inches
(1828mm) minimum]
J = clearance to non-mechanical air supply inlet to
building or the combustion air inlet to any other fireplace [ *12 inches (305mm) minimum]
K = clearance to a mechanical air supply inlet [* 72 inches
(1828mm) minimum]
L = † clearance above paved side-walk or a paved
driveway located on public property [*84 inches (2133mm) minimum]
M = clearance under veranda, porch, deck [*12 inches
(305mm) minimum ‡]
N = Clearance above a roof shall extend a minimum of
24" (610mm) above the highest point when it passes through the roof surface, and any other obstruciton within a horizontal distance of 18" (450mm).
G
V
G
X
V
A
a vent shall not terminate directly above a side-walk or paved driveway which is located between two single family
dwellings and serves both dwellings * ‡ only permitted if veranda, porch, deck is fully open on a minimum 2 sides beneath the floor * * as specified in CAN/CGA B149 (.1 or .2) Installation Codes (1991) for Canada or for U.S.A. Installations follow the
current National Fuel Gas Code, ANSI Z223.1.
Note: Local codes or regulations may require different clearances.
- 7 -
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
A
V
Balcony ­with no side wall
G = Combustible
24"(610mm)
Non-Combustible
18"(457mm)
A =
Combustible 6"(152mm)
Noncombustible 2"(50mm)
G
V
Outside Corner
B =
Combustible 6"(152mm)
V
Noncombustible 2"(50mm)
B
Balcony ­with perpendicular side wall
H
V
J
Combustible & Non-Combustible
H = 24"(610mm) J = 20"(508mm)
Recessed Location
D
C
C
E
V
C = Maximum depth of 48"
(1219mm) for recessed location.
D = Minimum width for back wall of a recessed location. Combustible 38"(965mm) Noncombustible 24"(610mm)
E = Clearance from corner in recessed location. Combustible 6"(152mm) Noncombustible 2"(50mm)
Fig. 8
- 8 -
GENERAL INFORMATION ON ASSEMBLING
THE VENT PIPES WITH CRIMPED ENDS
Before joining elbows and pipes apply a bead of high temperature sealant to crimped end of 4" and 7" elbow or pipe. (Fig. 9)
Join pipes and secure joints with three (3) sheetmetal screws. (See Fig. 9) Wipe off excess sealant.
BEAD LOCATION
1" FROM CRIMPED END OF PIPE
1''
REAR WALL INSTALLATIONS
STEP 1
Locate vent opening on wall. To locate hole centre consult with appropriate fireplace specifications, page 4. Frame as shown below.
Straight Out Thru the Wall Application
Screw Holes
Fig. 9
*IMPORTANT* Minimum clearance between vent pipes and combustible materials is one (1") inch (25 mm) on
bottom, sides and top.
Only Majestic venting components specifically approved and labelled for this fireplace may be used.
REAR VENTING APPLICATIONS
Note: It is not necessary to seal the vent pipe joints
for any straight out the wall rear vent appli­cations.
Note:
Maximum Vent Length .......................... 20" (508mm)- Fig. 10
Vent Starter Kit Model 7DVRVT must be used in straight out the wall rear vent appli­cations.
REAR OF
UNIT
Vent Opening — Combustible Wall
(240mm)
3/8
"
9-
3/8
"
10­(255mm)
(framing detail)
Vent Opening — Noncombustible Wall
1/2
"
7­(190mm)
Fig. 11
Combustible Walls. Cut a 10-3/8"H x 9-3/8"W (265mm x 240mm) hole through the exterior wall and frame as shown. Fig. 11.
20"
(508mm)
Fig. 10
Minimum clearance between vent pipes and combustible materials is one (1") inch (25 mm) on sides and bottom and two (2") inch (50 mm) on top.
When vent termination exits through foundation less than 20" (508mm) below siding outcrop, the vent pipe must flush up with the siding. A 7DVSS must also be used.
Non-Combustible Walls: Hole opening must be 7.5" (190mm) in diameter. To locate hole centre consult with appropriate fireplace specifications, page 4.
STEP 2
Measure wall thickness and cut adjustable zero clearance sleeve parts to proper length (MAXIMUM 12"/305mm). Adjust sleeve to maximum (10-3/8 x 9-3/8). and attach to firestop with #8 sheet metal screws (supplied). (Fig. 12) Install firestop assembly.
- 9 -
#8 SCREWS(2)
ADJUSTABLE
ZERO CLEARANCE
SLEEVE
Fig. 12
#8 SCREWS(2)
ADJUSTABLE ZERO
CLEARANCE SLEEVE
Maximum Length
12" (294mm)
#8 SCREWS(2)
FIRESTOP
STEP 3
Measure from fireplace collar to face of outside wall (add 2" for vent pipe overlap. Mark pipes and cut to length. It is very important that the two pipes are flush with the outside wall once the fireplace is in its final location. Fig. 13.
STEP 4
Slip 4" and 7" pipes onto respective flue collars. Make sure to fix to the fireplace collar the 4" pipe with three (3) screws before fixing the 7" pipe on the 7" collar. Both pipes must be on a level plane. Fig. 13.
STEP 5
Guide the vent termination 4" collar into the 4" pipe then the 7" collar into the 7" pipe. Do not force the venting into position. If the pipes do not line up with the termination collars, disassemble pipes and reattach to the fireplace collar. (Fig. 13)
STEP 6
Secure fireplace to floor through floor holes and adjustable frame drywall strip (nailing flange) to frame. (See Framing & Finishing Section)
VERTICAL SIDEWALL APPLICATIONS
Vent Starter Kit 7DVSK, plus Transition Elbow 7DVRT90 must be used in Vertical Sidewall installations.
inside the 7" pipe coming off the 7DVRT90 transition elbow.
Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.
The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable. Fig. 19.
Minimum clearance between vent pipes and combustible materials is one (1") inch (25 mm) on top, bottom and sides unless otherwise noted.
When vent termination exits through foundation less than 20" below siding outcrop, the vent pipe must flush up with the siding. A 7DVSS must also be used.
It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length.
The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall.
Horizontal plane means no vertical rise exists on this portion of the vent assembly.
For some installations, it may be desireable
to have some amount of the horizontal vent
run immediately after the fireplace. A verti­cal rise must be used but can be located anywhere in the vent system, to meet the perimeters identified in the venting graph.
The 4" pipe must be centred
Fig. 13
- 10 -
The maximum horizontal vent run is 20 feet (6100mm) when the vertical vent rise is 7.5 feet (2286mm). Fig. 14
MAXIMUM
20ft.
7.5' 90"
(2286mm)
SIDE VIEW
(6100mm)
15ft.
(4572
mm)
Vertical Dimension 8ft. minimum when
horizontal run is
20 ft.
12"
(305 mm)
7DVT90 ELBOW
48"
(1220mm)
VENT
TERMINATION
Fig. 14
VERTICAL SIDEWALL APPLICATIONS
The maximum number of 90 degree elbows per side wall installation is four (4), (includes 7DVRT90 off back of unit)
The maximum number of 45 degree elbows permitted per side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.
The maximum number of elbow degrees in a system is 270º. (This does not include transition elbow from rear vent to vertical vent).
