Vermont Casting DBT36, DBT39, DBT33 User Manual

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Page 1

Top Vent Direct Vent Models

DBT33 DBT36 DBT39

INSTALLATION INSTRUCTIONS & HOMEOWNER'S MANUAL

WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR

EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

FOR YOUR SAFETY

WHAT TO DO IF YOU SMELL GAS: * Do not try to light any appliance. * Do not touch any electric switch * Do not use any phone in your building. * Immediately call your gas supplier from

your neighbours phone. Follow the gas suppliers instructions. * If you cannot reach your gas supplier

call the re department

INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER

OR USE GASOLINE OR OTHER

FLAMMABLE VAPOURS AND/OR

LIQUIDS IN THE VICINITY OF THIS OR

Installation and service must be performed

by a qualied installer, service agency or

FOR YOUR SAFETY

DO NOT STORE

ANY OTHER APPLIANCE.

your gas supplier.

10002789

08/00 Rev. 0

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TABLE OF CONTENTS

Please Read The Installation & Operating Instructions Carefully Before Using The Appliance.

Important: Read all the instructions and warnings carefully before starting the installation. Failure

to follow these instructions fully may result in a possible re hazard and will void the manufacturers

warranty.

Appliance Installation instructions

Important curing/burning instructions ........................................................................................3

Locating your replace ...............................................................................................................3

Fireplace Dimensions .................................................................................................................4

Clearance to Combustibles .........................................................................................................5

Mantels........................................................................................................................................5

Hearths ........................................................................................................................................5

Framing and Finishing ................................................................................................................5

Final nishing .............................................................................................................................6

Gas Specications.......................................................................................................................6

Gas Inlet & Manifold Pressures..................................................................................................6

Gas Line Installation...................................................................................................................7

Remote Switch Installation.........................................................................................................7

Converting the Appliance Between Gas Types...........................................................................8

Venting Installation Instructions

General Venting Information - Terminal Location .....................................................................9

Connecting Direct Vent Components........................................................................................ 11

How To Use The Vent Graph ....................................................................................................11

Vertical sidewall Applications ..................................................................................................12

Vertical sidewall Installations ...................................................................................................13

Below Grade Installations.........................................................................................................14

Vertical Through-The-Roof Applications .................................................................................15

Vertical Through-The-Roof Installations ..................................................................................17

Venting Components - crimped end venting.............................................................................18

Venting Components - Twist Lock venting ..............................................................................19

Operating Instructions

Glass Warning ...........................................................................................................................20

General Maintenance ................................................................................................................20

Louvre Removal .......................................................................................................................20

Glass/Frame Removal...............................................................................................................20

Glass Cleaning ..........................................................................................................................20

Installation of Logs & Lava Rock.............................................................................................21

Flame & Temperature Adjustment............................................................................................22

Flame Characteristics & Appearance........................................................................................22

Lighting Instructions.................................................................................................................23

Troubleshooting Guide .............................................................................................................24

Replacement Parts

Part Number List.......................................................................................................................26

Parts Pictorial............................................................................................................................28

Optional Accessories

EB-1 Electrical Junction Box ...................................................................................................29

Fan Kits.....................................................................................................................................29

Ceramic Refractory Lining .......................................................................................................31

Window Screen Kit...................................................................................................................31

Decorative Bay Window...........................................................................................................32

Remote Control Units ...............................................................................................................32

Warranty Imformation...................................................................................................Back Cover

DBT33/DBT36/DBT39 -2- 10002789/0

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INSTALLATION & OPERATING INSTRUCTIONS

This gas replace should be installed by a qualied installer in accordance with local building codes and with current CAN /CGA-B149 (. 1 or .2) Installation codes for Gas Burning Fireplaces and Equipment.

FOR U.S.A Installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1.

FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE THE FOLLOWING:

1. This replace gives off high temperatures and should be located out of high trafc areas and away from furniture and draperies.

2. Children and adults should be alerted to the hazards of the high surface temperatures of this replace and should stay away to avoid burns or ignition of clothing.

3. Caution, due to high glass surface temperature children

should be carefully supervised when they are in the same room as the replace.

4. Under no circumstances should this replace be modied. Parts removed for servicing should be replaced prior to operating the replace again.

5. Installation and any repairs to this replace should be carried out by a qualied service person. A professional service person should be contacted to inspect this replace annually. Make it a practice to have all of your gas replaces checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.

6. Control compartments, burners and air passages in this replace should be kept clean and free of dust and lint. Make sure that the gas valve and pilot light are turned off before you attempt to clean this replace.

7. The venting system (chimney) of this replace should be checked at least once a year and if needed your venting system should be cleaned.

8. Keep the area around your replace clear of combustible materials, gasoline and other ammable vapour and liquids. This replace should not be used as a drying rack for clothing, nor should Christmas stockings or decorations be hung on or around the replace.

9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this replace.

10. The ow of combustion and ventilation air must not be obstructed in any way.

11. When the replace is installed directly on carpeting, vinyl tile or any combustible material other than wood, the replace must be installed on a metal or wood panel extending the full width and depth of the replace.

12. This replace must not be connected to a chimney ue serving a separate solid fuel burning replace.

13. When the replace is not in use it is recommended that the gas control valve be left in the OFF position.

This appliance has been approved for

after-market mobile home installations

IMPORTANT:

PLEASE REVIEW THE FOLLOWING CAREFULLY

Remove any plastic from trim parts before turning the replace ON.

It is normal for replaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.

It is not unusual for your gas replace to give off some odour the rst time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.

Please ensure that your room is well ventilated - open all windows.

It is recommended that you burn your replace for a least six (6) hours the rst time you use it. If the optional fan kit has been installed, place the fan switch in the “OFF” position during this time.

LOCATING YOUR FIREPLACE

Fig. 1

A - Flat on the wall B - Cross Corner C - * Island D - ** Room Divider E - ** Flat on wall (in corner) F - Chase Installation

* Island (C) and Room Divider (D) installation is possible

as long as the horizontal portion of the vent system (X) does not exceed 20' (6.1 m). See details in the venting section of this manual.

** When you install your replace in a Room divider (D)

or at on the wall in a corner (E), a minimum distance of 6" (153 mm) clearance must be maintained from the perpendicular wall and the front of the appliance. See (Y) in Fig. 1.

10002789/0 -3- DBT33/DBT36/DBT39

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APPLIANCE DIMENSIONS

Appliance Dimensions

Ref. DBT33 DBT36 DBT39

A 838 mm (33") 914 mm (36") 991 mm (39")

B 733 mm (28.87") 870 mm (34.25") 870 mm (34.25")

C 416 mm (16.37") 533 mm (21") 533 mm (21")

D 787 mm (31") 838 mm (33") 914 mm (36")

E 559 mm (22") 610 mm (24") 610 mm (24")

F 356 mm (14") 406 mm (16") 406 mm (16")

G 810 mm (31.89") 946 mm (37.25") 946 mm (37.25")

H 152 mm (6") 181 mm (7.13") 190 mm (7.5")

I 149 mm (5.87") 171 mm (6.75") 159 mm (6.25")

J 200 mm (7.87") 254 mm (10") 213 mm (8.38")

K 297 mm (11") 343 mm (13.5") 318 mm (12.5")

Framing Dimensions

L 894 mm (35.18") 1010 mm (39.75") 1016 mm (40")

M 1264 mm (49.75") 1403 mm (55.25") 1422 mm (56")

N 708 mm (24.87") 714 mm (28.13") 718 mm (28.25")

ROD 368 mm (14.5") 419 mm (16.5") 419 mm (16.5")

ROW 851 mm (33.5") 927 mm (36.5") 1003 mm (39.5")

ROH 737 mm (29") 889 mm (35") 889 mm (35")

DBT33/DBT36/DBT39 -4- 10002789/0

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CLEARANCE TO COMBUSTIBLES

Appliance

Top............................. 0 mm (0")

Bottom ....................... 0 mm (0")

Side............................0 mm (0")

Back........................... 0 mm (0")

Venting Concentric sections of DV Vent Top, bottom & sides .. 25 mm (1")

MANTELS

The height that a combustible mantel is tted above the replace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if tted) and the replace.

