Vermont Casting DBR33, DBR39, DBR36 User Manual
Builder
Rear V ent
Direct V ent
Models
DBR33
DBR36
DBR39
Installation Instructions & Homeowner's Manual
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
* Do not try to light any appliance.
* Do not touch any electric switch; do not use
any phone in your building.
* Extinguish all flames.
* Immediately call your gas supplier from
your neighbours phone. Follow the gas
suppliers instructions.
* If you cannot reach your gas supplier call the
fire department.
FOR YOUR SAFETY
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
* Installation and service must be performed
by a qualified installer, service agency or
your gas supplier.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
- 1 -
10002788
06/00 Rev. 0
TABLE OF CONTENTS
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.
IMPORTANT:
Installation Instructions ................................................................................................................3
General Venting Information.........................................................................................................9
Operating Instructions ................................................................................................................18
Replacement Parts List ...............................................................................................................24
Optional Accessories Kits ......................................................................................................26
Crimped End Venting Components ..................................................................................29
Twist Lock Venting Components ...............................................................................................30
Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the warranty.
Important Curing/Burn Information.....................................................................................3
Locating your Fireplace......................................................................................................3
Fireplace Dimensions.........................................................................................................4
Mantels ..............................................................................................................................5
Mantel Chart.......................................................................................................................5
Clearance to Combustibles ................................................................................................5
Framing & Finishing ...........................................................................................................5
Final Finishing ....................................................................................................................6
Hearth ..............................................................................................................................6
Gas Specifications .............................................................................................................6
Gas Line Installation...........................................................................................................7
Remote Switch Installation.................................................................................................7
General Information on Assembling Vent Pipes ................................................................8
Termination Clearances ...................................................................................................10
Rear Venting Applications................................................................................................10
Rear Wall Installations .....................................................................................................11
Vertical Sidewall Applications ..........................................................................................12
How To Use the Vertical Sidewall Vent Graph.................................................................13
General Information on Assembling Vent Pipes ..............................................................13
Vertical Sidewall Installation.............................................................................................14
Below Grade Installations ................................................................................................16
Vertical Through the Roof Applications............................................................................16
Vertical Through the Roof Installations ............................................................................17
General Glass Information ...............................................................................................18
Louvre Removal ...............................................................................................................18
Glass Frame Removal .....................................................................................................18
Glass Cleaning.................................................................................................................18
Installation of Logs ...........................................................................................................19
Ember Material Placement...............................................................................................19
Lava Rock ........................................................................................................................19
Flame Adjustment ............................................................................................................19
Flame Characteristics ......................................................................................................20
Inspecting the Venting System.........................................................................................20
Maintenance.....................................................................................................................20
Cleaning the Standing Pilot Control System ....................................................................20
Lighting and Operating Instructions .................................................................................21
Troubleshooting Gas Control (820 Millivolt Gas Valve) ...................................................22
Troubleshooting Gas Control (822 Millivolt Honeywell Valve) .........................................23
Replacement Parts Pictorial.............................................................................................25
Fan Kit -FK12 and FK24 ..................................................................................................26
Wiring Instructions............................................................................................................26
Electrical Box EB1............................................................................................................27
Bay Window Installation ...................................................................................................27
Screen Kit Installation ......................................................................................................28
Ceramic Refractory Lining................................................................................................28
Remote Control ................................................................................................................28
- 2 -
INSTALLATION INSTRUCTIONS
This gas appliance should be installed by a qualified installer in
accordance with local building codes and with current CAN /
CGA-B149 (. 1 or .2) Installation codes for Gas Burning Appliances
and Equipment. or for U.S.A Installations follow local codes and/
or the current National Fuel Gas Code. ANSI Z223.1.
FOR SAFE INSTALLATION AND OPERATION OF YOUR
DIRECT VENT FIREPLACE PLEASE NOTE THE
FOLLOWING:
1. This fireplace gives off high temperatures and should
be located out of high traffic areas and away from
furniture and draperies.
2. Children and adults should be alerted to the hazards of
the high surface temperatures of this fireplace and
should stay away to avoid burns or ignition of clothing.
3. CAUTION: Due to high glass surface temperature
children should be carefully supervised when they
are in same room as your fireplace.
4. Under no circumstances should this fireplace be modified. Parts having to be removed for servicing should
be replaced prior to operating this fireplace again.
