Vermont Casting BREF36R-42R, BREF30, BREF36, BREF42, BREF30NH User Manual

...
C US
INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE.
Electric Fireplace
WARNING!
IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, AN ELECTRICAL SHOCK OR FIRE MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
SERVICE MUST BE
PERFORMED BY A QUALIFIED
SERVICE AGENCY.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
Models: BREF30/36/42 BREF30NH/36NH/42NH BREF36R/42R
Homeowner's Installation &
Operating Manual
CFM Specialty Home Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
10004758 11/05 Rev. 5
BREF Electric Fireplace
Table of Contents
Please read the Installation & Operating Instructions before using this appliance.
Thank you, and Congratulations on your purchase of a
CFM Specialty Home Products Electric Fireplace.
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in possible electric shock, fire hazard, and/or injury, and will void the warranty.
Installation Instructions
General Information ............................................................................................................3
Wiring ..................................................................................................................................
Electrical Connection ..........................................................................................................
Fireplace Dimensions ..........................................................................................................
Electrical Specifications ......................................................................................................
Mantels ................................................................................................................................5
Framing ...............................................................................................................................
Finishing ..............................................................................................................................
Locating your Electric Fireplace ..........................................................................................
Clearance to Combustibles .................................................................................................
Hearth .................................................................................................................................6
Cabinet Installations ............................................................................................................
Main Power Wall Switch Wiring ...........................................................................................
120 Volt Wall Switch Wiring Installation ..............................................................................
240 Volt Wall Switch Wiring Installation ..............................................................................
120/240 Volt Wall-Mounted Thermostat Wiring ..................................................................7
Installation Cautions ............................................................................................................
120 Volt Unit Installation ......................................................................................................
120 Volt (NH) Unit Installation .............................................................................................
240 Volt Unit Installation ......................................................................................................
Resetting the Temperature Cutout Switch ........................................................................... 8
Screen Kit Installation .......................................................................................................
Service Instructions
Maintenance of Motor .........................................................................................................
Installation of BREF36/BREF36R with Ceramic Log Set ....................................................
Installation of BREF42/BREF42R with Ceramic Log Set .................................................... 9
Replacing Light Bulbs .......................................................................................................
Cleaning Trim ....................................................................................................................
Electrical Wiring Diagram without Integral Remote Control w/Ceramic Log Set ............... 11
Electrical Wiring Diagram with Integral Remote Control w/Ceramic Log Set .................... 12
Electrical Diagram with Heater and Intregral Remote Control ..........................................13
Electrical Diagram without Heater and Integral Remote Control .......................................
Operating Instructions for Units with Ceramic Log Sets
On/Off Switch ....................................................................................................................
Heater Control ...................................................................................................................
Relearn .............................................................................................................................. 15
On/Off ................................................................................................................................
Operating Instructions for all Other Units
On/Off Switch ....................................................................................................................
Heater Control ...................................................................................................................
Remote Control ................................................................................................................. 16
Replacement Parts ......................................................................................................................17
Accessories ................................................................................................................................ 20
Warranty
For Units: (with ceramic log set) BREF36 FE10R0 BREF36R FE10R1 BREF42 GE10R0 BREF42R GE10R1
2
.......................................................................................................................................23
(all other units) BREF30 EFHM4H0 BREF30NH EFNM1H0 BREF36 EFHM4J0 BREF36NH EFNM1J0 BREF42 EFHM1M0 BREF42NH EFNM1M0
3 3 4 4
5 6 6 6
6 6 6 7
7 8 8 8
9
9 9
10 10
14
15 15
15
16 16
10004758
Installation Instructions
General Information
1. Read all instructions before using this appliance.
2. This appliance is hot when in use. To avoid burns, do not let bare skin touch hot surfaces. If provided, use handles when moving this appliance. Keep combus­tible materials, such as furniture, pillows, bedding, papers, clothes and curtains at least 3 feet (1 m) from the front of this appliance.
CAUTION: Extreme caution is necessary when any heater is used by or near chil­dren or invalids, and whenever the heater is left operating and unattended.
3. Do not operate any heater if the appliance malfunc­tions, or if it has been dropped or damaged in any manner.
4. Any repairs to this fireplace should be carried out by a qualified service person.
5. Under no circumstances should this fireplace be modified. Parts having to be removed for servicing must be replaced prior to operating this fireplace again.
