Page 1
Direct V ent
Rear V ent
Model
BHDR36
Installation Instructions & Homeowner's Manual
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
* Do not try to light any appliance.
* Do not touch any electric switch.
• Do not use any phone in your building.
* Extinguish all flames.
* Immediately call your gas supplier from
your neighbours phone. Follow the gas
suppliers instructions.
* If you cannot reach your gas supplier call the
fire department.
The Vermont Castings
Majestic Products Company
475 Admiral Blvd., Mississauga
Ontario, Canada L5T 2N1
www.majesticproducts.com / www.vermontcastings.com
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
FOR YOUR SAFETY
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
* Installation and service must be performed
by a qualified installer, service agency or
your gas supplier.
10001826
11/01 Rev. 1
- 1 -
Page 2
TABLE OF CONTENTS
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.
Thank you and congratulations on your purchase.
IMPORTANT: R
instructions may result in a possible fire hazard and will void the warranty.
Installation Instructions ........................................................................................................................................... 3
General Venting Information.................................................................................................................................... 8
Operating Instructions ........................................................................................................................................... 27
Replacement Parts List ........................................................................................................................... 33
Options ........................................................................................................................ 35
ead all instructions and warnings carefully before starting installation. Failure to follow these
General Information.................................................................................................................................... 3
Locating your Fireplace .............................................................................................................................. 4
Fireplace Dimensions ................................................................................................................................. 5
Mantels .................................................................................................................................................... 5
Mantel Chart ............................................................................................................................................... 5
Clearance to Combustibles ........................................................................................................................ 5
Framing & Finishing.................................................................................................................................... 5
Final Finishing ............................................................................................................................................ 6
Hearth .................................................................................................................................................... 6
Gas Specifications...................................................................................................................................... 6
Gas Line Installation ................................................................................................................................... 7
Remote Switch Installation ......................................................................................................................... 7
Termination Clearances ............................................................................................................................. 9
Assembling Vent Pipes With Crimped Ends ................................................................................. 10
Rear Venting Applications ......................................................................................................... 10
Rear Wall Installations............................................................................................................... 10
Vertical Sidewall Installations .................................................................................................... 11
Vertical Sidewall Applications.................................................................................................... 12
How To Use the Vent Graph ..................................................................................................... 13
Sidewall Venting Graph............................................................................................................. 13
Vent Sidewall Installation .......................................................................................................... 13
Below Grade Installations.......................................................................................................... 15
Vertical Through the Roof Applications ..................................................................................... 15
Vertical Through the Roof Installation ....................................................................................... 16
Crimped End Venting Components........................................................................................... 17
Assembling Twist Lock Vent Pipes ................................................................................................. 18
Rear Venting Applications ......................................................................................................... 18
Rear Wall Installations............................................................................................................... 19
Vertical Sidewall Installations .................................................................................................... 20
Vertical Sidewall Applications.................................................................................................... 20
How To Use the Vent Graph ..................................................................................................... 21
Sidewall Venting Graph............................................................................................................. 21
Vent Sidewall Installation .......................................................................................................... 22
Below Grade Installations.......................................................................................................... 23
Vertical Through the Roof Applications ..................................................................................... 24
Vertical Through the Roof Installation ....................................................................................... 25
Twist Lock Venting Components............................................................................................... 26
General Glass Information........................................................................................................................ 27
Louvre Removal ....................................................................................................................................... 27
Glass Cleaning ......................................................................................................................................... 27
Glass Frame Removal.............................................................................................................................. 27
Installation of Logs.................................................................................................................................... 28
Lava Rock................................................................................................................................................. 28
Flame Adjustment..................................................................................................................................... 28
Flame Characteristics............................................................................................................................... 29
Inspecting the Venting System ................................................................................................................. 29
Maintenance ............................................................................................................................................. 29
Cleaning the Standing Pilot ...................................................................................................................... 29
Lighting and Operating Instructions.......................................................................................................... 30
Troubleshooting Gas Control (Honeywell Millivolt Gas Valve) ................................................................. 31
Troubleshooting Gas Control (SIT 820 Millivolt Gas Valve) ..................................................................... 32
Replacement Parts Pictorial ..................................................................................................................... 34
Fan Kit - FK24 .......................................................................................................................................... 35
Bay Window Installation ........................................................................................................................... 35
Screen Kit ................................................................................................................................................. 35
Ceramic Refractory Installation ................................................................................................................ 35
Remote Control ........................................................................................................................................ 35
- 2 -
Page 3
INSTALLATION INSTRUCTIONS
This gas appliance should be installed by a qualified installer in
accordance with local building codes and with current CAN /
CGA-B149 (. 1 or .2) Installation codes for Gas Burning Appliances
and Equipment. or for U.S.A Installations follow local codes and/
or the current National Fuel Gas Code. ANSI Z223.1.
FOR SAFE INSTALLATION AND OPERATION OF YOUR
DIRECT VENT FIREPLACE PLEASE NOTE THE
FOLLOWING:
1 . This fireplace gives off high temperatures and should
be located out of high traffic areas and away from
furniture and draperies.
2. Children and adults should be alerted to the hazards of
the high surface temperatures of this fireplace and
should stay away to avoid burns or ignition of clothing.
3. CAUTION: Due to high glass surface temperature
children should be carefully supervised when they
are in same room as your fireplace.
4. Under no circumstances should this fireplace be modified. Parts having to be removed for servicing should
be replaced prior to operating this fireplace again.
5. Installation and any repairs to this fireplace should be
carried out by a qualified service person. A professional service person should be contacted to inspect
this fireplace annually. Make it a practice to have all
of your gas fireplaces checked annually. More
frequent cleaning may be required due to excess
lint and dust from carpeting, bedding material, etc.
IMPORTANT:
PLEASE REVIEW THE FOLLOWING
CAREFULLY
Remove any plastic from trim parts before turning
the fireplace ON.
It is normal for fireplaces fabricated of steel to give
off some expansion and/or contraction noises
during the start up or cool down cycle. Similar
noises are found with your furnace heat exchanger
or car engine.
It is not unusual for your gas fireplace to give off
some odour the first time it is burned. This is due
to the curing of the paint and any undetected oil
from the manufacturing process.
Please ensure that your room is well
ventilated - open all windows.
It is recommended that you burn your fireplace for
a least six (6) hours the first time you use it. If
optional fan kit has been installed, place fan in the
"OFF" position during this time.
LOCATING YOUR GAS FIREPLACE
6. Control compartments, burners and air passages in
this fireplace should be kept clean and free of dust and
lint. Make sure that the gas valve and pilot light are
turned off before you attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace should
be checked at least once a year and if needed your
venting system should be cleaned.
8. Keep the area around your fireplace clear of combustible materials, gasoline and other flammable vapour
and liquids. This fireplace should not be used as a
drying rack for clothing, nor should Christmas stockings or decorations be hung in the area of it.
9. Under no circumstances should any solid fuels (wood,
coal, paper or cardboard etc.) be used in this fireplace.
10.The flow of combustion and ventilation air must not be
obstructed in any way.
11.Whether the fireplace is installed directly on carpeting,
vinyl tile or any combustible material other than wood,
this fireplace must be installed on a metal or wood
panel extending the full width and depth of the fireplace.
12.This fireplace requires adequate ventilation and
combustion air to operate properly.
LOCATING YOUR
INSTA-FLAME
Y
YD
F
A) Flat on wall B) Cross corner
C) **Island D) *Room divider
E) *Flat on wall corner F) Chase installation
AE
C
X
Y) 6" minimum
Note (Fig. 1):
** Island (C) and Room Divider (D) installation is possible
as long as the horizontal portion of the vent system (X)
does not exceed 20 feet (610cm). See details in Venting
Section.
* When you install your fireplace in(D) Room divider or (E)
Flat on wall corner positions (Y), a minimum of 6 inches
(153mm) clearance must be maintained from the perpendicular wall and the front of the fireplace.
- 3 -
B
X
Fig. 1
Page 4
M
FIREPLACE DIMENSIONS
M
O
N
ROD
ROH
ROW
A
B
C
D
FRAMING & FINISHING
E
F
A
B
K
J L
G
I
H
Fig. 2
BHDR36
A 36" 914mm
3/4"
1/4"
7/8"
1/2"
870mm
606mm
698mm
171mm
B 34
C 21" 533mm
D 33" 838mm
E 24" 610mm
F 16" 406mm
G 19" 483mm
H 23
I 27
J6
K 10" 254mm
L 13
M 41
N 58
O 29
ROD 16
ROW 36
1/2"
5/8"
7/8"
7/8"
1/2"
1/2"
343mm
1057mm
1495mm
748mm
419mm
927mm
ROH 35" 889mm
- 4 -
Page 5
,
,
,
MANTELS
CLEARANCE TO COMBUSTIBLES
Depending on the width of the mantel it may be installed
higher or lower from the top of the louvre opening. See
drawing and chart below for proper installation height of
your combustible mantel piece. Non-combustible mantels
may be installed at any height above the appliance opening.
When using paint or lacquer to finish the
mantel, such paint or lacquer must be
heat resistant to prevent discolouration.
V
W
X
WALL
A
B
C
D
TOP
LOUVRE
OPENING
Y
Z
E
Back........ 0 mm/0 inches
Side......... 0 mm/0 inches
Floor........ 0 mm/0 inches
Top.......... 0 mm/0 inches
FRAMING AND FINISHING
1. Choose fireplace location.
2. Place fireplace into position and secure to floor with
1-1/2" screws, or nails. The holes to secure the
fireplace to the floor are located just behind the
access door grill on the left and right hand side of the
fireplace.
3. Frame in fireplace with a header across the top. It is
important to allow for finished face when setting the
depth of the frame.
4. Attach fireplace to frame using adjustable frame
drywall strips(located behind access door for
shipping). Preset depth to suit facing material
(adjustable to 1/2" , 5/8" or 3/4" depths). Fig. 4.
5. Screw through slotted holes in drywall strip and
then screw into pre-drilled holes on fireplace side.
