Vermont Casting DVBR36, DVBR42 User Manual

Builder Direct Vent
CER TIFI ED
D
E
S
I
G
N
C
E
R
T
I
F
I
E
D
Models: DVBR36 DVBR42
INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from your neighbor’s phone. Follow
Homeowner’s Installation and
Operating Manual
the gas suppliers instructions.
• If you cannot reach your gas supplier call the fire department.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
20000584 1/07 Rev. 16
DVBR Series Direct Vent Gas Fireplace
Table of Contents
Please Read the Installation & Operating Instructions Before Using Appliance.
Thank you and congratulations on the purchase of a CFM Corporation fireplace.
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the warranty.
Installation & Operating Instructions
General Information ....................................................................................................................3
Fireplace Dimensions .................................................................................................................
Locating Your Fireplace ..............................................................................................................
Clearance to Combustibles .........................................................................................................
Mantels ......................................................................................................................................
Mantel Chart ...............................................................................................................................6
Hearth ......................................................................................................................................
Framing and Finishing ................................................................................................................
Final Finishing .............................................................................................................................
Gas Specifications ......................................................................................................................
Gas Inlet & Manifold Pressures ..................................................................................................7
High Elevations ...........................................................................................................................
Gas Line Installation ...................................................................................................................
Remote Switch Installation ..........................................................................................................
EB-1 Electrical Box .....................................................................................................................
Optional Top Vent Application .....................................................................................................8
General Venting Information
General Venting ........................................................................................................................10
General Venting Information - Termination Location .................................................................11
General Information Assembling Vent Pipes .............................................................................12
How to Use the Vent Graph ......................................................................................................13
Rear Wall Vent Applications & Installation ................................................................................
Vertical Sidwall Applications & Installation ................................................................................
Below Grade Installation ...........................................................................................................
DVBR36 Vertical Installation Baffle Adjustment ........................................................................
Vertical Through-the-Roof Applications & Installation ............................................................... 20
Venting Components .................................................................................................................
Operating Instructions
Glass Information ......................................................................................................................
Glass Frame Removal ..............................................................................................................
Glass Cleaning .......................................................................................................................... 23
Replacement of Ceramic Hearth Panels ...................................................................................
Installation of Logs ....................................................................................................................
Ember Material Placement ........................................................................................................
Lava Rock .................................................................................................................................
Flame & Temperature Adjustment .............................................................................................25
Flame Characteristics ...............................................................................................................
Inspecting the Venting System ..................................................................................................
Lighting & Operating Instructions ..............................................................................................
Troubleshooting ........................................................................................................................
Fuel Conversion Instructions ....................................................................................................30
Maintenance
Cleaning the Standing Pilot Control System .............................................................................
Replacement Parts ..............................................................................................................................33
Optional Accessories
FK-12 Fan Kit ............................................................................................................................
Remote Controls .......................................................................................................................
Ceramic Refractory Panels .......................................................................................................
Decorative Glass Panels ...........................................................................................................
Decorative Frame Trims ............................................................................................................
Warranty ...............................................................................................................................................39
4 6 6 6
7 7 7 7
7 7 8 8
13 15 19 19
22
23 23
23 24 24 24
25 25 27 29
32
35 35 35 36 36
2
20000584
Installation Instructions
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. If the unit is being installed in a mobile home, the installation should comply with the current CAN/CSA Z 240.4 code. For U.S.A Installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1/NFPA 54.
In the Commonwealth of Massachusetts, all gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber.
FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE THE FOLLOWING:
1. This fireplace gives off high temperatures and should be located out of high traffic areas and away from furniture and draperies.
2. Children and adults should be alerted to the hazards of the high surface temperatures of this fireplace and should stay away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when in the same room as your fireplace.
4. Under no circumstances should this fireplace be modified. Parts removed for servicing should be replaced prior to operating this fireplace again.
5. Installation and any repairs to this fireplace must be performed by a qualified installer, service agency or gas supplier. A professional service person should be contacted to inspect this fireplace annually. Make it a practice to have all of your gas fireplaces checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in this fireplace should be kept clean and free of dust and lint. Make sure the gas valve and pilot light are turned off be­fore you attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace should be checked at least once a year and if needed your venting system should be cleaned.
8. Keep the area around your fireplace clear of combustible materials, gasoline and other flammable vapor and liquids. This fireplace should not be used as a drying rack for cloth ing, nor should Christmas stocking or decorations be hung in the area of it.
9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this fireplace.
10. The flow of combustion and ventilation air must not be obstructed in any way.
11. When fireplace is installed directly on carpeting, vinyl tile or any combustible material other than wood, this fireplace must be installed on a metal or wood panel extending the full width and depth of the fireplace.
12. This fireplace requires adequate ventilation and combustion air to operate properly.
13. This fireplace must not be connected to a chimney flue serving a separate solid fuel burning fireplace.
14. When the fireplace is not in use it is recommended that the gas valve be left in the OFF position.
DVBR Series Direct Vent Gas Fireplace
WARNING: Check with your electronics manufacturer before installing a television or other electronic de­vice above this fireplace.
This appliance may be installed in an aftermarket permanently located, manufactured home or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. Th e DV B R ha s bee n app roved for mobil e hom e installations.
Proposition 65 Warning: Fuels used in gas, wood-
burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
Remove any plastic from trim parts before turning the fireplace ON.
It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine. It is not unusual for your gas fireplace to give off some odor the first time it is burned. This is due to the manufactur­ing process.
Please ensure that your room is well ventilated
-open all windows.
It is recommended that you burn your fireplace for at least ten (10) hours the first time you use it. If the op tional fan kit has been installed, place the fan switch in the “OFF” position during this time.
-
-
20000584
3
DVBR Series Direct Vent Gas Fireplace
P - Rough Opening Width
Rough Opening Height
Rough Opening Depth
S
S
T
5/8” (16 mm)
R
Q
G
H
I
M
N
5/8” (16 mm)
E
D
F
O
B
A
C
K
L
Gas Line Access
"
Electrical Access
C
L
J
K
"
"
Fireplace Dimensions (Installed as Top Vent)
Fig. 2 Fireplace specifications and framing dimensions.
Ref. DVBR36 DVBR42 A 40” (1016 mm) 46” (1168 mm) B 36” (614 mm) 36” (914 mm) C 36” (914 mm) 42” (1067 mm) D 23¹⁄₄ (591 mm) 24¹⁄₄” (616 mm) E 6³⁄₈ (162 mm) 6³⁄₈ (162 mm) F 6³⁄₈ (162 mm) 5³⁄₈ (137 mm) G 20” (508 mm) 20” (508 mm) H 6³⁄₄ (172 mm) 6³⁄₄ (172 mm) I 22” (559 mm) 28” (711 mm) J 13¹⁄₄ (337 mm) 13¹⁄₄” (337 mm) K 3” (76 mm) 3” (76 mm) L 6¹⁄₂ (165 mm) 6¹⁄₂ (165 mm) M 4” (102 mm) Dia. 4” (102 mm) Dia. N 7” (178 mm) Dial. 7” (178 mm) Dia. Framing Dimensions O 40¹⁄₂ (1029 mm) 40¹⁄₂” (1029 mm) P 41” (1041 mm) 47” (1194 mm)
R 64³⁄₄ (1645 mm) 69¹⁄₂” (1765 mm) S 45³⁄₄ (1162 mm) 49” (1245 mm) T 32³⁄₈ (822 mm) 35¹⁄₄” (895 mm)
Q 20¹⁄₂ (521 mm) 20¹⁄₂” (521 mm)
4
20000584
DVBR Series Direct Vent Gas Fireplace
O - Rough Opening Width
Rough Opening Height
Rough Opening Depth
R
R
S
5/8” (16 mm)
Q
P
G
H
5/8” (16 mm)
E
D
F
N
B
A
C
J
K
Gas Line Access
"
Electrical Access
I
J
"

"
L
M
Fireplace Dimensions (Installed as Rear Vent)
Fig. 3 Fireplace specifications and framing dimensions.
Ref. DVBR36 DVBR42 A 40” (1016 mm) 46” (1168 mm) B 36” (614 mm) 36” (914 mm) C 36” (914 mm) 42” (1067 mm) D 23¹⁄₄ (591 mm) 23¹⁄₄ (591 mm) E 6³⁄₈ (162 mm) 6³⁄₈ (162 mm) F 6³⁄₈ (162 mm) 5³⁄₈ (137 mm) G 20” (508 mm) 20” (508 mm) H 22” (559 mm) 28” (711 mm) I 13¹⁄₄ (337 mm) 13¹⁄₄ (337 mm) J 3” (76 mm) 3” (76 mm) K 6¹⁄₂ (165 mm) 6¹⁄₂ (165 mm) L 29¹⁄₂ (749 mm) 29¹⁄₂ (749 mm) M 30¹⁄₄ (768 mm) 30¹⁄₄ (768 mm) Framing Dimensions N 40¹⁄₂ (1029 mm) 40¹⁄₂ (1029 mm) O 41” (1041 mm) 47” (1194 mm) P 20¹⁄₂ (521 mm) 20¹⁄₂ (521 mm) Q 64 R 45³⁄₄ (1162 mm) 49” (1245 mm) S 32³⁄₈ (822 mm) 35¹⁄₄ (895 mm)
³⁄₄ (1645 mm) 69¹⁄₂ (1765 mm)
20000584
5
DVBR Series Direct Vent Gas Fireplace
J
F
G
H
I
Mantel Leg
O
N
M
L
K
A B C
D
E
V
W
X
Y
Z
Fireplace
Y
E
A
B
C
D
F
Y
B
X
Locating Your Fireplace
LU584-1
Fig. 1 Locating Gas Fireplace
A) Flat on wall B) Cross corner C) **Island D) *Room divider E) *Flat on wall corner F) Chase installation
Y) 6” minimum
Note (Fig. 1): ** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (X) does not exceed 20’ (610 cm). See details in Venting Section. * When you install your fireplace in(D) Room divider or (E) Flat on wall corner positions (Y), a minimum of 0” (0mm) clearance must be maintained from the perpendicular wall and the front of the fireplace.