6. Do not use outdoors.
7. This heater is not intended for use in bathrooms, laundry areas and similar indoor locations. Never locate this appliance where it may fall into a bathtub or other water container.
8. This appliance, when installed, must be electrically grounded in accordance with local codes, or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code; for U.S.A. installations, follow local codes and the National Electrical Code, ANSI/ NFPA NO. 70.
9. Do not insert or allow foreign objects to enter any ventilation or exhaust opening, as this may cause an electric shock or fire, or damage the appliance.
10. To prevent a possible fire, do not block air intake or exhaust in any manner. Do not use on soft surfaces (e.g., beds) where openings may become blocked.
11. This appliance has hot and arcing or sparking parts inside. Do not use it in areas where gasoline, paint or flammable liquids are used or stored. This fireplace should not be used as a drying rack for clothing, nor should Christmas stockings or decorations be hung in the area of it.
12. Use this appliance only as described in this manual. Any other use not recommended by the manufactur­er may cause fire, electric shock or injury to persons.
13. Do not burn wood or other materials in this fireplace.
14. Do not strike the fireplace glass.
15. Always use a certified electrician for installation.
BREF Electric Fireplace
16. Disconnect all power coming to fireplace at main service panel before performing any cleaning or maintenance.
17. Do not install this fireplace on carpet or vinyl floors, as discoloration may occur.
18. SAVE THESE INSTRUCTIONS.
Wiring
Ensure the power conversion/switch (if equipped) is in the proper position for re­quired supply voltage prior to connecting the unit to power supply.
Do not use this fireplace if any part of it has been under water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the elec trical system that has been under water.
A qualified electrician must perform any electrical wiring of this appliance. This wir­ing must be done in accordance with local codes, and/or in Canada, with the current CSA C22.1 Canadian Electrical code; for U.S.A. installation, National Electrical Code ANSI/NFPA No. 70.
NOTES: The unit is shipped from the factory config ured for 120 Volt operation.
Ensure the power conversion switch is in the proper position for the required supply voltage.
All wiring must be completed prior to installing the unit.
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Electrical Connection
1. Loosen the screws securing junction box cover.
2. Remove knockouts in the box cover to use a cable clamp.
3. Place the unit in position in the opening. Level it with shims if necessary, and attach the unit to the frame using the nailing flanges provided.
4. The unit is factory wired for 120 Volt power supply. If 208/240 Volt operation is required, flip the switch located on junction box and reconfigure the wiring as covered on page 7. Wires L1, L2, N, and G are located inside the junction box.
5. Wire a dedicated, properly fused, 20 Amp rated circuit for appropriate voltage (120 or 208/240).
6. Place all connectors inside junction box and replace the cover to ensure connections are tight.
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10004758
3
BREF Electric Fireplace
N
5/8" (16mm) Recessed Nailing Flange
G
H
Rough Opening Depth
L
Rough Opening Height
A
M
M
O
K Rough Opening Width
1/2" (13mm)
5/8" (16mm)
B
J
2¹¹⁄₃₂"
(60mm)
3³⁄₄"
(95mm)
7²⁹⁄₃₂"
(192mm)
E
F
D
E
C
Fireplace Dimensions
Fig. 1 Fireplace specifications and framing dimensions.
