Vermont Casting 8000, 6000 User Manual

Formerly: Now:
®
Assembly and
Owner’s Manual
CFM Corporation
Portable
Gas Grill
6000 Series 8000 Series
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
Read all of these instructions and keep them in a safe place for future reference.
FOR YOUR SAFETY
If you smell gas:
1
2
Extinguish any open ame.
3
Open lid.
4
If odor continues, immediately call your gas supplier or re department.
FOR YOUR SAFETY
Do not store or use gasoline or other
1
ammable vapors and liquids in the vicinity of this or any other appliance.
2
An unconnected liquid propane cylinder should not be stored in the vicinity of this or any other appliance.
FOR YOUR SAFETY: Never leave a grill unattended when in use.
Statement of Commitment
Congratulations and thank you for your purchase of your new Great Outdoors grill. We are pleased that you have recognized the value of the design, function, and quality of components used in this product. We believe it is among the nest on the market.
We are committed to producing quality products that your family will enjoy for years to come. If or any reason we have failed to meet or exceed your expectations, please allow us the opportunity to make it right by calling us toll-free:
1-800-668-5323
between the hours of 8:00 a.m. and 5:00 p.m.
Eastern Standard time, Monday through Friday.
We want you to be completely satised with your purchase
Formerly:
®
Now:
CFM Cor poration
2695 Meadowvale Boulevard
Mississauga, Ontario L5N 8A3 Canada
(800) 668-5323
www.cfmcorp.com
Service Note: If you are experiencing difficulties or are dissatisfied with your purchase, please contact CFM at
the telephone number listed above prior to returning your grill to the store.
Table of Contents
Page Number
Chapter 1 - INSTALLATION
Necessary Information . . . . . . . . . . . . . . . . . . . . . . . . . . .
Choosing a Safe Location . . . . . . . . . . . . . . . . . . . . . . . . .
Portable L.P. Gas Grills . . . . . . . . . . . . . . . . . . . . . . . . . . .
L.P. Gas Dealer Instructions . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 - ASSEMBLY INSTRUCTIONS
Step 1 ( Identifying Parts ) . . . . . . . . . . . . . . . . . . . . . . . . .
Step 2 ( Assemble Pillar to Base ) . . . . . . . . . . . . . . . . . . .
Step 3 ( Attach Grill Bottom ) . . . . . . . . . . . . . . . . . . . . . . .
Step 4 ( Side Tables ) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Step 5 ( Assemble Grill Lid ) . . . . . . . . . . . . . . . . . . . . . . .
Step 6 ( Internal Parts ) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing an L.P. Gas Cylinder . . . . . . . . . . . . . . . . . . . . .
Connecting an L.P. Gas Cylinder . . . . . . . . . . . . . . . . . . .
Connecting to Natural Gas . . . . . . . . . . . . . . . . . . . . . . . .
4
4 4 5-7 8
9
10 11 12-13 14 15-16 17-18 19 20 21-22
3
6000, 8000 Series Gas Grill
Installation 1Chapter
Necessary Information to
Safely Use a Gas Grill
The gas fuel used by this product is
highly flammable and must be used in
a responsible and cautious manner.
It is your responsibility to assemble,
operate, and maintain your gas
barbecue grill properly.
·
Operating this or any gas-fired appliance in an enclosed area can produce a build-up of carbon-monoxide, which could result in injury or death.
2. Installation must conform with local codes
either the National Fuel Gas Code, ANSI Z223.1, NFPA 45 (USA), or CAN/CGA-B
149.2, Propane Installation Code (Canada) and CAN/CGA-B 149.1 Natural Gas Installation Code.
To check local codes, contact your local gas dealer or gas company listed in the Yellow Pages for recommended installation procedures and regulations.
3. This appliance is not intended to be installed in or on a recreational vehicle and/or boat.
or, in the absence of local codes, with
If these instructions are ignored, there
is a possibility of a hazardous fire or
explosion which could result in proper-
ty damage, physical injury or death.
Choosing a Safe Location
for a Gas Barbecue Grill
1. The gas barbecue grill may only be used for cooking out-of-doors.
· Do not operate this barbecue in garages, breeze ways, sheds or any enclosed area.
4. Keep the barbecue grill at least 24 inches (61 cm) away from any combustible construction.
·
Do not use a grill under a ceiling or cover where the heat or flame could cause damage.
·
Choose a level surface where the grill is not facing directly into the wind.