Measure from face of fireplace to face of drywall
strip to determine final depth. (Fig. 5 & 6)
Ref. Mantel Ref. Mantel From Mantel Leg from
V 10" (254 mm) A 12" (305 mm) 10" (254mm)
W 8" (203 mm) B 10" (254 mm) 8" (203mm)
X 6" (152 mm) C 8" (203 mm) 6" (152mm)
Y 4" (101 mm) D 6" (152 mm) 4" (101mm)
Z 2" ( 51 mm) E 4" (101 mm) 2" (51mm)
FRONT GLASS
SIDE VIEW
OPTIONAL
HEARTH
GAS
KNOCK-OUT
ELECTRICAL CABLE
KNOCK-OUT
ELECTRICAL
BOX KNOCK-OUT
Fig. 3
MANTEL CHART
Depth Top Louvre Fireplace Side
ADJUSTABLE DRYWALL STRIP
C
A
(NAILING FLANGE)
B
SCREW
POSITION
A
B
C
DRYWALL
DEPTHS
1/2" / 13mm
5/8" / 16mm
3/4" / 19mm
Adjustable 1/2",5/8"
& 3/4" spacing
Fig. 4
Fig. 6
Fig. 5
- 5 -
Page 6
FINAL FINISHING
CERTIFIED TO
Non-combustible materials such as brick and tile can be
extended over the outer face of the unit
louvres or glass door)
brick and tile will have to be installed flush with the side of
this appliance.
. If a Trim Kit is going to be installed,
(Do not cover
HEARTH
A hearth is not mandatory but it is recommended for
aesthetic purposes. We recommend a non-combustible
hearth which does not obstruct louvre opening.
Cold climate installation recommendation:
When installing this unit against a noninsulated exterior wall or chase, it is
mandatory that the outer walls be insulated
to conform to applicable insulation codes.
GAS SPECIFICATIONS
MAX. MIN.
MODEL FUEL GAS CONTROL B.T.U.H B.T.U.H.
BHDR36 RN Natural Gas Millivolt Hi/Lo 18,000 12,600
BHDR36 RP Propane Gas Millivolt Hi/Lo 18,000 13,500
INPUT INPUT
ANSI Z21.88a-1998 / CSA 2.33a-M98
Vented Gas Fireplace Heaters
Do not use this fireplace if any part of it has
been under water. Immediately call a qualified
service technician to inspect the fireplace
and replace any part of the control which has
been under water.
The installation of your Majestic Fireplace
must conform with local codes, or in the
absence of local codes, with National Fuel
Gas Code, ANSI Z223.1 latest edition, or CAN
1 B1-149.1 and .2 Installation Code.
(EXCEPTION: Do not derate this appliance
for altitude. Maintain the manifold pressure
at 3.5 inches W.C. for Natural Gas and 10
inches W.C. for LP gas.)
GAS INLET & MANIFOLD PRESSURES
LP (Propane)
11" wc
13" wc
10" wc
Input Minimum
Input Maximum
Manifold Pressure
NATURAL
4.5" wc
7" wc
3.5" wc
- 6 -
Page 7
GAS LINE INSTALLATION
PILOT
ADJ
REMOTE SWITCH INSTALLATION
FOR RN/RP
When purging gas line the front glass must
be removed.
The gas pipeline can be brought in through the right side,
left side of the appliance as well as the bottom. Knockouts
are provided at convenient locations to allow for the gas
pipe installation and testing of any gas connection. It is
most convenient to bring the gas line in from the right
side, as this allows fan installation or removal without
disconnecting the gas line.
The gas line connection can be made with
properly tinned 3/8" copper tubing, 3/8"
rigid pipe or an approved flex connector.
Always check for gas leaks with a mild
soap and water solution. Do not use an
open flame for leak testing.
The gas control is equipped with a captured screw type
pressure test point, therefore it is not necessary to provide
a 1/8" test point up stream of the control.
1. Thread wire through the electrical knockout located on
either side of fireplace.. Do not cut wire or insulation on
metal edges. Ensure that wire is protected. Run the
other end to a conveniently located wall receptacle
box.
2. Attach wire to switch and install switch into receptacle
box. Attach cover plate to switch.
3. Connect wiring to gas valve. (Fig. 8/9)
HONEYWELL VALVE
TH
TP
TP
TH
Fig. 8
SIT VALVE
TPTH
TP
TH
P
I
L
T
O
1/2" GAS SUPPLY
1/2" X 3/8" REDUCER
Typical gas supply installation
3/8" NIPPLE
3/8" X 3/8" SHUT OFF VALVE
3/8" NIPPLE
3/8" UNION
3/8" NIPPLE
Fig.7
When using copper or flex connector use only approved
fittings. Always provide a union when using black iron
pipe so that gas line can be easily disconnected for burner
or fan servicing. See Fig. 7. See gas specification for
pressure details and ratings.
The fireplace valve must not be subjected to any test
pressures exceeding 1/2 psi. Isolate or disconnect this or
any other gas appliance control from the gas line when
pressure testing.
Fig. 9
ALTERNATE SWITCH LOCATION:
Remote switch can be installed on either side of the access
door. Simply mount the switch to the switch bracket
provided. Screw the bracket on either side of the frame,
lining up the screws with the pre-punched holes. (Fig. 10)
Fig. 10
DO NOT WIRE MILLIVOLT REMOTE WALL
SWITCH FOR GAS FIREPLACE TO A 120V
POWER SUPPLY.
FOR LIGHTING INSTRUCTIONS PLEASE
TURN TO PAGE 30.
- 7 -
Page 8
GENERAL VENTING INFORMATION
Your fireplace is approved to be vented either through
the side wall, or vertical through the roof.
- Only Majestic venting components specifically
approved and labelled for this fireplace may be
used.
- Minimum clearances between vent pipes and
combustible materials is one (1") inch (25 mm),
except where stated otherwise.
- Venting terminals shall not be recessed into a wall
or siding.
- Horizontal venting must be installed on a level
plane without an inclining or declining slope.
D
E
V
B
L
C
Fixed
Fixed
Closed
Closed
Openable
F
V
B
V
Openable
B
V
A
Fixed
Closed
J
There must not be any obstruction such as bushes, garden
sheds, fences, decks or utility buildings within 24" from the
front of the termination hood.
Do not locate termination hood where excessive snow or
ice build up may occur. Be sure to check vent termination
area after snow falls, and clear to prevent accidental
blockage of venting system. When using snow blowers,
make sure snow is not directed towards vent termination
area.
Location of Vent Termination
It is imperative that the vent termination be located observing the minimum clearances as shown on this page.
*Check with local codes or in absence of local codes, with
National Fuel Gas Code, ANSI Z223.1 - latest edition for USA, or
CAN 1 B1-149.1 and .1 Installation Code for Canada.
H
B
V
B
X
G
N
I
M
N
K
V
G
V
G
X
V
A
TERMINATION CAP AIR SUPPLY INLET GAS METER RESTRICTED AREA
V
X
A = clearance above grade, veranda, porch, deck, or
balcony [* 12 inches (305mm) minimum]
B = clearance to window or door that may be opened
12" (306mm).
C = clearance to permanently closed window [minimum
12 inches (305mm) recommended to prevent condensation on window]
D = vertical clearance to ventilated soffit located above
the termina/ within a horizontal distance of 24 inches
(610mm) from the centre-line of the terminal [18
inches (458mm) minimum]
E = clearance to unventilated soffit [12 inches (305mm)
minimum
F = clearance to outside comer see next page
G = clearance to inside comer see next page
H = * not to be installed above a meter/regulator assem-
bly within 36 inches (914mm) horizontally from the
centre-line of the regulator
† a vent shall not terminate directly above a side-walk or paved driveway which is located between two single family
dwellings and serves both dwellings *
‡ only permitted if veranda, porch, deck, is fully open on a minimum 2 sides beneath the floor *
* check with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI Z223.1 - latest edition
for USA, or CAN 1B1-149.1 and .2 Installation Code for Canada.
Note: Local codes or regulations may require different clearances.
G
(TERMINATION PROHIBITED)
I = clearance to service regulator vent outlet [*72 inches
(1828mm) minimum]
J = clearance to non-mechanical air supply inlet to
building or the combustion air inlet to any other
fireplace [ *12 inches (305mm) minimum]
K = clearance to a mechanical air supply inlet [* 72 inches
(1828mm) minimum]
L = † clearance above paved side-walk or a paved
driveway located on public property [*84 inches
(2133mm) minimum]
M = clearance under veranda, porch, deck [*12 inches
(305mm) minimum ‡]
N = Clearance above a roof shall extend a minimum of
24" (610mm) above the highest point when it passes
through the roof surface, and any other obstruciton
within a horizontal distance of 18" (450mm).
- 8 -
Page 9
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
Outside Corner
Recessed Location
A
V
Balcony with no side wall
G =
Combustible&
Non-Combustible
12"(305mm)
A =
Combustible
6"(152mm)
Noncombustible
2"(50mm)
G
V
B =
Combustible
6"(152mm)
V
Noncombustible
2"(50mm)
B
Balcony with perpendicular side wall
H
V
Combustible &
Non-Combustible
H = 24"(610mm)
J = 20"(508mm)
J
D
C
C
E
V
C = Maximum depth of 48"
(1219mm) for recessed
location.
D = Minimum width for back wall
of a recessed location.
Combustible 38"(965mm)
Noncombustible 24"(610mm)
E = Clearance from corner in
recessed location.
Combustible 6"(152mm)
Noncombustible 2"(50mm)
GENERAL INFORMATION ON ASSEMBLING
THE VENT PIPES WITH CRIMPED ENDS
Before joining elbows and pipes apply a bead of high temperature sealant to crimped end of elbow or pipe. (Fig.12)
Join pipes and secure joints with three (3) sheetmetal screws. (See Fig. 12) Wipe off excess sealant.
