Vermont Casting CR36L, CR36R User Manual

Corner Woodburning Fireplace
Homeowner’s Installation and Operating Manual
For Models:
For use in U.S./Canada Underwriter’s Laboratories Report No. MH6018
CR36R CR36L
DO NOT DISCARD THIS MANUAL: Retain for future use.
20001316 3/06 Rev. 13
CR Series Woodburning Fireplaces
Safety Information
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING FIREPLACE.
IMPORTANT:
Read all instructions and warnings carefully before starting installation. Failure to
follow these instructions may result in a possible fire hazard and will void the warranty.
Description
The CR36R/L Series fireplaces are multi-sided solid fuel, woodburning fireplaces. These are radiant models only and include a preinstalled outside air kit.
Precautions
CFM Corporation fireplaces and component parts have been highly tested and will operate safely when installed in accordance with instructions provided in this manual. Carefully read and understand all instructions before beginning installation.
If you notice any damage to fireplace or component parts, immediately report damage to your Majestic Fire­places dealer.
Only use CFM Corporation components or the warranty will be voided and a fire hazard may be created.
CFM Corporation warranty will be voided by and CFM Corporation disclaims any responsibility for the following actions:
Installation of any damaged fireplace or chim-
ney component;
Modification of fireplace, chimney assembly or
any component parts thereof; (except for chase flashings as detailed in the Chimney Top installa­tion instructions).
Installation other than as instructed by CFM
Corporation; or
Installation and/or use of any component part
not manufactured or approved by CFM Corpo­ration in combination or assembly with a CFM Corporation fireplace system, notwithstanding any independent testing laboratory or other third party approval of such component parts or accessory.
Any such action may possibly cause a fire hazard.
Consult local building codes to ensure that you are in compliance before installing the fireplace.
Fireplaces must be vented to the out-of-doors.
Do not obstruct or modify air inlets/outlets in any manner.
Do not install combustible materials on any of the black fireplace surround.
Burn only solid wood fuel or gas logs.
Do not install a solid fuel burning insert or other products not specified for use with this fireplace.
Proposition 65 Warning:
burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6
WARNING: Check with your electronics manufac­turer before installing a television or other electronic device above this fireplace.
Fuels used in gas, wood-
Drafts
The fireplace should not be located in areas that create drafts (ie: frequently opened doors and central heating air inlets/outlets) that hamper the normal flow of air into
the fire.
Gas Logs
If you plan to install a gas log, the gas line should be installed before framing the fireplace. The gas line must be installed by a certified gas line installer.
CR36R / CR36L
Listed
UL / ULC-S610
Standard for Factory Built Fireplaces
Units: FG10R7, FG10R8
Table of Contents
Safety Information ......................................... 2
Specifications and Framing ...........................
Parts Identification ........................................
Chimney Requirements ................................ 5
Planning Information ..................................... 6
Installation .................................................... 7
Replacement Parts ...................................... 17
Accessories ................................................ 18
3 4
2
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CR Series Woodburning Fireplaces
Rough Opening Depth
22³⁄₄"
(578mm)
22"
(559mm)
10"
(254mm)
³⁄₄" (19mm)
⁷⁄₁₆" (11mm)
29¹⁄₄" (743mm)
11" Dia.
(279mm)
1" Typ. (25mm)
9⁷⁄₈"
(251mm)
6"
(159mm)
19⁹⁄₁₆"
(497mm)
21⁷⁄₁₆"
(545mm)
6³⁄₄"
(172mm)
36" (914mm)
40¹⁄₈" (1019mm)
41¹⁄₂"
(1054mm)
Gas Line Access
9¹⁄₂"
(241mm)
8"
(203mm)
7"
(178mm)
14¹⁄₄"
(362mm)
4" Dia. Outside Air Collar
Rough Opening Height
25¹⁄₂" (648 mm)
25¹⁄₂" (648 mm)
32³⁄₈" (822 mm)
15⁵⁄₈"
(397 mm)
32³⁄₈" (822 mm)
15⁵⁄₈"
(397 mm)
CR36L
CR36R
CR36R/L Series Woodburning Fireplace
Fig. 1 CR36R/L Series specifications and framing.