Sample: 1 - 90º
2 - 45º 3 - 45º 4 - 90º
When one 90º elbow is installed directly onto another off the back of the fireplace the maximum horizontal vent length is 36" (914mm). Fig. 16.
SIDE VIEW
Fig. 15
Fig. 16
Total - 270º
Fig. 15
For each 45 degree elbow installed in the horizontal run (while maintaining a constant horizontal plane), the length of the horizontal run MUST be reduced by 18" (457mm). This does not apply if the 45 degree elbows are installed on the vertical part of the vent system.
If a 90 degree elbow is used in the horizontal vent run (level height maintained) the maxi­mum horizontal vent length is reduced by 36 inches. Fig. 18. This does not apply if the 90 degree elbows are used to increase or redi­rect a vertical rise.
Example: According to the vent chart the maximum horizontal vent length is 20 ft.when the vertical height is 8 ft. from fireplace base height. If one 90 degree elbow is required in the horizontal vent it must be reduced to 17 ft.
120"
3048mm
90º elbow=3'
84"
2134mm
- 11 -
7'
90"
2286mm
Fig. 17
HOW TO USE THE VENT GRAPH
1. Determine the height of the centre of the horizontal vent pipe exiting through the outer wall. Using this dimension on the Sidewall Vent Graph (Fig. 18), locate the point it intersects with the slanted graph line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. Select the indicated dimension, and position the fireplace in accordance with same.
EXAMPLE A:
If the vertical dimension from the floor of the unit is 11 feet (3352mm) the horizontal run to the face of the outer wall must not exceed 14 feet (4267mm).
EXAMPLE B:
If the vertical dimension from the floor of the unit is 7 feet (2133mm), the horizontal run to the face of the outer wall must not exceed 8-1/2 feet (2590mm).
VERTICAL SIDEWALL VENTING GRAPH
(Dimensions in Feet)
VERTICAL SIDEWALL INSTALLATION
STEP 1
Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or non­combustible, cut opening to size. Fig. 19. (For combustible walls first frame in opening).
VERTICAL SIDEWALL APPLICATION
Vent Opening — Combustible Wall
(240mm)
3/8
"
9-
9-
3/8
"
(240mm)
(framing detail)
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
eg: B
eg: A
VERTICAL DIMENSION FROM THE FLOOR OF THE UNIT
TO THE CENTRE OF THE HORIZONTAL VENT PIPE
COMBUSTIBLE WALLS (Fig. 19): Cut a 9-3/8"H x 9-3/8"W (240 mm x 240 mm) hole through the exterior wall and frame as shown
NON-COMBUSTIBLE WALLS (Fig. 19): Hole opening must be
7.5" (190 mm) in diameter.
STEP 2
Fiig. 20. Measure wall thickness and cut adjustable zero clearance sleeve parts to proper length (MAXIMUM 12"/ 305mm). Adjust sleeve to minimum (9-3/8" x 9-3/8") and attach to firestop with #8 sheet metal screws (supplied). Install firestop assembly.
Vent Opening — Noncombustible Wall
7-
1/2
"
(190mm)
Zero clearance sleeve is only required for combustible walls.
Fig. 19
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SEE PAGE 14 FOR VENTING
REQUIREMENTS FOR SNORKELS.
Fig. 18
- 12 -
FIRESTOP
#8 SCREWS(2)
ADJUSTABLE
ZERO CLEARANCE
SLEEVE
Fig. 20
#8 SCREWS(2)
Maximum Length
12" (294mm)
ADJUSTABLE ZERO
CLEARANCE SLEEVE
#8 SCREWS(2)
STEP 3
(Fig. 21) Apply a bead of high temperature sealant to the inner and outer flue collars of the fireplace and using appropriate venting component(s) attach to fireplace with three (3) screws. Follow with the installation of the inner and outer elbow. Again secure joints with three (3) sheet metal screws. Wipe off any excess high temperature sealant.
STEP 5
(Fig. 23) Use the appropriate length of pipe section – telescopic or fixed – and install. The 20" (508mm) section of pipe which goes through the wall is packaged with the 7DVSK kit, and can be cut to suit if necessary.
Sealing vent pipe and firestop gaps with hi­temperature sealant will restrict cold air being drawn in around fireplace.
BEAD OF SILICONE
Fig. 21
STEP 4
(Fig. 22) Measure the horizontal length requirement including a 2" (50mm)overlap, i.e. from the elbow to the outside wall finish plus 2" (or the distance required if installing a second 90º elbow).
Always install horizontal venting on a level plane.
Fig. 22
Fig. 23
STEP 6
(Fig. 24) Apply high temperature sealant to 4" and 7" collars one inch away from crimped end. Guide the vent termination 4" and 7" collars into their respective vent pipes. Double check that the vent pipes overlap the collars by 2" (50mm). Secure the termination to the wall with screws provided and caulk around the wall plate to weatherproof.
- 13 -
Fig. 24
BELOW GRADE INSTALLATIONS
When it is not possible to meet the required vent terminal clearances of 12 inches (305mm) above grade level a model 7DVSKS vent kit is required. It allows installation depth of down to 7 inches (178mm) below grade level. The 7 inches is measured from the centre of the horizontal vent pipe as it penetrates through the wall.
If venting system is installed below ground, we recommend a window well with adequate and proper drainage.
INSTALLATION
Ensure sidewall venting clearances are observed.
The maximum horizontal run with 24" (610mm) vertical rise is 36" (914mm) from the back of the fireplace to the face of the exterior wall. See vent graph (Fig. 18) for extended horizontal run if the vertical exceeds 24" (610mm).
1. Establish vent hole through the wall. See page 12
2. Remove soil to a depth of approximately 16" (406mm) below base of snorkel. Install window well (not supplied). Refill hole with 12" (305mm) of coarse gravel leaving a clearance of approximately 4" (100mm)below snorkel. (Fig. 25)
3. Install vent system. See page 12, Steps 2 through
5.
4. Ensure a watertight seal is made around the vent pipe coming through the wall.
5. Apply high temperature sealant caulking (supplied) around the 4 and 7 inch 7DVSKS's snorkel collars.
6. Slide into vent pipe and secure to the wall.
7. Level the soil so as to maintain a 4" (100mm)clearance below snorkel (Fig. 25).
STEP 7
Support the horizontal pipes every 36 inches (914mm) with metal pipe straps. Make sure that the horizontal vent pipe is installed on a level horizontal plane.
STEP 8
Recheck the fireplace to make sure that it is levelled, properly positioned, and nailed or screwed to the floor.
If applied, the fireplaces adjustable frame drywall strips (nailing flanges) should be fastened. See "Framing & Finishing.
A MINIMUM OF 24" (610mm)
VERTICAL PIPE MUST BE INSTALLED WHEN USING
THE 7DVSKS KIT
DO NOT BACK FILL AROUND SNORKEL. SOIL SHOULD NOT BE LESS THAN 4" (100mm) BELOW SNORKEL.