5. Installation and any repairs to this fireplace should be
carried out by a qualified service person. A professional service person should be contacted to inspect
this fireplace annually. Make it a practice to have all
of your gas fireplaces checked annually. More
frequent cleaning may be required due to excess
lint and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in
this fireplace should be kept clean and free of dust and
lint. Make sure that the gas valve and pilot light are
turned off before you attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace should
be checked at least once a year and if needed your
venting system should be cleaned.
8. Keep the area around your fireplace clear of combustible materials, gasoline and other flammable vapour
and liquids. This fireplace should not be used as a
drying rack for clothing, nor should Christmas stockings or decorations be hung in the area of it.
9. Under no circumstances should any solid fuels (wood,
coal, paper or cardboard etc.) be used in this fireplace.
10.The flow of combustion and ventilation air must not be
obstructed in any way.
11.Whether the fireplace is installed directly on carpeting,
vinyl tile or any combustible material other than wood,
this fireplace must be installed on a metal or wood
panel extending the full width and depth of the fireplace.
12.This fireplace requires adequate ventilation and
combustion air to operate properly.
LOCATING YOUR INSTA-FLAME
IMPORTANT:
PLEASE REVIEW THE FOLLOWING
CAREFULLY
Remove any plastic from trim parts before turning
the fireplace ON.
It is normal for fireplaces fabricated of steel to give
off some expansion and/or contraction noises
during the start up or cool down cycle. Similar
noises are found with your furnace heat exchanger
or car engine.
It is not unusual for your gas fireplace to give off
some odour the first time it is burned. This is due
to the curing of the paint and any undetected oil
from the manufacturing process.
Please ensure that your room is well
ventilated - open all windows.
It is recommended that you burn your fireplace for
a least six (6) hours the first time you use it. If
optional fan kit has been installed, place fan in the
"OFF" position during this time.
LOCATING YOUR GAS FIREPLACE
Y
YD
F
A) Flat on wall B) Cross corner
C) **Island D) *Room divider
E) *Flat on wall corner F) Chase installation
Note (Fig. 1):
** Island (C) and Room Divider (D) installation is possible
as long as the horizontal portion of the vent system (X) does
not exceed 20 feet (610cm). See details in Venting Section.
* When you install your Majestic fireplace in(D) Room
divider or (E) Flat on wall corner positions (Y), a minimum
of 6 inches (153mm) clearance must be maintained from
the perpendicular wall and the front of the fireplace.
- 3 -
AE
C
X
Y) 6" minimum
B
X
Fig. 1
FIREPLACE DIMENSIONS
M
M
B
C
O
A
D
DBR33
A 33" 838mm
B 28
C 16
7/8"
3/8"
733mm
416mm
N
ROD
ROH
ROW
E
F
A
B
K
J L
G
I
H
Fig. 2
FRAMING & FINISHING
DBR36 DBR39
A 36" 914mm
B 34
1/4"
870mm
C 21" 533mm
A 39" 991mm
B 34
1/4"
870mm
C 21" 533mm
D 31" 787mm
1/2"
1/16"
3/4"
1/4"
1/2"
560mm
292mm
375mm
515mm
622mm
E 22
F11
G 14
H 20
I 24
J 5" 127mm
K7
L8
1/2"
1/2"
191mm
216mm
M 36" 914mm
N 51" 1295mm
O 25
1/2"
648mm
ROD 12" 305mm
ROW 33
1/2"
851mm
ROH 29" 737mm
Table 1
D 33" 838mm
E 24" 610mm
F 16" 406mm
G 19" 483mm
3/4"
7/8"
1/2"
606mm
698mm
171mm
H 23
I 27
J6
K 10" 254mm
L 13
M 41
N 58
O 29
ROD 16
ROW 36
1/2"
5/8"
7/8"
7/8"
1/2"
1/2"
343mm
1057mm
1495mm
748mm
419mm
927mm
ROH 35" 889mm
Table 2
D 36" 914mm
E 24" 610mm
F 16" 406mm
G 19" 483mm
1/4"
3/8"
7/8"
1/2"
1/2"
606mm
698mm
159mm
213mm
318mm
H 23
I 27
J6
K8
L 12
M 44" 1118mm
N 62
O 31
ROD 16
ROW 39
1/4"
1/8"
1/2"
1/2"
1581mm
790mm
419mm
1003mm
ROH 35" 889mm
Table 3
- 4 -
MANTELS
CLEARANCE TO COMBUSTIBLES
Depending on the width of the mantel it may be installed
higher or lower from the top of the louvre opening. See
drawing and chart below for proper installation height of
your combustible mantel piece. Non-combustible mantels
may be installed at any height above the appliance opening.