·
Avoid moving the grill during use.
5. The grill area must be clear and free from combustible materials, gasoline, and any other flammable liquids or vapors.
·
Do not use lighter fluid or charcoal briquettes in a gas grill. The flow of combustion and ventilation air is not to be obstructed. The ventilation openings of the cylinder enclosure must be kept free and clear from other debris. Do not store grill covers or other items in the cylinder area.
4
The L.P. Fuel Supply System
9. Make sure that the drip pan is in place
under the grill bottom.
Hot drippings from cooking food could
·
damage the fuel supply system.
6. Do Not store a spare L.P. gas cylinder
under or near this appliance.
Do not store an L.P. cylinder in a building, garage or any other enclosed area. Instead, store the cylinder outdoors in a well ventilated area, away from people and out of the reach of children.
7. NOT FOR USE BY CHILDREN.
Place your barbecue grill in a location
·
away from children and pets.
Do not leave grill unattended when in use.
·
IMPORTANT:
unattended when in use.
NEVER leave a grill
Portable L.P. Gas
Barbecue Grills
WARNING:
appliance designed for L.P. gas. Use only liquid propane (L.P.) gas in an appliance designed for L.P. gas.
L.P. Gas
Liquid Propane (abbreviated L.P.) gas is stored under high pressure inside a cylinder and will vaporize when released. It is important that there are no leaky connections on the grill fuel supply system. Refer to the Leak Testing section of this manual.
The L.P. Fuel Supply System
An L.P. gas grill requires a fuel delivery system made up of a L.P. gas supply cylinder, a fuel regulator with hose and a gas-control valve.
Do not use natural gas in an
8. The outside of the barbecue grill will
become hot during use.
To avoid burns, do not touch any hot grill
·
surface. If necessary, use a protective glove when operating control knobs, tank shut-off valve, or lid handle.
Do not place combustible material, such
·
as cloth or plastic, on grill surface during use.
·
Do not lean on side tables or place more
than 15 pounds of weight on a side table.
The L.P. Fuel Supply System
5
Dual Burner
Fuel-Control Valve
4. The pressure regulator and hose assembly provided is factory set at an outlet pressure of 11 inches water column (.4 lb. per sq. Inch).
Type 1 Fuel
Regulator
Fuel Supply
Valve
Orifice
Hose
The L.P. Fuel Supply System
(the fuel regulator and hose)
FUEL REGULATOR AND HOSE
The fuel regulator supplied is equipped with a Type 1 coupling nut. Do not attempt to connect to any other L.P. cylinder not equipped with a mating Type 1 cylinder valve. This grill is not to be used with any other cylinder connection device.
The fuel regulator and hose assembly with the Type 1 fitting supplied must be used with the appliance. Do not use a hose and regulator assembly other than the one supplied with the grill or a manufacturer’s replacement fuel pressure regulator assembly.
The Type 1 connection system has the following features:
1. The system will not allow gas to flow until a positive connection has been made.
2. The system has a thermal element that will shut off the flow of gas between 240°F and 300°F.
3. The system has a flow-limiting device which, when activated, will limit the flow of gas to 10 cubic feet per hour.
WARNING:
Any attempt to adjust the regulator is dangerous and could create a situation causing personal injury or property damage. Consult your L.P. gas dealer if you think the regulator is not working properly.
L.P. GAS SUPPLY CYLINDER
L.P. Cylinders can be obtained at the store where you purchased your grill or from an authorized L.P. gas dealer.
Cylinder Control
Valve
L.P. Gas Cylinder
NOTE:
Some L.P.
grill models
DO NOT
include an
L.P. gas
cylinder
The L.P. Fuel Supply System
(L.P. gas cylinder)
L.P. GAS CYLINDER SPECIFICATIONS
Any L.P. gas-supply cylinder used with this grill must be approximately 12 inches diameter and 18 inches high.
The maximum fuel capacity must be 20 pounds of propane. Full-cylinder weight should be approximately 38 pounds (43.7 lbs. Nominal water capacity).
The L.P. cylinder must have a shut-off valve
6
terminating in a Type 1 L.P. gas-cylinder-
The heat shield in place
valve outlet. A Type 1 compatible cylinder with a Type 1 cylinder valve has a positive seating connection that does not permit gas flow until a positive seal has been obtained.