- 14 -
7DVSKS
(SNORKEL)
GROUND LEVEL
4" (100mm) MIN. CLEARANCE
DRAIN
WINDOW
WELL
Fig. 25
FOUNDATION
RECESS
WATERTIGHT
SEAL
AROUND
PIPE
SNORKEL
WALL
SCREWS
e) The maximum number of elbow degrees in
system is 270º (this does not include transition elbow from rear vent to vertical vent).
SHEET METAL
SCREWS
Fig. 26
If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fasten brackets to wall first and then secure to snorkel with self drilling #8 x 1/2 sheet metal screws. It will be necessary to extend vent pipes out as far protruding wall face (Fig. 26).
VERTICAL THROUGH THE
ROOF APPLICATIONS
MAXIMUM
10 FT. (3408mm)
MINIMUM 8 FT.
MAXIMUM 40 FT.
VERTICAL RISE
PIPE STRAPS
EVERY 3 FT. (914mm)
Fig. 28
Fig. 27
This Gas Fireplace has been approved for, a) Vertical installations up to 40 feet (12 metres) in height.
Up to a 10 ft.(3048mm) horizontal vent run can be installed within the vent system using a maximum of three 90º elbows.
b) Up to two 45º elbows may be used within the horizontal
run. For each 45º elbow used on the horizontal level the maximum horizontal length must be reduced by 18 inches (457mm).
Example: Maximum horizontal length
0 - 45º elbows 10 ft. (3048mm) 1 - 45º elbows 8.5 ft. (2590mm) 2 - 45º elbows 7 ft. (2133mm)
c) A minimum of an 8 ft. vertical rise. d) Two sets of 45 degree elbow offsets within these
vertical installations. From 0 to a maximum of 8 ft. (2438mm) a vent pipe can be used between elbows. (Fig. 30)
Sample: 1 - 90º
2 - 45º 3 - 45º 4 - 45º 5 - 90º
Total - 270º
f) 7DVCS must be used to support offsets. (Fig. 30). This application will require that you first determine the roof pitch and use the appropriate 7DVSKV (A,B or F). (see Venting Components, page 17)
- 15 -
SIDE VIEW
MAX. 8 Ft. (2438mm)
MAX. 8 Ft. (2438mm)
40 FEET
(12.2m)
8 FEET
(2.44m)
Fig. 29
MAX.
MIN.
TYPICAL 7DVCS
APPLICATION
Fig. 30
TYPICAL ROOF
SUPPORT
APPLICATION
Fig. 31
VERTICAL THRU THE ROOF INSTALLATION
1. Locate your fireplace.
2. Plumb to centre of the (4") 90º transition elbow (7DVRT90) from ceiling above and mark position.
3. Cut opening equal to 9-3/8" x 9-3/8" (240 mm x 240 mm).
4. Proceed to plumb for additional openings through the roof. In all cases, the opening must provide a minimum of 1 inch clearance to the vent pipe, i.e., the hole must be a minimum of 9-3/8" x 9-3/8" (240 mm x 240 mm).
5. Place firestop(s) 7DVFS into position and secure. (Fig.
33)
6. Install roof support (Fig. 31) and roof flashing making sure upper flange of flashing is below the shingles. (Fig. 34)
7. Install appropriate pipe sections until above the flash­ing. (See Fig. 34 for #'s 7, 8 and 9).
8. Install storm collar and seal around the pipe. (Fig. 34)
9. Add additional vent lengths for proper height. (Fig. 34)
10. Apply high temperature sealant to 4" and 7" collars of vent termination and install.
VENT TERMINATION
ROOF
ATTIC INSULATION
MAX.
40 FEET
(12.2m)
MIN. 8 FEET (2.44m)
24" Min. (610mm)
JOISTS
ATTIC INSULATION
SHIELD
TYPICAL STRAIGHT-UP INSTALLATION
STORM COLLAR ROOF FLASHING
ROOF SUPPORT
CEILING JOISTS
Fig. 32
Attic Insulation Shield
Ceiling Installation
11"
11"
11"
11"
JOIST
UPPER FLOOR
JOIST
FIRESTOP SPACER
NAILS (4)
Fig. 33
Fig. 33. If there is a room above ceiling level, firestop spacer must be installed on both the bottom and the top side of the ceiling joists. If an attic is above ceiling level a 7DVAIS (Attic Insulation Shield) must be installed.
Fig. 34. The enlarged ends of the vent section
always face downward.
Clearance above a roof shall extend a mini­mum of 24" (610mm) above the highest point when it passes through the roof surface, and any other obstruciton within a horizontal distance of 18" (450mm).
- 16 -
SHEETMETAL SCREWS (#5) — 3 PER JOINT
SEALANT
STORM COLLAR
Fig. 34
DVR SERIES CRIMPED VENTING COMPONENTS
7DVRVT - Through the wall Rear Vent Termination
Starter Kit -Model 7DVSK - Sidewall Venting Starter Kit - Model 7DVSKV - Vertical Venting
for 7DVSKV-A order 1/12 to 6/12 roof pitch for 7DVSKV-B order 7/12 to 12/12 roof pitch for 7DVSKV-F order flat roof
Starter Kit - Model 7DVSKS -Snorkel Kit
for Below Grade Installation
45º elbow kit
7DVT45 for Vertical Installation Offsets
90º transition elbow kit
7DVRT90 for Vertical Sidewall Applications or thru-the-roof.
Telescopic vent sections
7DVP610 - 6" to 10" adjustable length 7DVP1018 - 10" to 18" adjustable length 7DVP1834 - 18" to 34" adjustable length 7DVP3466 - 34" to 66" adjustable length
Pipe sections for vertical or horizontal venting
Model 7DVP8" - 4 per box Model 7DVP12" - 4 per box Model 7DVP24" - 4 per box Model 7DVP36" Model 7DVP48"
Firestop Spacer
Model 7DVFS
Attic Insulation Shield
Model 7DVAIS
Vertical/Horizontal Combination Offset Support
Model 7DVCS
7DVSS Siding Shield (to protect siding)
- 17 -
GENERAL INFORMATION ON ASSEMBLING
THE TWIST LOCK VENT PIPES
When using CFM Majestic twist lock pipe it is not neces­sary to use silicone to seal the twist lock joints. The only areas that need silicone are the collars on the fireplace, the telescoping pipe (if used) and the horizontal termina­tion connection (when necessary).
To join the pipes together, simply align the beads of the male end with the grooves of the female end and while joining the two together, twist the pipe until the flange on the female end touches the external bead on the male end. Secure the joints with three sheet metal screws.
To make easier to assembly, we suggest putting lubri­cant (vaseline or similar) on the male end of the twist lock pipe.
TWIST LOCK PIPE JOINT
Screw Holes
Crimped pipe and new twist lock pipe.
REAR VENTING APPLICATIONS
Note: It is not necessary to seal the vent pipe joints
for any rear vent applications.
Minimum clearances between vent pipe and com­bustible materials are as follows:
To p - 2" (50 mm) Sides - 1" (25 mm) Bottom - 1" (25 mm)
Note:
used in rear vent applications.
Maximum Vent Length .........................................20" - Fig. 35
Maximum Number of Elbows .............. One 45" Elbow - Fig.36
Vent Starter Kit Model 7TDVRVT must be
.............................20" - With 45 Elbow
Fig. 35
20" (508mm)
It is possible to use CFM Majestic 4" & 7" direct vent crimped pipe and elbows in your system, with the new CFM Majestic 4" & 7" Direct Vent Twist Lock Pipe.