BEAD LOCATION
1" FROM CRIMPED END OF PIPE
1''
Screw Holes
Fig. 12
Fig. 11
- 9 -
Page 10
#8
SCREWS(2)
ADJUSTABLE ZERO
CLEARANCE SLEEVE
ADJUSTABLE
ZERO CLEARANCE
SLEEVE
#8
SCREWS(2)
#8
SCREWS(2)
Maximum Length
12" (294mm)
FIRESTOP
REAR VENTING APPLICATIONS
STEP 1
Note: It is not necessary to seal the vent pipe joints
for any rear vent applications.
Minimum clearances between vent pipe and combustible materials are as follows:
To p - 2" (50 mm)
Sides - 1" (25 mm)
Bottom - 1" (25 mm)
Note:
Vent Starter Kit Model 7DVRVT must be
used in rear vent applications.
Maximum Vent Length .........................................20" - Fig. 13
Fig. 13
20" (508mm)
Locate vent opening on wall.
Vent Opening —
Combustible Wall
(240mm)
3/8
"
9-
3/8
"
10(265mm)
(framing detail)
Vent Opening —
Noncombustible Wall
1/2
"
7(190mm)
Fig. 14
Combustible Walls. Cut a 10-3/8"H x 9-3/8"W (265mm
x 240mm) hole through the exterior wall and frame as
shown. Fig. 14.
TOP VIEW
REAR WALL INSTALLATIONS
Minimum clearance between vent pipes and
combustible materials in one (1") inch (25
mm) on sides and bottom and two (2") inch
(50 mm) on top.
Non-Combustible Walls: Hole opening must be 7.5"
(190mm) in diameter. To locate hole centre consult with
appropriate fireplace specifications, page 4.
STEP 2
Measure wall thickness and cut adjustable zero clearance
sleeve parts to proper length (MAXIMUM 12"). Adjust
sleeve to maximum (10-3/8 x 9-3/8) and attach to firestop
with #8 sheet metal screws (supplied). (Fig. 15) Install
firestop assembly.
Fig. 15
STEP 3
Measure from fireplace collar face to face of outside wall
(add 2" for vent pipe overlap). Mark pipes and cut to length.
It is very important that the two pipes are flush with the
outside wall once the fireplace is in its final location. Fig. 16.
STEP 4
Slip 4" and 7" pipes onto respective flue collars. Make sure
to fix to the fireplace collar the 4" pipe with three (3) screws
before fixing the 7" pipe on the 7" collar. Both pipes must
be on a level plane. Fig. 17.
- 10 -
Page 11
STEP 5
,
,
,
VERTICAL SIDEWALL INSTALLATIONS
Guide the vent termination 4" collar into the 4" pipe then the
7" collar into the 7" pipe. Do not force the venting into
position. If the pipes do not line up with the termination
collars, disassemble elbows or pipes and reattach to the
fireplace collar. (Fig. 16)
STEP 6
Recheck the fireplace to make sure that it is levelled,
properly positioned, and nailed or screwed to the floor.
If applied, the fireplace adjustable frame drywall strips
(nailing flanges) should be fastened. See Framing and
Finishing.
FINISHED
WALL
VENT
TERMINATION
(7DVRVT)
Since it is very important that the venting system
maintain its balance between the combustion air intake
and the flue gas exhaust, certain limitations as to vent
configurations apply and must be strictly adhered to.
The graph showing the relationship between vertical and
horizontal side wall venting will help to determine the
various vent lengths allowable. Fig. 21.
Minimum clearance between vent pipes and
combustible materials is one (2") inch (25
mm) on top, bottom and sides unless
otherwise noted.
When vent termination exits through
foundation less than 20" below siding outcrop,
the vent pipe must flush up with the siding. A
7DVSS must also be used.
It is always best to locate the fireplace in such a way that
minimizes the number of offsets and horizontal vent
length.
The horizontal vent run refers to the total
length of vent pipe from the flue collar of the
fireplace to the face of the outer wall.
Horizontal plane means no vertical rise
exists on this portion of the vent assembly.
Fig. 16
For some installations, it may be desirable to
have some amount of the horizontal vent run
immediately after the fireplace. A vertical
rise must be used but can be located anywhere in the vent system, to meet the perimeters identified in the venting graph.
The maximum horizontal vent run is 20 feet (6100mm)
when the vertical vent rise is 7.5 feet (2286mm). Fig. 17
MAXIMUM
96"' (2438mm)
VERTICAL
DIMENSION
8 ft. MINIMUM
WHEN HORIZONTAL
RUN IS 20 ft.
15 ft.
(4572mm)
SIDE VIEW
20 ft. (6100mm)
(305mm)
7DVRT90
ELBOW
12"
48"
(1220mm)
Fig. 17
- 11 -
Page 12
VERTICAL SIDEWALL APPLICATIONS
The maximum number of 90 degree elbows per side wall
installation is four (4), (includes 7DVRT90 off back of unit)
The maximum number of 45 degree elbows permitted per
side wall installation is two (2). These elbows can be
installed in either the vertical or horizontal run.
When one 90o elbow is installed directly onto another off
the back of the fireplace the maximum horizontal vent
length is 36" (914mm). Fig. 18.
MAXIMUM
3' (914mm)
7DVRT90
ELBOW
SIDE VIEW
Fig. 18
The maximum number of elbow degrees in a system is
INSERT
270 o. (This does not include transition elbow from rear
vent to vertical vent.) Fig. 20.
Sample: 1 - 90
2 - 45
3 - 45
4 - 90
Total - 270
o
o
o
o
o
For each 45 degree elbow installed in the
horizontal run (while maintaining a constant
horizontal plane), the length of the horizontal
run MUST be reduced by 18" (457mm). This
does not apply if the 45 degree elbows are
installed on the vertical part of the vent
system.
If a 90 degree elbow is used in the horizontal
vent run (level height maintained) the maximum horizontal vent length is reduced by 36
inches. Fig.19. This does not apply if the 90
degree elbows are used to increase or redirect a vertical rise.
Example: According to the vent chart the maximum
horizontal vent length is 20 ft.when the vertical height is 7.5
ft. from fireplace base height. If one 90 degree elbow is
required in the horizontal vent it must be reduced to 17 ft.
84"
2134mm
120"
3048mm
o
90
elbow=3'
Fig. 20
90"
2286mm
Fig. 19
- 12 -
Page 13
HOW TO USE THE VENT GRAPH
(240mm)
9-
3/8
"
9-
3/8
"
(240mm)
7-
1/2
"
(190mm)
Vent Opening —
Combustible Wall
Vent Opening —
Noncombustible Wall
(framing detail)
VENT SIDEWALL INSTALLATION
1. Determine the height of the centre of the horizontal
vent pipe exiting through the outer wall. Using this
dimension on the Sidewall Vent Graph (Fig. 21),
locate the point it intersects with the slanted graph
line.
2. From the point of this intersection, draw a vertical
line to the bottom of the graph.
3. Select the indicated dimension, and position the
fireplace in accordance with same. (See examples
Fig. 21).
EXAMPLE A:
If the vertical dimension from the floor of the unit is 11
feet (335cm) the horizontal run to the face of the outer
wall must not exceed 14 feet (427cm).
EXAMPLE B:
If the vertical dimension from the floor of the unit is 7 feet
(214cm), the horizontal run to the face of the outer wall
must not exceed 8-1/2 feet (259cm).
SIDEWALL VENTING GRAPH
(Dimensions in Feet)
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
REQUIREMENTS FOR SNORKELS.
eg: A
eg: B
SEE PAGE 15 FOR VENTING
*IMPORTANT* Minimum clearance between vent pipes
and combustible materials is one (1") inch (25 mm) on
bottom, sides and top.
Vent Starter Kit 7DVSK, plus Transition
Elbow 7DVRT90 must be used in Vertical
Sidewall installations.
The 4" pipe must
be centred inside the 7" pipe coming off
the 7DVRT90 transition elbow.
STEP 1
Locate vent opening on the wall. It may be necessary to first
position the fireplace and measure to obtain hole location.
Depending on whether the wall is combustible or noncombustible, cut opening to size. Fig. 22 or 24.
(For combustible walls first frame in opening. Fig. 23).
VERTICAL DIMENSION FROM THE FLOOR OF THE UNIT
TO THE CENTRE OF THE HORIZONTAL VENT PIPE
Fig. 22
Fig. 24
COMBUSTIBLE WALLS (Fig. 22): Cut a 9-3/8"H x 9-3/8"W (240
mm x 240 mm) hole through the exterior wall and frame as shown
(Fig. 23).
NON-COMBUSTIBLE WALLS (Fig. 24): Hole opening must be
7.5" (190 mm) in diameter.
Fig. 21
- 13 -
Fig. 23
Page 14
STEP 2
,
,
Fig. 25. Measure wall thickness and cut adjustable zero
clearance sleeve parts to proper length (MAXIMUM 12").
Adjust sleeve to minimum (9-3/8" x 9-3/8") and attach to
firestop with #8 sheet metal screws (supplied). Install
STEP 2
firestop assembly.
Zero clearance sleeve is only required for
combustible walls.
#8
SCREWS(2)
ADJUSTABLE
ZERO CLEARANCE
SLEEVE
Fig. 25
#8
SCREWS(2)
ADJUSTABLE ZERO
CLEARANCE SLEEVE
Maximum Length
12" (294mm)
FIRESTOP
#8
SCREWS(2)
FIRESTOP
STEP 3
(Fig.26) Apply a bead of high temperature sealant to the
inner and outer flue collars of the fireplace and using
appropriate venting component(s) attach to fireplace with
three (3) screws. Follow with the installation of the inner
and outer elbow. Again secure joints with three (3) sheet
metal screws. Wipe off any excess high temperature
sealant.
STEP 5
Fig. 28
X
(Fig. 28) Use the appropriate length
of pipe section – telescopic or fixed
– and install. The 20" section of
pipe which goes through the wall is
packaged with the 7DVSK kit, and
can be cut to suit if necessary.
Sealing vent pipe and
firestop gaps with high
temperature sealant will
restrict cold air being
drawn in around fireplace.