When using paint or lacquer to finish the
mantel, such paint or lacquer must be
heat resistant to prevent discolouration.
V
W
X
A
B
C
D
TOP
LOUVRE
OPENING
Y
Z
E
WALL
Back........ 0 mm/0 inches
Side......... 0 mm/0 inches
Floor........ 0 mm/0 inches
Top.......... 0 mm/0 inches
Table 5
FRAMING AND FINISHING
1. Choose fireplace location.
2. Place fireplace into position and secure to floor with
1-1/2" screws, or nails. The holes to secure the
fireplace to the floor are located just behind the
access door grill on the left and right hand side of the
fireplace.
3. Frame in fireplace with a header across the top. It is
important to allow for finished face when setting the
depth of the frame.
4. Attach fireplace to frame using adjustable frame
drywall strips(located behind access door for
shipping). Preset depth to suit facing material
(adjustable to 1/2" , 5/8" or 3/4" depths). Fig. 4.
5. Screw through slotted holes in drywall strip and
then screw into pre-drilled holes on fireplace side.
Measure from face of fireplace to face of drywall
strip to determine final depth. (Fig. 5 & 6)
FRONT GLASS
SIDE VIEW
OPTIONAL
HEARTH
GAS
KNOCK-OUT
ELECTRICAL CABLE
KNOCK-OUT
ELECTRICAL
BOX KNOCK-OUT
Fig. 3
MANTEL CHART
Ref. Mantel Ref. Mantel From Mantel Leg from
Depth Top Louvre Fireplace Side
V 10" (254 mm) A 12" (305 mm) 10" (254mm)
W 8" (203 mm) B 10" (254 mm) 8" (203mm)
X 6" (152 mm) C 8" (203 mm) 6" (152mm)
Y 4" (101 mm) D 6" (152 mm) 4" (101mm)
Z 2" ( 51 mm) E 4" (101 mm) 2" (51mm)
Table 4
ADJUSTABLE DRYWALL STRIP
C
A
(NAILING FLANGE)
B
SCREW
POSITION
A
B
C
DRYWALL
DEPTHS
1/2" / 13mm
5/8" / 16mm
3/4" / 19mm
Adjustable 1/2",5/8"
& 3/4" spacing
Fig. 4
Fig. 6
- 5 -
Fig. 5
FINAL FINISHING
CERTIFIED TO:
Non-combustible materials such as brick and tile can be
extended over the outer face of the unit (Do not cover
louvres or glass door). If a Trim Kit is going to be installed,
brick and tile will have to be installed flush with the side of
this appliance.
HEARTH
A hearth is not mandatory but it is recommended for
aesthetic purposes. We recommend a non-combustible
hearth which does not obstruct louvre opening.
Cold climate installation recommendation:
When installing this unit against a noninsulated exterior wall or chase, it is
mandatory that the outer walls be insulated
to conform to applicable insulation codes.
GAS SPECIFICATIONS
MAX. MIN.
INPUT INPUT
MODEL FUEL GAS CONTROL B.T.U.H B.T.U.H.
DBR33 RN Natural Gas Millivolt Hi/Lo 15,000 10,500
DBR33 RP Propane Gas Millivolt Hi/Lo 15,000 11,250
DBR36 RN Natural Gas Millivolt Hi/Lo 18,000 12,600
DBR36 RP Propane Gas Millivolt Hi/Lo 18,000 13,500
DBR39 RN Natural Gas Millivolt Hi/Lo 22,000 15,400
DBR39 RP Propane Gas Millivolt Hi/Lo 22,000 16,500
ANSI Z1.88b-1999/CSA Z2.33-M-99 harmonized,
standard for Vented Gas Fireplace.
Do not use this fireplace if any part of it has
been under water. Immediately call a qualified
service technician to inspect the fireplace
and replace any part of the control which has
been under water.
The installation of your Fireplace must
conform with local codes, or in the absence
of local codes, with National Fuel Gas Code,
ANSI Z223.1 — latest edition, or CAN 1 B1-
149.1 and .2 Installation Code. (EXCEPTION:
Do not derate this appliance for altitude.
Maintain the manifold pressure at 3.5 inches
W.C. for Natural Gas and 10 inches W.C. for
LP gas.)
Table 6
GAS INLET & MANIFOLD PRESSURES
LP (Propane)
11" wc
13" wc
10" wc
Table 7
Input Minimum
Input Maximum
Manifold Pressure
NATURAL
4.5" wc
7" wc
3.5" wc
- 6 -
GAS LINE INSTALLATION
REMOTE SWITCH INSTALLATION
FOR RN/RP
When purging gas line the front glass must
be removed.