You must use the crimped pipe first in the system off the appliance.
1. Install expanded end of crimped pipe or elbow onto the 4" & 7" collars off the fireplace with high tem­perature sealant and 3 screws.
2. If you wish to continue your system with your 4" & 7" crimped pipe or elbow apply high temperature sealant on crimped end of pipe at 2" in from end and fasten the next pipe with 3 sheet metal screws.
3. When you wish to continue your system with the New Twist Lock pipe or elbow, apply high tempera­ture sealant on crimped end of pipe at 1-1/2" from end, and slip the female end of the twist lock pipe over the crimped end of the pipe and secure with 3 sheet metal screws. Continue the installation with twist lock pipe placing the female end over the male end and fastening with 3 sheet metal screws.
You do not have to use high temperature sealant when using twist lock pipe between the female and male ends of the twist lock.
20" 508mm
45°
TOP VIEW CROSS CORNER VENT TO THE LEFT.
TOP VIEW
20" 508mm
Fig. 36
TOP VIEW CROSS CORNER VENT TO THE RIGHT.
45°
Except on: 1.Adjustable lengths (telescoping joint only)
2.Crimped collar on existing fireplaces.
3.Terminations where required.
- 18 -
REAR WALL INSTALLATIONS
Minimum clearance between vent pipes and combustible materials in one (1") inch (25 mm) on sides and bottom and two (2") inch (50 mm) on top.
STEP 1
Locate vent opening on wall.
STEP 4
If the fireplace has crimped ends on the inner and outer flue collars, apply a bead of high temperature sealant and using the appropriate venting component(s) attach to the fire­place with three (3) screws. If the fireplace has no crimps on the end of the flue collars, the use of high temperature sealant is not necessary just secure the component with three (3) screws. Both pipes must be on a level plane. Fig.
40.
Vent Opening — Combustible Wall
(240mm)
3/8
"
9-
3/8
"
10­(254mm)
(framing detail)
Vent Opening — Noncombustible Wall
1/2
"
7­(190mm)
Combustible Walls. Cut a 10-3/8"H x 9-3/8"W (265mm x 240mm) hole through the exterior wall and frame as shown. Fig. 37.
Non-Combustible Walls: Hole opening must be 7.5" (190mm) in diameter. To locate hole centre consult with appropriate fireplace specifications, page 4.
STEP 2
Measure wall thickness and cut adjustable zero clearance sleeve parts to proper length (MAXIMUM 12"). Adjust sleeve to maximum (10-3/8 x 9-3/8). and attach to firestop with #8 sheet metal screws (supplied). (Fig. 38) Install firestop assembly.
Maximum Length
12" (294mm)
#8 SCREWS(2)
#8 SCREWS(2)
Fig. 37
#8 SCREWS(2)
ADJUSTABLE
ZERO CLEARANCE
SLEEVE
ZERO
CLEARANCE
SLEEVE
FIRESTOP
TYPICAL VIEW OF CORNER INSTALLATION
Fig. 39
STEP 5
Guide the vent termination 4" collar into the 4" pipe then the 7" collar into the 7" pipe. Do not force the venting into position. If the pipes do not line up with the termination collars, disassemble elbows or pipes and reattach to the fireplace collar. (Fig. 40)
STEP 6
Recheck the fireplace to make sure that it is levelled, properly positioned, and nailed or screwed to the floor.
If applied, the fireplaces adjustable frame drywall strips (nailing flanges) should be fastened. See "Framing & Finishing.
FINISHED WALL
VENT TERMINATION
Fig. 38
ADJUSTABLE ZERO CLEARANCE SLEEVE
FIRESTOP
STEP 3
Measure from fireplace collar or elbow face to face of outside wall (add 1-1/2" for vent pipe overlap). Mark pipes and cut to length. It is very important that the two pipes are flush with the outside wall once the fireplace is in its final location.
Fig. 40
- 19 -
VERTICAL SIDEWALL INSTALLATIONS
,
,
,
VERTICAL SIDEWALL APPLICATIONS
Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.
The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable. Fig. 45.
Minimum clearance between vent pipes and combustible materials is one (1") inch (25 mm) on top, bottom and sides unless otherwise noted.
When vent termination exits through foundation less than 20" below siding outcrop, the vent pipe must flush up with the siding. A 7DVSS must also be used.
It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length.
The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall.
The maximum number of 90 degree elbows per side wall installation is four (4), (includes 7TDVRT90 off back of unit)
The maximum number of 45 degree elbows permitted per side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.
When one 90o elbow is installed directly onto another off the back of the fireplace the maximum horizontal vent length is 36" (914mm). Fig. 42.
MAXIMUM 3' (914mm)
7TDVRT90 ELBOW
SIDE VIEW
Fig. 42
Horizontal plane means no vertical rise exists on this portion of the vent assembly.
For some installations, it may be desirable to
have some amount of the horizontal vent run immediately after the fireplace. A vertical rise must be used but can be located any­where in the vent system, to meet the perim­eters identified in the venting graph.
The maximum horizontal vent run is 20 feet (6100mm) when the vertical vent rise is 7.5 feet (2286mm). Fig. 41
MAXIMUM
15 ft.
(4572mm)
20 ft. (6100mm)
(305mm)
12"
48"
(1220mm)
For each 45 degree elbow installed in the horizontal run (while maintaining a constant horizontal plane), the length of the horizontal run MUST be reduced by 18" (457mm). This does not apply if the 45 degree elbows are installed on the vertical part of the vent system.
If a 90 degree elbow is used in the horizontal vent run (level height maintained) the maxi­mum horizontal vent length is reduced by 36 inches. Fig. 43. This does not apply if the 90 degree elbows are used to increase or redi­rect a vertical rise.
Example: According to the vent chart the maximum horizontal vent length is 20 ft.when the vertical height is 7.5 ft. from fireplace base height. If one 90 degree elbow is required in the horizontal vent it must be reduced to 17 ft.
7.5 ft. MINIMUM
WHEN HORIZONTAL
90" (2286mm)
VERTICAL
DIMENSION
RUN IS 20 ft.
SIDE VIEW
7TDVRT90 ELBOW
Fig. 41
- 20 -
84"
2134mm
120"
3048mm
o
elbow=3'
90
90"
2286mm
Fig. 43
The maximum number of elbow degrees in a system is 270 o. (This does not include transition elbow from rear
INSERT
vent to vertical vent.) Fig. 44 Sample: 1 - 90
2 - 45 3 - 45 4 - 90
o o o o
HOW TO USE THE VENT GRAPH
1. Determine the height of the centre of the horizontal vent pipe exiting through the outer wall. Using this dimension on the Sidewall Vent Graph (Fig. 45), locate the point it intersects with the slanted graph line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. Select the indicated dimension, and position the fireplace in accordance with same. (See examples Fig. 43).
EXAMPLE A:
If the vertical dimension from the floor of the unit is 11 feet (335cm) the horizontal run to the face of the outer wall must not exceed 14 feet (427cm).