STEP 6
(Fig. 29) Apply high temperature sealant to 4" and 7"
collars one inch away from crimped end. Guide the vent
terminations 4" and 7" collars into their respective vent
pipes. Double check that the vent pipes overlap the collars
by 2". Secure the termination to the wall with screws
provided and caulk around the wall plate to weatherproof.
X
Fig. 29
X
ENSURE PIPES
ARE CONCENTRIC
X
7DVRT90
BEAD OF
SEALANT
Fig. 26
STEP 4
(Fig. 27) Measure the horizontal length requirement
including a 2" overlap, i.e. from the elbow to the outside
wall finish plus 2" (or the distance required if installing a
second 90º elbow).
X
Always
install
horizontal
venting
on a
Fig. 27
level
plane.
STEP 7
Support the horizontal pipes every three (3) feet (92 cm)
with metal pipe straps. Make sure that the horizontal vent
pipe is installed on a level horizontal plane.
STEP 8
Recheck the fireplace to make sure that it is levelled,
properly positioned, and nailed or screwed to the floor.
If applied, the fireplaces adjustable frame drywall strips
(nailing flanges) should be fastened. See "Framing &
Finishing" section, page 6.
- 14 -
Page 15
BELOW GRADE INSTALLATIONS
When it is not possible to meet the required vent terminal clearances of 12 inches (305mm) above grade level
a model #7DVSKS vent kit is recommended. It allows
installation depth of down to 7 inches (178mm) below
grade level. The 7 inches is measured from the centre
of the horizontal vent pipe as it penetrates through the
wall.
If venting system is installed below ground,
we recommend a window well with adequate
and proper drainage.
Ensure sidewall venting clearances are observed.
The maximum horizontal run with 24" vertical
rise is 36" (915mm) from the back of the
fireplace to the face of the exterior wall. See
vent graph (Fig. 21) for extended horizontal
run if the vertical exceeds 24".
1. Establish vent hole through the wall. See page 14
2. Remove soil to a depth of approximately 16" below
base of snorkel. Install window well (not supplied).
Refill hole with 12" of coarse gravel leaving a clearance of approximately 4" below snorkel. (Fig. 30)
3. Install vent system. See page 15, Steps 2 through
5.
4. Ensure a watertight seal is made around the vent
pipe coming through the wall.
5. Apply high temperature sealant caulking (supplied)
around the 4 and 7 inch 7DVSKS's snorkel collars.
6. Slide into vent pipe and secure to the wall.
7. Level the soil so as to maintain a 4" clearance below
snorkel (Fig. 30).
DO NOT BACK FILL AROUND SNORKEL.
SOIL SHOULD NOT BE LESS THAN 4"
BELOW SNORKEL.
FOUNDATION
RECESS
WATERTIGHT
SEAL
AROUND
PIPE
SNORKEL
WALL
SCREWS
SHEET METAL
SCREWS
Fig. 31
If the foundation is recessed, use recess brackets (not
supplied) for securing lower portion of the snorkel. Fasten
brackets to wall first and then secure to snorkel with self
drilling #8 x 1/2 sheet metal screws. It will be necessary to
extend vent pipes out as far protruding wall face (Fig. 31).
VERTICAL THROUGH THE
ROOF APPLICATIONS
MAXIMUM
10 FT
(3048mm)
MINIMUM
8 FT./
MAXIMUM
40 FT.
VERTICAL
RISE
ZERO CLEARANCE
SLEEVE IF REQUIRED
FIRESTOP
7DVRT90
7DVRT90
7DVSKS
SCREWS
FOUNDATION WALL
A minimum of 24"/608mm
*
vertical pipe must be installed
when using the 7DVSKS kit.
The 22" vertical rise (center to
*
center) of the snorkel may be
included for calculation of max.
horizontal run.
(SNORKEL)
MINIMUM
4" CLEARANCE
GROUND
WINDOW WELL
GRAVEL
DRAIN
Fig. 30
PIPE STRAPS
EVERY 3'
(914mm)
Fig. 32
This Gas Fireplace has been approved for,
a) Vertical installations up to 40 feet (12 metres) in height.
Up to a 10 ft. horizontal vent run can be installed within
the vent system using a maximum of three 90o elbows.
b) Up to two 45o elbows may be used within the horizontal
run. For each 45o elbow used on the horizontal level
the maximum horizontal length must be reduced by 18
inches.
Example: Maximum horizontal length
0- 45o elbows 10 ft.
1- 45o elbows 8.5 ft.
2- 45o elbows 7 ft.
- 15 -
Page 16
c) A minimum of an 8 ft. vertical rise.
d) Two sets of 45 degree elbow offsets within these
vertical installations. From 0 to a maximum of 8 ft. a
vent pipe can be used between elbows. (Fig. 33)
e) 7DVCS must be used to support offsets. (Fig. 34)
This application will require that you first determine the roof
pitch and use the appropriate 7DVSKV (A,B or F). (see
Venting Components, page 18)
MAX.
8 FEET
2438m
Fig. 33
45°
MAX.
8 FEET
2438m
45°
40'(12.2m)
TYPICAL 7DVCS
APPLICATION
Fig. 34
VERTICAL THRU THE
ROOF INSTALLATION
1. Locate your fireplace.
2. Plumb to centre of the (4") 90o transition elbow
(7DVRT90) from ceiling above and mark position.
3. Cut opening equal to 9-3/8" x 9-3/8" (240 mm x 240
mm).
4. Proceed to plumb for additional openings through the
roof. In all cases, the opening must provide a minimum
of 1 inch clearance to the vent pipe, i.e., the hole must
be at least 9-3/8" x 9-3/8" (240 mm x 240 mm).
5. Place fireplace into position and secure to floor.
6. Place firestop(s) #7DVFS into position and secure.
(Fig. 37)
7. Install roof support (Fig. 35) and roof flashing making
sure upper flange of flashing is below the shingles.
(Fig. 38)
8. Install appropriate pipe sections until above the flashing. (See Fig. 36 for #'s 7, 8 and 9).
9. Install storm collar and seal around the pipe.
10. Add additional vent lengths for proper height. (Fig. 36)
11. Apply high temperature sealant to 4" and 7" collars of
vent termination and install.
TYPICAL OFFSET INSTALLATION
VENT TERMINATION
ROOF
ATTIC INSULATION
40 FEET
(12.2m)
2' Min.
JOISTS
ATTIC INSULATION
SHIELD
TYPICAL ROOF
SUPPORT
APPLICATION
STORM COLLAR
ROOF FLASHING
ROOF SUPPORT
CEILING JOISTS
Fig. 35
Attic
Insulation
Shield
11"
11"
JOIST
Fig. 37
Ceiling
Installation
11"
11"
UPPER FLOOR
JOIST
FIRESTOP
SPACER
NAILS (4)
Fig. 37 If there is a room above ceiling level,
firestop spacer must be installed on both the
bottom and the top side of the ceiling joists. If an
attic is above ceiling level a 7DVAIS (Attic
Insulation Shield) must be installed.
Fig. 38 The enlarged ends of the vent section
always face downward.
Fig. 36
TYPICAL STRAIGHT-UP INSTALLATION
The minimum height of the vent above the highest
point of penetration throught the roof is 2 feet. See
Fig. 36.
- 16 -
Fig. 38
SHEETMETAL
SCREWS (#5) —
3 PER JOINT
SEALANT
STORM
COLLAR
Page 17
CRIMPED END VENTING COMPONENTS
7DVRVT - Through the wall Rear Vent Termination
Starter Kit -Model 7DVSK - Sidewall Venting
Starter Kit - Model 7DVSKV - Vertical Venting
for 7DVSKV-A order 1/12 to 6/12 roof pitch
for 7DVSKV-B order 7/12 to 12/12 roof pitch
for 7DVSKV-F order flat roof
Starter Kit - Model 7DVSKS -Snorkel Kit
for Below Grade Installation
45o elbow kit
7DVR45 for Rear Vent Applications
7DVT45 for Vertical Installation Offsets
90o transition elbow kit
7DVRT90 for Vertical Sidewall Applications
or thru-the-roof.
Telescopic vent sections
7DVP610 - 6" to 10" adjustable length
7DVP1018 - 10" to 18" adjustable length
7DVP1834 - 18" to 34" adjustable length
7DVP3466 - 34" to 66" adjustable length
Pipe sections for vertical or horizontal venting
Model 7DVP8"
Model 7DVP12"
Model 7DVP24"
Model 7DVP36"
Model 7DVP48"
Firestop Spacer
Model 7DVFS
Attic Insulation Shield
Model 7DVAIS
Vertical/Horizontal Combination Offset Support
Model 7DVCS
7DVSS Siding Shield (to protect siding)
- 17 -
Page 18
GENERAL INFORMATION ON ASSEMBLING
THE TWIST LOCK VENT PIPES
When using CFM Majestic twist lock pipe it is not necessary to use silicone to seal the twist lock joints. The only
areas that need silicone are the collars on the fireplace,
the telescoping pipe (if used) and the horizontal termination connection (when necessary).
To join the pipes together, simply align the beads of the
male end with the grooves of the female end and while
joining the two together, twist the pipe until the flange on
the female end touches the external bead on the male
end. Secure the joints with three sheet metal screws.
To make easier to assembly, we suggest putting lubricant (vaseline or similar) on the male end of the twist
lock pipe.
TWIST LOCK PIPE JOINT
Screw Holes
Crimped pipe and new twist lock pipe.
It is possible to use CFM Majestic 4" & 7" direct vent
crimped pipe and elbows in your system, with the new
CFM Majestic 4" & 7" Direct Vent Twist Lock Pipe.
REAR VENTING APPLICATIONS
Note: It is not necessary to seal the vent pipe joints
for any rear vent applications.
Minimum clearances between vent pipe and combustible materials are as follows:
To p - 2" (50 mm)
Sides - 1" (25 mm)
Bottom - 1" (25 mm)
Note:
used in rear vent applications.
Maximum Vent Length .........................................20" - Fig. 39
Vent Starter Kit Model 7TDVRVT must be
20" (508mm)
You must use the crimped pipe first in the system
off the appliance.