For the correct mounting height and widths refer to Fig. 2 and the following Mantel Charts.

The tting of a bay window trim kit does not effect the distances and reference points referred to in the diagram and chart.

Non-combustible mantels and legs may be installed at any height and width around the appliance.

When using paint or lacquer to nish the mantel, such paint or lacquer must be heat resistant to prevent discolouration.

HEARTH

A Hearth is not mandatory but it is recommended for aesthetic purpose. We recommend a non-combustible hearth which projects out 12" (305 mm) or more from the front of the replace.

Cold climate Installation Recommendation:

Fig. 2

When installing this unit against a non-insulated exterior wall or chase, it is mandatory that the outer walls be insulated to conform to applicable insulation codes.

FRAMING AND FINISHING

1. Choose the unit location.

2. Place the unit into position and secure it to the oor with

1.5" (38 mm) screws, or nails. The holes to secure the unit to the oor are located just behind the access door grille on the left and right side of the unit.

3. Frame in the replace with a header across the top. It is important to allow for the nished wall face when setting the depth of the frame.

4. Attach the replace to the frame using the adjustable frame drywall strips (located behind the access door for shipping). Preset the depth to suit the facing material of the wall. The strips are adjustable to 1/2"(13 mm), 5/8" (16 mm) or 3/4" (19 mm), Fig. 3 & 4.

5. Screw through the slotted holes in the drywall strip and into the pre-drilled holes in the replace side. Measure from the face of the replace to the face of the drywall strip to conrm the nal depth.

10002789/0 -5- DBT33/DBT36/DBT39

Page 6

Fig. 3

DBT33 / DBT36 / DBT39

CERTIFIED TO

ANSI Z21.88b-1999 / CSA Z2.33b-M99

Vented Gas Fireplace Heaters

Inlet Minimum

Inlet Maximum

Manifold Pressure

Natural Gas

LP (Propane)

4.5" WC

7" WC

3.5" WC

11" WC

13" WC

10" WC

Fig. 4

FINAL FINISHING

Non-combustible materials such as brick or tile may be extended over the edges of the face of the appliance. DO NOT cover any vent or grille panels.

If a Trim Kit is going to be installed on the replace, the brick or tile will have to be installed ush with the edges of the appliance.

GAS SPECIFICATIONS

Max. Min. Input Input Model Fuel Gas Control BTU/h BTU/h

DBT33RN Nat. Millivolt 15,000 10,500

DBT33RP Prop. Millivolt 15,000 11,250

DBT36RN Nat. Millivolt 18,000 12,600

DBT36RP Prop. Millivolt 18,000 13,500

DBT39RN Nat. Millivolt 22,000 15,400

DBT39RP Prop. Millivolt 22,000 16,500

DBT33/DBT36/DBT39 -6- 10002789/0

GAS INLET & MANIFOLD

PRESSURES

Page 7

GAS LINE INSTALLATION

REMOTE ON/OFF SWITCH

When purging the gas lines, the front glass must be removed.

The gas pipeline can be brought in through the rear of the replace as well as the bottom. Knockouts are provided on the bottom behind the valve to allow for the gas pipe installation and testing of any gas connection. It is most convenient to bring the gas line in from the rear right side of the valve as this allows fan installation or removal without disconnecting the gas line.

The gas line connection can be made with properly tinned 3/8” copper tubing, 3/8” rigid pipe or an approved ex connector. Since some municipalities have some additional local codes it is always best to consult your local authority and the CAN/CGA-B149 (.1 or .2) installation codes.

For U.S.A. Installations consult the current National Fuel Gas Code, ANSI Z223.1

Installation

1. Thread the wiring through the holes on the end panels of the appliance. Take care not to cut the wire or insulation on metal edges. Route the wire to a conveniently located receptacle box.

2. Attach the wire to the ON/OFF switch and install the switch into the receptacle box.

3. Connect the other ends of the wire to the gas control valve as shown in Fig. 6.

Fig. 5

Always check for gas leaks with a mild soap and water solution. Do not use an open ame for leak testing.

The gas control is equipped with a captured screw type pressure test point, therefore it is not necessary to provide a 1/8” test point up stream of the control.

When using copper or ex connectors use only approved ttings. Always provide a union when using black iron pipe so that the gas line can be easily disconnected for burner or fan servicing. See the gas specication for pressure details and ratings.

The replace valve must not be subjected to any test pressures exceeding 1/2 p.s.i.. Isolate or disconnect this and any other gas appliance control from the gas line when pressure testing.

Fig. 6

Alternative Switch Location

The remote switch can be installed on the front/side of the access door. Simply mount the switch to the bracket provided and screw the bracket to either side of the frame, lining up the screws with the pre-punched holes, Fig. 7.

Fig. 7

Do not wire the remote ON/OFF wall switch for the gas replace to the 120 volt power supply.

10002789/0 -7- DBT33/DBT36/DBT39

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CONVERTING THE APPLIANCE

FROM LP TO NATURAL GAS OR

NATURAL GAS TO LP.

The DBT33 is convertible between Natural Gas an LP gas (and vice-versa) with the use of a conversion kit purchased seperately, see your dealer for the correct part number.

The DBT36 & 39 can only be converted from Propane to Natural gas.

The conversion of this appliance from one gas

to another must be carried out by an authorized service provider.

1. Disconnect power to the unit and shut off the gas supply.

2. Remove the glass/frame assembly.

3. Carefully remove the logs & lava rock material

4. Remove the screws that are holding the burner housing in place.

5. Remove the burner housing. Depending on the model of the appliance you may have to loosen the pilot bracket retaining screw/nut to allow the pilot and bracket assembly to tilt and give enough clearance to remove the burner housing.

6. Remove the main burner orice and replace it with the orice supplied in the conversion kit.

7. SIT Top Convertible Pilot Gently lift off the pilot hood from the pilot. (Do not remove the spring clip holding the hood in place). Using a correctly sized Allen key unscrew the exposed orice. Insert the new orice supplied in the kit, do not over tighten the orice. Replace the pilot hood ensuring the index tab aligns with the notch on the hood.

PSE Pilot

Using a suitable wrench on the hexagonal body unscrew the pilot hood assembly from the pilot, do not twist the hood itself. Remove the orice and replace it with the new orice supplied in the kit. Ret the pilot hood assembly. Do not over-tighten the pilot hood. The hood must return to its original alignment. Take care not to damage the thermocouple, thermopile or igniter.

9. SIT 820 NOVA Gas Control Valve (Fig. 9) a) Using a Torx T20 or slotted screwdriver, remove and save the three pressure regulator mounting screws (A), pressure regulator tower (B) and diaphragm (C).

b) Ensure the rubber gasket (D) is properly positioned and

install the new Hi/Lo pressure regulator to the valve using the new screws (E) supplied with the kit. Tighten screws securely. (Reference torque - 25 in.Lb).

c) Install the enclosed identication label (F) to the valve

body where it can be easily seen.

Honeywell Gas Control Valve (Fig. 10)

The Honeywell valve tted to this unit is suitable for use with LP or Natural Gas. It is converted to the required gas application by the installation of a colour coded “conversion screw”.

a) Using a suitable small screwdriver lift out the central

regulator cap from the ‘Hi - Lo’ knob on the valve. b) Unscrew the exposed conversion screw. c) Insert the new colour coded conversion screw. Do not

over-tighten the screw, it must be nger tight. d) Ret the regulator cap. e) Mount the conversion label supplied with the conver-

sion screw to the valve in a visible position.

10. Reassemble the replace in the reverse order, except for

the front glass. Leave this off until the unit has been

checked for leaks and the gas supply line has been bled.