EXAMPLE B:
If the vertical dimension from the floor of the unit is 7 feet (214cm), the horizontal run to the face of the outer wall must not exceed 8-1/2 feet (259cm).
SIDEWALL VENTING GRAPH
(Dimensions in Feet)
Total - 270
o
Fig. 44
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
eg: B
eg: A
VERTICAL DIMENSION FROM THE FLOOR OF THE UNIT
TO THE CENTRE OF THE HORIZONTAL VENT PIPE
- 21 -
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SEE PAGE 23 FOR VENTING
Fig. 45
REQUIREMENTS FOR SNORKELS.
VENT SIDEWALL INSTALLATION
*IMPORTANT* Minimum clearance between vent pipes and combustible materials is one (1") inch (25 mm) on bottom, sides and top.
Vent Starter Kit 7TDVSK, plus Transition Elbow 7TDVRT90 must be used in Vertical Sidewall installations.
The 4" pipe must be centred inside the 7" pipe coming off the 7TDVRT90 transition elbow.
STEP 1
Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or non­combustible, cut opening to size. Fig. 46 or 47. (For combustible walls first frame in opening. Fig. 47).
Vent Opening — Combustible Wall
(240mm)
3/8
"
9-
STEP 2
Fig. 49. Measure wall thickness and cut adjustable zero clearance sleeve parts to proper length (MAXIMUM 12"). Adjust sleeve to minimum (9-3/8" x 9-3/8") and attach to firestop with #8 sheet metal screws (supplied). Install
STEP 2
firestop assembly.
Zero clearance sleeve is only required for combustible walls.
Fig. 49
#8 SCREWS(2)
Maximum Length
12" (294mm)
ADJUSTABLE ZERO
CLEARANCE SLEEVE
#8 SCREWS(2)
FIRESTOP
#8 SCREWS(2)
ADJUSTABLE
ZERO CLEARANCE
SLEEVE
FIRESTOP
STEP 3
(Fig. 50) Apply a bead of high temperature sealant to the inner and outer flue collars of the fireplace and using appropriate venting component(s) attach to fireplace with three (3) screws. Follow with the installation of the inner and outer elbow. Again secure joints with three (3) sheet metal screws. Wipe off any excess high temperature sealant.
9-
3/8
"
(240mm)
Fig. 46
(framing detail)
Fig. 47
Vent Opening — Noncombustible Wall
7-
1/2
"
(190mm)
Fig. 48
COMBUSTIBLE WALLS (Fig. 46): Cut a 9-3/8"H x 9-3/8"W (240 mm x 240 mm) hole through the exterior wall and frame as shown
NON-COMBUSTIBLE WALLS (Fig. 48): Hole opening must be
7.5" (190 mm) in diameter.
ENSURE PIPES
ARE CONCENTRIC
X
7TDVRT90
BEAD OF SEALANT
(IF NECESSARY)
Fig. 50
STEP 4
(Fig. 51) Measure the horizontal length requirement plus 1-1/2" overlap, i.e. from the elbow to the outside wall finish plus 1-1/2" (or the distance required if installing a second 90º elbow).
X
Always install horizontal venting on a
Fig. 51
level plane.
- 22 -
STEP 5
,
,
(Fig. 52) Use the appropriate length of pipe section – telescopic or fixed – and install. The 20" section of pipe which goes through the wall is packaged with the 7TDVSK kit, and can be cut to suit if necessary.
Sealing vent pipe and firestop gaps with high temperature sealant will restrict cold air being drawn in around fireplace.
Fig. 52
X
BELOW GRADE INSTALLATIONS
When it is not possible to meet the required vent termi­nal clearances of 12 inches (305mm) above grade level a model 7TDVSKS vent kit is recommended. It allows installation depth of down to 7 inches (178mm) below grade level. The 7 inches is measured from the centre of the horizontal vent pipe as it penetrates through the wall.
If venting system is installed below ground, we recommend a window well with adequate and proper drainage.
STEP 6
(Fig. 53) Apply high temperature sealant to 4" and 7" collars one inch away from crimped end. Guide the vent terminations 4" and 7" collars into their respective vent pipes. Double check that the vent pipes overlap the collars by 2". Secure the termination to the wall with screws provided and caulk around the wall plate to weatherproof.
X
Fig. 53
X
INSTALLATION
Ensure sidewall venting clearances are observed.
The maximum horizontal run with 24" vertical rise is 36" (915mm) from the back of the fireplace to the face of the exterior wall. See vent graph (Fig. 45) for extended horizontal run if the vertical exceeds 24".
1. Establish vent hole through the wall. See page 22
2. Remove soil to a depth of approximately 16" below base of snorkel. Install window well (not supplied). Refill hole with 12" of coarse gravel leaving a clear­ance of approximately 4" below snorkel. (Fig. 54)
3. Install vent system. See page 22, Steps 2 through
5.
4. Ensure a watertight seal is made around the vent pipe coming through the wall.
5. Apply high temperature sealant caulking (supplied) around the 4 and 7 inch 7TDVSKS's snorkel collars.
6. Slide into vent pipe and secure to the wall.
7. Level the soil so as to maintain a 4" clearance below snorkel (Fig. 54).
STEP 7
Support the horizontal pipes every three (3) feet (92 cm) with metal pipe straps. Make sure that the horizontal vent pipe is installed on a level horizontal plane.
STEP 8
Recheck the fireplace to make sure that it is levelled, properly positioned, and nailed or screwed to the floor.
If applied, the fireplaces adjustable frame drywall strips (nailing flanges) should be fastened. See "Framing & Finishing" section.
- 23 -
ZERO CLEARANCE
SLEEVE IF REQUIRED
FIRESTOP
7TDVRT90
A MINIMUM OF 24" (608MM) VERTICAL
PIPE MUST BE
INSTALLED WHEN
USING THE 7TDVSKS
KIT.
7TDVRT90
7TDVSKS
SCREWS
FOUNDATION WALL
*
A minimum of 24"/608mm vertical pipe must be installed when using the 7TDVSKS kit.
(SNORKEL)
MINIMUM
4" CLEARANCE
GROUND WINDOW WELL
GRAVEL
DRAIN
Fig. 54
DO NOT BACK FILL AROUND SNORKEL. SOIL SHOULD NOT BE LESS THAN 4" BELOW SNORKEL.
FOUNDATION
RECESS
WATERTIGHT
SEAL
AROUND
PIPE
SNORKEL
WALL
SCREWS
SHEET METAL
SCREWS
Fig. 55
If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fasten brackets to wall first and then secure to snorkel with self drilling #8 x 1/2 sheet metal screws. It will be necessary to extend vent pipes out as far protruding wall face (Fig. 55).
VERTICAL THROUGH THE
ROOF APPLICATIONS
c) A minimum of an 8 ft. vertical rise. d) Two sets of 45 degree elbow offsets within these
vertical installations. From 0 to a maximum of 8 ft. a vent pipe can be used between elbows. (Fig. 57)
e) 7DVCS must be used to support offsets. (Fig. 58) This application will require that you first determine the roof pitch and use the appropriate 7TDVSKV (A,B or F). (see Venting Components, page 26)
Fig. 57
MAX. 8 Ft. (2438mm)
MAX. 8 Ft. (2438mm)
MAX.