The cylinder must be arranged for vapor withdrawal. It must also include a collar to protect the cylinder valve. A safety-relief device having direct communication with the vapor space of cylinder must be provided. This will expel high-pressure gas if the cylinder is overfilled or overheated.
All L.P. gas cylinders used with this appliance shall be constructed and marked in accordance with the specifications for L.P. gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods and Commission, as applicable; and shall be provided with a listed overfilling-prevention device. Read labels on the L.P. gas-supply cylinder.
percent full.
c.) If the information in (a.) and (b.) Is not followed exactly, a fire causing serious injury or death may occur.
TRANSPORTING A FULL CYLINDER
WARNING:
Handle a full cylinder with care.
Gas is under high pressure.
You should transport only one cylinder at a time. Transport the cylinder in an upright and secure manner with the control valve turned off and the POL plug in place.
Do not transport a cylinder in the passenger
compartment of a vehicle.
Do not leave cylinder in direct sunlight or in a high-heat area such as a closed car trunk. High-heat areas could cause the relief valve to vent gas.
Use a cylinder cap on the cylinder-valve outlet during transport and when the cylinder is not connected to the grill. Keep cylinder valve closed when not in use.
DANGER:
Do not insert any foreign objects into the valve outlet. You may damage the back check, A damaged back check can cause a leak, which could result in explosion, fire, severe personal injury or death.
Allow only a qualified L.P. gas dealer to
fill or repair an L.P. gas-supply cylinder.
Inform the gas dealer if it is a new or used cylinder to be filled. Caution the gas dealer not to overfill the fuel cylinder.
After filling, have the gas dealer check for leaks and that the relief valve remains free to function.
Have the gas dealer weigh the cylinder after filling to ensure that the cylinder is not overfilled.
DANGER:
a.) Do not store a spare L.P. gas cylinder under or near this appliance.
b.) Never fill the gas cylinder beyond 80
HEAT SHIELD
WARNING:
The heat shield must be installed between the grill bottom and the pillar.
Operating this grill without the heat shield attached to the grill bottom would result in a hazardous situation which could cause serious property damage and possible physical injury.
The heat shield in place
7
Take These Instructions to the L.P. Gas Dealer
When using a cylinder exchange, be sure the exchanged cylinder is a Type 1 cylinder; a 510 POL cylinder will not fit a Type 1 regulator.
FILLING AND PURGING TYPE 1 L.P. GAS CYLINDERS
DANGER:
cylinders must be performed by personnel who have been thoroughly trained in accepted L.P. gas industry procedures. Failure to follow this instruction may result in explosion, fire, severe personal injury or death.
IMPORTANT:
filling. This tank is easily filled with a standard CGA 510 POL filling connection.
Purging and filling of L.P. gas
Purge new cylinders before
The L.P. gas cylinder has a Type 1 cylinder valve with a back-check module in its outlet that will not permit gas to flow until an evacuation device is installed. To purge the L.P. gas cylinder, the back-check module must be opened with an evacuation device.
PURGING AND EVACUATION DEVICES FOR L.P. GAS CYLINDER WITH TYPE 1 CYLINDER VALVES
A. Hose-end valve with a bleed port: Purging can be accomplished using a hose-end valve containing a bleed port, which also allows for evacuation without the use of an adapter.
B. Hose-end valve without a bleed port: When a hose-end valve does not have a bleed port, a separate device must be used for evacuation.
CGA-510 POL
Example A
Filling a Type 1 Cylinder Valve
Example A: shows a CGA-510 POL fitting.
Example B: shows using a Type 1 POL fitting.
Type 1
(cut away to see fitting)
C. Purging using a Type 1 connection: L.P. gas cylinder evacuation can be accomplished during each purging by using a Type 1 connection. The Type 1 valve outlet has 1­5/16” external ACME right-hand thread that will accept this connection.
CAUTION:
cylinder, do not insert a POL plug into the valve outlet. Insertion of this plug will prevent the back-check from closing. Use ONLY the provided cap and strap attached to the outlet. Close the cylinder valve knob before returning the cylinder to the customer.
For proper purging procedures in the USA, refer to: Safety Bulletin NPGA # 133, “Purging L.P. Gas Cylinders,” and Safety Bulletin NPGA #130, “Recommended Procedures for Filling Cylinders.”
After purging or filling an L.P. gas
Example B
DANGER:
beyond 80% full. If this information is not followed exactly, a fire causing serious injury or death may occur.
8
Do not fill an L.P. gas cylinder
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