Fig. 1a CR36R/L hearth dimensions.
FP1538
(CR36R Shown)
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3
CR Series Woodburning Fireplaces
Chase Installation
Insulation methods shown are optional for cold climates, not a requirement for unit operation.
Batt Insulation (cut out around firestop)
Firestop
Ceiling Level
Outer Dome
See Figure 20 on page 15 for clearance information
Termination Cap
Storm Collar
Pan Flashing
Draftstop
Finish Wall
Ledge Bracket
Surround
Gas Access
Outside Air Cover Plate
Screen
Grate
Firebox
Outside Air Control
FP704CR
Fig. 2 Fireplace and chase parts identification.
4
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D
B
G
H
B
C
E
6 FT.
G
H
A
Chimney Requirements - Offset Installations
OFFSET
RISE
Chimney Flue Exit
Chimney Section
CR Series Woodburning Fireplaces
FP282
Rise
Offset
Hearth Floor
Example 1 Example 2 Example 3
NOTE: G + H Cannot Exceed 20’
Illustration Key
The following safety rules apply to offset installations. (The letters correspond with letters above): A. Height of the chimney measured from
the hearth to the chimney exit at top:
CR36L/R Series Maximum: 90’0” Minimum: Without elbows 14’ 0” With 2 elbows 15’ 0” With 4 elbows 21’ 0” B. Do not use more than four elbows per
chimney.
Attach the straps of the top elbows to a
structural framing member.
The first elbow of any pair does not have
straps.
Fig. 3 Chimney system requirements.
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Elbow
30°
Return
Elbow
30° Offset Elbow
30°
Return
Elbow
30°
Offset
Elbow
SKCS8 Support
FP269CR
C. The chimney cannot be more than 30°
from the vertical plane.
D. The maximum length of the angled run
of the total chimney system is 20 feet. (G plus H cannot exceed 20 feet)
E. A chimney support (Model SKCS8) is
required every 6 feet of angled run of chimney. Chimney supports are required at 30 feet and 60 feet of chimney height above the hearth also.
Determine the offset distance of your chim
­ney arrangement from the centerline of the fireplace to the centerline of the chimney where it is to pass through the first ceiling.
NOTE: This offset distance may not be your full offset distance. See Examples 2 and 3.
30˚ Elbow Offsets
1’
3’ 4’
1¹⁄₂'
0 0 0 0 0 3” 11” 1 0 0 0 0 8¹⁄₄" 20" 0 1 0 0 0 11 2 0 0 0 0 13 1 1 0 0 0 16¹⁄₂" 34¹⁄₄" 0 0 1 0 0 20 2 1 0 0 0 21 0 0 0 1 0 26¹⁄₄" 51¹⁄₄" 0 1 1 0 0 28¹⁄₂" 55¹⁄₄" 1 0 0 1 0 31 0 1 0 1 0 34 0 0 2 0 0 37¹⁄₂" 70³⁄₄" 1 1 0 1 1 41 0 0 1 1 1 45" 83 0 1 2 0 1 47 0 0 0 2 1 51" 94" 0 1 1 1 1 53 0 0 3 0 1 56 0 1 0 2 1 59¹⁄₄" 108¹⁄₂" 0 0 2 1 1 62¹⁄₄" 113¹⁄₂" 0 1 3 0 1 64 0 0 1 2 1 68 0 1 2 1 1 70¹⁄₂" 128" 0 0 0 3 1 74 0 1 1 2 2 78" 140 0 0 3 1 2 81" 146" 0 1 0 3 2 84" 151¹⁄₄" 0 0 2 2 2 87" 156 0 1 3 1 2 89 0 0 1 3 2 93" 166³⁄₄" 0 1 2 2 2 95 0 0 0 4 2 99 0 1 1 3 2 101¹⁄₄" 181³⁄₄" 0 0 3 2 2 104¹⁄₄" 186¹⁄₄" 0 1 0 4 2 107 0 0 2 3 2 110 0 1 3 2 3 114" 203¹⁄₄" 0 0 1 4 3 117 0 1 2 3 3 120" 213 0 0 0 5 3 123
Offset
Chimney
Support
Rise
¹⁄₄" 25¹⁄₄" ¹⁄₂" 29¹⁄₄"
¹⁄₄" 40³⁄₄" ³⁄₄" 43¹⁄₂"
¹⁄₂" 60¹⁄₄ ¹⁄₂" 65¹⁄₂"
¹⁄₂" 77³⁄₄"
³⁄₄"
¹⁄₄" 87¹⁄₂"
¹⁄₄" 98" ¹⁄₄" 103¹⁄₄"
¹⁄₂" 117¹⁄₂" ¹⁄₄" 124"
¹⁄₄" 134¹⁄₂"
³⁄₄"
¹⁄₂"
¹⁄₄" 160¹⁄₄"
¹⁄₄" 170³⁄₄" ¹⁄₄" 177³⁄₄"
¹⁄₄" 191¹⁄₂" ¹⁄₄" 196³⁄₄"
³⁄₄" 209³⁄₄"
¹⁄₂"
³⁄₄" 220"
5
CR Series Woodburning Fireplaces
L
1
L
1
L
T
MODEL SK
2 WALL CHIMNEY
TOTAL
LENGTH
(L
T
)
INSTALLED
LENGTH
(L
1
)
SK81 SK818 SK83 SK84

"
" " "
" " " "
2' Min.