The gas pipeline can be brought in through the right side,
left side of the appliance as well as the bottom. Knockouts
are provided at convenient locations to allow for the gas
pipe installation and testing of any gas connection. It is
most convenient to bring the gas line in from the right
side, as this allows fan installation or removal without
disconnecting the gas line.
The gas line connection can be made with
properly tinned 3/8" copper tubing, 3/8"
rigid pipe or an approved flex connector.
Always check for gas leaks with a mild
soap and water solution. Do not use an
open flame for leak testing.
The gas control is equipped with a captured screw type
pressure test point, therefore it is not necessary to provide
a 1/8" test point up stream of the control.
1. Thread wire through the electrical knockout located on
either side of fireplace.. Do not cut wire or insulation on
metal edges. Ensure that wire is protected. Run the
other end to a conveniently located wall receptacle
box.
2. Attach wire to switch and install switch into receptacle
box. Attach cover plate to switch.
3. Connect wiring to gas valve. (Fig. 8)
VALVE
TPTH
THERMOPILE
TP
TH
P
I
L
T
O
ON/OFF SWITCH
Fig. 8
1/2" Gas Supply
1/2" X 3/8" Reducer
3/8" Nipple
3/8" X 3/8" Shut Off Valve
3/8" Nipple
3/8" Union
TYPICAL GAS LINE CONNECTION
3/8" Nipple
Fig. 7
When using copper or flex connector use only approved
fittings. Always provide a union so that gas line can be
easily disconnected for burner or fan servicing. See Fig. 7.
See gas specification for pressure details and ratings.
The fireplace valve must not be subjected to any test
pressures exceeding 1/2 psi. Isolate or disconnect this or
any other gas appliance control from the gas line when
pressure testing.
ALTERNATE SWITCH LOCATION:
Remote switch can be installed on either side of the access
door. Simply mount the switch to the switch bracket
provided. Screw the bracket on either side of the frame,
lining up the screws with the pre-punched holes. (Fig. 9)
Fig. 9
- 7 -
DO NOT WIRE MILLIVOLT REMOTE WALL
SWITCH FOR GAS FIREPLACE TO A 120V
POWER SUPPLY.
FOR LIGHTING INSTRUCTIONS PLEASE
REFER TO LIGHTING INSTRUCTION PAGE
GENERAL INFORMATION ON ASSEMBLING
THE VENT PIPES
CRIMPED END PIPES
Before joining elbows and pipes apply a bead of high
temperature sealant to crimped end of elbow or pipe.
(Fig. 10).
Join pipes and secure joints with three (3) sheetmetal
screws. (See Fig. 10) Wipe off excess sealant.
1" From crimped end of pipe
1''
Screw Holes
BEAD LOCATION
CANADIAN INSTALLATIONS:
The venting system must be installed in accordance with
the current CAN/CGA-B149 (.1 or .2) installation code.
U.S.A. INSTALLATIONS:
The venting system must conform with local codes and/or
the current National Fuel Gas Code, ANSI Z223.1.
Only venting components manufactured by The CFM
Majestics Products Company may be used.
Fig. 10
TWIST LOCK PIPES
When using twist lock pipe it is not necessary to use
sealant at the twist lock joints.
The only areas of the venting that need to be sealed with
high temperature silicone sealant are the collars on the
fireplace and termination, and the sliding joint of any
telescopic vent pipes used in the system.
To join the twist lock pipes together, simply align the
beads of the male end with the grooves of the female
end, then while bringing the pipes together, twist the
pipe until the flange on the female end contacts the
external flange on the male end.
It is recommended that you secure the joints with 3
sheet metal screws however this is not mandatory with
twist lock pipe.
To make it easier to assemble the joints we suggest
putting a lubricant (Vaseline or similar) on the male end
of the twist lock pipe.
TWIST LOCK PIPE JOINT
Screw Holes
Fig. 11
- 8 -
GENERAL VENTING INFORMATION
Your fireplace is approved to be vented either through
the side wall, or vertical through the roof.
- Only Majestic venting components specifically
approved and labelled for this fireplace may be
used.
- Minimum clearances between vent pipes and
combustible materials is one (1") inch (25 mm),
except where stated otherwise.
- Venting terminals shall not be recessed into a wall
or siding.
- Horizontal venting must be installed on a level
plane without an inclining or declining slope.