11. After bleeding the gas line and checking for leaks with a

soap solution, replace the front glass. Fire up the unit,

check for ame impingement on the logs, adjusting them

if necessary. Check the manifold and supply pressures

against the appliance specications.

The procedure for converting from one gas to another is the same regardless of the initial gas used. The only variation is in the orice sizes and component part numbers. Your authorized service provider will ensure the correct parts are used.

Fig. 9

Fig. 10

DBT33/DBT36/DBT39 -8- 10002789/0

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GENERAL VENTING INFORMATION — TERMINATION LOCATION

Your replace is approved to be vented either through the side wall, or vertically through the roof.

– Only venting components specically approved and

labelled for this replace may be used.

– Minimum clearances between vent pipes and combusti-

ble materials is one (1") inch (25 mm).

– Venting terminals shall not be recessed into a wall or

siding.

– Horizontal venting must be installed on a level plane

without any incline or decline. There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination hood.

Do not locate termination hood where excessive snow or ice build up may occur. Be sure to check vent termination area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

Location of Vent Termination

It is imperative that the vent termination be located observing the minimum clearances as shown on this page.

*Check with local codes or in absence of same with CAN/ CGA B149 (.1 or .2) Installation Codes (1991) for Canada or for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1.

A = clearance above grade, veranda, porch, deck, or bal-

cony [* 12 inches (305mm) minimum]

B = clearance to window or door that may be opened [12"

(306mm)].

C = clearance to permanently closed window [minimum 12

inches (305mm) recommended to prevent condensation on window]

D = vertical clearance to ventilated soft located above

the terminal within a horizontal distance of 24 inches (610mm) from the centre-line of the terminal [18 inches (458mm) minimum]

E = clearance to unventilated soft [12 inches (305mm) min-

imum]. F = clearance to outside corner see next page G = clearance to inside corner see next page H = * not to be installed above a meter/regulator assembly

within 36 inches (914mm) horizontally from the centre-

line of the regulator

† a vent shall not terminate directly above a side-walk or paved driveway which is located between two single

family dwellings and serves both dwellings * ‡ only permitted if veranda, porch, deck, is fully open on a minimum 2 sides beneath the oor * * as specied in CAN/CGA B149 (.1 or .2) Installation Codes (1991) for Canada or for U.S.A. Installations follow

the current National Fuel Gas Code, ANSI Z223.1.

Note: Local codes or regulations may require different clearances.

I = clearance to service regulator vent outlet [*72 inches

(1828mm) minimum]

J = clearance to non-mechanical air supply inlet to building

or the combustion air inlet to any other replace [ *12 inches (305mm) minimum]

K = clearance to a mechanical air supply inlet [* 72 inches

(1828mm) minimum]

L = † clearance above paved side-walk or a paved driveway

located on public property [*84 inches (2133mm) minimum]

M = clearance under veranda, porch, deck [*12 inches

(305mm) minimum ‡]

N = Clearance above a roof shall extend a minimum of 24"

(610mm) above the highest point when it passes through the roof surface, and any other obstruction within a horizontal distance of 18" (450mm).

10002789/0 -9- DBT33/DBT36/DBT39

Page 10

Fig. 11 Fig. 12

Fig. 13

Fig. 14

Fig. 15

DBT33/DBT36/DBT39 -10- 10002789/0

Page 11

GENERAL INFORMATION ON

ASSEMBLING DV COMPONENTS

Crimped End Pipes

Before joining elbows and pipes apply a bead of high temperature sealant to the crimped end of the elbow or pipe.

Join the pipes using a 2" (50 mm) overlap and secure the joints with three sheet metal screws, Fig. 16. Wipe off excess sealant.

CANADIAN INSTALLATIONS: The venting system must be installed in accordance with the current CAN/CGA-B149 (.1 or .2) installation code.

U.S.A. INSTALLATIONS: The venting system must conform to local codes and/or the current National Fuel Code ANSI Z223.1.

Only venting components manufactured by CFM Majestic Inc. can be used in Direct Vent systems.

HOW TO USE THE VENT GRAPH

The vent chart should be read in conjunction with the following vent installation instructions to determin the relationship of the vertical and horizontal dimensions of the vent system

1. Determine the height of the centre of the horizontal vent pipe exiting through the outer wall. Using this dimension on the Sidewall Vent Graph below, locate the point it intersects with the slanted graph line.

2. From the point of this intersection, draw a vertical line to the bottom of the graph.

3. Select the indicated dimension, and position the replace in accordance with same.

EXAMPLE A: If the vertical dimension from the oor of the re

place is 11' (3.4 m) the horizontal run to the face of the outer wall must not exceed 14' (4.3 m).

EXAMPLE B: If the vertical dimension from the oor of the re

place is 7' (214cm), the horizontal run to the face of the outer wall must not exceed 8-1/2' (2.6 m).

Fig. 16

Twist Lock Pipes

When using CFM Majestic Inc. Twist Lock pipe it is not necessary to use sealant on the joints.

The only areas of the venting system that need to be sealed with high temperature silicone sealant are the collars on the replace and termination, and the sliding joint of any telescopic vent section used in the system.

To join the twist lock pipes together, simply align the beads of the male end with the grooves of the female end, then while bringing the pipes together, twist the pipe until the ange on the female end contacts the external ange on the male end.

It is recommended that you secure the joints with three sheet metal screws however this is not mandatory with twist lock pipe.

To make it easier to assemble the joints we suggest putting a lubricant (Vaseline or similar) on the male end of the twist lock pipe prior to assembly.

Fig. 17

10002789/0 -11- DBT33/DBT36/DBT39

NOTE: When a 90º elbow is installed directly to the top collar, the max. hori zontal run is 3ft. (See Fig. 19).

Page 12

VERTICAL SIDEWALL APPLICATIONS

Since it is very important that the venting system maintain its balance between the combustion air intake and the ue gas exhaust, certain limitations as to vent congurations apply and must be strictly adhered to.

The Vent Graph showing the relationship between vertical and horizontal side wall venting will help to determine the various dimensions allowable.

Minimum clearance between vent pipes and combustible materials is one 1"(25mm) on top, bottom and sides unless otherwise noted.

When vent termination exits through foundations less than 20" below siding outcrop, the vent pipe must ush up with the siding.

It is always best to locate the replace in such a way that minimizes the number of offsets and horizontal vent length.

The horizontal vent run refers to the total length of vent pipe from the ue collar of the replace to the face of the outer wall.

Horizontal plane means no vertical rise exists on this portion of the vent assembly.

• The maximum number of 90º elbows per side wall installation is three (3).

Fig. 18

• If a 90º elbow is tted directly onto the replace ange the maximum horizontal vent run before the termination is 36" (914 mm).

• If a 90º elbow is used in the horizontal vent run (level height maintained) the maximum horizontal vent length is reduced by 36" (914 mm), (Fig. 20). This does not apply if the 90º elbows are used to increase or redirect a vertical rise (Fig. 21).

Example: According to the chart the maximum horizontal

vent length in a system with a 7.5' vertical rise is 20' (6 m) and if a 90º elbow is required in the horizontal vent it must be reduced to 17' (5.2 m).

In Fig. 20 Dimension A plus B must not be greater than

17' (5.2 m).

Fig. 20

• The maximum number of 45º elbows permitted per side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.

• For each 45º elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18" (45cm). This does not apply if the 45º elbows are installed on the vertical part of the vent system.

• The maximum number of elbow degrees in a system is 270º (See Fig. 21).

Example: In Figure 21 Elbow 1 = 90º Elbow 2 = 45º Elbow 3 = 45º Elbow 4 = 90º Total angular variation = 270º

Fig. 19

DBT33/DBT36/DBT39 -12- 10002789/0

Fig. 21

Page 13

VERTICAL SIDEWALL INSTALLATIONS

STEP 1

Locate vent opening on the wall. It may be necessary to rst position the replace and measure to obtain hole location. Depending on whether the wall is combustible or non-combustible, cut opening to size. (Fig. 22)

(For combustible walls rst frame in opening. Fig. 22).