2' Min.
3'
Min.
0 To 10'
3'
Min.
0 To 10'
Reference Point
Planning Information
Preplanning an installation is very important to ensure safety and to save time and money. An installer must predetermine where a fireplace will be set and how the chimney system will be run.
Mounting the Fireplace
A fireplace may only be mounted on the following surfaces:
1. A flat combustible surface.
2. A raised wooden platform.
3. A concrete block or other solid object placed be­neath each of the four (4) corners of the fireplace.
The fireplace must be spaced 3/4 inch from a com­bustible back wall and 7/16 inch from a combustible side wall or support. (Fig. 17, Page 12)
Planning the Chimney Run
Determine how the chimney will be run, length of run and chimney components required to complete the job. (Fig. 3) Never install a chimney below minimum heights.
The Ten Foot Rule
Major U.S. building codes specify a minimum chimney height above the roof top. The “Ten Foot Rule” is a fire safety rule and not a draft rule. To ensure proper draft, it is recommended that you always meet or exceed the “Ten Foot Rule,” especially when installing a termina­tion on a high pitch roof. (Fig. 5)
The key points of the “Ten Foot Rule” are:
1. If the horizontal distance from the chimney to the peak of the roof is 10’ (3m) or less, the top of the chimney must be at least 2’ (610mm) above the peak of the roof, but never less than 3’ (914mm) in height above the highest point where it passes through the roof.
2. If a horizontal distance from the chimney to the peak of the roof is more than 10’ (3m), a chimney height reference point is established on the surface of the roof a distance of 10’ (3m) from the chimney in a horizontal plane. The top of the chimney must be at least 2’ (610mm) above the reference point, but never less than 3’ (914mm) in height above the highest point where it passes through the roof.
Fig. 4 Installed lengths of chimney sections.
In planning a chimney system, it is important to know:
1. The height of a chimney is measured from the hearth to the exit point on the termination.
2. A chimney cannot be offset more than 30° from a vertical plane.
3. A chimney may run straight up or it may be neces­sary to offset it to avoid obstructions.
4. The maximum length of an angled run (total chim
-
ney system) is 20’ (6m).
5. No more than 2 offsets (4 total 30° elbows in U.S./or 2 total 45° elbows in Canada) per fireplace may be used.
6. A guy wire stabilizer is required for chimneys ex­tending more than 6’ (1.8m) above a roof line.
6
AC246
Fig. 5 Ten Foot Rule illustration.
Chimney Supports
The chimney system is supported by the fireplace for vertical chimney heights less than 20’ (6m) above the hearth. Chimney supports are required if the vertical height exceeds 20’ (6m). Locate chimney supports at ceiling holes or other structural framing at 20’ (6m) heights. Spacing between chimney supports must not exceed 20’ (6m). Use Chimney Support Model SKCS8 for SK8 chimney, and Model 11CS for 11CF chimney.
(Note: the chimney support can not be mounted directly to the fireplace.) Support provided by elbow
straps fulfills the support requirement only if they are spaced as previously described. (A chimney support is 2¹⁄₂" (64mm) long when installed.)