Top of Combustion Chamber
Bottom of Door Trim
CFM146a
Mantel Chart
Mantel Mantel from Top Ref. Shelf Depth Ref. of Comb. Chamber
V 14” (356 mm) A 18” (457 mm) W 12” (305 mm) B 16” (406 mm) X 10” (254 mm) C 14” (356 mm) Y 8” (203 mm) D 12” (305 mm) Z 1
Fig. 4a Combustible mantel minimum installation.
¹⁄₂” (38 mm) E 8” (203 mm)
Clearance to Combustibles
Appliance
Top ......................................................... 0” (0 mm)
Bottom ..................................................... 0” (0 mm)
Side ......................................................... 0” (0 mm)
Back ........................................................ 0” (0 mm)
Perpendicular Sidewall ........................... 0” (0 mm)
Top of unit to ceiling .......................... 36” (914 mm)
Front of unit to combustibles ............. 36” (914 mm)
Venting
Concentric sections of DV Vent ................... 1” (25 mm)
Nonconcentric sections of DV Vent
Sides and bottom ................................. 1” (25 mm)
Top ........................................................ 2” (51 mm)
Mantels
The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if fitted) and the fireplace.
For the correct mounting height and widths, refer to Figures 4a and 4b and the Mantel Chart below.
The distances and reference points are not affected by the fitting of a bay window front trim kit.
Noncombustible mantels and legs may be installed at any height and width around the appliance. When using paint or lacquer, it must be heat resistant to prevent discoloration. 6
Black Surround Face
CFM164a
Side of Combustion Chamber
CFM170
Mantel Leg Mantel Leg from Side
Ref. Depth Ref. of Combusion Opening
F 14” (356 mm) K 14” (356 mm) G 12” (305 mm) L 12” (305 mm) H 10” (254 mm) M 10” (254 mm) I 8” (203 mm) N 8” (203 mm) J 4” (102 mm) O 3
¹⁄₂” (89 mm)
Fig. 4b Combustible mantel minimum installation.
20000584
DVBR Series Direct Vent Gas Fireplace
Hearth
A hearth is not mandatory but is recommended for aesthetic purposes. We recommend a noncombustible hearth which projects out 12” (305 mm) or more from the front of the fireplace.
Cold climate installation recommendation:
When installing this unit against a non­insulated exterior wall or chase, it is mandatory that the outer walls be insulated to conform to applicable insulation codes.
Framing and Finishing
Check fireplace to make sure it is levelled and properly positioned.
NOTE: If the optional Metro Face Kit (DVBR36 only) is to be installed, the fireplace may be placed on a 4” (102 mm) raised platform. Raising the fireplace will give the best aestethic appearance but is not required.
To mount the appliance:
1. Choose the location.
2. Nailing flanges are supplied with the fireplace (found
on the fireplace hearth). To level the box and secure it firmly in place, remove the nailing flanges from the hearth and install at the sides of the fireplace as shown in Figure 5.
Nail Top Standoffs
Gas Specifications
Max. Min. Gas Input Input Model Fuel Control B.T.U.H B.T.U.H.
DVBR36RN Natural Gas Millivolt Hi/Lo 24,000 16,000
DVBR36RP Propane Millivolt Hi/Lo 24,000 17,500
DVBR42RN Natural Gas Millivolt Hi/Lo 27,000 18,000
DVBR42RP Propane Millivolt Hi/Lo 27,000 19,700
Gas Inlet & Manifold Pressures
Natural LP Minimum Inlet Pressure 5.5” w.c. 11.0” w.c. Maximum Inlet Pressure 14.0” w.c. 14.0” w.c. Manifold Pressure 3.5” w.c. 10.0” w.c.
DVBR36 / DVBR42
Certified to
ANSI Z21.88-2005 / CSA 2.33-2005
Vented Gas Fireplace Heater
Units: GFCN3J0, GFCN3M0
High Elevations
Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).
Gas Line Installation
Nail Side­nailing Flanges
FP549
Fig. 5 Nailing flanges.
Final Finishing
Noncombustible materials such as brick and tile can be extended over the black face of the unit (Do not cover the glass door.) If a Trim Kit is to be installed, brick and tile will have to be installed flush with the side of this appliance.
20000584
When purging gas line the front glass must
be removed.
The gas pipeline can be brought in through the right side of the appliance. Knockouts are provided at con­venient locations to allow for the gas pipe installation and testing of any gas connection.
The gas line connection can be made with 3/8” copper tubing, 1/2” rigid pipe or an approved flex connector. Since some municipalities have additional local codes, it is always best to consult your local authority and the CSA-B149.1 installation codes. For US installations consult the current National Fuel Gas Code, ANSI
Z223.1/NFPA 54.
7
DVBR Series Direct Vent Gas Fireplace
OUTSIDE
ELECTRICAL BOX

INSIDE
FRONT OF UNIT
1/2” Gas Supply
1/2” NPT X 1/2” Flare Shut-off Valve
3/8” Flex line (from valve)
FP297A
Fig. 6 Typical gas supply installation.
Always check for gas leaks with a mild soap and water solution applied with a brush no larger than 1” (25 mm). Never apply soap and water solution with a spray bottle. Do not use an open flame for leak testing.
The fireplace valve must not be subjected to any test pressures exceeding 1/2 psi.
Isolate or disconnect this or any other gas appliance control from the gas line when pressure testing.
The gas control is equipped with a captured screw type pressure test point, therefore it is not necessary to pro­vide a 1/8” test point up stream of the control.
When using copper or flex connector use only approved fittings. Always provide a union when using black iron pipe so the gas line can be easily disconnected for burner or fan servicing. (Fig. 6) See the gas specifica­tions for pressure details and ratings.
Remote Switch Installation
Do not wire the remote ON/OFF wall switch
for this gas appliance into a 120v power
supply.
EB-1 Electrical Box
The fireplace, when installed, must be elec­trically connected and grounded in accor­dance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code.
For USA installations, follow the local codes and the national Electrical Code ANSI/NFPA No. 70.
It is strongly suggested that the wiring of the EB-1 Electrical Junction Box be carried out by a licensed electrician.
Ensure that the power to the supply line has been disconnected before commenc-
ing this procedure.
EB1 (Receptacle) Hook-Up
1. Remove contents from plastic bag. Remove knock­out in center of electrical box. Remove coverplate from fireplace and knockout. Insert connector through coverplate, plate and box. Screw nut on connector with screws provided (2) to secure the coverplate to the plate.
2. Connect black positive wire to brass screw (polar ized side) of receptacle. The white wire is connected to chrome screw. The ground wire is connected to green ground screw of the receptacle. Fit receptacle into electrical box.
3. Screw cover plate provided to electrical box.
4. Secure receptacle to fireplace.
-
1. Thread wire through the electrical knockout located on either side of fireplace. Do not cut wire or insula tion on metal edges. Ensure that wire is protected. Run the other end to a conveniently located wall receptacle box.
2. Attach wire to switch and install switch into recepta­cle box. Attach cover plate to switch.
3. Connect wiring to gas valve. (Fig. 7)
Fig. 7 Remote switch wiring diagram for R models.
Thermopile
Gas Valve
Switch
8
-
FP580
Fig. 9 EB-1 receptacle.
W584-9
20000584
DVBR Series Direct Vent Gas Fireplace
Optional Top Vent Application
The DVBR36/42 fireplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit follow­ing the steps below.
DVBR36
1. Remove the eight (8) screws securing outer collar adapter to fireplace. (Be careful not to damage insu­lation.) (Fig. 10)
2. Set outer collar adapter aside.
Remove Screws (4)
Outer Collar Adapter
Flue Pipe
Rear View
6. Secure flue cover to back of flue outlet. Be sure to replace gasket. (Fig. 12)
7. Install flue pipe to top of unit with four (4) screws. Be sure to replace gasket. (Fig. 12)
8. Set insulation in back of unit foil side down.
9. Secure outer collar adapter to unit with the round collar on top, secure with eight (8) screws.
NOTE: Be sure not to damage any gasket material.
Flue Pipe
Flue Pipe
Replace Screws (4)
Foil Side
Insulation
Fig. 12 Replace flue cover and flue pipe.
Replace Screws (4)
DVT584-604
Remove Screws (4)
DVT584-602
Fig. 10 Remove screws from outer collar adapter.
3. Remove insulation on top of collector box. (Fig. 11)
4. Remove the four (4) screws securing flue cover to top of unit and remove flue cover. (Fig. 11)
5. Remove the four (4) screws securing flue pipe to back of unit. Remove flue pipe. (Fig. 11)
Insulation
Remove
Flue Cover
Flue Pipe
Remove Screws (4)
Fig. 11 Remove flue cover and flue pipe.
Screws (4)
DVT584-603
DVT584-605
Fig. 13 Completed conversion.
20000584
9
DVBR Series Direct Vent Gas Fireplace
DVBR42
1. Remove the seven (7) screws securing the heat shield cover plate to the fireplace. (Fig. a) Discard the heat shield cover plate.
Remove Screws (7)
Heat Shield Cover Plate
FP1542
Fig. a Remove screws securing heat shield cover plate. Dis­card cover plate.
2. Carefully remove the square piece of insulation along the perforations. (Fig. b) Discard insulation.
3. Remove the eight (8) screws securing outer collar adapter to fireplace. (Be careful not to damage insu­lation.) (Fig. 10)
Remove Insulation
FP1543
Fig. b Remove and discard insulation.