Fig. 22

COMBUSTIBLE WALLS : Cut a 9-3/8"H x 9-3/8"W (240 mm x 240 mm) hole through the exterior wall and frame as shown (Fig. 22).

NON-COMBUSTIBLE WALLS : Hole opening should be

7.5" (190 mm) in diameter.

STEP 2

Measure wall thickness and cut zero clearance sleeve parts to proper length (MAXIMUM 12” / 305 mm). Assemble sleeve and attach to restop with #8 sheet metal screws (supplied). Install restop assembly (Fig. 23).

Fig. 24

STEP 4

Apply a bead of silicone to the inner and outer ue collars of the replace and using three (3) screws attach an appropriate length of vent to the replace. Follow with the installation of the inner and outer elbow, again secure joints as described in the section 'Joining DV Components'.

STEP 5

Measure the horizontal length requirement including a 2" (50 mm) overlap, i.e. from the elbow to the outside wall face plus 2" (50 mm)(or the distance required if installing a second 90º elbow. (Fig. 25).

Always install horizontal venting on a level plane.

Zero clearance sleeve is only required for combustible walls.

Fig. 23

STEP 3

Place replace into position. (Fig. 24). Measure the vertical height (X) required from the base of the ue collars to the centre of the wall opening.

10002789/0 -13- DBT33/DBT36/DBT39

Fig. 25

Page 14

STEP 6

Use appropriate length of pipe sections - telescopic or xed and install the horizontal vent sections. The sections which go through the wall are packaged with the starter kit, and can be cut to suit if necessary. (Fig. 26).

Sealing vent pipe and restop gaps with high temperature sealant will restrict cold air being drawn in around replace.

Fig. 27

Support horizontal pipes every 3' (91 cm) with metal pipe straps.

Check replace to make sure it is levelled and properly positioned.

BELOW GRADE INSTALLATIONS

When it is not possible to meet the required vent terminal clearances of 12" (305mm) above grade level a snorkel vent

Fig. 26

STEP 7

Apply high temperature sealant to 4" (100 mm) and 7" (175 mm) collars or the termination one inch away from crimped end. Guide the vent terminations 4" and 7" collars into their respective vent pipes. Double check that the vent pipes overlap the collars by 2" (50 mm). Secure the termination to the wall with screws provided and caulk around the wall plate to weatherproof, Fig. 27. As an alternative to screwing the termination directly to the wall you may also use expanding plugs or an approved exterior construction adhesive. You may also attach the termination with screws through the inner body into the 4" vent pipe however for this method you must extend the 4" pipe approximately 6" (150 mm) beyond the outer face of the wall.

DBT33/DBT36/DBT39 -14- 10002789/0

kit is recommended. It allows installation depth of down to 7 " (178mm) below grade level. The 7" is measured from the centre of the horizontal vent pipe as it penetrates through the wall.

If venting system is installed below ground, we recommend a window well with adequate and proper drainage.

Ensure sidewall venting clearances are observed.

If installing a snorkel a minimum 24" vertical rise is necessary. The maximum horizontal run with the 24" vertical pipe is 36" (915mm). This measurement is taken from the collar of the replace (or transition elbow) to the face of the exterior wall. See the Sidewall Vent Graph for extended horizontal run if the vertical rise exceeds 24".

1. Establish vent hole through the wall (Fig. 22.

2. Remove soil to a depth of approximately 16" below base of snorkel. Install drain pipe. Install window well (not supplied). Rell hole with 12" of coarse gravel leaving a clearance of approximately 4" below snorkel. (Fig. 28)

3. Install vent system.

4. Ensure a watertight seal is made around the vent pipe coming through the wall.

5. Apply high temperature sealant caulking (supplied) around the 4" and 7" snorkel collars.

6. Slide the snorkel into the vent pipes and secure to the wall.

7. Level the soil so as to maintain a 4" clearance below snorkel. (Fig. 28)

Page 15

DO NOT BACK FILL AROUND SNORKEL. A CLEARANCE OF AT LEAST 4” MUST BE

MAINTAINED BETWEEN THE SNORKEL AND THE SOIL

VERTICAL THROUGH-THE-ROOF

APPLICATIONS.

This Gas Fireplace has been approved for,

• Vertical installations up to 40' (12 m) in height. Up to a 10' horizontal vent run can be installed within the vent system using a maximum of two 90º elbows. (Fig. 30)

Fig. 28

If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fasten brackets to wall rst and then secure to snorkel with self-drilling #8 x 1/2 sheet metal screws. It will be necessary to extend the vent pipes out as far as the protruding wall face (Fig. 29).

Fig. 29

Fig. 30

• Up to two 45º elbows may be used within the horizontal run. For each 45º elbow used on the horizontal level the maximum horizontal length must be reduced by 18".

Example: Maximum horizontal length 0 x 45º elbows = 10' 1 x 45º elbow = 8.5' 2 x 45º elbows = 7'

• A minimum of an 8' vertical rise.

• Two sets of 45º elbow offsets within these vertical installations. From 0 to a maximum of 8' of vent pipe can be used between elbows. (Fig. 31)

10002789/0 -15- DBT33/DBT36/DBT39

Page 16

Fig. 31

• 7DVCS must be used to support offsets. (Fig. 36)This application will require that you rst determine the roof pitch and use the appropriate starter kit. (See Venting Components List)

• The minimum height of the vent above the highest point of penetration through the roof is 2'. See Fig. 38.

VERTICAL RESTRICTOR PLATE

(DBT33 ONLY)

Fig. 32

4. Remove the two (2) screws from the top face of the bafe assembly, Fig. 32. Place the restrictor plate as shown in Fig. 34 and secure by retting the screws.

Fig. 33

Fig. 34

When installing the DBT33 with a Vertical Through-The-Roof congured ue system the restrictor plate, (#10002495) supplied with the appliance MUST BE FITTED TO THE APPLIANCE at installation.

Fitting The Restrictor Plate

1. Remove the window glass/frame assembly.

2. Locate the rebox bafe assembly in the top rear area of the rebox, Fig. 32.

3. Remove the four (4) nuts along the front edge, and the three (3) screws along the rear edge of the bafe assembly. Remove the bafe assembly from the rebox.

DBT33/DBT36/DBT39 -16- 10002789/0

5. Ret the bafe assembly to the rebox, replacing the three (3) screws and four (4) nuts.

6. Ret window glass/frame as per the appropriate sections of this manual.

Page 17

VERTICAL THROUGH-THE-ROOF

INSTALLATION

1. Locate your replace.

2. Plumb to centre of the (4") ue collar from ceiling above and mark position.

3. Cut opening equal to 9-3/8" x 9-3/8" (240 mm x 240 mm).

4. Proceed to plumb for additional openings through the roof. In all cases, the opening must provide a minimum of 1 inch clearance to the vent pipe, i.e., the hole must be at least 9-3/8" x 9-3/8" (240 mm x 240 mm).

5. Place replace into position.

6. Place restop(s) #7DVFS or Attic Insulation Shield #7DVAIS into position and secure. (Fig. 35)

9. Install storm collar and seal around the pipe.

10. Add additional vent lengths for proper height. Fig. 38.

11. Apply high temperature sealant to 4" and 7" collars of vertical vent termination and install.

Fig. 37

Fig. 35

7. Install roof support (Fig. 36) and roof ashing making sure upper ange of ashing is below the shingles. Fig.

37.

8. Install appropriate pipe sections until the venting is above the ashing. (See Fig. 37).

Fig. 36

10002789/0 -17- DBT33/DBT36/DBT39

If there is a room above ceiling level, restop spacer must be installed on both the bottom and the top side of the ceiling joists. If an attic is above ceiling level a 7DVAIS (Attic Insulation Shield) must be installed.

The enlarged ends of the vent section always face downward, Fig. 37.