40 FEET
(12.2m)
MIN. 8 FEET (2.44m)
TYPICAL 7DVCS
APPLICATION
Fig. 58
MAXIMUM
10 FT
(3048mm)
MINIMUM
8 FT./
MAXIMUM
40 FT.
VERTICAL
RISE
PIPE STRAPS
EVERY 3'
(914mm)
Fig. 56
This Gas Fireplace has been approved for, a) Vertical installations up to 40 feet (12 metres) in height.
Up to a 10 ft. horizontal vent run can be installed within the vent system using a maximum of three 90o elbows.
b) Up to two 45o elbows may be used within the horizontal
run. For each 45o elbow used on the horizontal level the maximum horizontal length must be reduced by 18 inches.
Example: Maximum horizontal length
0- 45o elbows 10 ft. 1- 45o elbows 8.5 ft. 2- 45o elbows 7 ft.
Fig. 59
SIDE VIEW
ROOF
ATTIC INSULATION
MAX.
40 FEET
(12.2m)
MIN. 8 FEET (2.44m)
VENT TERMINATION
24" Min. (610mm)
JOISTS
ATTIC INSULATION
SHIELD
TYPICAL ROOF
SUPPORT
APPLICATION
STORM COLLAR ROOF FLASHING
ROOF SUPPORT
CEILING JOISTS
Fig. 60
TYPICAL STRAIGHT-UP INSTALLATION
The minimum height of the vent above the highest point of penetration throught the roof is 2 feet. See Fig. 60.
- 24 -
VERTICAL THROUGH THE ROOF INSTALLATION
1. Locate your fireplace.
2. Plumb to centre of the (4") 90o transition elbow (7TDVRT90) from ceiling above and mark position.
3. Cut opening equal to 9-3/8" x 9-3/8" (240 mm x 240 mm).
4. Proceed to plumb for additional openings through the roof. In all cases, the opening must provide a minimum of 1 inch clearance to the vent pipe, i.e., the hole must be at least 9-3/8" x 9-3/8" (240 mm x 240 mm).
5. Place fireplace into position and secure to floor.
6. Place firestop(s) 7DVFS into position and secure. (Fig.
61)
7. Install roof support (Fig. 36) and roof flashing making sure upper flange of flashing is below the shingles. (Fig. 62)
8. Install appropriate pipe sections until above the flash­ing. (See Fig. 59 for #'s 7, 8 and 9).
9. Install storm collar and seal around the pipe.
10. Add additional vent lengths for proper height. (Fig. 62)
Attic Insulation Shield
11"
11"
JOIST
Fig. 62
Fig. 61
Ceiling Installation
11"
11"
UPPER FLOOR
JOIST
FIRESTOP SPACER
NAILS (4)
Fig. 61 If there is a room above ceiling level, firestop spacer must be installed on both the bottom and the top side of the ceiling joists. If an attic is above ceiling level a 7DVAIS (Attic Insulation Shield) must be installed.
Fig. 62 The enlarged ends of the vent section
always face downward.
SHEETMETAL SCREWS (#5) — 3 PER JOINT
SEALANT
STORM COLLAR
- 25 -
DVR SERIES TWIST LOCK VENTING COMPONENTS
7DVRVT - Through the wall Rear Vent Termination
Starter Kit -Model 7TDVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting
for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDVSKV-F order flat roof
Starter Kit - Model 7TDVSKS -Snorkel Kit
for Below Grade Installation
45o elbow kit
7TDV45 for Vertical/Horizontal Offsets
90o transition elbow kit
7TDVRT90 for Vertical Sidewall Applications or thru-the-roof.
Telescopic vent sections
7TDVP1218 - 12" to 18" adjustable length 7TDVP3566 - 35" to 64" adjustable length
Pipe sections for vertical or horizontal venting
Model 7TDVP8 Model 7TDVP12 Model 7TDVP24 Model 7TDVP36 Model 7TDVP48
Firestop Spacer
Model 7DVFS
Attic Insulation Shield
Model 7DVAIS
Vertical/Horizontal Combination Offset Support
Model 7DVCS
7DVSS Siding Shield (to protect siding)
- 26 -
OPERATING INSTRUCTIONS
GENERAL GLASS INFORMATION
Only glass approved for use in Majestic products may be used for replacement.
1 . The use of subsitute glass will void all product warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this appliance be operated without the glass front or with a broken glass front. Replacement of the glass (with gasket) as supplied by the manufacturer should be done by a licenced qualified service person.
LOUVRE REMOVAL
(Fig. 63) To remove top louvre pull louvre up and then lift out.
2.
GLASS PANEL
LOUVRE
Fig. 63
1.
SIDE GLASS REMOVAL
1. Shut off gas.
2. Let the fireplace cool if it has been operating.
3. Remove side top louvre. (See Louvre Removal)
4. Open the side lower louvre assembly.
5. Release the two clamps at the bottom of the window frame by pulling down on the clamp handles.
6. Lift off the glass frame as shown.
7. To reinstall glass follow the above procedure in reverse. (Fig. 64)
GLASS
CLAMPS
WINDOW FRAME
FRAME
FIREPLACE FRONT
PULL
CLAMP HOOK
PUSH CLAMP HANDLE
WINDOW FRAME
Fig. 64
FRONT GLASS REMOVAL
ONLY FOR SERVICE - TO CLEAN THE GLASS THERE IS NO NEED TO REMOVE IT.
1 Shut off gas.
2. Let the fireplace cool if it has been operating.
3. Remove side glass (See Side Glass Removal).
4. Remove logs
5. Remove bottom refractory.
(CAUTION - LOGS AND REFRACTORY COULD BE HOT).
6. Remove plate cover.
7. Remove grate assembly.
8. Remove two burner assemblies and log support.
9. Remove front upper and lower window brass by pulling off frame.
10. Undo 10/24 nuts located on side trim mounting frame. Remove trim frame.
11. Push from front side of glass bottom into fireplace while holding glass from inside fireplace till screw studs are out of trim frame.
12. Lift out glass front.
13. To reinstall glass follow the above procedure in reverse. (Fig. 65)
- 27 -
Fig. 65
GLASS CLEANING
SIDE
REFRACTORY
REAR
REFRACTORY
BOTTOM END
REFRACTORY
BOTTOM SIDE REFRACTORY
BOTTOM
REFRACTORY
MANIFOLD SIDE
DVRSL/DVRSR Fig. 67
It will be necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles to cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended that the glass be cleaned two or three times with a non-ammonia household cleaner and warm water (we recommend gas fireplace glass cleaner). After that the glass should be cleaned two or three times during each heating season depending on the circustances present.
Clean glass after first two weeks of operation.
CERAMIC REFRACTORY INSTALLATION
DVRS3 (Fig. 66)
Rear refractory is already installed from factory.
1 . Unpack ceramic refractory from its carton. HANDLE
REFRACTORY CAREFULLY.
2. Place bottom refractory manifold side onto fireplace floor and slide under rear refractory.
3. Place bottom sides onto fireplace floor.
4. Place bottom end refractory onto fireplace floor.
Rear and side refractory are already installed from factory.