Ref. BREF30/BREF30NH BREF36/BREF36NH/BREF36R BREF42/BREF42NH/BREF42R
A 34” (864 mm) 40" (1016mm) 45
⁵⁷⁄₆₄" (1166mm)
B 36” (914 mm) 36" (914mm) 36" (914mm)
C 30” (762 mm) 36" (914mm) 42" (1067mm)
D 21” (533 mm) 21" (533mm) 21" (533mm)
E 7
F 19
¹⁄₂” (191 mm) 7¹⁄₂" (191mm) 7¹⁄₂" (191mm)
³⁄₄” (502 mm) 19³⁄₄" (502mm) 19³⁄₄" (502mm)
G 14” (356 mm) 14" (356mm) 16" (406mm)
H 27
¹⁄₂ (698 mm) 27¹⁄₂" (698mm) 31¹¹⁄₁₆" (85mm)
Framing Dimensions
J 36¹⁄₂ (927 mm) 36¹⁄₂" (927mm) 36¹⁄₂" (927mm)
K 35” (889 mm) 41" (1041mm) 46
L 14” (356 mm) 14" (356mm) 16" (406mm)
M 37
¹⁄₂ (953 mm) 37¹⁄₂" (953mm) 49" (1245mm)
N 54” (1372 mm) 54" 1372mm) 69¹⁄₂" (1765mm)
O 27” (686 mm) 27" (686mm) 35¹⁄₄" (895mm)
Voltage: 120 Volt 120 Volt (NH) 240 Volt
Electrical Specifications
Total Amps: 13 Amps 2 Amps 12.9 Amps
Total Watts: 1550 Watts 240 Watts 3100 Watts
Heater Rating: 1455 Watts N/A 2855 Watts
4
⁵⁷⁄₆₄" (1191mm)
10004758
J
F
G
H
I
Mantels
O
N
M
L
K
A B C
D
E
V
W
X
Y
Z
The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if fitted) and the fireplace.
For correct mounting height and width, refer to Figure 2a and 2b.
The distances and reference points are not affected by the fitting of a bay window front trim kit.
Noncombustible mantels and legs may be installed at any height and width around the appliance.
When using paint or lacquer to finish the mantel, such paint or lacquer must be heat-resistant to prevent dis­coloration.
Mantel Clearances
Black Surround Face
Side of Combustion
BREF Electric Fireplace
Mantel Leg
CFM164a
Chamber
Wall
Top of Combustion
Chamber
Mantel Shelf Mantel from Top
Ref.
Depth
V 14" (356 mm) A 25" (635 mm) W 12" (305 mm) B 23" (584 mm) X 10" (254 mm) C 21" (533 mm)
Ref.
of Comb. Chamber
CFM146b
Y 8" (203 mm) D 19" (483 mm) Z 1
Fig. 2a Combustible mantel minimum installation.
¹⁄₂" (38 mm) E 15" (381 mm)
CFM170
Mantel Mantel Leg from Side
Ref.
Leg Depth
Ref.
of Comb. Opening
F 14" (356 mm) K 14" (356 mm) G 12" (305 mm) L 12" (305 mm) H 10" (254 mm) M 10" (254 mm) I 8" (203 mm) N 8" (203 mm) J 1
Fig. 2b Combustible mantel leg minimum installation.
¹⁄₂" (38 mm) O 1¹⁄₂" (38 mm)
Framing
1. Choose fireplace location.
2. Place fireplace into position.
3. Frame in the fireplace with a header across the top.
It is important to allow for finished face when setting the depth of the frame.
Four (4) nailing flanges are supplied with the fireplace (found on the fireplace hearth). To level the box and secure it firmly in place, remove the nailing flanges from the hearth and install at the sides of the fireplace as shown in Figure 3.
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5
BREF Electric Fireplace
Nail side-nailing flange
FP549
Fig. 3 Adjustable drywall strip (nailing flange).
Finishing
CAUTION: All joints between the finished wall and the appliance surround (top and sides) may be sealed only with noncom­bustible material. Only noncombustible material can be applied as facing to the appliance surround (the black painted face).
When finishing the appliance, never obstruct or modify the air inlet/outlet grilles in any manner.
NOTE: Finish the wall with the material of your choice. Refer to Figures 2a and 2b for specific clearances when installing a combustible mantel or other combustible projection.
Locating your Electric Fireplace
Your new fireplace may be installed into an existing masonry or zero-clearance fireplace. It may also be in stalled using a prefabricated cabinet available from your dealer, or be built into a wall.
When choosing a location for your new fireplace, en sure that the general instructions are followed. Also, for best effect, install the fireplace out of direct sunlight.
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-
Clearance to Combustibles
Sides ......................................................... 0" (0 mm)
Floor .......................................................... 0" (0 mm)
Top ........................................................... 0" (0 mm)
Hearth
A hearth is not mandatory; however, for aesthetic pur­poses, we recommend use of a noncombustible hearth that does not obstruct the air openings.
Cold Climate Installation: To conform to applicable insulation codes, it is manda­tory the outer walls be insulated when installing this unit against a non-insulated exterior wall or chase.