Fig. 38

Page 18

CRIMPED END VENTING COMPONENTS

Starter Kit -Model 7DVSK - Sidewall Venting

Starter Kit - Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDVSKV-F order at roof

Starter Kit - Model 7DVSKS -Snorkel Kit for Below Grade Installation

45º elbow kit 7DVT45 for Vertical Installation Offsets

90º transition elbow kit 7DVRT90 for Vertical Sidewall Applications or thru-the-roof.

Telescopic vent sections 7DVP610 - 6" to 10" adjustable length 7DVP1018 - 10" to 18" adjustable length 7DVP1834 - 18" to 34" adjustable length 7DVP3466 - 34" to 66" adjustable length

Pipe sections for vertical or horizontal venting Model 7DVP8" - 4 per box Model 7DVP12" - 4 per box Model 7DVP24" - 4 per box Model 7DVP36" Model 7DVP48"

Firestop Spacer Model 7DVFS

Attic Insulation Shield Model 7DVAIS

Vertical/Horizontal Combination Offset Support Model 7DVCS

7DVSS Siding Shield (to protect siding)

DBT33/DBT36/DBT39 -18- 10002789/0

Page 19

TWIST LOCK VENTING COMPONENTS

Starter Kit -Model 7TDVSK - Sidewall Venting

Starter Kit - Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDVSKV-F order at roof

Starter Kit - Model 7TDVSKS -Snorkel Kit for Below Grade Installation

45º elbow kit 7TDV45 for Vertical Installation Offsets

90º transition elbow kit 7TDV90 for Vertical Sidewall Applications or thru-the-roof.

Telescopic vent sections 7TDVP1218 - 12" to 18" adjustable length 7TDVP3564 - 35" to 64" adjustable length

Pipe sections for vertical or horizontal venting Model 7TDVP8" Model 7TDVP12" Model 7TDVP24" Model 7TDVP36" Model 7TDVP48"

Firestop Spacer Model 7DVFS

Attic Insulation Shield Model 7DVAIS

Vertical/Horizontal Combination Offset Support Model 7DVCS

7DVSS Siding Shield (to protect siding)

10002789/0 -19- DBT33/DBT36/DBT39

Page 20

GENERAL OPERATING INSTRUCTIONS

GLASS INFORMATION

Only glass approved by CFM Majestic Inc. should be used on this replace.

• The use of any non-approved replacement glass will void all product warranties.

• Care must be taken to avoid breakage of the glass.

• Under no circumstances should this appliance be operated without the front glass in place, or with the glass in a damaged condition.

• Replacement glass (complete with gasket) is available your dealer and should only be installed by a licensed qualied service person.

GENERAL MAINTENANCE

Burner and Burner Compartment

It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and ret the logs as per the instructions in this manual.

GLASS / FRAME REMOVAL

1. Turn the replace OFF (including the pilot).

2. If the unit has been operating allow time for the components to cool.

3. Remove the top louvre assembly.

4. Open the lower louvre panel.

5. Release the two clamps securing the lower edge of the frame by pulling down on the handles, Fig. 40.

6. Tilt the glass frame out slightly at the bottom, lift the frame up and away rom the replace.

7. To replace the glass frame reverse the procedure.

Always handle the logs with care as they are fragile and may also be hot if the replace has been in use.

FK24/FK12 Fan Assembly

The fan unit requires periodic cleaning. At least once per month in the operating season open the lower louvre panels and wipe or vacuum the area around the fan to remove any build up of dust or lint.

Brass Trim

Clean the brass trim pieces using a soft cloth lightly dampened with lemon oil. Do not use water or household cleaners on any brass components.

LOUVRE REMOVAL

The top louvre panel is removed by lifting the panel vertically and pulling it away from the appliance, Fig. 39.

The lower access door is hinged along the bottom edge and is folded down to allow access.

Fig. 40

GLASS CLEANING

It is necessary to periodically clean the glass. During start-up condensation, which is normal, forms on the

inside of the glass. This condensation causes lint, dust and other airborne particles to cling to the glass surface.

Also initial paint curing may deposit a slight lm on the glass. It is therefore recommended that the glass be cleaned two or

three times with a non-ammonia based household cleaner and warm water (we recommend gas replace glass cleaner) within the rst few weeks of operation.

After this initial cleaning process the glass should be cleaned two or three times during each operating season depending on the environment in the house.

Clean the glass after the rst two weeks of operation.

Fig. 39

DBT33/DBT36/DBT39 -20- 10002789/0

Page 21

INSTALLATION OF LOGS

& LAVA ROCK

Refer to the log identication chart to identify specic log numbers.

1. Remove the front glass / frame assembly.

2. Remove the logs from their packaging.

The logs are fragile and should be handled with care. Keep the packaging material out of the reach of children and dispose of the material in a safe manner

3. Place the rear log (see chart for identication number) in the rear support channel. The at face should be at against the rear of the rebox and the log should be central in the channel.

4 Align the holes in the base of the left front log with the

studs on the left support bracket located over the burner housing and place the log in position.

5. Align the holes in the base of the right front log with the studs on the right support bracket located over the burner housing and place the log in position.

6. Place the left top log in position by aligning the hole on the underside of the log with the lug on the top face of the rear log. The front end of the log rests in the cut-out on the left front log.

7. Place the right top log in position by aligning the hole on the underside of the log with the lug on the top face of the rear log. The front end of the log rests in the cut-out on the right front log.

8. Scatter the ember material over the burner housing in font of the 2 front logs. Do not pack this material tightly, separate it when unpacked and keep it in a loose condition.

9. Scatter the lava rock material around the rebox base.

DBT33

Fig. 41

DBT36

Fig. 42

Do not place any of the lava rock material on the burner housing.

DBT39

Fig. 43

Log Identication Chart

Location DBT33 DBT36 DBT39

Front left BA2 BB6 BC5

Front right BA3 BB7 BC6

Rear BA4 BB8 BC7

Top left BA5 BB9 BC8

Top right BA6 BB10 BC9

10002789/0 -21- DBT33/DBT36/DBT39

Page 22

FLAME & TEMPERATURE

ADJUSTMENT

RN/RP & EN/EP Models

For units equipped with ‘HI/LO’ valves the ame adjustment is accomplished by rotating the ‘HI/LO’ adjustment knob located near the centre of the gas control valve, Fig. 44 & 45

Fig. 44

Fig. 45

FLAME CHARACTERISTICS

It is important to periodically perform a visual check of the pilot and burner ames. Compare them to the pictorials illustrated below, Figs. 43 - 49.

If the ame patterns appear abnormal contact a qualied service provider for service and adjustment.

DBT33

DBT36

Fig. 47

Fig. 48

SIT Top Convertible

DBT39

SIT

Fig. 43

DBT33/DBT36/DBT39 -22- 10002789/0

Fig. 49

Page 23

LIGHTING AND OPERATING INSTRUCTIONS

PILOT

OFF

3/8" - 1/2"

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a re or explosion may

result causing property damage, personal injury or loss of life.

A. This replace has a pilot which must be lit manu-

ally.

When lighting the pilot follow these instructions

exactly.

B. BEFORE LIGHTING smell all around the re-

place area for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.

WHAT TO DO IF YOU SMELL GAS

•Do not try to light any replace.

•Do not touch any electric switch

•Do not use any phone in your building

•Immediately call your gas supplier from a

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above on this page.

2. Turn off all electrical power to the replace.

3. For MN/MP/TN/TP appliances ONLY, go on to Step 4. For RN/RP appliances turn the On/Off switch to “OFF” position or set thermostat to lowest level.

4. Open control access panel.

5. Push in gas control knob slightly and turn clockwise to "OFF". Do not force.

neighbour's phone. Follow the gas supplier's instructions.

•If you cannot reach your gas supplier, call the Fire Department

C. Use only your hand to push in or turn the gas

control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualied service technician. Applying force or any attempted repair may result in a re or explosion.