4. Set outer collar adapter aside.
5. Remove insulation on top of collector box. (Fig. 11)
6. Remove the four (4) screws securing flue cover to top of unit and remove flue cover. (Fig. 11)
7. Remove the four (4) screws securing flue pipe to back of unit. Remove flue pipe. (Fig. 11)
8. Secure flue cover to back of flue outlet. Be sure to replace gasket. (Fig. 12)
9. Install flue pipe to top of unit with four (4) screws. Be sure to replace gasket. (Fig. 12)
10. Set insulation in back of unit foil side down.
11. Secure outer collar adapter to unit with the round collar on top, secure with eight (8) screws.
NOTE: Be sure not to damage any gasket material.
General Venting
Your fireplace is approved to be vented either through the side wall, or vertical through the roof.
• Only CFM Corporation venting components spe­cifically approved and labelled for this fireplace may be used.
• Venting terminals shall not be recessed into a wall or siding.
• Horizontal venting which incorporates the twist lock pipe must be installed on a level plane without an inclining or declining slope.
Horizontal venting which incorporates the use of flex
venting shall have an inclining slope from the unit of 1/2” (13 mm) per12” (305 mm).
There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24” from the front of the termination hood.
Do not locate termination hood where excessive snow or ice build up may occur. Be sure to check vent termi­nation area after snow falls, and clear to prevent ac­cidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
Location of Vent Termination
It is imperative the vent termination be located observ­ing the minimum clearances as shown on the following page.
10
20000584
DVBR Series Direct Vent Gas Fireplace
V
V
V
V
V
V
V
X
X
X
D
E
B
B
B
C
B
M
B
A
J
K
F
L
VENT TERMINATION AIR SUPPLY INLET
AREA WHERE TERMINAL IS NOT PERMITTED
H
I


Operable
Operable
Fixed
Closed
V
B
INSIDE
CORNER DETAIL
V
A
G
N
N
CFM145a
General Venting Information - Termination Location
Canadian Installations1 US Installations
A = Clearance above grade, veranda, porch, 12” (30cm) 12” (30cm)
deck, or balcony B = Clearance to window or door that may be 6” (15cm) for appliances 6” (15cm) for appliances opened < 10,000Btuh (3kW), 12” (30cm) < 10,000 Btuh (3kW), 9” for appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000 < 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for appliances > 50,000 Btuh (15kW) C = Clearance to permanently closed window 12” (305mm) recommended to 12” (305mm) recommended to prevent window condensation prevent window condensation D = Vertical clearance to ventilated soffit located above the terminal within a horizontal 18” (458mm) 18” (458mm) distance of 2 feet (610mm) from the center line of the terminal E = Clearance to unventilated soffit 12” (305mm) 12” (305mm) F = Clearance to outside corner see next page see next page G = Clearance to inside corner (see next page) see next page see next page H = Clearance to each inside of center line 3’ (91cm) within a height of 15’ (5m) 3’ (91cm) within a height of 15’ extended above meter/regulator assembly above the meter/regulator assembly (5m) above the meter/regulator assy I = Clearance to service regulator vent outlet 3’ (91cm) 3’ (91cm) J = Clearance to nonmechanical air supply inlet 6” (15cm) for appliances < 10,000 6” (15cm) for appliances to building or the combustion air inlet to any Btuh (3kW), 12” (30cm) for < 10,000 Btuh (3kW), 9” other appliances appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000 < 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for appliances > 50,000 Btuh (15kW) K = Clearance to a mechanical air supply inlet 6’ (1.83m) 3’ (91cm) above if within 10’ (3m) horizontally L = Clearance above paved sidewalk or paved 7’ (2.13m)† 7’ (2.13m)† driveway located on public property M = Clearance under veranda, porch, deck or 12” (30cm)‡ 12” (30cm)‡ balcony N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof surface, and any other obstruction within a horizontal distance of 18” (450mm).
1 In accordance with the current CSA-B149 Installation Codes 2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes † A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings ‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor: NOTE: 1. Local codes or regulations may require different clearances.
2. The special venting system used on Direct Vent appliances are certified as part of the appliance, with clearances tested and approved by the listing agency.
3. CFM Corporation assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.
Fig. 14 Vent termination clearances.
20000584
2
11
DVBR Series Direct Vent Gas Fireplace
Outside Corner
Inside Corner
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
G =
Combustible 6" (152 mm)
Noncombustible 2" (51 mm)
F =
Combustible 6" (152 mm)
Noncombustible 2" (51 mm)
G
Balcony ­with no side wall
M =
Combustible & Noncombustible 12" (305 mm)
M
Balcony ­with perpendicular side wall
M = 24" (610 mm) P = 20” (508 mm)
M
F
Alcove Applications*
C
D
C
E
V
V
Combustible & Noncombustible
V
V
V
E = Min. 6” (152 mm) for
non-vinyl sidewalls Min. 12” (305 mm) for vinyl sidewalls
O = 8’ (2.4 m) Min.
O
P
*NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. 1. There must be a 3’ (914 mm) minimum between termination caps. 2. All mechanical air intakes within 10’ (1 m) of a termination cap must be a minimum of 3’ (914 mm) below the termination cap. 3. All gravity air intakes within 3’ (914 mm) of a termination cap must be a minimum of 1’ (305 mm) below the termination cap.
Fig. 15 Termination clearances.
Canadian Installations
The venting system must be installed in accordance with the current CSA-B149.1 installation code.
USA Installations
The venting system must conform to local codes and/or the current National Fuel Code ANSI Z223.1/NFPA 54.
Only venting components manufactured by CFM Corpo ration may be used in Direct Vent systems.
General Information Assembling Vent Pipes
* Be sure the vent is actually crushed before proceed­ing. Apply a tug to be sure the vent will not slip off the collars.
Repeat process with 7” flex vent pipe. The same proce­dure must be performed on the vent side.
-
No.
of Caps D 1 3’ (.9 mm) 2 x D 2 6’ (1.8 m) 1 x D 3 9’ (2.7 m) 2/3 x D 4 12’ (3.7 m) 1/2 x D
D
= # of Termination caps x 3
Min.
C
= (2 / # termination caps) x D
Max.
C
Min.
Apply High Temperature Sealant
Max.
Actual
Actual
Actual
Actual
Actual
584-15
Before joining the flex vent pipe to the unit, apply a bead of high temperature sealant* (provided) to the 4” pipe exiting the fireplace. Secure flex vent pipe in place with a hose clamp (provided).
*Be sure the flex pipe overlaps at least 1” (25mm) onto the collars of the fireplace and termination. If the ter­mination has an internal bead, be sure to overlap and secure 1” (25 mm) past the bead.
12
Flex Vent Pipes
Hose Clamp
FP1471
Fig. 16 Apply high temperature sealant to 4” and 7” pipes.
20000584
Twist Lock Pipes
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
eg: A
eg: B
When using CFM Corporation twist-lock pipe, it is not necessary to use silicone to seal the twist-lock joints. The only areas that need silicone are the collars on the fireplace, the telescoping pipe (if used) and the hori­zontal termination connection (when necessary). The female (flared) end secures to the fireplace first with the male end away from the fireplace.
To join the pipes together, simply align the beads of the male end with the grooves of the female end, twisting the pipe until the flange on the female end touches the external bead on the male end. Secure the joints with three (3) sheet metal screws. (Fig. 17)
To make assembly easier, apply lubricant (vaseline or similar) on the male end of the twist-lock pipe.
DVBR Series Direct Vent Gas Fireplace
Vertical Dimension from the Floor of the Unit
to the Center of the Horizontal Vent Pipe
Male End
Screw Holes
Fig. 17 Twist-Lock pipe joints.
How to Use the Vent Graph
The Vent Graph should be read in conjunction with the following vent installation instructions to determine the relationship between the vertical and horizontal dimen­sions to the vent system.
1. Determine the height of the center of the horizontal vent pipe exiting through the outer wall. Using this dimension on the Sidewall Vent Graph (Fig. 18), locate the point intersecting with the slanted graph line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. Select the indicated dimension, and position the fireplace in accordance with same.
EXAMPLE A:
If the vertical dimension from the floor of the unit is 11 feet (3352 mm) the horizontal run to the face of the outer wall must not exceed 14’ (4267 mm).
EXAMPLE B:
If the vertical dimension from the floor of the unit is 7’ (2133mm), the horizontal run to the face of the outer wall must not exceed 8¹⁄₂’ (2590 mm).
20000584
Female End
TWL100
Horizontal Dimension from the Outside Face of the
Wall to the Center of the Fireplace Vent Flange
DV Graph
Fig. 18 Sidewall venting graph. (Dimensions in feet.)
Refer to Page 19 for venting
requirements for snorkels.
Rear Wall Vent Applications
When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance.
Only CFM Corporation venting components are ap-
proved to be used in these applications (See ‘Venting Components’ listed for different installation require­ments).
The maximum horizontal distance between the rear
of the appliance (or end of the transition elbow in a corner application) and the outside face of the rear wall is 20” (508mm). (Fig. 19, 20 )
Only one 45° elbow is allowed in these installations.
Minimum clearances between vent pipe and com-
bustible materials are as follows:
Top - 2” (51 mm) Sides - 1” (25 mm) Bottom - 1” (25 mm)
13
DVBR Series Direct Vent Gas Fireplace
20” (506 mm)
Max.
Vent Opening - Combustible Wall
9³⁄₈"
(240 mm)
10³⁄₈"
(265 mm)
Framing Detail
Top View Flat Installation
Fig. 19 Rear vent application, no elbows.
20” (506 mm)
Max.
Top View Corner Installation
Fig. 20 Rear vent application, one 45° elbow.
FP1188
FP1188
Rear Wall Vent Installations -
Twist Lock Pipe
Step 1
Locate and cut the vent opening in the wall. For combustible walls first frame in opening. (Fig. 21)
NOTE: When using flex vent, the opening will have to be measured according to the 1” (25 mm) rise in 24” (610 mm) vertical run.