1 . Unpack ceramic refractory from its carton. HANDLE
REFRACTORY CAREFULLY.
2. Place bottom rear refractory manifold side onto fire­place floor and slide under rear refractory.
3. Place bottom side refractory onto fireplace floor.
4. Place bottom end refractory onto fireplace floor.
BOTTOM SIDE
REFRACTORY
BOTTOM END REFRACTORY
BOTTOM
REFRACTORY
MANIFOLD SIDE
Fig. 67
REAR
REFRACTORY
BOTTOM SIDE
REFRACTORY
Fig. 66
- 28 -
INSTALLATION OF LOGS
Left and right side are defined using the manifold as reference. Facing the manifold,the left side is on your left and the right side is on your right.
1 . Remove left and right side glass. (See "Glass Re-
moval" section)
2. Remove logs from packaging. As with all plastic - these are not toys and
should be kept away from children and infants.
3. Place main log manifold side (B18).
4. Place main log (B19).
5. Place left log manifold side (B20).
6. Place left log (B21).
7. Place right log manifold side (B22).
8. Place right log (B23).
9. Place crossover log (B24).
10. Place ember material on top of burners.
Top logs must be placed properly onto notches
RIGHT SIDE VIEW
Fig. 70
LAVA ROCK
The lava rock provided with this fireplace must be placed on the firebox base on either side of the burner assembly.
Under no circumstances should this lava rock be placed on any part of the burner assembly.
B24
B23
LEFT SIDE VIEW
B21
B19
B22
B20
B18
Fig. 68
Fig. 69
EMBER MATERIAL PLACEMENT
Separate the ember material into small pieces, roughly 1/2" in diameter and place onto the burner in front of the front logs. Do NOT pack down, leave in fluffy, loose conditionfor most realistic ember effect.
- 29 -
LIGHTING AND OPERATING INSTRUCTIONS
L
FOR FIREPLACES EQUIPPED WITH SIT 820 MILLIVOLT GAS VALVE
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
A. This fireplace has a pilot which must be lit manually.
When lighting the pilot follow these instructions exactly.
B. BEFORE LIGHTING smell all around the fireplace area for
gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any fireplace.
Do not touch any electric switch
Do not use any phone in your building
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the Fire Department
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label
2. Turn the On/Off switch to Off position or set the thermostat to lowest setting.
3. Turn off all electric power to the fireplace.
4. Open control access panel.
5. Remove glass door before lighting pilot. (See Glass Door Removal).
6. Push in gas control knob slightly and turn clockwise to "OFF".
7. Wait fifteen (15) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under water.
Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.
8. Visibly locate pilot by main burner.
9. Turn knob on gas control counterclockwise to "PILOT".
10. Push in control knob all the way and hold in. Immediately light the pilot by repeatedly depressing the piezo spark ignitor until a flame appears. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.
• If knob does not pop up when released, stop and
immediately call your service technician or gas supplier.
• If the pilot will not stay lit after several tries, turn
the gas control knob to "OFF" and call your service technician or gas supplier.
11. Turn gas control counterclockwise to "ON" position.
12. Replace glass door.
13. Turn on all electric power to the fireplace.
14. Turn the On/Off switch to On position or set thermostat to desired setting.
15. This valve is equipped with a Hi/Lo feature. Set fireplace input as desired.
TO TURN OFF GAS TO FIREPLACE
OF
O
I
T
P
F
O
N
it
1. Turn the On/Off switch to Off position or set the thermostat to lowest setting.
2. Turn off all electric power to the fireplace if service is to be performed.
3. Open control access panel.
4. Push in gas control knob slightly and turn clockwise to "OFF". Do not force.
5. Close control access panel.
- 30 -
TROUBLE SHOOTING THE GAS CONTROL SYSTEM
SIT 820 NOVA MILLIVOLT VALVE
GLASS DOOR TO BE REMOVED BEFORE SERVICE WORK
START CHECK
GAS SUPPLY ON
NO
• SHUTOFF VALVE OPEN
• CONFIRM GAS HOOK-UP
LIGHT PILOT WITH
PIEZO IGNITION
YES
PILOT STAYS ON
YES
NO
NO
• ELECTRODE GAP MIN. 1/8"
• ELECTRODE CRACKED
• ELECTRODE CABLE ATTACHED
• PIEZO IGNITOR GENERATES SPARK
• ELECTRODE CABLE NOT GROUNDED
• FLAME ENGULFING THERMOCOUPLE BY 3/8"
• THERMOCOUPLE ATTACHED TO VALVE
• MNIMUM MILLIVOLT:
OPEN CIRCUIT 18MV CLOSED CIRCUIT 5MV
• VENT SAFETY SWITCH TIGHT AND NO SHORTS (FOR UNITS EQUIPPED WITH VENT SAFETY SWITCH)
MAIN BURNER ON
NO
• REMOTE SYSTEM ON
• REMOTE SYSTEM WIRE SHORTING OUT
• MINIMUM MILLIVOLT:
OPEN CIRCUIT 300MV CLOSED CIRCUIT 165MV
• FLAME ENGULFING THERMOPILE/THERMOCOUPLE
• VALVE IS IN ON POSITION
- 31 -
FLAME ADJUSTMENT
MAINTENANCE
For fireplaces equipped with Hi/Lo valves, flame adjust­ment is accomplished by rotating the Hi/Lo adjustment knob located near the centre of the gas control. Fig. 71.
I
H
Turn
counterclockwise
to increase
flame height.
L
O
Turn clockwise
to lower
flame height.
Fig. 71
FLAME CHARACTERISTICS
It is important to periodically perform a visual check
of the pilot and the burner flames. Com­pare them to the pictorials illustrated below (Fig. 72, 73 and 74). If any of the flames appear abnormal call a service person.
3/8" - 1/2"
Fig. 72
LEFT
SIDE
VIEW
It is important to keep the burner and the burner compartment clean. This must be done periodically, at least once per season.
The optional FK24 fan does require periodic cleaning. Check the area under the control door and in front of the fan and wipe or vacuum at least once a month during the operating season.
Clean any optional brass trim using a soft cloth lightly dampened with lemon oil. Do not use water or household cleaners on any brass components.
Contact your local dealer to arrange an annual service program.
CLEANING THE STANDING PILOT
CONTROL SYSTEM
The burner and control system consists of:
• main burners • gas orifices
• pilot assembly • thermopile
• millivolt gas valve
Most of these components may require only an occasional checkup and cleaning and some may require adjustment. If repair is necessary, it should be performed by a qualified technician.
1. Turn off pilot light at gas valve side
2. Let fireplace cool if it has been running.
3. Remove glass side. (see Glass Removal)
4. Remove logs,
LOGS MAY BE HOT
Fig. 73
RIGHT
SIDE
VIEW
Fig. 74
INSPECTING THE VENTING SYSTEM
This appliance venting system was designed and con­structed to develop a positive flow adequate to remove flue gases to the outside atmosphere.
Any foreign objects in the venting system, except those designed specifically for the venting system, may cause spillage of flue gases.