D. Do not use this replace if any part has been under

water. Immediately call a qualied service technician to inspect the replace and to replace any part of the control system and any gas control which has been under water.

10. Push the control knob all the way in and hold. Immediately light the pilot by repeatedly depressing the piezo spark ignitor until a ame appears. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.

• If knob does not pop up when released, stop and immediately call your service technician or gas supplier.

• If after several tries, the pilot will not stay lit, turn

EURO SIT

SIT NOVA

6. Wait ve (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow "B" in the safety information above on this page. If you don't smell gas, go to the next step.

7. Remove glass door before lighting pilot. (See Glass

HONEYWELL

the gas control knob to "OFF" and call your service technician or gas supplier.

11. Replace glass door.

12. Turn gas control knob to "ON" position.

13. For RN/RP appliances turn the On/Off switch to "ON" position or set thermostat to desired setting.

14. Turn on all electrical power to the replace.

Frame Removal in manual).

8. Visibly locate pilot by the main burner.

9. Turn knob on gas control counter clockwise to "PILOT".

TO TURN OFF GAS TO FIREPLACE

1. Turn the On/Off switch to “OFF” position or set

the thermostat to lowest setting.

2. Turn off all electric power to the replace if

service is to be performed.

10002789/0 -23- DBT33/DBT36/DBT39

3. Open control access panel.

4. Push in gas control knob slightly and turn clockwise to "OFF". Do not force.

5. Close control access panel.

Page 24

TROUBLE SHOOTING THE GAS CONTROL SYSTEM

HONEYWELL MILLIVOLT VALVE

DBT33/DBT36/DBT39 -24- 10002789/0

Page 25

TROUBLE SHOOTING THE GAS CONTROL SYSTEM

SIT NOVA 820 MILLIVOLT VALVE

Note: Before trouble shooting the gas control system, be sure external gas shut off is in the "On" position.

WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT.

SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION

1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off pilot and electrode at pilot. push the red button again. If pilot will not light - check gap

at electrode and pilot-should be 1/8" to have a strong spark.

B. Defective ignitor (Push Button) Push Piezo Ignitor Button. Check for spark at electrode and

pilot. If no spark to pilot, and electrode wire is properly

connected, replace ignitor.

2. Pilot will not stay lit after A. Defective pilot generator 1. Check pilot ame. Must impinge on thermocouple/ carefully following lighting (thermocouple), remote wall thermopile. Note: this pilot burner assembly utilizes both-

instructions. switch. a thermocouple and a thermopile. The thermocouple

operates the main valve operation (On and Off). Clean

and or adjust pilot for maximum ame impingement on

thermopile and thermocouple.

B. Defective automatic valve Turn valve knob to "Pilot". Maintain ow to pilot; mil

liv olt meter should read greater than 10 mV. If the reading

is okay and the pilot does not stay on, replace the gas valve. Note: An interrupter block (not supplied) must be used to conduct this test.

3. Pilot burning, no gas to A. Wall switch or wires defective Check wall switch and wires for proper connections.

main burner Jumper wire across terminals at wall switch, if burner

comes on, replace defective wall switch. If okay, jumper

wires across wall switch wires at valve, if burner comes

on, wires are faulty or connections are bad.

B. Thermopile may not be 1. Be sure wire connections from thermopile at gas valve generating sufcient terminals are tight and thermopile is fully inserted into pilot millivoltage. bracket.

2. One of the wall switch wires may be grounded. Remove wall switch wires from valve terminals if pilot now stays

lit, trace wall switch wiring for ground. May be grounded

to replace or gas supply.

3. Check thermopile with millivolt meter. Take reading at thermopile terminals of gas valve. Should read 250-300

millivolts (minimum 150) while holding valve knob de-

pressed in pilot position and wall switch "Off". Replace

faulty thermopile if reading is below specied minimum

C. Plugged burner orice. Check burner orices for debris and remove.

D. Defective automatic valve Turn valve knob to "On", place wall switch to "On" millivolt operator. meter should read greater than 100 mV. If the reading is okay and the burner does not come on, replace the gas valve.

4. Frequent pilot outage A. Pilot ame may be too low Clean and/or adjust pilot ame for maximum ame problem. or blowing (high) causing the impingement on thermopile and thermocouple. pilot safety to drop out.

B. Possible blockage of the vent terminal.

10002789/0 -25- DBT33/DBT36/DBT39

Check the vent terminal for blockage (recycling the ue gases)

Page 26

REPLACEMENT PARTS LIST

Items marked ‘*’ are not shown in the following parts pictorial page.

Ref. Description DBT33 DBT36 DBT39

1 Log Set (complete) 10000470 10000023 10000024

1a Log - Front left BA2 BB6 BC5

1b Log - Front right BA3 BB7 BC6

1c Log - rear BA4 BB8 BC7

1d Log - Top left BA5 BB9 BC8

1e Log - Top right BA6 BB10 BC9

* Lava rock package 10001454 10001454 10001454

* Ember material 51915 51915 51915

2a Burner housing with tiles, Nat. (Includes 2c) 10002407 10000031 10000033

2b Burner housing with tiles, Prop. (Includes 2c) 10002407 10000032 10000034

2c log support bracket - each 10002942 10002942 10002942

* Ceramic tile, single 57803 57803 57803

* Orice, burner, Nat and Prop. See the rating plate for orice specications

3a Pilot assembly, SIT RN N/A 10000674 10000674

3b Pilot assembly, SIT RP N/A 10000675 10000675

4a Pilot assembly, SIT Top Convertible RN 10002264 N/A N/A

4b Pilot assembly, SIT Top convertible RP 10002265 N/A N/A

5 Pilot, SIT N/A 10001295 10001295

6 Pilot,, SIT Top convertible 10002266 N/A N/A

* Pilot orice, SIT Nat. N/A 54273 54273

* Pilot orice, SIT Prop. N/A 54272 54272

* Pilot orice, SIT Top convertible Nat. 10002268 N/A N/A

* Pilot orice, SIT Top convertible Prop. 10002269 N/A N/A

7 Pilot hood, SIT Top convertible 10002385 N/A N/A

8 Thermocouple, RN & RP 53373 53373 53373

9 Thermopile, RN & RP 51827 51827 51827

10 Pilot tube (with ttings 10001296 10001296 10001296

* Manifold tube (with ttings) 57318 57318 57318

11 Electrode igniter SIT (with cable), RN & RP 10001297 10001297 10001297

12 Piezo igniter, SIT 820 Valve 52464 52464 52464

13 Piezo igniter, Honeywell Valve 20000062 N/A N/A

14a Gas Valve SIT820 RN 52677 52677 52677

14b Gas Valve SIT820 RP 52678 52678 52678

15a Gas Valve Honeywell RN 10001782 N/A N/A

15b Gas Valve, Honeywell RP 10001759 N/A N/A

16 Fan assembly (with bracket) (FK24 option) 54103 54103 54103

* Electrical cord, (FK24 option). 51865 51865 51865

* Fan temperature sensor, (FK24 option) 51704 51704 51704

* Fan speed control, (FK24 option) 51738 51738 51738

DBT33/DBT36/DBT39 -26- 10002789/0

Page 27

Ref. Description DBT33 DBT36 DBT39

* Knob, fan speed control, (FK24 option) 51882 51882 51882

17 Fan assembly, with bracket (FK12 option) ZA1110 ZA1110 ZA1110

18 Window frame assembly 10001803 10001425 54363

* Window glass (with gasket) 10002822 10001781 10002821

* Gasket (window glass) 57317 57317 57317

19 Clamp, window frame assembly 54174 54174 54174

20 Window trim, polished brass (with magnets) 55005 57480 57483

21 Top louvre assembly 10000292 10000037 10000039

22 Bottom Louvre assembly 10000293 10000038 10000040

23 Hinge (bottom louvre assembly 52356 52356 52356

* Restrictor plate 10002495 N/A N/A

* Remote ON/OFF switch 51842 51842 51842

* Remote switch kit (switch, wire & bracket) 53875 53875 53875

10002789/0 -27- DBT33/DBT36/DBT39

Page 28

PARTS PICTORIAL

DBT33/DBT36/DBT39 -28- 10002789/0

Page 29

OPTIONAL ACCESSORIES AVAILABLE

EB-1 ELECTRICAL BOX

The EB-1 Electrical junction box when tted and correctly wired gives an easy and convenient power outlet for the optioal fan kit.