Combustible Walls:
Cut a 10³⁄₈”H x 9³⁄₈” W (265 mm x 240 mm) hole through the exterior wall and frame as shown. (Fig. 21)
Noncombustible Walls:
Hole opening should be 7¹⁄₂
(191 mm) diameter.
Zero clearance sleeve is only required for combustible walls.
Step 2
Measure wall thickness and cut zero clearance sleeve parts to proper length (Maximum 12” / 305mm). As­semble sleeve to its maximum opening (10³⁄₈” x 9³₈”) and attach to firestop assembly. (Fig. 22)
Step 3
Measure the horizontal length requirement for the vent­ing including a 2” (51 mm) overlap, i.e. from the elbow to the outside wall face plus 2” (51 mm). (Fig. 20)
Fireplace Hearth
Vent Opening - Noncombustible Wall
7¹⁄₂" Dia.
(191 mm)
Fireplace Hearth
Fig. 21 Locate vent opening on wall.
#8 Screws (2)
#8 Screws (2)
Adjustable Zero Clearance Sleeve
Fig. 22 Adjustable zero clearance sleeve.
VO584-100
Max. Length
12” (294 mm)
#8 Screws (2)
Firestop
CFM135a
Step 4
Install the 4” (102 mm) vent to the appliance collar and secure with three (3) sheet metal screws. Install the 7” (175 mm) vent pipe to the appliance collar and secure with three (3) sheet metal screws. It is not necessary to seal this connection. If a 45° elbow is being used attach the elbow to the appliance in the same manner then at­tach the venting to the elbow.
It is critical that there is no downward slope away from the appliance when con­necting the vent or elbow.
Step 5
Guide the venting through the vent hole as you place the appliance in its installed position. Guide the 4” (102 mm) and 7” (175 mm) collar of the vent termina­tion into the outer ends of the venting. Do not force the termination. If the vent pipes do not align with the termination, remove and realign the venting at the appli­ance flue collars. (Fig. 23) Attach the termination to the wall as outlined in the instruction sheet supplied with the termination.
14
20000584
Finished
1/2" (13mm)
12" (305mm)
Wall
DVBR Series Direct Vent Gas Fireplace
These ends screwed to appli­ance
Fig. 23 Side view of final unit location, twist lock pipe.
These ends should be even
Vent Termination
FP1005
Rear Wall Vent Installations -
Flex Vent Pipe
Follow Steps 1 and 2 on Page 14.
Step 3
Install the 4” (102 mm) flex vent pipe to the appliance collars described in “General Information Assembling Vent Pipes”, Page 12. If the installation requires a 45° angle, grasp the vent pipe close to the appliance collar and bend to 45°. DO NOT exceed 45°. (Fig. 24)
Termination
Flex Section
Appliance Collars
FP1473
Fig. 24 Grasp the vent pipe close to the collar and bend to 45° angle. Do not exceed 45°.
Install the 7” vent pipe in the same manner as Step 2. NOTE: There must be a 1” (25 mm) rise in 24”
(610 mm) length of flex vent.
Step 4
Assemble the flex vent to the collars on the termination as you did on the appliance.
FP1472
Fig. 25 There must be a 1” rise in 24” length.
Vertical Sidewall Applications
Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.
The Vent Graph, showing the relationship between ver tical and horizontal side wall venting, will help to deter­mine the various dimensions allowable.
Minimum clearance between vent pipes and com­bustible materials is 1” (25 mm) on top, bottom and sides unless otherwise noted.
When vent termination exits through foundations less than 20” (508mm) below siding outcrop, the vent pipe must flush up with the siding.
It is best to locate the fireplace in such a way that mini mizes the number of offsets and horizontal vent length.
The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace (or the top of the Transition Elbow) to the face of the outer wall.
Horizontal plane means no vertical rise exists on this portion of the vent assembly.
When installing the appliance as a rear vent unit, the 90° or 45° Transition Elbow attached directly to the rear of the unit is NOT INCLUDED in the following criteria and calculations, and unless specifically mentioned should be ignored when calcu­lating venting layouts.
The maximum number of 90° elbows per side wall
installation is three (3). (Fig. 26)
If a 90° elbow is fitted directly on top of the fireplace
flange the maximum horizontal vent run before the termination or a vertical rise is 36” (914mm). (Fig.
27)
-
-
20000584
15
DVBR Series Direct Vent Gas Fireplace
1
2
3
4
1
2
3
4
36"
(914mm)
Max.
36"
(914mm)
Max.
7'6"
A
B
90
o
A + B = 17' (Max.)
3 x 90° Elbows
FP1176
Fig. 26 Maximum three (3) 90° elbows per installation.
Fig. 27 Maximum horizontal runwith no rise.
3 x 90° Elbows
FP1177
If a 90° elbow is used in the horizontal vent run
(level height maintained) the horizontal vent length is reduced by 36” (914mm). (Fig. 28, 29) This does not apply if the 90° elbows are used to increase or redirect a vertical rise. (Fig. 26)
Example: According to the vent graph (Page 15) the maximum horizontal vent length in a system with a 7¹⁄₂” (191mm) rise is 20” (508mm) and if a 90° elbow is required in the horizontal vent it must be reduced to 17’ (5.2m).
7’
A
10’
(254cm)
A + B = 17’ Max.
8’
(244cm)
Fig. 29 Maximum vent run with elbows.
(178cm)
B
V584-201
In Figure 28 & 29, dimension A plus B must not be greater than 17’ (5.2m)
The maximum number of 45° elbows permitted per
side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.
For each 45° elbow installed in the horizontal run,
the length of the horizontal run MUST be reduced by 18” (457mm). This does not apply if the 45° elbows are installed on the vertical part of the vent system.
The maximum number of elbow degrees in a system
is 270°. (Fig. 30) Example: Elbow 1 = 90° Elbow 2 = 45° Elbow 3 = 45° Elbow 4 = 90° Total angular variation = 270°
1 + 2 + 3 + 4 = 270°
Fig. 28 Horizontal run reduction.
16
FP1178
FP1180
Fig. 30 Maximum elbow usage.
20000584
DVBR Series Direct Vent Gas Fireplace
X
X
Vertical Sidewall Installation
Twist Lock Pipe
Step 1
Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size. (Fig. 31) (For combustible walls first frame in opening.)
NOTE: When using flex vent, the opening will have to be measured according to the 1” (25 mm) rise in 24” (610 mm) vent run.
Combustible Walls:
238mm) hole through the exterior wall and frame as shown. (Fig. 31)
Noncombustible Walls:
(191 mm) in diameter.
Vent Opening Combustible Wall
9³⁄₈
(240mm)
Cut a 9³⁄₈”H x 9³⁄₈”W (238mm x
Hole opening must be 7¹⁄₂
9³⁄₈
(240mm)
Max. Length
12” (294 mm)
#8 Screws (2)
Firestop
#8 Screws (2)
#8 Screws (2)
Adjustable Zero Clearance Sleeve
Fig. 32 Adjustable zero clearance sleeve.
CFM135a
Step 4
Apply a band of silicone to the inner and outer flue collars of the fireplace and using appropriate length of pipe section(s) attach to fireplace with three (3) screws. Follow with the installation of the inner and outer elbow, again secure joints as described in the “Connecting Vent Pipe” section.
Framing Detail
Fireplace Hearth
Vent Opening Non-
combustible Wall
7¹⁄₂” Dia.
(190mm)
Fireplace Hearth
Fig. 31 Locate vent opening on wall.
Step 2
VO584-100
FP1181
Fig. 33 Vertical height requirements.
Measure wall thickness and cut zero clearance sleeve parts to proper length (MAXIMUM 12” / 305mm). As­semble sleeve and attach to firestop with #8 sheet metal screws (supplied). Install firestop assembly. (Fig.
29)
Zero clearance sleeve is only required for combustible walls.
Step 5
Measure the horizontal length requirement including a 2” (50mm) overlap, i.e. from the elbow to the outside wall face plus 2” (50mm) (or the distance required if installing a second 90° elbow). (Fig. 34)
Always install horizontal venting on a level plane.
Step 3
Place fireplace into position. Measure the vertical height (X) required from the base of the flue collars to the cen­ter of the wall opening. (Fig. 33)
Step 6
Use appropriate length of pipe sections - telescopic or fixed - and install. The sections which go through the wall are packaged with the starter kit, and can be cut to suit if necessary.
20000584
17
DVBR Series Direct Vent Gas Fireplace
X
X
12"
(305mm)
6"
(152mm)
5"
(127mm)
6"
(172mm)
6" (165mm)
Sealing vent pipe and firestop gaps with high tem­perature sealant will restrict cold air being drawn in around fireplace.
FP1182
Fig. 34 Horizontal length requirement.
Step 7
Apply high temperature sealant to 4” (102 mm) and 7” (175 mm) collars or the termination one inch away from crimped end. Guide the vent terminations 4” and 7” collars into their respective vent pipes. Double check that the vent pipes overlap the collars by 2” (51 mm). Secure the termination to the wall with screws provided and caulk around the wall plate to weatherproof. As an alternative to screwing the termination directly to the wall, you may also use expanding plugs or an approved exterior construction adhesive. You may also attach the termination with screws through the inner body into the 4” vent pipe, however for this method, you must extend the 4” pipe approximately 6” (152 mm) beyond the outer face of the wall.
Support horizontal pipes every 3’ (91 cm) with metal pipe straps.
Vertical Sidewall Installation
Flex Vent Pipe
spring 5” (127 mm) from the previously installed spring. Place the next spring 6” (152 mm) from the last spring. Finally place the last spring 12” (305 mm) from the last spring installed. (Fig. 35)
4” Flex Vent Pipe
Spacer Spring
FP1474
Fig. 35 Install spacer springs.