D
E
V
B
L
C
Fixed
Fixed
Closed
Closed
Openable
F
V
B
V
Openable
B
There must not be any obstruction such as bushes, garden
sheds, fences, decks or utility buildings within 24" from the
front of the termination hood.
Do not locate termination hood where excessive snow or
ice build up may occur. Be sure to check vent termination
area after snow falls, and clear to prevent accidental
blockage of venting system. When using snow blowers,
make sure snow is not directed towards vent termination
area.
Location of Vent Termination
It is imperative that the vent termination be located observing the minimum clearances as shown on this page.
Check with local codes or in absence of local codes, with
*
National Fuel Gas Code, ANSI Z223.1 - latest edition for USA, or
CAN 1 B1-149.1 and .1 Installation Code for Canada.
H
B
Fixed
Closed
V
J
A
V
B
X
G
N
I
M
N
G
V
G
X
K
V
V
A
TERMINATION CAP AIR SUPPLY INLET GAS METER RESTRICTED AREA
V
X
A = clearance above grade, veranda, porch, deck, or
balcony [* 12 inches (305mm) minimum]
B = clearance to window or door that may be opened
12" (306mm).
C = clearance to permanently closed window [minimum
12 inches (305mm) recommended to prevent condensation on window]
D = vertical clearance to ventilated soffit located above
the termina/ within a horizontal distance of 24 inches
(610mm) from the centre-line of the terminal [18
inches (458mm) minimum]
E = clearance to unventilated soffit [12 inches (305mm)
minimum
F = clearance to outside comer see next page
G = clearance to inside comer see next page
H = * not to be installed above a meter/regulator assem-
bly within 36 inches (914mm) horizontally from the
centre-line of the regulator
† a vent shall not terminate directly above a side-walk or paved driveway which is located between two single family
dwellings and serves both dwellings *
‡ only permitted if veranda, porch, deck, is fully open on a minimum 2 sides beneath the floor *
* check with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI Z223.1 - latest edition
for USA, or CAN 1B1-149.1 and .2 Installation Code for Canada.
Note: Local codes or regulations may require different clearances.
G
(TERMINATION PROHIBITED)
I = clearance to service regulator vent outlet [*72 inches
(1828mm) minimum]
J = clearance to non-mechanical air supply inlet to
building or the combustion air inlet to any other
fireplace [ *12 inches (305mm) minimum]
K = clearance to a mechanical air supply inlet [* 72 inches
(1828mm) minimum]
L = † clearance above paved side-walk or a paved
driveway located on public property [*84 inches
(2133mm) minimum]
M = clearance under veranda, porch, deck [*12 inches
(305mm) minimum ‡]
N = Clearance above a roof shall extend a minimum of
24" (610mm) above the highest point when it passes
through the roof surface, and any other obstruciton
within a horizontal distance of 18" (450mm).
A
Fig. 12
- 9 -
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
Outside Corner
Recessed Location
A
V
Balcony with no side wall
G =
Combustible&
Non-Combustible
12"(305mm)
A =
Combustible
6"(152mm)
Noncombustible
2"(50mm)
G
V
B =
Combustible
6"(152mm)
V
Noncombustible
2"(50mm)
B
Balcony with perpendicular side wall
H
V
Combustible &
Non-Combustible
H = 24"(610mm)
J = 20"(508mm)
J
D
C
C
E
V
C = Maximum depth of 48"
(1219mm) for recessed
location.
D = Minimum width for back wall
of a recessed location.
Combustible 38"(965mm)
Noncombustible 24"(610mm)
E = Clearance from corner in
recessed location.
Combustible 6"(152mm)
Noncombustible 2"(50mm)
REAR VENTING APPLICATIONS
*IMPORTANT* DIRECT THROUGH SIDEWALL
Note: It is not necessary to seal the vent pipe joints for any straight out the wall rear vent applications.
Note:
Maximum Vent Length .......................... 20" (508mm)- Fig. 14
Vent Starter Kit Model 7DVRVT must be used in straight out the wall rear vent applications.
Minimum clearance
20"
508mm
20"
508mm
between vent pipes and
combustible materials is
one (1") inch (25 mm) on
sides and bottom and two
(2") inch (50 mm) on top.
20" (508mm)
45°
When vent termination
exits through foundation
less than 20" (508mm)
below siding outcrop, the
vent pipe must flush up
with the siding. A 7DVSS
TOP VIEW
TOP VIEW
CROSS CORNER VENT
TO THE LEFT.
TOP VIEW
CROSS CORNER VENT
TO THE RIGHT.
must also be used.
Fig. 13
45°
Fig. 14
- 10 -
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