To inspect the venting system, make sure the main gas valve is off. Remove glass door (See Glass Door Re­moval). Using a flashlight, check the area above the baffle in the combustion dome. Clean if necessary.
5. Vacuum burner compartment especially around orifice primary air openings.
6. Visually inspect pilot. Brush or blow away any dust or lint accumulation.
7. Reinstall logs.
8. Ignite pilot - see Operating Section of Manual.
8. Reinstall glass side.
To obtain proper operation, it is imperative that the pilot and burner's flame characteristics are steady, not lifting or floating.
Typically, the top 3/8" or 1/2" of the thermopile should be engulfed in the pilot flame. See Fig. 72.
To adjust pilot burner (by a Qualified Service Representative)
1. Remove pilot adjustment cap.
2. Adjust pilot screw to provide properly sized flame.
3. Replace pilot adjustment cap.
The primary air shutter is set at factory and should only be adjusted (if necessary) by a qualified service person.
- 32 -
REPLACEMENT PARTS - DVRS3 & DVRSL / DVRSR
FOR FIREPLACES EQUIPPED WITH SIT 820 MILLIVOLT GAS VALVE
- 33 -
REPLACEMENT PARTS LIST - DVRS3/DVRSL/DVRSR
DESCRIPTION PART NO.
DVRS3 DVRSL/DVRSR
1. Log Set Complete 10001271 100001271 1a. Log - Ember Log Set B18 B18 1b. Log - Ember Log Set B19 B19 1c. Log - Rear Pilot Side B20 B20 1d. Log - Rear Front Side B21 B21 1e. Log - Side Front B22 B22
1f. Log - Side Rear B23 B23
1g. Log - Center Right B24 B24
2. Lava Rock Package 10001454 10001454
3. Ember Material Package 51915 51915 4a. Burner Left w/tiles Nat. 10001287 10001287 4b. Burner Left w/tiles LP 10001288 10001288 5a. Burner Right w/tiles Nat. 10001289 10001289 5b. Burner Right w/tiles LP 10001290 10001290
6. Ceramic Tile (single) 54330 54330 7a. Orifice Right Burner Nat SEE RATING PLATE FOR ORIFICE SIZE 7b. Orifice Right Burner LP SEE RATING PLATE FOR ORIFICE SIZE 8a. Orifice Left Burner Nat SEE RATING PLATE FOR ORIFICE SIZE 8b. Orifice Left Burner LP SEE RATING PLATE FOR ORIFICE SIZE 9a. Pilot Assembly Nat 10001199 10001199 9b. Pilot Assembly LP. 10001200 10001200
10a. Pilot Orifice Nat. 54273 54273 10b. Pilot Orifice LP. 54272 54272
11. Pilot 10001298 10001298
12. Pilot Tubing w/fittings 53211 53211
13. Manifold Tubing w/fittings 57318 57318
14. Thermocouple 53373 53373
15. Thermopile 51827 51827
16. Electrode Ignitor w/cable 10001297 10001297
17. Ignitor Piezo 52464 52464
18a. Valve SIT 820 Nat. 52677 52677 18b. Valve SIT 820 LP 52678 52678
19. Fan with Bracket 54103 54103
20. Electrical Cord (6ft.) 51865 51865
21. Fan Temperature Sensor 51704 51704
22. Speed Control 51738 51738
23. Speed Control Knob 51882 51882
24. Glass with Gasket (Sides) 54427 54427
25. Glass Gasket 57317 57317
26. Frame Window (Sides) 55814 55814
27. Glass with Gasket (Front) 55915 55915
28. Frame Window (Front) 55806 55806
29. Trim Frame Window w/mag. (PB) 57480 57480
30. Trim Frame Window Small w/mag. (PB) 55921 55921
31. Support Trim Front (Top/Bottom) 55808 55808
32. Louvre Assembly Side Top 55916 55916
33. Louvre Assembly Front Top (Small) 55917 55917
34. Access Door Assembly Side 55918 55918
35. Access Door Assmbly Front (Small) 10001291 10001291
36. Access Door Hinge 52356 52356
37. Ceramic Refractory Bottom Kit 10001275 10001275
38. Ceramic Refractory Rear Wall 10000363 10000363
39. Ceramic Refractory Side Wall 10000371
40. Remote Switch Kit (Not Shown) 53875 53875
41. Remote Switch 51842 51842
42. Clamp Frame Window 54174 54174
- 34 -
OPTIONS
FAN KIT - FK24
Fan Specifications: 120 Volt 60 HZ .75 Amp. This fan does not need regular maintenance, however
periodic cleaning is required. Check the area under the control door and in front of the fan and wipe or vacuum at least once a month during the operating season.
Should this fan require servicing, the power supply must be disconnected.
EB1
Fig. 75
The FK-24 comes with the electrical cord attached.
1. Slide fan assembly from the left side into fireplace opening, line up mounting holes with screw studs on rear of fireplace and fasten with #10-24 hex nuts.
2. Install thermal sensor on bottom of firebox using #10-24 hex nuts.
3. (Option A) - Place electronic fan speed control box on bottom of fireplace base, lining up mounting holes with screw studs. Fasten fan speed control box with #10-24 hex nuts. (Option B) - The speed control can be installed in an electrical box at normal wall switch height for convenient access.
4. Remove electrical knockout on the left rear side of the fireplace. (See hard wire or receptacle hook up instructions).
5. Whether wiring directly to the fan junction box or into the EB1 (electrical receptacle box, P/N ZA1200), first ensure cable is secured using box connector.
Any electrical re-wiring of this fan must be done by a qualified electrician.
Turn off all power before hook-up.
Wiring Instructions: Hard (DIrect) Wire Hook-Up
First connect ground wire to ground stud located on the base of either box. Black wire from supply should connect to the variable speed switch. Alternate speed switch wire connects to temperature sensor. Alternate lead from sensor connects to fan. Alternate fan lead connects back to the white supply wire. (Fig. 76).
A: SPEED CONTROL B: TEMPERATURE SENSOR C: FAN
C
B
Fig. 76
Black White Ground
A
EB1 (Receptacle) Hook-Up
1. Remove 3/4" knock out. Slide the electrical box back plate into the lance clips on bracket on bottom of fireplace. Fasten into place with nuts provided. Fig. 77.
2. Connect the black positive wire to brass screw (polar­ized side) of the receptacle. The white wire is connected to the chrome screw. The ground wire is connected to the green ground screw of the receptacle. Fit the receptacle into the electrical box.
3. Screw the cover plate provided to the electrical box.
4. Plug in the FK24 Fan Kit.
NUTS
EB1
Fig. 77
THE FIREPLACE, WHEN INSTALLED MUST BE ELECTRICALLY CONNECTED AND GROUNDED IN ACCORDANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE CURRENT CSA C22.1 CANADIAN ELECTRICAL CODE or for U.S.A. INSTALLATIONS, FOLLOW LOCAL CODES AND THE NATIONAL ELECTRICAL CODE, ANSI/NFPA NO.
70.
REMOTE CONTROL
MRC1 - On/Off Buttom Remote Control MRC2 - Temperature Control Remote MRC3 - Temperature Control with digital display
and 24 hour programmable clock.
IMT - Wall mounted thermostat control
- 35 -
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