If the EB-1 electrical junction box is being tted the replace must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electric Code.

For U.S.A. installations follow the local codes and the national electrical code ANSI/NFPA No

70.

It is strongly recommended that the wiring of the EB-1 Electrical Junction Box be carried out be a licensed electrician.

Ensure that the power to the supply line has been disconnected before commencing this procedure.

To install and connect the EB-1 box to the house electrical supply follow the steps below.

1. Disconnect the power to the electrical supply line.

2. Remove the cover plate over the EB-1 knock-out the side of the appliance, retain the screw that held the plate.

3. Remove the front cover of the EB-1 box.

4. Remove the plug socket assembly from the EB-1 box.

5. Feed the electrical supply line in through the EB-1 opening in the side of the appliance and then through the back of the EB-1 assembly, Fig ???.

6. Connect the ground wire of the supply line to the green screw of the socket assembly.

7. Connect the white wire of the power line to the chrome screw of the socket assembly.

8. Connect the black wire of the power supply line to the brass screw (polarized) of the socket assembly.

9. Ret the socket assembly back into the electrical box and replace the front cover plate. Secure the cable with the clamp on the outside of the EB-1 base plate and ret the EB-1 assembly to the appliance with the screw removed in step 1.

FAN KITS

FK24 Fan Assembly

This auxiliary fan system increases the efciency of the circulation of the heating air.

The FK24 fan kit allows variable speed control of the circulation fan and also incorporates a heat sensor in the circuit.

Specications 115 Volt / 60 Hz / 56 Watts

Maintenance

The fan itself does not require regular maintenance, however periodic cleaning of the fan and the surrounding area is required.

Check the area under the control door (lower louvre assembly) and in front of the fan and wipe or vacuum this area at least once a month during the operating season.

Installation

The fan assembly and other components are supplied fully wired eliminating the need for a licensed electrician to carry out the installation

If hard wiring the fan using Method B (following) we strongly recommend the use of a licensed electrician.

1 Open the lower Louvre assembly. Maneuver the fan &

bracket assembly around the gas valve and lines to locate the unit onto the screw studs on the back of the replace

2 Install the thermal sensor under the bottom of the rebox,

locating it over the two 10 mm studs and secure it with nuts.

10002789/0 -29- DBT33/DBT36/DBT39

Page 30

3 Locate the fan speed control unit. This can be tted

behind the lower louvre assembly as in Fig. 50 or located remotely in a conveniently located wall mounted electrical box. Remote location of the speed control will require suitable extension of the component wiring.

4 The power supply may be connected in 2 ways: Method A Route the 6' lead tted to the unit to a conveniently

located wall socket.

Method B The EB1 receptacle box (Pt. # ZA1200) may be hard

wired into the house supply. The fan lead is then plugged into the EB1 box.

Fig. 50

FK12

This auxiliary fan system increases the efciency of the circulation of the heating air.

The FK12 Fan Assembly is a xed speed fan system and does not allow for variable speed control. It does not use the speed control unit or the heat sensor used in the FK24 Kit.

Specications 115 Volts / 60 Hz / 56 Watts.

Maintenance

The fan itself does not require regular maintenance, however periodic cleaning of the fan and the surrounding area is required.

Check the area under the control door (lower louvre assembly) and in front of the fan and wipe or vacuum this area at least once a month during the operating season.

Installation

The fan assembly is supplied fully wired eliminating the need for a licensed electrician to carry out the installation

1. Open the lower Louvre assembly. Maneuver the fan & bracket assembly around the gas valve and lines to locate the unit against the back wall of the appliance, resting on the base.

2. With the protective cover removed from the self-adhesive ‘Velcro’ strips apply mild pressure to the fan & bracket unit to secure the strips to the metal panels. No further securing is required.

3. Power to the fan can be supplied by plugging the supplied lead into a conveniently located wall socket or by using a hard-wired EB1 connector box.

WIRING INSTRUCTIONS

The replace, when installed, must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electric Code.

For U.S.A. installations follow the local codes and the national electrical code ANSI/NFPA No

70.

Should this fan require servicing or repair the power supply must be disconnected. For rewiring of any replacement parts see Fig. 51

Any electrical re-wiring of this fan must be done by a licensed electrician.

Method A (Not using EB1, Fig. 51)

1. Connect the ground wire of the power supply line to the ground stud located on the base of the rebox.

2. Connect the black wire of the supply line to either terminal of the speed control unit.

3. The second terminal of the speed control unit is attached to either terminal of the thermal sensor.

4. The second terminal of the thermal sensor is connected to either terminal of the fan motor.

5. The second fan motor terminal is connected to the white wire of the supply line.

Fig. 51

Method B (Using the EB-1 Box.

For instruction on wiring the EB-1 Electrical Junction Box see the chapter EB-1 Electrical Box.

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CERAMIC REFRACTORY KITS

Ceramic refractory panels are available in kit form for the DBT series appliances.

Appliance Model Kit Name DBT33 33BDVTCR DBT36 36BDVCR DBT39 39BDVCR

Take care when handling the refractory panels as they are fragile until held in place and supported.

Installation, refer to Figs. 52 & 53

1. Remove the front frame/glass assembly.

2. Remove the logs.

3. Place the lower supports for the side refractory panels on the base of the rebox. Place each support so that the slotted hole ts over the forward screw head along the edge of the base.

4. Lay the angular base panels in place on the oor of the rebox on either side of the burner housing

5. Loosely attach the top adjustable tabs to the studs located in the top of the rebox toward the front corners.

6. Place the rear refractory panel in place. Locate the lower edge of the panel in the ledge formed by the top of the rear log support bracket.

7. Slide the side refractory panels into place to hold the rear panel secure. Adjust the top adjustable tabs to hold the side panel against the rebox wall and secure the tab. Repeat the procedure on the other side.

8. Replace the logs and frame/glass assembly.

For esthetic purposes we recommend lining up the horizontal mortar lines.

Fig. 53

FRONT WINDOW SCREEN

An optional front window screen is available for the DBT series appliances

Appliance Model Kit Name DBT33 33BDVTKS DBT36 36BDVTKS DBT39 39BDVTKS

Installation, refer Fig. 54

DO NOT ATTEMPT to install or remove the screen while the appliance is hot.

Either remove the top and bottom brass window trims or take care not to scratch them during the installation of the screen kit.

1. Slide the tabs on the top edge of the window screen assembly up into the slots in the underside of the top rail of the window frame.

2. With the tabs in the slots place the screen down against the glass.

3. Slide the screen down the glass until the bottom edge of the screen sits in the gap between the bottom rail of the window frame and the window glass.

To remove the screen for glass cleaning reverse the installation procedure.

Fig. 52

Fig. 54

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DECORATIVE BAY WINDOWS

Bay window kits are available for the DBT33, DBT36 & DBT39 model appliances.

When tting the Bay Window Kits the original front frame/glass assembly MUST remain in place. The Bay Window kit is tted over the existing front glass.

Installation

1. Remove the upper and lower brass window trims.

2. Remove the existing bottom louvre assembly complete with the hinges.

3. Remove the top louvre assembly

4. Assemble the Bay Window Kit according to the instructions supplied with the kit.

5. Place the 2 pieces of ceramic refractory along the base of the bay window, Fig. 59

6. Hang the Bay Window Assembly over the existing front frame & glass assembly.

7. Re-install the upper louvre assembly.

Do not remove the existing front frame and glass panel.