1. Install expanded end of crimped pipe or elbow onto
the 4" & 7" collars off the fireplace with high temperature sealant and 3 screws.
2. If you wish to continue your system with your 4" & 7"
crimped pipe or elbow apply high temperature
sealant on crimped end of pipe at 2" in from end and
fasten the next pipe with 3 sheet metal screws.
3. When you wish to continue your system with the
New Twist Lock pipe or elbow, apply high temperature sealant on crimped end of pipe at 1-1/2" from
end, and slip the female end of the twist lock pipe
over the crimped end of the pipe and secure with 3
sheet metal screws. Continue the installation with
twist lock pipe placing the female end over the male
end and fastening with 3 sheet metal screws.
You do not have to use high temperature sealant
when using twist lock pipe between the female and
male ends of the twist lock.
Except on: 1.Adjustable lengths (telescoping joint
only)
2.Crimped collar on existing fireplaces.
3.Terminations where required.
TOP VIEW
Fig. 39
- 18 -
Page 19
REAR WALL INSTALLATIONS
STEP 3
Minimum clearance between vent pipes and
combustible materials in one (1") inch (25 mm)
on sides and bottom and two (2") inch (50 mm)
on top.
STEP 1
Locate vent opening on wall.
Vent Opening —
Combustible Wall
(240mm)
3/8
"
9-
3/8
"
10(265mm)
(framing detail)
Vent Opening —
Noncombustible Wall
1/2
"
7(190mm)
Combustible Walls. Cut a 10-3/8"H x 9-3/8"W (265mm
x 240mm) hole through the exterior wall and frame as
shown. Fig. 40.
Fig. 40
Measure from fireplace collar or elbow face to face of
outside wall (add 1-1/2" for vent pipe overlap). Mark pipes
and cut to length. It is very important that the two pipes are
flush with the outside wall once the fireplace is in its final
location.
STEP 4
If the fireplace has crimped ends on the inner and outer flue
collars, apply a bead of high temperature sealant and using
the appropriate venting component(s) attach to the fireplace with three (3) screws. If the fireplace has no crimps
on the end of the flue collars, the use of high temperature
sealant is not necessary just secure the component with
three (3) screws. Both pipes must be on a level plane. Fig.
42.
STEP 5
Guide the vent termination 4" collar into the 4" pipe then the
7" collar into the 7" pipe. Do not force the venting into
position. If the pipes do not line up with the termination
collars, disassemble elbows or pipes and reattach to the
fireplace collar. (Fig. 42)
Non-Combustible Walls: Hole opening must be 7.5"
(190mm) in diameter. To locate hole centre consult with
appropriate fireplace specifications, page 4.
STEP 2
Measure wall thickness and cut adjustable zero clearance
sleeve parts to proper length (MAXIMUM 12"). Adjust
sleeve to maximum (10-3/8 x 9-3/8). and attach to firestop
with #8 sheet metal screws (supplied). (Fig. 41) Install
firestop assembly.
#8
SCREWS(2)
ADJUSTABLE
ZERO CLEARANCE
SLEEVE
#8
SCREWS(2)
ADJUSTABLE ZERO
CLEARANCE SLEEVE
Fig. 41
Maximum Length
12" (294mm)
#8
SCREWS(2)
FIRESTOP
STEP 6
Recheck the fireplace to make sure that it is levelled,
properly positioned, and nailed or screwed to the floor.
If applied, the fireplaces adjustable frame drywall strips
(nailing flanges) should be fastened. See "Framing &
Finishing.
FINISHED
WALL
VENT
TERMINATION
(7DVRVT)
- 19 -
Fig. 42
Page 20
VERTICAL SIDEWALL INSTALLATIONS
,
,
,
VERTICAL SIDEWALL APPLICATIONS
Since it is very important that the venting system
maintain its balance between the combustion air intake
and the flue gas exhaust, certain limitations as to vent
configurations apply and must be strictly adhered to.
The graph showing the relationship between vertical and
horizontal side wall venting will help to determine the
various vent lengths allowable. Fig. 47.
Minimum clearance between vent pipes and
combustible materials is one (1") inch (25
mm) on top, bottom and sides unless
otherwise noted.
When vent termination exits through
foundation less than 20" below siding outcrop,
the vent pipe must flush up with the siding. A
7DVSS must also be used.
It is always best to locate the fireplace in such a way that
minimizes the number of offsets and horizontal vent
length.
The horizontal vent run refers to the total
length of vent pipe from the flue collar of the
fireplace to the face of the outer wall.
Horizontal plane means no vertical rise
exists on this portion of the vent assembly.
For some installations, it may be desirable to
have some amount of the horizontal vent run
immediately after the fireplace. A vertical
rise must be used but can be located anywhere in the vent system, to meet the perimeters identified in the venting graph.
The maximum horizontal vent run is 20 feet (6100mm)
when the vertical vent rise is 7.5 feet (2286mm). Fig. 43
MAXIMUM
15 ft.
(4572mm)
20 ft. (6100mm)
12"
(305mm)
48"
(1220mm)
The maximum number of 90 degree elbows per side wall
installation is four (4), (includes 7TDVRT90 off back of unit)
The maximum number of 45 degree elbows permitted per
side wall installation is two (2). These elbows can be
installed in either the vertical or horizontal run.
When one 90o elbow is installed directly onto another off
the back of the fireplace the maximum horizontal vent
length is 36" (914mm). Fig. 44.
MAXIMUM
3' (914mm)
7TDVRT90
ELBOW
SIDE VIEW
Fig. 44
For each 45 degree elbow installed in the
horizontal run (while maintaining a constant
horizontal plane), the length of the horizontal
run MUST be reduced by 18" (457mm). This
does not apply if the 45 degree elbows are
installed on the vertical part of the vent
system.
If a 90 degree elbow is used in the horizontal
vent run (level height maintained) the maximum horizontal vent length is reduced by 36
inches. Fig. 45. This does not apply if the 90
degree elbows are used to increase or redirect a vertical rise.
Example: According to the vent chart the maximum
horizontal vent length is 20 ft.when the vertical height is 7.5
ft. from fireplace base height. If one 90 degree elbow is
required in the horizontal vent it must be reduced to 17 ft.
DIMENSION
7.5 ft. MINIMUM
WHEN HORIZONTAL
RUN IS 20 ft.
90" (2286mm)
VERTICAL
SIDE VIEW
7TDVRT90
ELBOW
Fig. 43
- 20 -
Page 21
84"
2134mm
120"
3048mm
o
90
elbow=3'
90"
2286mm
Fig. 45
The maximum number of elbow degrees in a system is
270 o. (This does not include transition elbow from rear
INSERT
vent to vertical vent.) Fig. 46.
Sample: 1 - 90
2 - 45
3 - 45
4 - 90
o
o
o
o
HOW TO USE THE VENT GRAPH
1. Determine the height of the centre of the horizontal
vent pipe exiting through the outer wall. Using this
dimension on the Sidewall Vent Graph (Fig. 47),
locate the point it intersects with the slanted graph
line.
2. From the point of this intersection, draw a vertical
line to the bottom of the graph.
3. Select the indicated dimension, and position the
fireplace in accordance with same. (See examples
Fig. 45).
EXAMPLE A:
If the vertical dimension from the floor of the unit is 11
feet (335cm) the horizontal run to the face of the outer
wall must not exceed 14 feet (427cm).
EXAMPLE B:
If the vertical dimension from the floor of the unit is 7 feet
(214cm), the horizontal run to the face of the outer wall
must not exceed 8-1/2 feet (259cm).
SIDEWALL VENTING GRAPH
(Dimensions in Feet)
Total - 270
o
Fig. 46
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
eg: B
eg: A
VERTICAL DIMENSION FROM THE FLOOR OF THE UNIT
TO THE CENTRE OF THE HORIZONTAL VENT PIPE
- 21 -
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SEE PAGE 23 FOR VENTING
Fig. 47
REQUIREMENTS FOR SNORKELS.
Page 22
VENT SIDEWALL INSTALLATION
*IMPORTANT* Minimum clearance between vent pipes
and combustible materials is one (1") inch (25 mm) on
bottom, sides and top.
Vent Starter Kit 7TDVSK, plus Transition
Elbow 7TDVRT90 must be used in
Vertical Sidewall installations.
The 4"
pipe must be centred inside the 7" pipe
coming off the 7TDVRT90 transition
elbow.
STEP 1
Locate vent opening on the wall. It may be necessary to first
position the fireplace and measure to obtain hole location.
Depending on whether the wall is combustible or noncombustible, cut opening to size. Fig. 48 or 50.
(For combustible walls first frame in opening. Fig. 49).
Vent Opening —
Combustible Wall
(240mm)
3/8
"
9-
STEP 2
Fig. 51. Measure wall thickness and cut adjustable zero
clearance sleeve parts to proper length (MAXIMUM 12").
Adjust sleeve to minimum (9-3/8" x 9-3/8") and attach to
firestop with #8 sheet metal screws (supplied). Install
STEP 2
firestop assembly.
Zero clearance sleeve is only required for
combustible walls.
#8
SCREWS(2)
ADJUSTABLE
ZERO CLEARANCE
SLEEVE
Fig. 51
#8
SCREWS(2)
ADJUSTABLE ZERO
CLEARANCE SLEEVE
Maximum Length
12" (294mm)
FIRESTOP
#8
SCREWS(2)
FIRESTOP
STEP 3
(Fig. 52) Apply a bead of high temperature sealant to the
inner and outer flue collars of the fireplace and using
appropriate venting component(s) attach to fireplace with
three (3) screws. Follow with the installation of the inner
and outer elbow. Again secure joints with three (3) sheet
metal screws. Wipe off any excess high temperature
sealant.
3/8
"
9(240mm)
Fig. 48
(framing detail)
Fig. 49
Vent Opening —
Noncombustible Wall
1/2
"
7(190mm)
Fig. 50
COMBUSTIBLE WALLS (Fig. 48): Cut a 9-3/8"H x 9-3/8"W (240
mm x 240 mm) hole through the exterior wall and frame as shown
(Fig. 49).