Cabinet Installations
Cabinets are available from your dealer which allow fast, convenient installation of your fireplace against existing walls.
Main Power Wall Switch Wiring
To reduce the risk of fire, electrical shock, and personal injury, before attempting maintenance or service, disconnect all power to the fireplace at the main service panel.
120 Volt Wall Switch Wiring Installation
A qualified electrician must perform any electrical wiring of this appliance. For Ca­nadian installations, wiring must be done in accordance with local codes, and/or the current CSA C22.1 Canadian Electrical Code. For U.S.A. installations, wiring must be done in accordance with the National Electrical Code ANSI/NFPA No. 70.
NOTE: For 120 Volt installations, use a single-pole, single-throw, 20 Amp-rated wall switch. (NH models do not require the 20 Amp switch. A regular 15 Amp wall switch may be used.)
Wiring of the wall switch must be completed prior to installing the unit.
Connect the wall-mounted switch to the fireplace by running grounded 2-conductor wire (Min. 14 AWG) to the switch from the junction box on the side of the unit.
1. Locate the voltage selection switch under the logset on the left front corner of the unit. (Not applicable to NH models)
2. Ensure the switch is in the 120 Volt position. (Not applicable to NH models.)
3. Loosen the screws securing the junction box cover, and remove the cover.
4. Remove knockouts in the box cover to use a cable clamp.
5. Pull out two (2) wires: black and white.
6. Connect the hot wire (black) from the wall switch to the L1 (black) wire on the unit, and the other wire from the wall switch to the L1 (black) wire on the power supply.
6
10004758
BREF Electric Fireplace
7. Connect the white wire from the unit to the neutral (white) wire on the power supply.
8. Connect the ground wire from the wall switch to the wire grouping from the power supply and the ground stud in the junction box.
9. Make sure the red wire (L2) in the junction box has a closed end splice or a wire nut properly applied.
10.Ensure all connections are tight. Insert all wiring inside the junction box and secure the cover.
240 Volt Wall Switch Wiring Installation
A qualified electrician must perform any electrical wiring of this appliance. For Canadian installation, wiring must be done in accordance with local codes, and/or the current CSA C22.1 Canadian Electrical Code. For U.S.A. installation, wiring must be done in accordance with the National Electrical Code ANSI/NFPA No. 70.
NOTE: For 240 Volt installations, use a double-pole, single-throw, 20 Amp, 240V rated wall switch.
Wiring of the wall switch must be completed prior to installing the unit.
Connect the wall-mounted switch to the fireplace by running grounded 3-conductor wire (MIN. 14 AWG) to the switch from the junction box on the side of the unit.
1. Locate the voltage selection switch under the logset on the left front corner of the unit.
2. Move the switch from the 120 Volt to the 240 Volt position.
3. Loosen the screws securing the junction box cover, and remove the cover.
4. Remove knockouts in the box cover to use a cable clamp.
5. Pull out three (3) wires: black, red, and white.
6. Connect one (1) wire (black) from the wall switch to the L1 (black) wire on the unit, and the other wire from the wall switch to the L1 (black) wire on the power supply.
7. Connect one (1) of the wires from the wall switch to the L2 (red) wire on the unit, and the other wire from the wall switch to the L2 (red) wire on the power sup­ply.
8. Connect the white wire from the unit to the neutral (white) wire on the power supply.
9. Connect the ground wire from the wall switch to the wire grouping from the power supply and ground stud in the junction box.
10. Ensure all connections are tight. Insert all wiring inside the junction box and secure the cover.
120/240 Volt Wall-Mounted
Thermostat Wiring
Before attempting maintenance or ser­vice—to reduce risk of fire, electrical shock and personal injury—disconnect all power to the fireplace at the main service panel.
NOTE: Wiring of the wall thermostat must be com pleted prior to the installation of the unit.
Use a single pole thermostat rated for 120/240 Volt operation.
When installing the wall thermostat, make sure to turn the heater control inside fireplace all the way clockwise to the highest set point temperature.
Connect the wall-mounted thermostat to the fireplace by running a grounded 2-conductor wire (min. 14 AWG) to the thermostat from the junction box on the side of the unit.