Step 4
Install the 4” (102 mm) flex vent pipe to the appliance collar as described on Page 12. Secure the end with the first spring 6³⁄₄” (172 mm) from the flex pipe end to the unit.
Step 5
Slide the 7” (178 mm) flex vent pipe over the 4” flex vent pipe and secure the 7” collar as described on Page
12.
Step 6
Bend the flex pipe horizontal so the bottom of the horizontal pipe measure 6¹⁄₂” (165 mm) from the top of the unit immediately after the 90° formation. (Fig. 36) Be sure to follow the 1” (25 mm) rise in a 24” (610 mm) horizontal run rule.
Step 7
Install the 4” flex then 7” flex to the termination.
NOTE: The 40” (1016 mm) flex vent is used for 90° off the top of the unit then out the back wall.
Follow Step 1 and 2 on Page 17.
Step 3
Install the four (4) spacer springs on the 4” flex vent pipe. When installing the spacer springs around the 4” pipe, stretch the spring to approximately 15” (381 mm), wrap the spring around the pipe and interlock the ends of the spacer spring approximately 2” (51 mm). Measure 6³⁄₄” (172 mm) from the end of the pipe. Place
18
the next
FP1475
Fig. 36 Bend flex vent at 90° so horizontal portion is 6¹⁄₂ (165 mm) off top of unit.
20000584
DVBR Series Direct Vent Gas Fireplace
Below Grade Installation
When it is not possible to meet the required vent terminal clearances of 12” (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7” (178 mm) below grade level. The 7” (178 mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.
Ensure the sidewall venting clearances are ob­served. If venting system is installed below ground, we recommend a window well with adequate and proper drainage to be installed around the termina­tion area.
If installing a snorkel, a minimum 24” (610 mm) vertical rise is necessary. The maximum horizontal run with the 24” vertical pipe is 36” (914 mm). This measurement is taken from the collar of the fireplace (or transition elbow) to the face of the exterior wall. See the Sidewall Venting Graph for extended horizontal run if the vertical exceeds 24” (610 mm).
1. Establish vent hole through the wall (Fig. 31)
2. Remove soil to a depth of approximately 16” (406mm) below base of snorkel. Install drain pipe. Install window well (not supplied). Refill hole with 12” (305mm) of coarse gravel leaving a clearance of ap­proximately 4” (102 mm) below snorkel. (Fig. 37)
3. Install vent system.
4. Ensure a watertight seal is made around the vent pipe coming through the wall.
5. Apply high temperature sealant caulking (supplied) around the 4” and 7” snorkel collars.
6. Slide the snorkel into the vent pipes and secure to the wall.
7. Level the soil so as to maintain a 4” (102 mm) clear ance below snorkel. (Fig. 37)
Zero Clearance Sleeve if Required
Firestop
7” Pipe
Foundation Wall
* A minimum of 24” (608 mm) vertical pipe must be installed when using the 7TDVSKS kit.
Fig. 37 Below grade installation.
7DVSK (Snor­kel)
4” Clearance Min.
Window Well
Gravel
Drain
BG400
-
Do not back fill around snorkel. A clearance of at least 4” must be main
-
tained between the snorkel and the soil.
If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fas­ten brackets to wall first, then secure to snorkel with self drilling #8 x 1/2 sheet metal screws. It will be necessary to extend vent pipes out as far as the protruding wall face. (Fig. 38)
Snorkel
Foundation Recess
Watertight Seal Around Pipe
Fig. 38 Snorkel installation, recessed foundation.
Wall Screws
Sheet Metal Screws
BG401
Vertical Through-the-Roof Applications
This gas fireplace has been approved for:
Vertical installations up to 40’ (12m) in height. Up
to a 10’ (3 m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. (Fig. 41)
Up to two 45° elbows may be used within the hori-
zontal run. For each 45° elbow used on the horizon­tal plane, the maximum horizontal length must be reduced by 18” (450mm).
Example: Maximum horizontal length: No elbows = 10’ (3 m)
1 x 45° elbow = 8.5’ (2.6 m) 2 x 45° elbows = 7’ (2.1 m)
A minimum of an 8’ (2.5 m) vertical rise is required.
Two sets of 45° elbow offsets may be used within the
vertical sections. From 0 to a maximum of 8’ (2.5 m) of vent pipe can be used between elbows. (Fig. 42)
7DVCS supports offsets. (Fig. 44) This application
will require that you first determine the roof pitch and use the appropriate starter kit. (Refer to Venting Components List)
The maximum angular variation allowed in the sys-
tem is 270°. (Fig. 42)
The minimum height of the vent above the highest
point of penetration through the roof is 2’ (610mm). (Fig. 45) Refer to Note 2, Page 11.
20000584
19
DVBR Series Direct Vent Gas Fireplace
1
2
3
4
1
2
3
4
Max. Height 40’ (12.2m) Min. Height 8’ (2.4m)
Max. 10’ (3m)
Max. Height 40’ (12.2m) Min. Height 8’ (2.4m)
Max. 10’ (3m)
5. Place firestop(s) #7DVFS into position and secure. (Fig. 43)
6. Install roof support (Fig. 44) and roof flashing making sure upper flange of flashing is below the shingles. (Fig. 46)
7. Install appropriate pipe sections until above the flashing. (Fig. 46)
8. Install storm collar and seal around the pipe.
9. Add additional vent lengths for proper height.
10. Apply high temperature sealant to 4” and 7” collars of vent termination and install.
If there is a room above ceiling level, firestop spacers must be installed on both the bottom and the top side of the ceiling joists. If an attic is above ceiling level a 7DVAIS (Attic Insulation Shield) must be installed. The enlarged ends of the vent section always face downward.
Attic Insulation Shield
FP1183
Fig. 41 Support straps for horizontal runs.
1 + 2 + 3 + 4 = 270°
Fig. 42 Maximum elbow usage.
11”
Joist
Ceiling Installation
VR404
Fig. 43 Place firestop spacer(s) and secure.
FP1179
11”
Upper Floor
Firestop Spacer
Nails (4)
Vertical Through-the-Roof Installation
1. Locate your fireplace.
2. Plumb to center of the (4”) 90° transition elbow (7DVRT90) from ceiling above and mark position.
3. Cut opening equal to 9³⁄₈" x 9³⁄₈" (240 x 240 mm).
4. Proceed to plumb for additional openings through the roof. In all cases, the opening must provide a minimum of 1” (25 mm) clearance to the vent pipe, i.e., the hole must be a minimum of 9³⁄₈" x 9³⁄₈" (240
Fig. 44 Venting supports.
x 240 mm).
20
Typical Roof
Support Ap-
plication
Typical Ceiling Sup
port Application
-
FP1184
20000584
DVBR Series Direct Vent Gas Fireplace
Min. 2' (610 mm)
Fig. 45 Minimum termination to roof clearance.
FP1185
Sealant
Fig. 46 Roof flashing.
3 #5 Sheet Metal Screws per Joint
Storm Collar
3 #5 Sheet Metal Screws per Joint
Sealant
Storm Collar
TWL101a
20000584
21
DVBR Series Direct Vent Gas Fireplace
Venting Components
7TDVRVT - Through the wall Rear Vent Termination
Starter Kit ­ Model 7TDVSK - Sidewall Venting (Twist Lock Pipe) Model 7FDVSK - Sidewall Venting (Flex Vent Pipe) Model 7TTVTK/TV Hot Touch Termination Kit Model 7TDVTVTK/TV Cool Touch Termination Kit Starter Kit - Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDVSKV-F order flat roof Starter Kit for Below Grade Installation Model 7TDVSKS -Snorkel Kit (Twist Lock Pipe) Model 7FDVSKS -Snorkel Kit (Flex Vent Pipe)
Starter Pipe Model 7TDVP 20/8 - 24” Starter Pipe Bulk Model 7FDVP 30/8 - 30” Flex Pipe Bulk
45o Elbow 7TDV45 for Rear Vent to Vertical Vent or Vertical/Horizontal Offsets
90o Transition Elbow 7TDVRT90 for Rear Vent to Vertical Vent 90° Elbow 7TDV90 Vertical/Horizontal Offset
Telescopic vent sections 7TDVP1117 -11” to 17” adjustable length 7TDVP3567 -35” to 67” adjustable length
Pipe sections for vertical or horizontal venting Model 7TDVP8” - 4 per box Model 7TDVP12” - 4 per box Model 7TDVP24” - 4 per box Model 7TDVP36” Model 7TDVP48”
Firestop Spacer Model 7DVFS
Attic Insulation Shield Model 7DVAIS
22
Vertical/Horizontal Combination Offset Support Model 7DVCS
20000584
Operating Instructions
Glass Information
DVBR Series Direct Vent Gas Fireplace
Only glass approved by CFM Corporation may be used for replacement.
The use of any non-approved replacement glass will
void all product warranties.
Care must be taken to avoid breakage of the glass.
Do not operate appliance with glass front
removed, cracked or broken.
Replacement glass (complete with gasket) is
available through your CFM Corporation dealer and should only be installed by a licensed qualified service person.
Glass Frame Removal
1. Turn off gas.
2. Let the fireplace cool if it has been operating.
3. Remove valve cover. (Fig.47)
4. Release the two (2) clamps at the bottom of the
window frame by pulling back on the clamp handles.
(Fig. 48)
5. Lift off the glass frame as shown. (Fig. 48)
6. To reinstall glass follow the above procedure in re
verse.
Valve Cover
-
Glass Frame
Fireplace Front
Clamps
Glass Panel
Glass Panel
Pull Clamp Hook
G584-501
Fig. 48 Glass panel removal.
two or three times with a non-ammonia household cleaner and warm water (gas fireplace glass cleaner is recommended). After initial use glass should be cleaned two or three times during heating season.