Fig. 55

REMOTE CONTROLS

Optional remote control units are available to control different functions of the appliance.

Model Function/s Controlled

MRC1 ON/OFF MRC2 ON/OFF and Temperature MRC3 ON/OFF and Temperature control with a

digital display and a programmable 24 hour clock

IMT Wall mounted thermostat control

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Page 34

LIMITED WARRANTY & EXTENDED LIFE TIME PROTECTION

For Gas Appliance Products*

BASIC WARRANTY: The CFM Majestic, Inc.™ (hereinafter referred to collectively as the "Company") warrants that your new Vermont Castings Gas Appliance is free from manufacturing and material defects for a period of one year from date of installation, subject to the following conditions and limitations.

EXTENDED LIFE TIME WARRANTY: The heat exchanger, combustion chamber and ceramic burner parts of every *CFM Majestic, Inc. product are warranted for life to the original owner, subject to proof of purchase and the following conditions and limitations:

1. This new CFM Majestic, Inc. product must be installed by a competent,

authorized service contractor. It must be installed and operated at all times in accordance with the Installation and Operating instructions furnished with the product. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.

2. This warranty is non-transferrable, and is made to the original owner, provided that the purchase was made through an authorized supplier of the Company.

3. This warranty is limited to the repair or replacement of part(s) found to be defective in material or workmanship, provided that such part(s) have been subjected to normal conditions of use and service, after said defect is conrmed by the Company's inspection.

4. The Company may, at its discretion, fully discharge all obligations with respect to this warranty by refunding the wholesale price of the defective part(s).

5. Any installation, labour, construction, transportation, or other related costs/ expenses arising from defective part(s), repair, replacement, or otherwise of same, will not be covered by this warranty, nor shall the Company assume responsibility for same. Further, the Company will not be responsible for any incidental, indirect, or consequential damages, except as provided by law.

6. All other warranties - expressed or implied - with respect to the product, its components and accessories, or any obligations/liabilities on the part of the Company are hereby expressly excluded.

7. The Company neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this CFM Majestic, Inc. product.

8. The warranties as outlined within this document do not apply to chimney components or other non CFM Majestic, Inc. accessories used in conjunction with the installation of this product.

9. The Company will not be responsible for . . .

a) Down drafts or spillage caused by environmental conditions such as near-by

trees, buildings, roof tops, hills, or mountains.

b) Inadequate ventilation or negative air pressure caused by mechanical

systems such as furnaces, fans, clothes dryers, etc.

10. This warranty is void if:

a) The replace has been operated in atmospheres contaminated by chlorine,

uorine or other damaging chemicals.

b) The replace is subjected to prolonged periods of dampness or

condensation.

c) Any damage to the replace, combustion chamber, heat exchanger or other

components due to water, or weather damage which is the result of, but not limited to, improper chimney/venting installation.

d) Any alteration, willful abuse, accident, or misuse of the product.

GLASS DOORS & BRASS PLATED PARTS

Glass doors are not warranted for breakage due to misuse or accident. Brass parts should be cleaned with lemon oil only. Brass cleaners cannot be used. Mortar mix and masonry cleaners may corrode the brass nish. The Company will not be responsible for, nor will it warrant any brass parts which are damaged by external chemicals or down draft conditions.

IF WARRANTY SERVICE IS NEEDED . . .

1) Contact your supplier. Make sure you have your warranty, your sales receipt, and the model/serial number of your CFM Majestic, Inc. product.

2) DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.

GARANTIE DE BASE: The CFM Majestic. Inc. (aux présentes nommée la "Société") garantit votre nouveau foyer au gaz CFM Majestic, Inc. contre tous défauts de fabrication et de matières premières pour une période d'un an à compter de la date d'installation, sujet aux conditions et limitations suivantes.

GARANTIE A VIE PROLONGEE: Les pièces de l'échangeur de chaleur, de la chambre à combustion et du brûleur en céramique de tout produit *CFM Majestic, Inc. sont garanties pour la vie de l'acheteur d'origine, le tout sujet à une preuve d'achat et aux conditions et limitations suivantes:

1. Ce nouveau produit CFM Majestic, Inc. doit être installé par un entrepreneur de

service autorisé et compétent. Il doit être installé et utilisé en tout temps selon les instructions d'installation et de fonctionnement fournies avec le produit. Toute altération, abus volontaire, accident ou mauvais usage du produit annulera cette garantie.

2. Cette garantie n'est pas transférable et est offerte à l'acheteur au détail d'origine, à condition que l'achat soit effectué par l'entremise d'un détaillant autorisé de la Société.

3. Cette garantie est limitée à la réparation ou au remplacement de(des) pièce(s) trouvée(s) défectueuse(s) en matières premières ou main-d'oeuvre, à condition que lesdites pièces aient été sujettes aux conditions normales d'usage et de service, après que ledit défaut a été conrmé par une inspection par la Société.

4. La Société peut, à sa discrétion, se décharger entièrement de toutes obligations se rapportant à cette garantie en remboursant le prix de gros de la(des) pièce(s) défectueuse(s).

5. Tous les frais/dépenses d'installation, de main-d'oeuvre, de construction, de transport ou autres causés par une (des) pièce(s) défectueuse(s), une réparation, un remplacement ou autre, ne seront pas couverts sous cette garantie, et la Société n'assume aucune responsabilité pour ceux-ci. De plus, la Société ne pourra être tenue responsable pour tous dommages fortuits ou indirects sauf la ou prévu par la loi.

6. Toutes autres garanties, exprimées ou sous-entendues, en ce qui a trait au produit, ses composants et accessiores, ou toutes obligations/responsabilités de la part de la Société sont aux présentes expressment excluses.

7. La Société n'assume et n'autorise personne à assumer, en son nom, toutes responsabilités en ce qui a trait à la vente de ce produit CFM Majestic, Inc..

8. Les garanties, telles que décrites dans ce document, ne s'appliquent pas aux compasants de cheminée ou aux autres accessoires non CFM Majestic, Inc. utilisés conjointement pour l'installation de ce produit.

9. La Société n'encourrera aucune responsabilité pour . . . a) Les refoulements de cheminées ou débordements causés par les conditions

environnementales comme par les arbres, les édices, les toits, les côteaux ou les montagnes adjacents.

b) Une ventilation inadéquate ou une pression d'air négative causée par

des systèmes mécaniques comme les fournaises, les ventilateurs, les sécheuses, etc.

10. Cette garantie est nulle si:

a) Le foyer a été utilisé dans une atmosphère contaminée par du chlore, du

uor ou tous autres produits chimiques.

b) Le foyer est assujetti à de longues périodes d'humidité ou de condensation. c) Des dommages sont causés au foyer, à la chambre de combustion. à

l'échangeur de chaleur ou aux autres composants par de l'eau ou par la température qui est le résultat mais sans y être limité, d'une mauvaise installation de cheminée/ventilation.

d) Toute altération, abus volontaire, accident ou mauvais usage du produit

annulera cette garantie.

PORTES EN VERRE & PIECES PLAQUEES LAITON

Les portes en verre ne sont pas garanties contre le bris causé par un mauvais usage ou un accident. Les pièces en laiton devraient être nettoyées qu'avec de l'essence de citron. Les nettoyeurs de laiton ne peuvent pas être utilisés. La Société ne sera pas responsable pour, et ne garantit pas les pièces en laiton qui sont endommagées par des conditions chimiques externes ou de refoulement.

SI UN SERVICE SOUS GARANTIE EST REQUIS . . .

1. Communiquez avec votre détaillant. Assurez-vous que vous avez votre garantie, votre reçu de caisse ainsi que le numéro de modèle/série de votre produit CFM Majestic, Inc.

2. NE TENTEZ PAS D'EFFECTUER DES REPARATIONS VOUS-MEME.

CFM Majestic, Inc.

410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7885

www.vermontcastings.com

DBT33/DBT36/DBT39 -34- 10002789/0

CFM Majestic, Inc.