1. Loosen the screws securing the junction box cover and remove the cover.
2. Remove knockouts in the box cover to use a cable clamp.
3. Pull out the two (2) brown wires with the closed end splice at the end.
4. Cut off the closed end splice, separate the two wires, and strip approximately 5/8" (15mm).
5. Connect one (1) wire from the thermostat to one (1) of the brown wires; connect the other wire from the thermostat to the other brown wire.
6. Connect the ground wire from the wall thermostat to the power supply wire group and the ground stud in the junction box.
7. Ensure all connections are tight. Insert all wiring into the junction box and secure the cover.
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Installation Cautions
Make sure the power is turned OFF before proceeding.
If repairing or replacing any electrical com­ponent or wiring, the original wire routing, color coding and securing locations must be followed.
Any electrical repairs or rewiring of this unit should be carried out by a licensed electrician in accordance with national and local codes.
10004758
7
BREF Electric Fireplace
120 Volt Unit Installation
1. Locate the switch under the logset on the left front corner of the unit.
2. Check the voltage selection switch position to ensure it is in the 120 Volt position.
3. Loosen the screws securing the junction box cover and remove the cover.
4. Remove knockouts in the box cover to use the cable clamp.
5. Pull out two (2) wires: black and white.
6. Connect the black wire from the unit to the L1 (black) from the power supply. Connect the white wire from the unit to the neutral (white) from the power supply.
NOTE: Wiring must be connected to a 20 Amp
dedicated circuit breaker or fuse in the electrical panel of the dwelling.
7. Connect the ground wire from the power supply to ground stud in the junction box.
8. Make sure the red wire (L2) in the junction box has a closed end splice or a wire nut properly applied.
9. When the unit has been configured for the appropri­ate power supply voltage, ensure all connections are tight. Insert all wiring inside the junction box and secure the cover.
10. Turn the power to the unit on at the breaker/fuse panel. Place the unit into operation and check to make sure the whole system is operating properly.
120 Volt (NH) Unit Installation
1. Loosen the screws securing the junction box cover and remove the cover.
2. Remove knockouts in the box cover to use the cable clamp.
3. Pull out two (2) wires: black and white.
4. Connect the black wire from the unit to the L1 (black) from the power supply. Connect the white wire form the unit to the neutral (white) form the power supply.
5. Connect the ground wire from the power supply to the ground stud in the junction box.
6. Ensure all connections are tight. Insert all wiring inside the junction box and secure the cover.
7. Turn the power to the unit on at the breaker/fuse panel. Place the unit into operation and check to make sure the system is operating properly.
5. Pull out three (3) wires: black, red, and white.
6. The unit is shipped from factory with a closed end splice on the red wire. Cut off this splice and strip approximately 5/8" (15mm) wire sheathing.
7. Connect the black wire from the unit to the L1 (black) from the power supply. Connect the red wire from the unit to the L2 (red) from the power supply. Connect the white wire from the unit to the neutral (white) from the power supply.
NOTE: Wiring must be connected to a 20 Amp
dedicated circuit breaker or fuse in the electrical panel of the dwelling.
8. Connect the ground wire from the power supply to ground stud in the junction box.
9. When the unit has been configured for the appropri­ate power supply voltage, ensure all connections are tight. Insert all wiring inside the junction box and secure the cover.
10. Turn the power to the unit on at the breaker/fuse panel. Place the unit into operation and check to make sure the whole system is operating properly.
Resetting the
Temperature Cutout Switch
To reduce the risk of fire, electrical shock, and personal injury, before attempting maintenance or service, disconnect all power to the fireplace at the main service panel.
NOTE: The heater on this fireplace is protected with a safety limit device to prevent overheating. Should the heater overheat, an automatic cutout turns the heater OFF; it will not come back ON without being manually reset.
The safety limit device is located in a cutout at the right front top corner by the cover fan/ heater. To reset the switch, insert a small flat screwdriver into this cutout and push the reset button on the safety limit device.
Safety Limit Device
240 Volt Unit Installation
1. Locate the voltage selection switch under the logset on the left front corner of the unit.
2. Check the switch position to ensure it is in the 240 Volt position.
3. Loosen the screws securing the junction box cover and remove the cover.
4. Remove knockouts in the box cover to use the cable clamp.
8
Cover Fan/ Heater
Small Flat Screwdriver
FP1452
Fig. 4 Reset the switch with a small flat screwdriver.
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