Clean glass after first two weeks of operation.
Do not clean glass when hot. Do not use abrasive cleaners. Do not strike or slam the glass.
Replacement of Ceramic Hearth Panels
Valve
Pins
Locating Holes
G584-500
Fig. 47 Valve cover location.
Glass Cleaning
It is necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles to cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended the glass be cleaned
20000584
1. Remove glass.
2. Remove two (2) hex nuts securing grate to hearth pan. (Fig. 49)
3. Set left and right panels on hearth and bring towards front of unit.
4. Replace grate assembly.
Grate
Hearth Panels
Fig. 49 Hearth panel location.
Burner
Front of Unit
H100
23
DVBR Series Direct Vent Gas Fireplace
Installation of Logs
Log Chart
Logs DVBR36 DVBR42 Left Log 20008817 20008508 Right Log 20008819 20008510 Right Rear Log 20008818 20008509 Left Cross Log 20008820 20008515 Log Top Right -- B29 Right Cover Log 20008822 20008515 Left Rear Log 20008513 20008816 Center Log 20008821 20008514 Left Front Log 20008823 20008823 Left Cover Log 20008512 20008512
1 . Remove front glass. (See “Glass Remov-
al” Section, Fig. 48)
2. Remove logs from packaging.
As with all plastics — these are not toys and should be kept away from children and infants.
3. Place Right Rear Log onto the two pem studs on the rear log support. Place the Left Rear Log on the left side of the rear log support and push the log up against the Right Rear Log. (Fig. 50)
4. Place the Left Log on the pem studs on the left side of the burner. Place the Right Log on the pem studs on the right side of the burner. (Fig. 51)
5. Place the front edge of the Left Cover Log on the front top edge of the burner between the last two left tines of the grate. Allow the bottom edge of the log to sit on the hearth. Place the Right Cover Log between the right two tines and rest the log up against the front face of the burner. (Fig. 52)
6. Place the Center Log between the sec­ond and third tines as shown. Place the v-notch on the left side of the Center Log against the left tine of the grate. Rest the right side of the Center log up against the face of the Right Log. (fig. 52)
7. Place the left Cross Log over the pin of the Right Rear Log and the pin of the Left Log. (Fig. 3)
8. DVBR42 only. Place the Right Cross Log over the Right Rear Log and the Right Log as shown. (Fig. 53) When positioned correctly, the right rear flame will come up through the hole in the Right Cross log. Carefully adjust the log as needed to al­low the flame to come through the hole.
Left Rear Log
Fig. 50 Place Right and Left Rear Logs on rear log support.
Fig. 51 Place Left and Right Logs on pem studs on burner.
Ember Material Placement
Separate the ember material into small pieces, roughly 1/2” in diameter and place onto the burner in front of the front logs. Do NOT pack down, leave in fluffy, loose condition for most realistic ember effect.
Lava Rock
The lava rock provided with this fireplace must be placed on the firebox base around the burner assembly.
Under no circumstances should this lava rock be placed on any part of the burner assembly.
Right Rear Log
LG340
Right Log
Left Log
LG390
24
20000584
DVBR Series Direct Vent Gas Fireplace
L
O
H
I
Turn
counterclockwise
to increase
flame height
Turn clockwise
to decrease
flame height


Turn
counterclockwise
to decrease
flame height
Turn clockwise
to increase
flame height
Right Cover Log
Flame & Temperature Adjustment
For fireplaces equipped with Hi/Lo valves, flame adjustment is accomplished by rotating the Hi/Lo adjustment knob located near the centre of the gas control. (Fig. 54 & 55)
Flame Characteristics
It is important to periodically perform a visual check of the pilot and the burner flames. Compare them to Figures 56, 57 & 58. If any of the flames appear abnormal call a service person.
Center Log
Left Cover Log
Fig. 52 Place Left and Right Cover Logs and Center Log on grate.
Log Top Right
Left Cross Log
(DVBR42 ONLY)
LG391
Inspecting the Venting System
This appliance venting system was designed and constructed to develop a positive flow adequate to remove flue gases to the outside atmosphere.
Any foreign objects in the venting system, except those designed specifically for the venting system, may cause spillage of flue gases.
To inspect the venting system, make sure the main gas valve is off. Remove glass frame (See Glass Frame Removal Section). Using a flashlight, check the area above the baffle in the combustion dome. Clean if necessary.
Fig. 53 Place Left Front Log, Left Cross Log and Log Top Right.
Fig. 54 Flame adjustment knob for Honeywell valve.
20000584
Left Front Log
Top logs must be placed properly onto notches.
HV102
LG392
Fig. 55 flame adjustment knob for SIT valve.
3/8” - 1/2”
Fig. 56 Correct pilot flame appearance.
25
DVBR Series Direct Vent Gas Fireplace
LG389
Fig. 57 Correct flame appearance for DVBR36 model.
26
LG387
Fig. 58 Correct flame appearance for DVBR42 model.
20000584
Lighting and Operating Instructions
PILOT
ON
OFF
ON
P
I
L
O
T
O
F
F
O
F
F
5
4
3
2
1
O
F
F
P
i
l
o
t
3/8" - 1/2"
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This heater has a pilot which must be lit manu-
ally. When lighting the pilot follow these instruc­tions exactly.
B. BEFORE LIGHTING smell all around the
heater area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any fireplace
Do not touch any electric switch
Do not use any phone in your building
Immediately call your gas supplier from a
Lighting Instructions
DVBR Series Direct Vent Gas Fireplace
neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call
the Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Applying force or any attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service techni­cian to inspect the heater and to replace any part of the control system and any gas control which has been under water.
1. STOP! Read the safety information above.
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to Step 4. For RN/RP appliances turn the On/Off switch to “OFF” position or set thermostat to lowest level.
4. Open control access panel.
5. Push in gas control knob slightly and turn clockwise to “OFF”.
Euro SIT SIT NOVA
Honeywell
6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety infor­mation above. If you do not smell gas, go to the next step.
7. Remove glass door before lighting pilot. (See Glass Frame Removal section).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to “PILOT”.
10. Push the control knob all the way in and hold. Immediately light the pilot by repeatedly depress­ing the piezo spark ignitor until a flame appears. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.
If knob does not pop up when released, stop and immediately call your service techni­cian or gas supplier.
If after several tries, the pilot will not stay lit, turn the gas control knob to “OFF” and call your service technician or gas supplier.
11. Replace glass door.
12. Turn gas control knob to “ON” position.
13. For RN/RP appliances turn the On/Off switch to “ON” position or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
To Turn Off Gas To Heater
1. Turn the On/Off switch to Off position or set the thermostat to lowest setting.
2. Turn off all electric power to the fireplace if service is to be performed.
20000584
3. Open louvre assembly bottom.
4. Push in gas control knob slightly and turn clock­wise to “OFF”. Do not force.
5. Close control access panel.
27
DVBR Series Direct Vent Gas Fireplace
Troubleshooting – Honeywell VS8421
Remove window frame assembly before service work
START CHECK
Gas Supply On
YES
Pilot Lights With Piezo Ignitor
YES
PILOT STAYS LIT
NO
NO
NO
Supply Line Hooked Up
Shutoff Valve Open
Lockout Has Engaged. Wait 60
Seconds And Try Again.
For Spark At Electrode While
Depressing Piezo
1/8" Gap To Pilot Hood Needed.
All Wiring Connections
Replace Piezo Ignitor
For Air In The Lines
Thermopile Needs A Min.
325mv. Adjust Pilot Flame Height.
All Wiring Connections
Replace Thermopile
Thermocouple Needs A Min. Of
14mv
28
YES
PILOT LIGHTS MAIN BURNER
YES
SYSTEM OK
NO
Valve Is Turned On
Wall Switch Is Not Turned On.
Watch For Grounded Wires!
Thermopile Needs A Min. 325mv.
Plugged Burner Orifice
Defective Valve. Turn To Pilot,
Meter Should Read Greater Than 100mv. If Not, Replace.
20000584
DVBR Series Direct Vent Gas Fireplace
Troubleshooting the Gas Control System
SIT NOVA 820 MILLIVOLT VALVE
Note: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position.
WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT.
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off electrode at pilot. pilot and push the red button again. If pilot will not light - check gap at electrode and pilot-should be 1/8” to have a strong spark.
B. Defective ignitor (Push Button) Push Piezo Ignitor Button. Check for spark at electrode and pilot. If no spark to pilot, and elec trode wire is properly connected, replace ignitor.
2. Pilot will not stay lit after A. Defective pilot generator Check pilot flame. Must impinge on thermo carefully following lighting (thermocouple), remote wall couple/thermopile. Note: this pilot burner assem instructions. switch. bly utilizes both-a thermocouple and a thermopile. The thermocouple operates the main valve operation (On and Off). Clean and or adjust pilot for maximum flame impingement on thermopile and thermocouple.
B. Defective automatic valve Turn valve knob to “Pilot”. Maintain flow to pilot; milivolt meter should read greater than 10 mV. If the reading is okay and the pilot does not stay on, replace the gas valve. Note: An interrupter block (not supplied) must be used to conduct this test.
3. Pilot burning, no gas to A. Wall switch or wires defective Check wall switch and wires for proper connec main burner tions. Jumper wire accross terminals at wall switch, if burner comes on, replace defective wall switch. If okay, jumper wires across wall switch wires at valve, if burner comes on, wires are faulty or connections are bad.
B. Thermopile may not be 1. Be sure wire connections from thermopile at generating sufficient gas valve terminals are tight and thermopile is millivoltage. fully inserted into pilot bracket.
2. One of the wall switch wires may be grounded. Remove wall switch wires from valve terminals if pilot now stays lit, trace wall switch wiring for ground. May be grounded to fireplace or gas supply.