NON-COMBUSTIBLE WALLS (Fig. 50): Hole opening must be
7.5" (190 mm) in diameter.
ENSURE PIPES
ARE CONCENTRIC
X
7TDVRT90
BEAD OF
SEALANT
(IF NECESSARY)
Fig. 52
STEP 4
(Fig. 53) Measure the horizontal length requirement plus
1-1/2" overlap, i.e. from the elbow to the outside wall finish
plus 1-1/2" (or the distance required if installing a second
90º elbow).
X
Always
install
horizontal
venting
on a
Fig. 53
level
plane.
- 22 -
Page 23
STEP 5
,
,
(Fig. 54) Use the appropriate length
of pipe section – telescopic or fixed
– and install. The 20" section of
pipe which goes through the wall is
packaged with the 7TDVSK kit, and
can be cut to suit if necessary.
Sealing vent pipe and
firestop gaps with high
temperature sealant will
restrict cold air being
drawn in around fireplace.
Fig. 54
X
BELOW GRADE INSTALLATIONS
When it is not possible to meet the required vent terminal clearances of 12 inches (305mm) above grade level
a model 7TDVSKS vent kit is recommended. It allows
installation depth of down to 7 inches (178mm) below
grade level. The 7 inches is measured from the centre
of the horizontal vent pipe as it penetrates through the
wall.
If venting system is installed below ground,
we recommend a window well with adequate
and proper drainage.
STEP 6
(Fig. 55) Apply high temperature sealant to 4" and 7"
collars one inch away from crimped end. Guide the vent
terminations 4" and 7" collars into their respective vent
pipes. Double check that the vent pipes overlap the collars
by 2". Secure the termination to the wall with screws
provided and caulk around the wall plate to weatherproof.
X
X
Fig. 55
INSTALLATION
Ensure sidewall venting clearances are observed.
The maximum horizontal run with 24" vertical
rise is 36" (915mm) from the back of the
fireplace to the face of the exterior wall. See
vent graph (Fig. 56) for extended horizontal
run if the vertical exceeds 24".
1. Establish vent hole through the wall. See page 23
2. Remove soil to a depth of approximately 16" below
base of snorkel. Install window well (not supplied).
Refill hole with 12" of coarse gravel leaving a clearance of approximately 4" below snorkel. (Fig. 56)
3. Install vent system. See page 23, Steps 2 through
5.
4. Ensure a watertight seal is made around the vent
pipe coming through the wall.
5. Apply high temperature sealant caulking (supplied)
around the 4 and 7 inch 7TDVSKS's snorkel collars.
6. Slide into vent pipe and secure to the wall.
7. Level the soil so as to maintain a 4" clearance below
snorkel (Fig. 56).
STEP 7
Support the horizontal pipes every three (3) feet (92 cm)
with metal pipe straps. Make sure that the horizontal vent
pipe is installed on a level horizontal plane.
STEP 8
Recheck the fireplace to make sure that it is levelled,
properly positioned, and nailed or screwed to the floor.
If applied, the fireplaces adjustable frame drywall strips
(nailing flanges) should be fastened. See "Framing &
Finishing" section.
- 23 -
ZERO CLEARANCE
SLEEVE IF REQUIRED
FIRESTOP
7TDVRT90
7TDVRT90
7TDVSKS
SCREWS
FOUNDATION WALL
A minimum of 24"/608mm
*
vertical pipe must be installed
when using the 7DVSKS kit.
The 22" vertical rise (center to
*
center) of the snorkel may be
included for calculation of max.
horizontal run.
(SNORKEL)
MINIMUM
4" CLEARANCE
GROUND
WINDOW WELL
GRAVEL
DRAIN
Fig. 56
Page 24
DO NOT BACK FILL AROUND SNORKEL.
)
SOIL SHOULD NOT BE LESS THAN 4"
BELOW SNORKEL.
FOUNDATION
RECESS
WATERTIGHT
SEAL
AROUND
PIPE
SNORKEL
WALL
SCREWS
SHEET METAL
SCREWS
Fig. 57
If the foundation is recessed, use recess brackets (not
supplied) for securing lower portion of the snorkel. Fasten
brackets to wall first and then secure to snorkel with self
drilling #8 x 1/2 sheet metal screws. It will be necessary to
extend vent pipes out as far protruding wall face (Fig. 57).
VERTICAL THROUGH THE
ROOF APPLICATIONS
c) A minimum of an 8 ft. vertical rise.
d) Two sets of 45 degree elbow offsets within these
vertical installations. From 0 to a maximum of 8 ft. a
vent pipe can be used between elbows. (Fig. 59)
e) 7DVCS must be used to support offsets. (Fig. 60)
This application will require that you first determine the roof
pitch and use the appropriate 7TDVSKV (A,B or F). (see
Venting Components, page 27)
Fig. 59
MAX. 8 Ft.
(2438mm)
MAX. 8 Ft.
(2438mm)
MAX.
40 FEET
(12.2m)
MIN.
8 FEET
(2.44m)
TYPICAL 7DVCS
APPLICATION
Fig. 60
MAXIMUM
10 FT
(3048mm)
MINIMUM
8 FT./
MAXIMUM
40 FT.
VERTICAL
RISE
PIPE STRAPS
EVERY 3'
(914mm)
Fig. 58
This Gas Fireplace has been approved for,
SIDE VIEW
ROOF
ATTIC INSULATION
40 FEET
(12.2m)
VENT TERMINATION
24" Min.
(610mm)
JOISTS
ATTIC INSULATION
SHIELD
TYPICAL ROOF
SUPPORT
APPLICATION
STORM COLLAR
ROOF FLASHING
ROOF SUPPORT
CEILING JOISTS
Fig. 61
a) Vertical installations up to 40 feet (12 metres) in height.
Up to a 10 ft. horizontal vent run can be installed within
the vent system using a maximum of three 90o elbows.
b) Up to two 45o elbows may be used within the horizontal
run. For each 45o elbow used on the horizontal level
Fig. 62
the maximum horizontal length must be reduced by 18
inches.
Example: Maximum horizontal length
0- 45o elbows 10 ft.
1- 45o elbows 8.5 ft.
2- 45o elbows 7 ft.
The minimum height of the vent above the highest
point of penetration throught the roof is 2 feet. See
Fig. 62.
TYPICAL STRAIGHT-UP INSTALLATION
- 24 -
Page 25
VERTICAL THROUGH THE ROOF INSTALLATION
1. Locate your fireplace.
2. Plumb to centre of the (4") 90o transition elbow
(7TDVRT90) from ceiling above and mark position.
3. Cut opening equal to 9-3/8" x 9-3/8" (240 mm x 240
mm).
4. Proceed to plumb for additional openings through the
roof. In all cases, the opening must provide a minimum
of 1 inch clearance to the vent pipe, i.e., the hole must
be at least 9-3/8" x 9-3/8" (240 mm x 240 mm).
5. Place fireplace into position and secure to floor.
6. Place firestop(s) 7DVFS into position and secure. (Fig.
63)
7. Install roof support (Fig. 36) and roof flashing making
sure upper flange of flashing is below the shingles.
(Fig. 64)
8. Install appropriate pipe sections until above the flashing. (See Fig. 62 for #'s 7, 8 and 9).
9. Install storm collar and seal around the pipe.
10. Add additional vent lengths for proper height. (Fig. 62)
Attic
Insulation
Shield
11"
11"
JOIST
Fig. 64
Fig. 63
Ceiling
Installation
11"
11"
UPPER FLOOR
JOIST
FIRESTOP
SPACER
NAILS (4)
Fig. 63 If there is a room above ceiling level,
firestop spacer must be installed on both the
bottom and the top side of the ceiling joists. If an
attic is above ceiling level a 7DVAIS (Attic
Insulation Shield) must be installed.
Fig. 64 The enlarged ends of the vent section
always face downward.
SHEETMETAL
SCREWS (#5) —
3 PER JOINT
SEALANT
STORM
COLLAR
- 25 -
Page 26
TWIST LOCK VENTING COMPONENTS
7DVRVT - Through the wall Rear Vent Termination
Starter Kit -Model 7TDVSK - Sidewall Venting
Starter Kit - Model 7TDVSKV - Vertical Venting
for 7TDVSKV-A order 1/12 to 6/12 roof pitch
for 7TDVSKV-B order 7/12 to 12/12 roof pitch
for 7TDVSKV-F order flat roof
Starter Kit - Model 7TDVSKS -Snorkel Kit
for Below Grade Installation
45o elbow kit
7TDV45 for Vertical/Horizontal Offsets
90o transition elbow kit
7TDVRT90 for Vertical Sidewall Applications
or thru-the-roof.
Telescopic vent sections
7TDVP1218 - 12" to 18" adjustable length
7TDVP3566 - 35" to 64" adjustable length
Pipe sections for vertical or horizontal venting
Model 7TDVP8
Model 7TDVP12
Model 7TDVP24
Model 7TDVP36
Model 7TDVP48
Firestop Spacer
Model 7DVFS
Attic Insulation Shield
Model 7DVAIS
Vertical/Horizontal Combination Offset Support
Model 7DVCS
7DVSS Siding Shield (to protect siding)
- 26 -
Page 27
OPERATING INSTRUCTIONS
GENERAL GLASS INFORMATION
Only glass approved for use in Majestic
products may be used for replacement.
1 . The use of subsitute glass will void all product warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this appliance be
operated without the front glass or with a broken glass.
Replacement of the glass (with gasket) as supplied by
the manufacturer should be done by a licenced qualified
service person.
LOUVRE REMOVAL
(Fig. 65) To remove top louvre pull louvre up and then
lift out.
2.
GLASS
FRAME
CLAMPS
WINDOW
FRAME
GLASS CLEANING
FIREPLACE
FRONT
WINDOW
FRAME
PULL
CLAMP HOOK
PUSH
CLAMP HANDLE
Fig. 66
GLASS
PANEL
LOUVRE
Fig. 65
1.