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Angled chimney runs require a support every 6’ (1.8m) in addition to the elbow straps. Chimney supports are
used for this function. (Fig. 6)
Chase Installation
A chase is a vertical box-like structure which encloses the fireplace and/or chimney. Chases are typically built on the outside of the house with fireplace opening cut into the outer wall of a room. (Page 4, Fig. 2)
If you need help in determining fireplace location or how the chimney system should be run, contact your Majestic Fireplaces dealer for assistance.
Chimney Support Strap
SKCS8
FP284
Fig. 6 Chimney support installation.
CR Series Woodburning Fireplaces
Installation
Insulating Fireplace Enclosure For
Cold Climates
If you live in a cold climate, it is not required but highly recommended that you insulate fire­place enclosure to eliminate cold air penetration as much as possible.
Insulate base of fireplace with a non-combus­tible insulation rated for a minimum of 300°F. Insulating is very important for outside wall installations over a concrete slab. If fireplace is installed on a platform, insulation should be placed on top of the platform before fireplace is set.(Fig. 7)
When a fireplace is installed in a chase or on an outside wall, enclosure should be treated like any outside wall in a home. Insulation should be installed on the inside wall as well as the outside wall(s). In a chase, it is also a good idea to install a firestop at the first ceiling level above the fireplace and enclose the chase with sheet­ing material. Insulation may then be installed above sheeting material to assure the space around the fireplace is totally protected. (Fig. 2)
When installing the chimney, between outer pipe and firestop. It is vital that some air be allowed to flow through this very thin gap.
CAUTION: WHEN INSTALLING A FIRE­PLACE IN AN INSULATED ENCLOSURE, BE SURE ALL REQUIRED AIR SPACES ARE MAINTAINED. (Page 12, Fig. 17)
DO NOT caulk
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7
CR Series Woodburning Fireplaces
Framing
Framing can be constructed before or after the fire­place is set in place, however, most installers build the frame before setting the fireplace.
Frame fireplace with 2 x 4 lumber or heavier materi als. Refer to framing dimensions in Figures 1 or 2 for basic fireplace specifications. Headers and support studs must be turned on end as illustrated in Figure 2, Page 4.
NOTE: Framing should be positioned to accommo­date wall covering and fireplace facing material.
Hard, Flat Surface
-
ance requirements for side and parallel combustible walls as noted in Figure 20, Page 15.
Offset Installation
In order to clear an obstruction, it may be necessary to offset chimney from vertical. This is accomplished by using CFM Corporation elbows. Use the 30° Offset Elbow table on Page 5 to determine proper offset and parts required.
Each offset requires two (2) elbows. The second elbow is equipped with support straps. It is very important to install the second elbow in each offset as close to the ceiling or support as possible so the elbow straps can be secured to framing members to help support the weight of the chimney.
Determine offset distance of your chimney arrange ment from centerline of fireplace to centerline of chim­ney where it is to pass through ceiling.
Locate center point of the chimney on ceiling as though a straight up chimney arrangement is to be used. Measure your offset dimension from the chim­ney center point on the ceiling.
-
Insulation
Platform
FP555CR
Fig. 7 Insulation between platform and fireplace.
Chimney Set-up
Since you have already preplanned the chimney run, you should know exactly how the installation is to be accomplished — how much pipe is required, the number of elbows, if any, and type of termination to be used.
CAUTION: REPORT TO YOUR DEALER ANY PARTS DAMAGED IN SHIPMENT, SPECIFICALLY CHECK THE END CONNECTION OF CHIMNEY
SECTIONS AND ELBOWS.
Straight-Up Chimney Installation
Chimney Centerline
Actual Centerpoint
10³⁄₈
(264mm)
Plumb Line
Plumb Bob
Imaginary Center­point
To locate the centerline of the flue put the fireplace in final position and place a plumb bob from the ceiling to the center of the fireplace flue collar. Mark this spot on the ceiling. Draw a line through that mark to either side of the firebox and indicate dimension X to locate the side wall framing. (Fig. 8) Be sure to observe clear-
8
FP556CR
Fig. 8 Locate centerline of chimney with plumb line.
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