3. Check thermopile with millivolt meter. Take reading at thermopile terminals of gas valve. Should read 250-300 millivolts (minimum 150) while holding valve knob depressed in pilot position and wall switch “Off”. Replace faulty thermopile if reading is below specified minimum.
C. Plugged burner orifice. Check burner orifices for debris and remove.
D. Defective automatic valve Turn valve knob to “On”, place wall switch to “On” operator. millivolt meter should read greater than 100 mV. If the reading is okay and the burner does not come on, replace the gas valve.
4. Frequent pilot outage A. Pilot flame may be too low Clean and/or adjust pilot flame for maximum flame problem. or blowing (high) causing the impingement on thermopile and thermocouple. pilot safety to drop out.
B. Possible blockage of the vent Check the vent terminal for blockage (recycling the terminal. flue gases)
20000584
29
DVBR Series Direct Vent Gas Fireplace
L
O
H
I
L
O
H
I
A
B
C
O
F
F
P
I
L
O
T
O
D
E
F
O
F
F
P I
L
O
T
O
Fuel Conversion Instructions
To convert the DVBR unit from one gas type to another follow these instructions:
1. Remove control cover to gain access to valve. Remove glass door. (See “Glass Frame Removal”, Page 23, Fig. 48)
2. Remove logs if previously installed.
Valve Conversion - Honeywell Valve
3. Remove cap from HI/LO knob. This can be accom­plished by lifting the plastic cap off the screw. (Fig.
59)
4. Remove the screw from center of HI/LO knob with small screwdriver turning counterclockwise. (Fig. 59)
Cap
Lift Open
Remove Center Screw
CO100
Hi-Lo Knob
Fig. 59 Remove center screw from Hi-Lo knob.
5. Insert conversion screw (supplied in conversion kit) in center of HI/LO knob. Blue for natural gas, red for LP.
6. Tighten screw, replace cap.
Valve conversion is complete.
Valve Conversion - SIT Valve
1. Using the TORX T20 bit, remove and discard the three (3) pressure regulator mounting screws (A), pressure regulator tower (B) and the spring and diaphragm assembly (C(). (Fig. 60) NOTE: If the conversion is for the 822 electronic valve, cut the metal tab off the regulator as shown in Figure 60.
2. Insure the rubber gasket (D) is properly positioned and install the new HI/LO pressure regulator assem­bly to the valve using the new screws (E) supplied with the kit. Tighten the screws securely. (Ref. torque = 25 in/lb) (Fig. 60)
3. Install the enclosed conversion label (F) to the valve
Valve conversion is complete.
Burner Orifice Conversion
1. Unscrew manifold assembly from burner using 3/4”
2. Remove burner orifice from manifold assembly using
3. Remove air shutter from burner pan by removing
30
body where it can easily be seen. (Fig. 60)
wrench. (Fig. 61)
1/2” wrench. (Fig. 62)
shutter retaining screw then air shutter. (Fig. 63)
Cut here for 822 Valve
FC107/108
Fig. 60 Remove mounting screws, pressure regulator tower and spring and diaphragm assembly. Replace regulator.
Manifold Assembly
Orifice
Burner Pan
Log Support
Pilot
CO101
Fig. 61 Remove manifold assembly.
4. For conver-
Burner Orifice
sion to Natural Gas remove the manifold mounting bracket. Replace
CO102
Fig. 62 Remove burner orifice, replace with conversion orifice.
the nut and screw removed earlier. Attach the air shut-
ter to the burner tube and secure with screw. Tighten screw. For con­version to LP Gas, remove the air shutter retaining screw and remove air shutter. Remove the hex nut and screw as shown in Figure 65. Slide the manifold mounting bracket onto the manifold where the split nut was removed. Slide the split nut on and install the orifice. Tighten the orifice. (Fig. 66) Assemble the manifold mounting bracket to the burner where the nut and screw were removed. Tighten the nut and screw.
5. For conversion to natural gas re-install manifold to burner pan with 3/4” wrench and tighten until secure.
20000584
DVBR Series Direct Vent Gas Fireplace
Shutter Retaining Screw
Air Shutter
Burner Pan
Front View
Fig. 63 Remove air shutter from burner pan.
Burner Pan
Shutter Retaining Screw
Natural Gas
Slots Open
Fig. 64 Conversion Air shutter.
Burner Top View
Hex Nut
Front View
CO103
CO127
Pilot Hood
Index Marks
Pilot Bracket
CO105
Fig. 67 Removing pilot hood.
Pilot Orifice
CO106
Fig. 68 Removing pilot orifice.
Pilot Conversion - SIT
1. Remove pilot hood by lifting up. (Fig. 69)
2. Remove pilot orifice with Allen wrench. (Fig. 70)
3. Install conversion pilot orifice.
4. Reinstall pilot hood. Be sure to align pilot hood with
index tab.
Conversion is complete.
Manifold Mounting Bracket
Screw
CO128
Fig. 65 Locating manifold mounting bracket.
Manifold Bracket
Manifold
Split Nut
Orifice
FP1554
Fig. 66 Manifold mounting bracket.
NOTE: It is not necessary to remove the pilot tube
for conversion.
Pilot Conversion - PSE
1. Loosen pilot hood turning counterclockwise using a 7/16” end wrench. (Fig. 67)
2. Remove pilot orifice with needlenose pliers.
(Fig. 68)
3. Install LP pilot orifice.
4. Re-install pilot hood and tighten until mark on pilot hood aligns with mark on pilot bracket.
Conversion is complete.
Pilot Hood
Pilot Bracket
Fig. 69 Remove pilot hood.
Index Tab
Pilot Bracket
Fig. 70 Remove pilot orifice.
CO105a
Allen Wrench
CO106a
20000584
31
DVBR Series Direct Vent Gas Fireplace
Maintenance
Burner and Burner Compartment
It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this manual.
Always handle the logs with care as they are fragile and may also be hot if the fireplace has been in use.
FK12 Fan Assembly
The fan unit requires periodic cleaning. At least once per month in the operating season, open the lower louvre panels and wipe or vacuum the area around the fan to remove any build up of dust or lint.
Brass Trim
Clean the brass trim pieces using a soft cloth lightly dampened with lemon oil. Do not use water or household cleaners on any brass components.
Contact your local representative to arrange an annual service program.
Cleaning the Standing
Pilot Control System
To obtain proper operation, it is imperative that the pilot and burner’s flame characteristics are steady, not lifting or floating.
Typically, the top 3/8” or 1/2” of the thermopile should be engulfed in the pilot flame. (Fig. 71)
To adjust pilot burner; (by qualified service technician)
1. Remove pilot adjustment cap.
2. Adjust pilot screw to provide properly sized flame.
3. Replace pilot adjustment cap.
The primary air shutter is set at factory and should only be adjusted, if necessary, by a qualified service techni­cian.
3/8” - 1/2”
F584-703
Fig. 71 Correct pilot flame appearance.
The burner and control system consists of
burner tube gas orifice
pilot assembly thermopile
millivolt gas valve
Most of these components may require only an oc­casional checkup and cleaning and some may require adjustment. If repair is necessary, it should be per-
formed by a qualified technician.
1. Turn off pilot light at gas valve side.
Logs May be Hot!!
2. Let fireplace cool if it has been running.
3. Remove window frame assembly. (Refer to Window Frame Assembly Removal section)
4. Remove logs.
5. Vacuum burner compartment especially around orifice primary air openings.
6. Visually inspect pilot. Brush or blow away any dust or lint accumulation.
7. Reinstall logs.
8. Ignite pilot - Refer to Lighting Instructions.
9. Reinstall window frame assembly.
32
20000584
DVBR Series Direct Vent Gas Fireplace
1d
1e
1c
1a
1b
1f
1g
1h
1i
1. DVBR36
2
3
4
5
6
7a
7b
10
11
12
9
8
14
13 a/b
15 a/b
16
28
29
PILOT
ON
OFF
PILOT
ADJ
L
O
H
I
TPTH
TH
TP
17a,b
18a/b
25a/b
26
19
20
21
22
23a/b
24
32
33
36
37
38
1d
1e
1c
1a
1b
1f
1. DVBR42
1g
1h
1i
1j
CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
DVBR36/42
Ref. Description DVBR36 DVBR42
1. Log Set Complete 20008744 20008743 1a. Left Log 20008817 20008508 1b. Right Log 20008819 20008510 1c. Right Rear Log 20008818 20008509 1d. Left Cross Log 20008820 20008515 1e. Right Cover Log 20008822 20008515 1f. Left Rear Log 20008513 20008816 1g. Center Log 20008821 20008514 1h. Left Front Log 20008823 20008823 1i. Left Cover Log 20008512 20008512 1j. Log Top Right -- B29
20000584
33
DVBR Series Direct Vent Gas Fireplace
DVBR36/42 (continued)
Ref. Description DVBR36 DVBR42
2. Lava Rock Package 20000198 20000198
3. Mineral Wool Bagged 5110184 5110184
4. Ceramic Tile (Single) 57803 57803
5. Burner Housing with Tile 20008831 20008836
6. Manifold Tubing with Fittings 20000611 20000538
7a. Ceramic Hearth panel (Left) 20000587 20008813 7b. Ceramic Hearth Panel (Right) 20000586 20008814
8. Ceramic Panel (Rear) 20000905 20000906
9. Ceramic Panel (Side) 20000904 20000904
10. Gasket Glass 57317 57317
11. Glass w/Gasket 57437 20007413
12. Frame Window 20000599 20008934
13a. LP Valve Conversion (Red) 20000550 20000550 13b. Natural Valve Conversion (Blue) 20000572 20000572
14. Grate 20000612 20000539
15a. Orifice (Front Burner) (LP) 20000610 20000537 15b. Orifice (Front Burner) (Nat.) 20000977 20000978
16. Switch ON/OFF 51842 51842
17a. Valve Honeywell VS8421 (RN) 20000541 20000541 17b. Valve Honeywell VS8420 (RP) 20000572 20000572 18a. Valve SIT 820 (Nat.) 52677 52677 18b. Valve SIT 820 (LP) 52678 52678 19a. Pilot Assembly (PSE) (Nat.) 20000540 20000540 19b. Pilot Assembly (Nat.) (SIT) 10002264 10002264
20. Electrode Ignitor (SIT) 52465 52465
21. Sensing Electrode 57886 57886
22. Thermocouple (RN/RP/EN/EP) 53373 53373
23a. Cable Ignitor (RN/RP/EN/EP) 53194 53194 23b. Cable Ignitor (EN/EP) 10000696 10000696
24. Thermopile (RN/RP) 51827 51827
25a. Orifice Pilot (Nat.) 20000908 20000908 25b. Orifice Pilot (LP) 20000907 20000907