GLASS FRAME REMOVAL
1. Shut off gas.
2. Let the fireplace cool if it has been operating.
3. Remove top louvre. (See Louvre Removal)
4. Open the lower louvre assembly.
5. Release the two clamps at the bottom of the window
frame by pulling down on the clamp handles.
6. Lift off the glass frame as shown.
7. To reinstall glass follow the above procedure in
reverse. (Fig. 66)
It will be necessary to clean the glass periodically. During
start-up condensation, which is normal, forms on the inside
of the glass and causes lint, dust and other airborne
particles to cling to the glass surface. Also initial paint
curing may deposit a slight film on the glass. It is therefore
recommended that the glass be cleaned two or three times
with a non-ammonia household cleaner and warm water
(we recommend gas fireplace glass cleaner). After that the
glass should be cleaned two or three times during each
heating season depending on the circustances present.
Clean glass after first two weeks of operation.
Do not clean glass when hot.
Do not use abrasive cleaners.
Do not strike or slam the glass.
- 27 -
Page 28
INSTALLATION OF LOGS
Turn
counterclockwise
to decrease
flame height
Turn clockwise
to increase
flame height
Honeywell Valve
1 . Remove front glass. (See "Glass Removal" Section)
2. Remove logs from the packaging.
LAVA ROCK
The lava rock provided with this fireplace must be
placed on the firebox base on either side of the burner
assembly.
As with all plastics — these are not toys and
should be kept away from children and
infants.
3. Place rear log (BH2) on rear bracket (ensure log is
seated properly, leveled and centered to the unit), so it
will not move from side to side and it is firmly positioned
on the bracket.
4. Place front (BH1 on front log support. Use log's bottom
holes to locate it.
5. Place top left log (BH3) onto locator notches. Ensure
log is secure.
6. Place top right log (BH4) onto locator notches. Ensure
log is secure.
BH3
BH4
BH2
BH1
Under no circumstances should this lava
rock be placed on any part of the burner
assembly.
FLAME ADJUSTMENT
For fireplaces equipped with Hi/Lo valves, flame adjustment is accomplished by rotating the Hi/Lo adjustment
knob located near the centre of the gas control. Fig. 68/
69.
LO
SIT VALVE
PILOT
OFF
HI
Fig. 68
Fig. 67
Top logs must be placed properly onto
notches.
- 28 -
HONEYWELL
VALVE
Fig. 69
Page 29
FLAME CHARACTERISTICS
MAINTENANCE
It is important to periodically perform a visual
check of the pilot and the burner flames. Compare them to the pictorials illustrated below (Fig.
70, 71 and 72). If any of the flames appear
abnormal call a service person.
SIT PILOT
3/8" - 1/2"
PSE PILOT
Fig. 70
Fig. 71
1. It is important to keep the burner and the burner
compartment clean. This must be done periodically,
at least once per season.
2. Clean the brass trim using a soft clean cloth, slightly
dampened with lemon oil and buff with a soft clean
cloth. Do NOT use brass polish or household
cleaners as these products will damage the brass
trim. Lemon oil can be obtained at supermarkets or
hardware stores.
3. The optional FK24 fan does require periodic cleaning. Check the area under the control door and in
front of the fan and wipe or vacuum at least once a
month during the operating season.
4. Contact your local representative to arrange an
annual service program.
CLEANING THE STANDING PILOT
CONTROL SYSTEM
The burner and control system consists of:
• burner tube • gas orifices
• pilot assembly • thermopile
• millivolt gas valve
Most of these components may require only an occasional
checkup and cleaning and some may require adjustment.
If repair is necessary, it should be performed by a
qualified technician.
1. Turn off pilot light at gas valve side
2. Let fireplace cool if it has been running.
3. Remove glass. (see Glass Removal)
4. Remove logs.
Fig. 72
INSPECTING THE VENTING SYSTEM
This appliance venting system was designed and constructed to develop a positive flow adequate to remove flue
gases to the outside atmosphere.
Any foreign objects in the venting system, except those
designed specifically for the venting system, may cause
spillage of flue gases.
To inspect the venting system, make sure the main gas
valve is off. Remove glass frame (See Glass Frame
Removal Section). Using a flashlight, check the area
above the baffle in the combustion dome. Clean if necessary.
LOGS MAY BE HOT
5. Vacuum burner compartment especially around orifice
primary air openings.
6. Visually inspect pilot. Brush or blow away any dust or
lint accumulation.
7. Reinstall logs.
8. Ignite pilot - see Operating Section of Manual.
8. Reinstall glass.
To obtain proper operation, it is imperative that the pilot
and burner's flame characteristics are steady, not lifting
or floating.
Typically, the top 3/8" or 1/2" of the thermopile should be
engulfed in the pilot flame. See Fig. 70 or 71.
To adjust pilot burner (by a Qualified Service
Representative)
1. Remove pilot adjustment cap.
2. Adjust pilot screw to provide properly sized flame.
3. Replace pilot adjustment cap.
The primary air shutter is set at factory and should
only be adjusted (if necessary) by a qualified service
person.
- 29 -
Page 30
LIGHTING AND OPERATING INSTRUCTIONS
it
P
I
L
O
T
OF
F
O
N
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
A. This fireplace has a pilot which must be lit manually.
When lighting the pilot follow these instructions exactly.
B. BEFORE LIGHTING smell all around the fireplace area for
gas. Be sure to smell next to the floor because some gas
is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any fireplace.
• Do not touch any electric switch
• Do not use any phone in your building
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the Fire
Department
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this
label
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to Step 4.
For RN/RP appliances turn the On/Off switch to off
position or set thermostat to lowest level.
4. Open control access panel.
5. Push in gas control knob slightly and turn clockwise
to "OFF". Do not force.
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or turn
by hand, do not try to repair it, call a qualified service
technician. Applying force or any attempted repair may
result in a fire or explosion.
D. Do not use this fireplace if any part has been under water.
Immediately call a qualified service technician to inspect
the fireplace and to replace any part of the control system
and any gas control which has been under water.
10. Push the control knob all the way in and hold.
Immediately light the pilot by repeatedly depressing
the piezo spark ignitor until a flame appears.
Continue to hold the control knob in for about one
(1) minute after the pilot is lit. Release knob and it
will pop back up. Pilot should remain lit. If it goes
out, repeat steps 5 through 8.
OR
LO
HI
OFF
PILOT
• If knob does not pop up when released, stop and
EURO SIT SIT NOVA HONEYWELL
6. Wait five (5) minutes to clear out any gas. Then smell
for gas, including near the floor. If you smell gas,
STOP! Follow "B" in the safety information above on
this label. If you don't smell gas, go to the next step.
7. Remove glass door before lighting pilot. (See Glass
Frame Removal in manual).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
immediately call your service technician or gas
supplier.
• If after several tries, the pilot will not stay lit, turn
the gas control knob to "OFF" and call your service
technician or gas supplier.
11. Replace glass door.
12. Turn gas control knob to "On" position.
13. For Rn/RP appliances turn the On/Off switch to "On"
positin or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
to "PILOT".
TO TURN OFF GAS TO FIREPLACE
1. Turn the On/Off switch to Off position or set the
thermostat to lowest setting.
2. Turn off all electric power to the fireplace if service
is to be performed.
3. Open control access panel.
- 30 -
4. Push in gas control knob slightly
and turn clockwise to
"OFF". Do not force.
5. Close control access panel.
Page 31
TROUBLE SHOOTING THE GAS CONTROL SYSTEM
HONEYWELL MILLIVOLT VALVE
START
CHECK
• GAS SUPPLY ON
NO
• SUPPLY LINE HOOKED UP
• SHUTOFF VALVE OPEN
YES
PILOT LIGHTS WITH
PIEZO IGNITOR
YES
PILOT STAYS LIT
YES
NO
NO
• LOCKOUT HAS ENGAGED. WAIT
60 SECONDS AND TRY AGAIN.
• FOR SPARK AT ELECTRODE
WHILE DEPRESSING PIEZO
— 1/8" GAP TO
PILOT HOOD NEEDED.
• ALL WIRING CONNECTIONS
• REPLACE PIEZO IGNITOR
• FOR AIR IN THE LINES
• THERMOPILE NEEDS A
MINIMUM 325mV. ADJUST
PILOT FLAME HEIGHT.
• ALL WIRING CONNECTIONS.
• REPLACE THERMOPILE
• THERMOCOUPLE NEEDS A
MINIMUM OF 14mV.
• DEFECTIVE VALVE. TURN TO
PILOT, METER SHOULD READ
GREATER THAN 100 mV. IF
NOT, REPLACE.
PILOT LIGHTS MAIN
BURNER
YES
SYSTEM OK.
NO
• VALVE IS TURNED ON
• ON/OFF SWITCH IS NOT
TURNED ON. WATCH
FOR GROUNDED WIRES!
• THERMOPILE NEEDS A
MINIMUM 325mV.
• PLUGGED BURNER ORIFICE.