26. Ignitor Piezo 20000062 20000062
27. Remote Switch Kit (not shown) 53875 53875
28. Air Shutter (LP) 20000680 20000680
29. Air Shutter (Nat.) 20000129 20000129
30. Conversion Kit (Nat. to LP)
31. Conversion Kit (LP to Nat.)
32. Valve Cover (Refer to Fireplace Item # to order correct F11E7 20000592 G11E7 20000559
Valve Cover) F12E7 20001814 G12E7 20001816 F13E7 20003295 G13E7 20003397
33. Zero Clearance Sleeve 54623 54623
36. Firestop 52523 52523
37. Hood 20000900 20000901
38. Right Frame Latch 30000114 30000114
39. Conversion Kit (Nat to LP) SIT 20009082 20009082
40. Conversion Kit (LP to Nat) SIT 20009083 20009083
41. Regulator Head (Nat.) 10001006 10001006
42. Regulator Head (LP) 10001007 10001007
34
Consists of Items 13a, 15a, 29b, 32 (Honeywell) 20009084 20009084 Consists of Items 13b, 15b, 29a, 33 (Honeywell) 20000975 20000975
20000584
DVBR Series Direct Vent Gas Fireplace
A
A
Optional Accessories
Optional Fk-12 Fan Hook-up
1. Remove control cover from unit.
2. Remove glass door by rotating latches at bottom corners of door. Refer to Page 23.
3. Remove the 9 screws securing burner to combustion bottom.
4. Remove burner by lifting up and rotating toward front of unit.
5. Set burner aside.
6. Install FK-12 fan in back of unit between hearth sup ports. (Fig. 72)
7. Secure fan on velcro strips.
8. Plug fan into EB-1 receptacle.
9. Be sure fan motor does not touch hearth supports.
Any electrical re-wiring of this fan must be completed by a qualified electrician. Turn off all power before hook-up.
Hearth Support
Cold Air Box
See Detail
Top View
FK-12 Fan
Base Pan
-
Remote Controls
Optional remote control units are available to control different functions of the appliance.
Model Functions Controlled RC1 ON/OFF RC2 ON/OFF and Temperature IMTFK Wall mounted thermostat control
Ceramic Refractory Panels
1. Remove glass and logs.
2. Insert supports under ceramic hearth panels. (Fig. 73)
3. Remove three (3) screws securing heat shield to combustion dome. (Fig. 74)
4. Place rear ceramic panel in back of unit. (Fig. 75)
5. Place side panels.
6. Replace heat shield, logs and glass.
Ceramic Support
Burner
Grate
EB-1 Re­ceptacle
Cold Air Box
Side View
Front of Unit
Base Pan
Hearth Pan
Detail
Fig. 72 FK-12 Fan Kit placement.
Access Cover
Hearth Pan
FK-12 Fan
Hearth Support
584-10
Fig. 73 Ceramic support.
Heat Shield
Fig. 74 Heat shield.
Section A
Front View
Hearth Panel
H101
Heat Shield
(3) Screws
Side View Section A
H103
20000584
35
DVBR Series Direct Vent Gas Fireplace
Rear Ceramic Panel
Burner
Back of Firebox
Rear Log Sup­port
Decorative Glass Panels
Brilliance Glass Panels are available to enhance the beauty and viewing pleasure of your DVBR fireplace.
Decorative Frame Trims
A selection of decorative frame trim kits are available for mounting around the outside of the appliance to en­hance its visual effect on the room. Installation instruc­tions for each decorative frame trim are included with the frame trim kit. Contact your authorized distributor for details of the trim kits and ordering information for the trim kits applicable for each model.
Side View
Fig. 75 Rear ceramic panel placement.
H102
Decorative Face Kit
The Metro Face Kit is designed for use on the DVBR36 only.
Model Beam Color MADVBR36FKBE01 Espresso MADVBR36FKBM03 Light Maple MADVBR36FKBC02 Cognac
36
20000584
DVBR Series Direct Vent Gas Fireplace
20000584
37
DVBR Series Direct Vent Gas Fireplace
38
20000584
LIMITED LIFETIME WARRANTY
DVBR Series Direct Vent Gas Fireplace
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.
BASIC WARRANTY
CFM Corporation (hereinafter referred to collectively as the Company)
warrants that your new Vermont Castings Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions and limitations.
EXTENDED LIFETIME WARRANTY
The heat exchanger, where applicable, and combustion chamber
of every Vermont Castings or Majestic gas product is warranted for life against through wall perforation. All appliances equipped with an Insta-Flame Ceramic Burner have limited lifetime coverage on the ceramic burner plaque. Warrantees are made to the original owner subject to proof of purchase and the conditions and limitations listed on this Warranty Document
COMPONENT WARRANTY
CAST IRON: All external and internal cast iron parts are warranted for a period of three years.
Note: On porcelain enamel finished external parts and accessories The
Company offers no Warranty on chipping of enamel surfaces. Inspect all product prior to accepting it for any damage to the enamel.
The salt air environment of coastal areas or a high humidity environment
can be corrosive to the porcelain enamel finish. These conditions can cause rusting of the cast iron beneath the porcelain enamel finish, which will cause the finish to flake off.
Dye lot variations with replacement parts and/or accessories can occur
and are not covered by warranty.
GLASS DOORS: Glass doors are covered for a period of one year. Glass doors are not warranted for breakage due to misuse or accident. Glass doors are not covered for discoloration or burned in stains due to environmental issues, or improper cleaning and maintenance.
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be cleaned with Lemon oil only. mix and masonry cleaners may corrode the brass finish. The Company will not be responsible for, nor will it warrant any brass parts which are damaged by external chemicals or down draft conditions.
GAS VALVES: Gas valves are covered for a period of one year
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and mechanical components of the burner assembly are covered for one year. All steel tube burners are warranted for one year.
ACCESSORIES: Unless otherwise noted all components and CFM Corporation company supplied accessories are covered for a period of one year.
CONDITIONS AND LIMITATIONS
• This new Vermont Castings or Majestic product must be installed by a competent, authorized, service contractor. A licensed technician, as prescribed by the local jurisdiction must perform any installation/service work. It must be installed and operated at all times in accordance with the Installation and Operating instructions furnished with the product. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.
• This warranty is non-transferable, and is made to the original owner, provided that the purchase was made through an authorized supplier of the Company.
• The customer must pay for any Authorized Dealer in-home travel fees or service charges for in-home repair work. It is the dealers option whether the repair work will be done in the customer’s home or in the dealer’s shop.
• If upon inspection, the damage is found to be the fault of the manufacturer, repairs will be authorized at no charge to the customer parts and/or labor.
Brass cleaners cannot be used. Mortar
or Majestic Gas Fireplace/
• Any part and/or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty, whichever is longest.
• This warranty is limited to the repair of or replacement of part(s) found to be defective in material or workmanship, provided that such part(s) have been subjected to normal conditions of use and service, after said defect is confirmed by the Company’s inspection.
• The company may, at its discretion, fully discharge all obligations with respect to this warranty by refunding the wholesale price of the defective part(s)
• Any installation, labor, construction, transportation, or other related costs/expenses arising from defective part(s), repair, replacement, or otherwise of same, will not be covered by this warranty, nor shall the Company assume responsibility for same. Further, the Company will not be responsible for any incidental, indirect, or consequential damages except as provided by law.
• SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
• All other warranties-expressed or implied- with respect to the product, its components and accessories, or any obligations/liabilities on the part of the Company are hereby expressly excluded.
• The Company neither assumes, nor authorizes any third party to assume on its behalf, any other liabilities with respect to the sale of this Vermont Castings or Majestic product
• The warranties as outlined within this document do not apply to chimney components or other non CFM Corporation accessories used in conjunction with the installation of this product..
• Damage to the unit while in transit is not covered by this warranty but is subject to claim against the common carrier. Contact the dealer from whom you purchased your fireplace/stove (do not operate the appliance as this might negate the ability to process the claim with the carrier).
• The Company will not be responsible for:
a) Down drafts or spillage caused by environmental conditions such
as near-by trees, buildings, roof tops, hills, or mountains.
b) Inadequate ventilation or negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryers, etc.
• This warranty is void if:
a) The fireplace has been operated in atmospheres contaminated by
chlorine, fluorine, or other damaging chemicals.
b) The fireplace has been subjected to prolonged periods of dampness
or condensation
c) Any damages to the fireplace, combustion chamber, heat exchanger
or other components due to water, or weather damage, which is the result of but not limited to, improper chimney/venting installation.
d) Any alteration, willful abuse, accident, or misuse of the product
has occurred.
IF WARRANTY SERVICE IS NEEDED…
1) Contact your supplier. Make sure you have your warranty, your sales receipt, and the model/serial number of your CFM Corporation product.
2) DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.
20000584
39
CFM Corporation
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6
800-668-5323 • www.cfmcorp.com
Loading...