- 31 -
Page 32
TROUBLE SHOOTING THE GAS CONTROL SYSTEM
SIT 820 NOVA MILLIVOLT VALVE
GLASS DOOR TO BE REMOVED BEFORE SERVICE WORK
START CHECK
GAS SUPPLY ON
▼
LIGHT PILOT WITH
PIEZO IGNITION
YES
NO
NO
▼
• SHUTOFF VALVE OPEN
• CONFIRM GAS HOOK-UP
• ELECTRODE GAP MIN. 1/8"
▼
• ELECTRODE CRACKED
• ELECTRODE CABLE ATTACHED
• PIEZO IGNITOR GENERATES
SPARK
• ELECTRODE CABLE NOT
GROUNDED
▼
PILOT STAYS ON
YES
▼
MAIN BURNER ON
NO
NO
• FLAME ENGULFING
▼▼
THERMOCOUPLE BY 3/8"
• THERMOCOUPLE ATTACHED
TO VALVE
• MNIMUM MILLIVOLT:
OPEN CIRCUIT 18MV
CLOSED CIRCUIT 5MV
• VENT SAFETY SWITCH TIGHT
AND NO SHORTS
(FOR UNITS EQUIPPED WITH
VENT SAFETY SWITCH)
• REMOTE SYSTEM ON
• REMOTE SYSTEM WIRE
SHORTING OUT
• MINIMUM MILLIVOLT:
OPEN CIRCUIT 300MV
CLOSED CIRCUIT 165MV
• FLAME ENGULFING
THERMOPILE/THERMOCOUPLE
• VALVE IS IN ON POSITION
- 32 -
Page 33
REPLACEMENT PARTS LIST
DESCRIPTION BHDR36
1. Log Set Complete 10001818
1a. Log Front BH1
1b. Log Rear BH2
1c. Log Top Left BH3
1d. Log Top Right BH4
2. Lava Rock (Package) 10001454
3. Burner Tube Assembly 10001811
4a. Orifice Burner (Nat)
4b. Orifice Burner (Prop)
5a. Orifice Pilot SIT (Nat) 54273
5b. Orifice Pilot SIT (Prop) 54272
6a. Orifice Pilot PSE (Nat.) 10001822
6b. Orifice Pilot PSE (Prop.) 10001823
7a. Pilot Assembly SIT (Nat) 10000672
7b. Pilot Assembly SIT(Prop) 10000673
8a. Pilot Assembly PSE (Nat.) 10001741
8b. Pilot Assembly PSE (Prop.) 10001742
9. Pilot SIT 10001295
10. Pilot w/ignitor and cable PSE 10001824
11. Pilot Tubing w/fittings 10001296
12. Manifold Tubing w/fittings 57318
13. Thermocouple SIT 53373
14. Thermocouple PSE 10001825
15. Thermopile 51827
16. Electrode Ignitor w/cable SIT 10001297
17. Ignitor Piezo SIT 52464
18. Ignitor Piezo Honeywell 20000062
19a. Valve SIT 820 (RN) 52677
19b. Valve SIT 820 (RP) 52678
20a. Valve Honeywell (RN) 10001782
20b. Valve Honeywell (RP) 10001759
21. Fan with bracket 54103
22. Electrical Cord (6ft) 51865
23. Fan Temperature Sensor 51704
24. Speed Control 51738
25. Speed Control Knob 51882
26. Glass with Gasket 10001781
27. Gasket Glass 57317
28. Frame Window 10001425
29. Clamp Frame Window 54174
30. Trim Frame Window (PB) (w/2 magnets) 57480
31. Top Louvre Assembly 10000037
32. Bottom Louvre Assembly 10000038
33. Access Door Hinge 52356
34. Remote Switch 51842
35. Ceramic Refractory Lining Kit (Optional) 36BDVCR
36. Screen Kit (Optional) 36BDVTKS
37. Remote Switch Kit (Not Shown) 53875
SEE RATING PLATE FOR ORIFICE SIZE
SEE RATING PLATE FOR ORIFICE SIZE
- 33 -
Page 34
REPLACEMENT PARTS
7 a/b
29
31
32
33
26
27
25
36
24
35
23
12
21
30
30
4 a/b
22
15
9
11
5 a/b
16
13
17
2
19 a/b
L
I
O
H
18
OFF
PILOT
ON
ADJ
PILOT
20 a/b
8 a/b
28
#1 - COMPLETE LOG SET
3
#1 - COMPLETE LOG SET
1c
1d
34
6 a/b
10 15
14
1b
1a
- 34 -
Page 35
OPTIONAL FAN KIT - FK24
ELECTRICAL BOX
GAS INLET HOLE
INSIDE VIEW
FASTENING
SCREWS
OUTSIDE VIEW
WIRING INSTRUCTIONS
Fan Specifications: 115 Volt 60 HZ 56W
This fan does not need regular maintenance, however
periodic cleaning is required. Check the area under the
control door and in front of the fan and wipe or vacuum
at least once a month during the operating season.
Should this fan require servicing, the
power supply must be disconnected.
THERMAL SENSOR
FAN SPEED SWITCH
FAN
VA LV E
GAS
LINE
The FK-24 comes with the electrical
cord attached.
1. Slide fan assembly from the left side into fireplace
opening, line up mounting holes with screw studs on
back of fireplace and fasten with #10-24 hex nuts.
2. Install thermal sensor on bottom of firebox using
#10-24 hex nuts.
3. (Option A) - Place electronic fan speed control
box on bottom of fireplace base, lining up mounting
holes with screw studs. Fasten fan speed control
box with #10-24 hex nuts.
(Option B) - The speed control can be installed in
an electrical box at normal wall switch height for
convenient access.
4. Remove electrical knockout on the side of the
fireplace. (See hard wire or receptacle hook up
instructions).
5. Whether wiring directly to the fan junction box
(Option A) or into the EB1 (electrical receptacle box,
P/N ZA1200, Option B) first ensure cable is secured
using box connector.
THE FIREPLACE, WHEN INSTALLED MUST BE
ELECTRICALLY CONNECTED AND GROUNDED IN
ACCORDANCE WITH LOCAL CODES OR, IN THE
ABSENCE OF LOCAL CODES, WITH THE CURRENT
CSA C22.1 CANADIAN ELECTRICAL CODE or for
U.S.A. INSTALLATIONS, FOLLOW LOCAL CODES AND
THE NATIONAL ELECTRICAL CODE, ANSI/NFPA NO.
70.
Any electrical re-wiring of this fan must
be done by a qualified electrician.
Turn off all power before hook-up.
ELECTRICAL
BOX
Fig. 73
Hard (DIrect) Wire Hook-Up
First connect ground wire to ground stud located on the
base of either box. Black wire from supply should connect
to the variable speed switch. Alternate speed switch wire
connects to temperature sensor. Alternate lead from
sensor connects to fan. Alternate fan lead connects back
to the white supply wire. (Fig. 74).
A: SPEED CONTROL
B: TEMPERATURE SENSOR
C: FAN
C
B
Black
White
Ground
A
OPTIONAL EB1 (Receptacle) Hook-Up
1. Remove 2" knock out. Slide the electrical box back plate
into the back and bottom lances (clips) while fitting the
box connector into the knock out. Fasten into place with
fastening screws provided. Fig. 52.
2. Connect the black positive wire to brass screw (polarized side) of the receptacle. The white wire is connected
to the chrome screw. The ground wire is connected to
the green ground screw of the receptacle. Fit the
receptacle into the electrical box.
3. Screw the cover plate provided to the electrical box.
4. Plug in the FK24 Fan Kit.
OPTIONAL BAY WINDOW INSTALLATION
1. Remove existing bottom louvre and hinges from fireplace. (Set aside the two (2) self tapping screws).
2. Remove existing top louvre from fireplace.
3. Remove two (2) pieces of ceramic refractory from Bay
Frame Window; considering that these are very fragile
pieces handle them with special care!
4. Assembly Bay Window Frame to Bottom Bay Louvre by
using four (4) machine screws (from top to bottom), four
(4) nuts (in the bottom) and four (4) spaces (all supplied
with the kit) through the existing four (4) holes in the
bottom of the ay Window Frame and in the top of the
Bottom Bay Louvre. Spacers to be placed between the
Bay Window Frame and the Bottom Bay Louvre.
5. Insert two (2) pieces of ceramic refractory into the Bay
Window Frame as per drawing below.
- 35 -
Fig. 74
Fig. 75
Page 36
6. Hang Bay Window Frame assembly over existing glass
frame.
Do not remove existing glass frame
TOP TRIM
SUPPORT
7. Re-install top louvre assembly.
Remove all plastic from brass trims
8.
Open the Bottom Bay Louvre door and screw two (2) self
tapping screws (as per step 1 above) to the bottom of the
unit where the hinges were
9. Bottom brass trim is removable when unit is installed with
marble or tile surround which cover the fireplace bottom.
TOP LOUVRE
BAY WINDOW FRAME
CERAMIC REFRACTORY
BOTTOM
BRASS
SCREWS
CERAMIC REFRACTORY
SPACERS
BOTTOM BAY LOUVRE
Fig. 76
MAIN
FRAME
Fig. 77
BOTTOM TRIM SUPPORT
OPTIONAL CERAMIC REFRACTORY
INSTALLATION
1. Remove glass and logs.
2. Place refractory side supports so that the hole fits over
the screw head on the firebox floor.
3. Place refractory base sides on the floor of the firebox.
4. Place back refractory - small brick edge down into
support (See Fig. 79).
5. Attach adjustable tabs, packed with refractory, onto
the studs found on the top of the firebox using the 2-10/
24 nuts provided.
6. Slide side panels into side supports and behind side
tab and adjust, fitting the ceramic tight to the side of the
firebox. Tighten nuts. Fig. 78.
Mortar lines must be lined up.
OPTIONAL SCREEN KIT INSTALLATION
WARNING:
window screen with the fireplace ON
To install the Frame Window Screen:
1- Slide the top edge of the frame window screen
through the slots beneath the main frame window
top trim support.
2- Make the frame window screen parallel to the main
frame window.
3- Slide the bottom edge of the frame window screen
into the space that exist between the glass and the
main frame window bottom trim support.
To remove the Frame Window Screen:
WARNING: If the fireplace is ON, turn it
OFF and wait until the temperature of the
window screen is cool enough to handle.
1- Lift the frame window screen moving it parallel to the
glass.
2- Move the bottom side of the frame window screen
away from the glass.
3- Slide the frame window screen down from the top trim
support.
DO NOT install the frame
7. Place refractory base centre in front of the burner.
SIDE
PANEL
BASE SIDE
REFRACTORY
SIDE
TAB
REFRACTORY
BACK PANEL
LOG SUPPORT
BURNER TRAY
BASE SIDE SUPPORTS
REAR LOG
SUPPORT
BACK PANEL
FIREBOX
BACK
SIDE
TAB
SIDE
PANEL
BASE SIDE
REFRACTORY
Fig. 78
Fig. 79
OPTIONAL REMOTE CONTROL
MRC1 - On/Off Button Remote Control
MRC2 - Temperature Control Remote
MRC3 - Temperature Control w/digital display &
24 hour programmable clock
IMT - Wall Mounted Thermostat Control
- 36 -
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